CN112693225B - Multifunctional printing and dyeing equipment for environmentally friendly textiles - Google Patents
Multifunctional printing and dyeing equipment for environmentally friendly textiles Download PDFInfo
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- CN112693225B CN112693225B CN202011553492.9A CN202011553492A CN112693225B CN 112693225 B CN112693225 B CN 112693225B CN 202011553492 A CN202011553492 A CN 202011553492A CN 112693225 B CN112693225 B CN 112693225B
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- 239000004753 textile Substances 0.000 title claims abstract description 70
- 238000007639 printing Methods 0.000 title claims abstract description 68
- 238000004043 dyeing Methods 0.000 title claims abstract description 67
- 238000004804 winding Methods 0.000 claims abstract description 54
- 238000004140 cleaning Methods 0.000 claims abstract description 42
- 238000001035 drying Methods 0.000 claims abstract description 22
- 230000005540 biological transmission Effects 0.000 claims abstract description 12
- 239000004744 fabric Substances 0.000 claims description 85
- 238000009434 installation Methods 0.000 claims description 10
- 238000005096 rolling process Methods 0.000 claims description 4
- 239000000428 dust Substances 0.000 claims description 2
- 230000009286 beneficial effect Effects 0.000 abstract description 6
- 238000010586 diagram Methods 0.000 description 3
- 239000000975 dye Substances 0.000 description 2
- 239000000284 extract Substances 0.000 description 2
- 230000000903 blocking effect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000009941 weaving Methods 0.000 description 1
- 239000002759 woven fabric Substances 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41F—PRINTING MACHINES OR PRESSES
- B41F17/00—Printing apparatus or machines of special types or for particular purposes, not otherwise provided for
- B41F17/003—Special types of machines for printing textiles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41F—PRINTING MACHINES OR PRESSES
- B41F23/00—Devices for treating the surfaces of sheets, webs, or other articles in connection with printing
- B41F23/002—Devices for treating the surfaces of sheets, webs, or other articles in connection with printing cleaning devices for sheets or webs
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41F—PRINTING MACHINES OR PRESSES
- B41F23/00—Devices for treating the surfaces of sheets, webs, or other articles in connection with printing
- B41F23/04—Devices for treating the surfaces of sheets, webs, or other articles in connection with printing by heat drying, by cooling, by applying powders
- B41F23/0403—Drying webs
- B41F23/0423—Drying webs by convection
- B41F23/0426—Drying webs by convection using heated air
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41F—PRINTING MACHINES OR PRESSES
- B41F33/00—Indicating, counting, warning, control or safety devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H18/00—Winding webs
- B65H18/02—Supporting web roll
- B65H18/028—Both ends type
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H18/00—Winding webs
- B65H18/08—Web-winding mechanisms
- B65H18/10—Mechanisms in which power is applied to web-roll spindle
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H19/00—Changing the web roll
- B65H19/22—Changing the web roll in winding mechanisms or in connection with winding operations
- B65H19/30—Lifting, transporting, or removing the web roll; Inserting core
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H20/00—Advancing webs
- B65H20/06—Advancing webs by friction band
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K7/00—Arrangements for handling mechanical energy structurally associated with dynamo-electric machines, e.g. structural association with mechanical driving motors or auxiliary dynamo-electric machines
- H02K7/14—Structural association with mechanical loads, e.g. with hand-held machine tools or fans
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
- Y02P70/62—Manufacturing or production processes characterised by the final manufactured product related technologies for production or treatment of textile or flexible materials or products thereof, including footwear
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Power Engineering (AREA)
- Textile Engineering (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
Description
技术领域technical field
本发明涉及印染设备技术领域,尤其涉及一种环保型纺织品用多功能印染设备。The invention relates to the technical field of printing and dyeing equipment, in particular to a multifunctional printing and dyeing equipment for environmentally friendly textiles.
背景技术Background technique
纺织品是纺织纤维经过加工织造而成的一种产品,分为梭织布和针织布两大类,中国是世界上最早生产纺织品的国家之一,主要产地是浙江杭州濮院、河北清河等地,纺织布在生产过程中需要进行印染作业,因此需要用到纺织品印染设备,为了降低化学染料对环境的污染,现有的大多采用印染胶辊对纺织品进行印染作业,达到环保的目的;Textile is a product made of textile fibers after processing and weaving. It is divided into two categories: woven fabric and knitted fabric. China is one of the earliest countries in the world to produce textiles. The main origins are Zhejiang Hangzhou Puyuan, Hebei Qinghe and other places. , Textile cloth needs to be printed and dyed in the production process, so textile printing and dyeing equipment is required. In order to reduce the pollution of chemical dyes to the environment, most of the existing printing and dyeing rubber rollers are used to print and dye textiles to achieve the purpose of environmental protection;
现有的环保型纺织品用印染设备在印染时往往比较简单,基本上只能单纯的对纺织品进行印染作业,其在印染时不便于对纺织布表面进行及时清理,由于纺织布在生产过程中其表面容易粘贴一些碎屑,进而影响印染作业,且在印染后不便于对纺织布进行烘干和收卷作业,印染后的纺织布需要单独移动至烘干处进行烘干再收卷,工作效率低,不能满足使用需求,因此我们提出了一种环保型纺织品用多功能印染设备用于解决上述问题。The existing environmentally friendly textile printing and dyeing equipment is often relatively simple in printing and dyeing, and basically can only simply perform printing and dyeing operations on textiles. It is easy to stick some debris on the surface, which will affect the printing and dyeing operation, and it is not convenient to dry and wind the textile fabric after printing and dyeing. Low, can not meet the needs of use, so we propose a multi-functional printing and dyeing equipment for environmentally friendly textiles to solve the above problems.
发明内容SUMMARY OF THE INVENTION
基于背景技术存在的技术问题,本发明提出了一种环保型纺织品用多功能印染设备。Based on the technical problems existing in the background technology, the present invention proposes a multifunctional printing and dyeing equipment for environmentally friendly textiles.
本发明提出的一种环保型纺织品用多功能印染设备,包括顶部为开口设置的透明箱,所述透明箱内设有连接板,连接板的底部转动安装有多个印染胶辊,透明箱的顶部固定安装有盖板,所述连接板的顶部固定安装有T形杆,T形杆的顶部延伸至盖板的上方,T形杆螺纹紧固在盖板的顶部,透明箱的前侧内壁和后侧内壁之间转动安装有两个转动辊,两个转动辊上传动连接有同一个输送带,透明箱的前侧固定安装有第一电机,第一电机的输出轴后端与两个传动辊中位于左侧的传动辊的前端固定连接,透明箱的底部固定安装有安装座,安装座的上方设有烘干收卷快取机构和自动清理机构。The multifunctional printing and dyeing equipment for environmentally friendly textiles proposed by the present invention includes a transparent box with an opening at the top, a connecting plate is arranged in the transparent box, and a plurality of printing and dyeing rubber rollers are rotatably installed at the bottom of the connecting plate. A cover plate is fixedly installed on the top, a T-shaped rod is fixedly installed on the top of the connecting plate, the top of the T-shaped rod extends to the top of the cover plate, the T-shaped rod is screwed on the top of the cover plate, and the front inner wall of the transparent box There are two rotating rollers rotatably installed between the inner wall of the rear side and the two rotating rollers. The same conveyor belt is connected to the two rotating rollers. The front side of the transparent box is fixedly installed with a first motor. The front end of the transmission roller located on the left side of the transmission roller is fixedly connected, the bottom of the transparent box is fixedly installed with a mounting seat, and the upper part of the mounting seat is provided with a drying and rewinding cache mechanism and an automatic cleaning mechanism.
优选地,所述烘干收卷快取机构包括开设在透明箱两侧内壁上的穿孔,穿孔的前侧内壁和后侧内壁之间转动安装有两个导向辊,透明箱的右侧内壁上固定安装有烘干机,烘干机的底部设为出风口并固定安装有出风罩,烘干机的顶端设为进风口并固定安装有集风罩,盖板的顶部开设有第一通孔,第一通孔内固定套设有防尘网,第一通孔与集风罩相连通,安装座的顶部固定安装有两个第一安装板,透明箱位于两个第一安装板之间,第一安装板的后侧设有第二安装板,第二安装板的前侧转动安装有第一转轴,两个第二安装板中位于右侧的第二安装板的后侧固定安装有驱动电机,驱动电机的输出轴前端与两个第一转轴中位于右侧的第一转轴的后端固定连接,第一转轴上活动套设有绕布筒,第一安装板的后侧转动安装有第二转轴,第一转轴的前端固定安装有方杆,第二转轴活动套设在对应的方杆上,第一转轴上固定套设有第一限位环,绕布筒的前端活动接触有螺纹套设在第一转轴上的第二限位环,两个绕布筒中位于左侧的绕布筒上缠绕有纺织布,纺织布的右端依次贯穿左侧的穿孔和右侧的穿孔并固定在右侧的绕布筒上,纺织布的顶部和底部分别与上下相对的两个导向辊相互靠近的一侧滚动接触,纺织布的顶部与多个印染胶辊的顶部活动接触,纺织布的底部与输送带的顶部活动接触,安装座的顶部开设有第一槽,两个第二安装板的底部均延伸至第一槽内并设为弧形结构,第一槽的两侧内壁上均转动安装有销轴,第二安装板固定套设在对应的销轴上,销轴上固定套设有齿轮,两个第二安装板均位于两个齿轮之间,齿轮的底部啮合有齿条,齿条滑动安装在第一槽的底部内壁上,两个齿条的后端固定安装有同一个移动板,安装座的后侧固定安装有推杆电机,推杆电机的前端延伸至第一槽内并与移动板的后侧固定连接,透明箱的右侧固定安装有红外线传感器以及与红外线传感器相配合的无线信号接收器,纺织布位于红外线传感器和无线信号接收器之间,推杆电机的顶部安装有单片机,无线信号接收器、推杆电机和驱动电机均与单片机电性连接。Preferably, the drying and rewinding quick take-up mechanism includes perforations formed on the inner walls of both sides of the transparent box, two guide rollers are rotatably installed between the front inner wall and the rear inner wall of the perforation, and the inner wall on the right side of the transparent box is rotatably installed. The dryer is fixedly installed, the bottom of the dryer is set as the air outlet and the air outlet cover is fixedly installed, the top of the dryer is set as the air inlet and the air collecting cover is fixedly installed, and the top of the cover plate is provided with a first passage. The first through hole is fixedly sleeved with a dustproof net, the first through hole is connected with the air collecting hood, the top of the mounting seat is fixedly installed with two first mounting plates, and the transparent box is located between the two first mounting plates. A second mounting plate is arranged on the rear side of the first mounting plate, a first rotating shaft is rotatably mounted on the front side of the second mounting plate, and the rear side of the second mounting plate on the right side of the two second mounting plates is fixedly mounted on the rear side. There is a drive motor, and the front end of the output shaft of the drive motor is fixedly connected with the rear end of the first shaft on the right side of the two first shafts. A second rotating shaft is installed, a square rod is fixedly installed at the front end of the first rotating shaft, the second rotating shaft is movably sleeved on the corresponding square rod, and a first limit ring is fixedly sleeved on the first rotating shaft, which is movable around the front end of the cloth drum A second limit ring that is threadedly sleeved on the first rotating shaft is in contact with the second limit ring, and a textile cloth is wound on the cloth winding cylinder on the left of the two cloth winding cylinders, and the right end of the textile cloth passes through the left hole and the right hole in turn. And fixed on the right cloth winding drum, the top and bottom of the textile cloth are in rolling contact with the sides of the two opposite guide rollers that are close to each other, and the top of the textile cloth is in active contact with the tops of multiple printing and dyeing rubber rollers. The bottom of the cloth is in movable contact with the top of the conveyor belt, the top of the mounting seat is provided with a first groove, the bottoms of the two second mounting plates extend into the first groove and are set as arc structures, and the inner walls on both sides of the first groove A pin shaft is rotatably installed on the upper part, the second mounting plate is fixedly sleeved on the corresponding pin shaft, a gear is fixedly sleeved on the pin shaft, the two second installation plates are located between the two gears, and the bottom of the gear is meshed with a The rack is slidably installed on the bottom inner wall of the first slot, the rear end of the two racks is fixedly installed with the same moving plate, the rear side of the mounting seat is fixedly installed with a push rod motor, and the front end of the push rod motor extends to Inside the first slot and fixedly connected with the rear side of the moving board, an infrared sensor and a wireless signal receiver matched with the infrared sensor are fixedly installed on the right side of the transparent box, and the textile cloth is located between the infrared sensor and the wireless signal receiver. A single-chip microcomputer is installed on the top of the rod motor, and the wireless signal receiver, the push rod motor and the driving motor are all electrically connected with the single-chip microcomputer.
优选地,所述自动清理机构包括设置在透明箱左侧的清理刷,清理刷的底部设有多个倾斜设置的刷毛,刷毛的底部与纺织布的顶部活动接触,透明箱的左侧转动安装有螺杆,螺杆的顶端固定安装有旋钮,清理刷螺纹套设在螺杆上,清理刷的右侧固定安装有移动块,移动块滑动安装在透明箱的左侧顶部。Preferably, the automatic cleaning mechanism includes a cleaning brush disposed on the left side of the transparent box, the bottom of the cleaning brush is provided with a plurality of bristles arranged obliquely, the bottom of the bristles is in movable contact with the top of the textile cloth, and the left side of the transparent box is rotatably installed There is a screw rod, the top of the screw rod is fixedly installed with a knob, the cleaning brush thread is sleeved on the screw rod, a moving block is fixedly installed on the right side of the cleaning brush, and the moving block is slidably installed on the top left side of the transparent box.
优选地,所述第一限位环的前侧粘接固定有防滑胶圈,防滑胶圈活动套设在对应的第一转轴上,防滑胶圈的前侧与绕布筒的后端紧密接触。Preferably, an anti-skid rubber ring is glued and fixed on the front side of the first limit ring, the anti-skid rubber ring is movably sleeved on the corresponding first rotating shaft, and the front side of the anti-skid rubber ring is in close contact with the rear end of the cloth winding drum. .
优选地,所述第二限位环的内侧设有内螺纹,第一转轴的外侧设有外螺纹,内螺纹与对应的外螺纹螺纹连接。Preferably, the inner side of the second limiting ring is provided with an inner thread, the outer side of the first rotating shaft is provided with an outer thread, and the inner thread is threadedly connected with the corresponding outer thread.
优选地,所述盖板的顶部开设有第一螺纹槽,第一螺纹槽内螺纹套设有T形快固螺栓,T形杆螺纹套设在T形快固螺栓上,盖板的顶部开设有第一穿孔,第一穿孔的内壁与T形杆的外侧滑动连接。Preferably, the top of the cover plate is provided with a first threaded groove, the inner thread of the first threaded groove is provided with a T-shaped quick-fixing bolt, the T-shaped rod is threaded on the T-shaped quick-fixing bolt, and the top of the cover plate is provided with a T-shaped quick-fastening bolt. There is a first perforation, and the inner wall of the first perforation is slidably connected with the outer side of the T-shaped rod.
优选地,所述第一安装板的前侧开设有第一圆形孔,第一圆形孔内固定套设有第一轴承,第一轴承的内圈内侧与对应的第二转轴的外侧固定连接,第二转轴的顶部开设有后侧为开口设置的矩形槽,矩形槽的两侧内壁和底部内壁分别与对应的方杆的两侧和底部活动接触。Preferably, a first circular hole is opened on the front side of the first mounting plate, a first bearing is fixedly sleeved in the first circular hole, and the inner side of the inner ring of the first bearing is fixed to the outer side of the corresponding second rotating shaft The top of the second rotating shaft is provided with a rectangular slot with an opening on the rear side, and the inner walls of the two sides and the inner wall of the bottom of the rectangular slot are respectively in active contact with the two sides and the bottom of the corresponding square rod.
优选地,所述第一槽的底部内壁上开设有两个安装槽,安装槽的底部内壁上固定安装有第一T形滑轨,齿条的底部固定安装有滑块,滑块的底部开设有前侧和后侧均为开口设置的第一T形滑槽,第一T形滑轨与对应的第一T形滑槽滑动连接。Preferably, two installation grooves are opened on the bottom inner wall of the first groove, a first T-shaped slide rail is fixedly installed on the bottom inner wall of the installation groove, a slider is fixedly installed at the bottom of the rack, and the bottom of the slider is provided with There are first T-shaped sliding grooves with openings on both the front and rear sides, and the first T-shaped sliding rails are slidably connected with the corresponding first T-shaped sliding grooves.
优选地,所述清理刷的顶部开设有第二螺纹槽,第二螺纹槽与螺杆螺纹连接。Preferably, the top of the cleaning brush is provided with a second thread groove, and the second thread groove is threadedly connected with the screw.
优选地,所述透明箱的左侧固定安装有固定座,固定座的顶部开设有第二圆形孔,第二圆形孔内固定套设有第二轴承,第二轴承的内圈内侧与螺杆的外侧固定连接,透明箱的左侧顶部固定安装有第二T形滑轨,移动块的右侧开设有顶部和底部均为开口设置的第二T形滑槽,第二T形滑轨与第二T形滑槽滑动连接。Preferably, a fixing seat is fixedly installed on the left side of the transparent box, a second circular hole is opened on the top of the fixing seat, a second bearing is fixedly sleeved in the second circular hole, and the inner side of the inner ring of the second bearing is connected with The outer side of the screw is fixedly connected, a second T-shaped slide rail is fixedly installed on the left top of the transparent box, and the right side of the moving block is provided with a second T-shaped slide slot with openings at the top and bottom. The second T-shaped slide rail Sliding connection with the second T-shaped chute.
与现有的技术相比,本发明的有益效果是:Compared with the prior art, the beneficial effects of the present invention are:
通过透明箱、盖板、安装座、连接板、印染胶辊、传动辊、输送带、穿孔、导向辊、第二安装板、第一安装板、第一转轴、绕布筒、驱动电机、清理刷、螺杆、移动块、第二T形滑轨、烘干机、第一通孔与防尘网相配合,进行印染作业时,启动第一电机和驱动电机,第一电机的输出轴带动左侧的传动辊转动,左侧的传动辊通过输送带带动右侧的传动辊转动,输送带在两个传动辊上传动,输送带传动的过程中对纺织布进行输送,驱动电机的输出轴通过右侧的第一转轴带动绕布筒转动并对纺织布进行缠绕,缠绕的力配合输送带传动的力,使得纺织布在对应的两个导线辊之间移动并对位于左侧的绕布筒进行拉扯,使得右侧的绕布筒转动对纺织布进行释放,清理刷对纺织布上粘接的碎屑进行清理,多个印染胶辊对清理后的纺织布进行印染作业,烘干机的进风口通过第一通孔对外界的气体进行抽取,抽取的气体穿过防尘网并依次经烘干机的出风口和出风罩吹动至纺织布上进行吹动烘干,右侧的绕布筒转动的同时对印染烘干后的纺织布进行收卷;Through transparent box, cover plate, mounting seat, connecting plate, printing and dyeing rubber roller, transmission roller, conveyor belt, perforation, guide roller, second mounting plate, first mounting plate, first rotating shaft, cloth winding drum, driving motor, cleaning The brush, screw, moving block, second T-shaped slide rail, dryer, and first through hole cooperate with the dust-proof net. When printing and dyeing, start the first motor and the driving motor, and the output shaft of the first motor drives the left The drive roller on the side rotates, the drive roller on the left drives the drive roller on the right to rotate through the conveyor belt, and the conveyor belt is driven on the two drive rollers. The first rotating shaft on the right side drives the cloth winding drum to rotate and wraps the textile cloth. The winding force matches the transmission force of the conveyor belt, so that the textile cloth moves between the corresponding two wire rollers and winds the cloth winding drum on the left side. Pulling is carried out to make the right side of the cloth reel rotate to release the textile cloth, the cleaning brush cleans the debris adhered to the textile cloth, a plurality of printing and dyeing rubber rollers carry out the printing and dyeing operation on the cleaned textile cloth, and the dryer The air inlet extracts the outside air through the first through hole, and the extracted air passes through the dust-proof net and is blown onto the textile cloth through the air outlet and air outlet of the dryer in turn for drying. While rotating around the cloth drum, the textile cloth after printing, dyeing and drying is rolled up;
通过绕布筒、驱动电机、红外线传感器、第二转轴、方杆、第二限位环、第一限位环、第一槽、销轴、齿轮、齿条、推杆电机、单片机、无线信号接收器与移动板相配合,当位于左侧的绕布筒上的纺织布释放完后,印染烘干后的纺织布经位于右侧的穿孔移出时解除对红外线传感器的遮挡,此时红外线传感器通过红外线将信号传递给无线信号接收器,无线信号接收器通过单片机控制驱动电机关闭,停止收卷工作,同时控制推杆电机开启,推杆电机的输出轴的通过移动板带动两个齿条向前移动,齿条带动对应的齿轮正向转动,齿轮带动通过对应的销轴带动第二安装板向后转动,第二安装板通过对应的第一转轴带动方杆向上转动并与矩形槽分离并带动绕布筒向上转动至合适的位置时,停止推杆电机,紧接着转动第二限位环从对应的第一转轴上取下,此时即可直接将两个绕布筒取下进行更换。Through the cloth reel, drive motor, infrared sensor, second shaft, square rod, second limit ring, first limit ring, first slot, pin shaft, gear, rack, push rod motor, microcontroller, wireless signal The receiver cooperates with the moving plate. After the textile cloth on the left side of the cloth reel is released, the textile cloth after printing, dyeing and drying is removed through the perforation on the right side, and the infrared sensor is released. At this time, the infrared sensor The signal is transmitted to the wireless signal receiver through infrared rays. The wireless signal receiver controls the drive motor to close and stop the winding operation through the single chip microcomputer, and controls the push rod motor to open at the same time. The output shaft of the push rod motor drives the two racks to the direction of the Moving forward, the rack drives the corresponding gear to rotate forward, the gear drives the second mounting plate to rotate backward through the corresponding pin shaft, and the second mounting plate drives the square rod to rotate upward through the corresponding first rotating shaft and separates from the rectangular slot. When driving the cloth reel to rotate upward to a suitable position, stop the push rod motor, and then turn the second limit ring to remove it from the corresponding first shaft. At this time, the two cloth reels can be directly removed for replacement. .
本发明设计合理,能够集清理、印染、烘干和收卷一体,通过清理、印染、烘干和收卷一体的方式,提高工作效率和印染质量,且便于在印染收卷完成后,快速对绕线辊进行更换,满足使用需求,有利于使用。The invention has a reasonable design, can integrate cleaning, printing and dyeing, drying and winding, improves work efficiency and printing and dyeing quality by integrating cleaning, printing and dyeing, drying and winding, and is convenient for quick adjustment after printing, dyeing and winding are completed. The winding roller is replaced to meet the needs of use and is beneficial to use.
附图说明Description of drawings
图1为本发明提出的一种环保型纺织品用多功能印染设备的结构示意图;1 is a schematic structural diagram of a multifunctional printing and dyeing equipment for environmentally friendly textiles proposed by the present invention;
图2为图1的剖视结构示意图;Fig. 2 is the sectional structure schematic diagram of Fig. 1;
图3为本发明提出的一种环保型纺织品用多功能印染设备的第一安装板、第二安装板、安装座、第一转轴、第二转轴、绕布筒、驱动电机、推杆电机、齿条、齿轮和单片机连接件右视剖视结构示意图;3 is the first mounting plate, the second mounting plate, the mounting seat, the first rotating shaft, the second rotating shaft, the cloth winding drum, the driving motor, the push rod motor, Schematic diagram of the right cross-sectional structure of the rack, gear and single-chip connector;
图4为本发明提出的一种环保型纺织品用多功能印染设备的第二安装板的立体图。FIG. 4 is a perspective view of a second mounting plate of an environmentally friendly multifunctional textile printing and dyeing equipment proposed by the present invention.
图中:1透明箱、2盖板、3安装座、4连接板、5印染胶辊、6传动辊、7输送带、8穿孔、9导向辊、10红外线传感器、11第二安装板、12第一安装板、13第一转轴、14绕布筒、15驱动电机、16第二转轴、17方杆、18第二限位环、19第一限位环、20第一槽、21销轴、22齿轮、23齿条、24推杆电机、25单片机、26移动板、27清理刷、28螺杆、29移动块、30第二T形滑轨、31无线信号接收器、32烘干机、33第一通孔、34防尘网。In the picture: 1 transparent box, 2 cover plate, 3 mounting seat, 4 connecting plate, 5 printing and dyeing rubber roller, 6 driving roller, 7 conveyor belt, 8 perforation, 9 guide roller, 10 infrared sensor, 11 second mounting plate, 12 First mounting plate, 13 first shaft, 14 cloth drum, 15 drive motor, 16 second shaft, 17 square rod, 18 second limit ring, 19 first limit ring, 20 first groove, 21 pin , 22 gears, 23 racks, 24 push rod motors, 25 microcontrollers, 26 moving boards, 27 cleaning brushes, 28 screws, 29 moving blocks, 30 second T-shaped slide rails, 31 wireless signal receivers, 32 dryers, 33 first through hole, 34 dust filter.
具体实施方式Detailed ways
下面结合具体实施例对本发明作进一步解说。The present invention will be further explained below in conjunction with specific embodiments.
实施例Example
参照图1-4,本实施例提出了一种环保型纺织品用多功能印染设备,包括顶部为开口设置的透明箱1,透明箱1内设有连接板4,连接板4的底部转动安装有多个印染胶辊5,透明箱1的顶部固定安装有盖板2,连接板4的顶部固定安装有T形杆,T形杆的顶部延伸至盖板2的上方,T形杆螺纹紧固在盖板2的顶部,透明箱1的前侧内壁和后侧内壁之间转动安装有两个转动辊6,两个转动辊6上传动连接有同一个输送带7,透明箱1的前侧固定安装有第一电机,第一电机的输出轴后端与两个传动辊6中位于左侧的传动辊6的前端固定连接,透明箱1的底部固定安装有安装座3,安装座3的上方设有烘干收卷快取机构和自动清理机构,本发明设计合理,能够集清理、印染、烘干和收卷一体,通过清理、印染、烘干和收卷一体的方式,提高工作效率和印染质量,且便于在印染收卷完成后,快速对绕线辊14进行更换,满足使用需求,有利于使用。1-4, the present embodiment proposes a multi-functional printing and dyeing equipment for environmentally friendly textiles, including a transparent box 1 with an opening at the top, a connecting
本实施例中,烘干收卷快取机构包括开设在透明箱1两侧内壁上的穿孔8,穿孔8的前侧内壁和后侧内壁之间转动安装有两个导向辊9,透明箱1的右侧内壁上固定安装有烘干机32,烘干机32的底部设为出风口并固定安装有出风罩,烘干机32的顶端设为进风口并固定安装有集风罩,盖板2的顶部开设有第一通孔33,第一通孔33内固定套设有防尘网34,第一通孔33与集风罩相连通,安装座3的顶部固定安装有两个第一安装板12,透明箱1位于两个第一安装板12之间,第一安装板12的后侧设有第二安装板11,第二安装板11的前侧转动安装有第一转轴13,两个第二安装板11中位于右侧的第二安装板11的后侧固定安装有驱动电机15,驱动电机15的输出轴前端与两个第一转轴13中位于右侧的第一转轴13的后端固定连接,第一转轴13上活动套设有绕布筒14,第一安装板12的后侧转动安装有第二转轴16,第一转轴13的前端固定安装有方杆17,第二转轴16活动套设在对应的方杆17上,第一转轴13上固定套设有第一限位环19,绕布筒14的前端活动接触有螺纹套设在第一转轴13上的第二限位环18,两个绕布筒14中位于左侧的绕布筒14上缠绕有纺织布,纺织布的右端依次贯穿左侧的穿孔8和右侧的穿孔8并固定在右侧的绕布筒14上,纺织布的顶部和底部分别与上下相对的两个导向辊9相互靠近的一侧滚动接触,纺织布的顶部与多个印染胶辊5的顶部活动接触,纺织布的底部与输送带7的顶部活动接触,安装座3的顶部开设有第一槽20,两个第二安装板11的底部均延伸至第一槽20内并设为弧形结构,第一槽20的两侧内壁上均转动安装有销轴21,第二安装板11固定套设在对应的销轴21上,销轴21上固定套设有齿轮22,两个第二安装板11均位于两个齿轮22之间,齿轮22的底部啮合有齿条23,齿条23滑动安装在第一槽20的底部内壁上,两个齿条23的后端固定安装有同一个移动板26,安装座3的后侧固定安装有推杆电机24,推杆电机24的前端延伸至第一槽20内并与移动板26的后侧固定连接,透明箱1的右侧固定安装有红外线传感器10以及与红外线传感器10相配合的无线信号接收器31,纺织布位于红外线传感器10和无线信号接收器31之间,推杆电机24的顶部安装有单片机25,无线信号接收器31、推杆电机24和驱动电机15均与单片机25电性连接,自动清理机构包括设置在透明箱1左侧的清理刷27,清理刷27的底部设有多个倾斜设置的刷毛,刷毛的底部与纺织布的顶部活动接触,透明箱1的左侧转动安装有螺杆28,螺杆28的顶端固定安装有旋钮,清理刷27螺纹套设在螺杆28上,清理刷27的右侧固定安装有移动块29,移动块29滑动安装在透明箱1的左侧顶部,本发明设计合理,能够集清理、印染、烘干和收卷一体,通过清理、印染、烘干和收卷一体的方式,提高工作效率和印染质量,且便于在印染收卷完成后,快速对绕线辊14进行更换,满足使用需求,有利于使用。In this embodiment, the drying and rewinding quick take-off mechanism includes
本实施例中,第一限位环19的前侧粘接固定有防滑胶圈,防滑胶圈活动套设在对应的第一转轴13上,防滑胶圈的前侧与绕布筒14的后端紧密接触,第二限位环18的内侧设有内螺纹,第一转轴13的外侧设有外螺纹,内螺纹与对应的外螺纹螺纹连接,盖板2的顶部开设有第一螺纹槽,第一螺纹槽内螺纹套设有T形快固螺栓,T形杆螺纹套设在T形快固螺栓上,盖板2的顶部开设有第一穿孔,第一穿孔的内壁与T形杆的外侧滑动连接,第一安装板12的前侧开设有第一圆形孔,第一圆形孔内固定套设有第一轴承,第一轴承的内圈内侧与对应的第二转轴16的外侧固定连接,第二转轴16的顶部开设有后侧为开口设置的矩形槽,矩形槽的两侧内壁和底部内壁分别与对应的方杆17的两侧和底部活动接触,第一槽20的底部内壁上开设有两个安装槽,安装槽的底部内壁上固定安装有第一T形滑轨,齿条23的底部固定安装有滑块,滑块的底部开设有前侧和后侧均为开口设置的第一T形滑槽,第一T形滑轨与对应的第一T形滑槽滑动连接,清理刷27的顶部开设有第二螺纹槽,第二螺纹槽与螺杆28螺纹连接,透明箱1的左侧固定安装有固定座,固定座的顶部开设有第二圆形孔,第二圆形孔内固定套设有第二轴承,第二轴承的内圈内侧与螺杆28的外侧固定连接,透明箱1的左侧顶部固定安装有第二T形滑轨30,移动块29的右侧开设有顶部和底部均为开口设置的第二T形滑槽,第二T形滑轨30与第二T形滑槽滑动连接,本发明设计合理,能够集清理、印染、烘干和收卷一体,通过清理、印染、烘干和收卷一体的方式,提高工作效率和印染质量,且便于在印染收卷完成后,快速对绕线辊14进行更换,满足使用需求,有利于使用。In this embodiment, an anti-skid rubber ring is glued and fixed on the front side of the
本实施例中,使用时,进行印染作业时,启动第一电机和驱动电机15,第一电机的输出轴带动左侧的传动辊6转动,左侧的传动辊6通过输送带7带动右侧的传动辊6转动,输送带7在两个传动辊6上传动,输送带7传动的过程中对纺织布进行输送,同时驱动电机15的输出轴带动右侧的第一转轴13转轴,右侧的第一转轴13带动右侧的绕布筒14转动并对纺织布进行缠绕,缠绕的力配合输送带7传动的力,使得纺织布在对应的两个导线辊9之间移动,纺织布移动的同时对位于左侧的绕布筒14进行拉扯,使得左侧的绕布筒14转动并对纺织布进行释放,纺织布移动的同时与清理刷27上的刷毛发生摩擦,使得纺织布上粘接的碎屑被清理掉,清理后的纺织布移动至多个印染胶辊5的下方,多个印染胶辊5对移动中的纺织布进行印染作业,同时烘干机32的进风口通过第一通孔33对外界的气体进行抽取,抽取的气体穿过防尘网34并经烘干机32的出风口喷出至出风罩内,气体通过出风罩吹出,印染后的纺织布依次经出风罩的底部和位于右侧的穿孔8内移出,出风罩对经过其底部的纺织布进行吹动烘干,右侧的绕布筒14转动的同时对印染烘干后的纺织布进行收卷,清理、印染、烘干和收卷一体设置的方式,提高工作效率和印染质量,清理刷27长时间使用,刷毛磨损与纺织布的顶部不接触时,正向转动旋钮带动螺杆28转动,在开设在清理刷27上的第二螺纹槽作用下,螺杆28转动的同时带动清理刷27向下移动,清理刷27带动多个刷毛向下与纺织布的顶部相接触,保证清理稳定性,提高清理刷27的使用寿命;In this embodiment, when in use, when performing printing and dyeing operations, start the first motor and the
当位于左侧的绕布筒14上的纺织布释放完后,印染烘干后的纺织布经位于右侧的穿孔8移出时,此时纺织布解除对红外线传感器10的遮挡,此时红外线传感器10通过红外线将信号传递给无线信号接收器31,无线信号接收器31通过单片机25控制驱动电机15关闭,同时并控制推杆电机24开启,驱动电机15关闭后,停止收卷工作,且推杆电机24的输出轴的带动移动板26向前移动,移动板26带动两个齿条23向前移动,齿条23带动对应的滑块在第一T形滑轨上滑动,齿条23向前移动的同时带动对应的齿轮22正向转动,齿轮22带动通过对应的销轴21带动第二安装板11向后转动,第二安装板11带动对应的第一转轴13向上转动,第一转轴13带动对应的方杆17向上转动并与矩形槽分离,第一转轴13转动的同时带动对应的绕布筒14向上转动,绕布筒14转动至合适的位置时,停止推杆电机24,紧接着转动第二限位环18,在第二限位环18内侧的内螺纹与对应的第一转轴13外侧的外螺纹作用下,第二限位环18转动的同时逐渐从对应的第一转轴13上取下,此时即可直接将两个绕布筒14取下进行更换,便于在印染收卷完成后,快速对绕线辊14进行更换,提高工作效率。When the textile cloth on the
以上所述,仅为本发明较佳的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明揭露的技术范围内,根据本发明的技术方案及其发明构思加以等同替换或改变,都应涵盖在本发明的保护范围之内。The above description is only a preferred embodiment of the present invention, but the protection scope of the present invention is not limited to this. The equivalent replacement or change of the inventive concept thereof shall be included within the protection scope of the present invention.
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