CN112692999A - Quick blending equipment is used in mortar production - Google Patents

Quick blending equipment is used in mortar production Download PDF

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Publication number
CN112692999A
CN112692999A CN202011429837.XA CN202011429837A CN112692999A CN 112692999 A CN112692999 A CN 112692999A CN 202011429837 A CN202011429837 A CN 202011429837A CN 112692999 A CN112692999 A CN 112692999A
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CN
China
Prior art keywords
rotating shaft
bevel gear
assembly
crushing
stirring
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
CN202011429837.XA
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Chinese (zh)
Inventor
王中燕
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Anhui Instant Information Technology Co ltd
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Anhui Instant Information Technology Co ltd
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Publication date
Application filed by Anhui Instant Information Technology Co ltd filed Critical Anhui Instant Information Technology Co ltd
Priority to CN202011429837.XA priority Critical patent/CN112692999A/en
Publication of CN112692999A publication Critical patent/CN112692999A/en
Withdrawn legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28CPREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28C5/00Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions
    • B28C5/48Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions wherein the mixing is effected by vibrations
    • B28C5/485Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions wherein the mixing is effected by vibrations with reciprocating or oscillating stirrers; Stirrers therefor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C18/00Disintegrating by knives or other cutting or tearing members which chop material into fragments
    • B02C18/06Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C18/00Disintegrating by knives or other cutting or tearing members which chop material into fragments
    • B02C18/06Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives
    • B02C18/14Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives within horizontal containers
    • B02C18/145Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives within horizontal containers with knives spaced axially and circumferentially on the periphery of a cylindrical rotor unit
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C18/00Disintegrating by knives or other cutting or tearing members which chop material into fragments
    • B02C18/06Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives
    • B02C18/16Details
    • B02C18/24Drives
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C21/00Disintegrating plant with or without drying of the material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28CPREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28C5/00Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions
    • B28C5/08Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions using driven mechanical means affecting the mixing
    • B28C5/0806Details; Accessories
    • B28C5/0831Drives or drive systems, e.g. toothed racks, winches
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28CPREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28C5/00Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions
    • B28C5/08Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions using driven mechanical means affecting the mixing
    • B28C5/10Mixing in containers not actuated to effect the mixing
    • B28C5/12Mixing in containers not actuated to effect the mixing with stirrers sweeping through the materials, e.g. with incorporated feeding or discharging means or with oscillating stirrers
    • B28C5/16Mixing in containers not actuated to effect the mixing with stirrers sweeping through the materials, e.g. with incorporated feeding or discharging means or with oscillating stirrers the stirrers having motion about a vertical or steeply inclined axis
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28CPREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28C7/00Controlling the operation of apparatus for producing mixtures of clay or cement with other substances; Supplying or proportioning the ingredients for mixing clay or cement with other substances; Discharging the mixture
    • B28C7/0007Pretreatment of the ingredients, e.g. by heating, sorting, grading, drying, disintegrating; Preventing generation of dust
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28CPREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28C7/00Controlling the operation of apparatus for producing mixtures of clay or cement with other substances; Supplying or proportioning the ingredients for mixing clay or cement with other substances; Discharging the mixture
    • B28C7/04Supplying or proportioning the ingredients
    • B28C7/06Supplying the solid ingredients, e.g. by means of endless conveyors or jigging conveyors

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  • Engineering & Computer Science (AREA)
  • Food Science & Technology (AREA)
  • Mechanical Engineering (AREA)
  • Structural Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Dispersion Chemistry (AREA)
  • Crushing And Pulverization Processes (AREA)

Abstract

The invention relates to the technical field of mortar preparation treatment, in particular to a quick blending device for mortar production; a servo motor is adopted to drive the first rotating shaft to rotate, and the transmission assembly drives the crushing assembly to work, so that the crushing cutter generates a crushing effect in the crushing cavity and is used for refining particles of the mortar raw material, and subsequent pulping is facilitated; the first rotating shaft drives the second rotating shaft to rotate forwards and backwards in a reciprocating mode through the driving assembly, the spline shaft below the second rotating shaft rotates along with the second rotating shaft, and the sliding sleeve is driven to drive the stirring blades to rotate circumferentially to generate a stirring effect; the second rotating shaft also rotates along with the first rotating shaft in the circumferential direction, and the second type of driven bevel gears at the outer ends of the second rotating shaft are matched with the gear rings at fixed positions; the second type of driven bevel gears in turn drive the second rotating shaft to rotate, so that the reel is subjected to automatic and periodic reeling and unreeling operations, and the stirring assembly is moved up and down along the spline shaft by matching with the dead weight of the stirring assembly, thereby changing the stirring action area of the stirring blades and eliminating the stirring dead angle.

Description

Quick blending equipment is used in mortar production
Technical Field
The invention relates to the technical field of mortar preparation treatment, and relates to quick blending equipment for mortar production.
Background
The building engineering refers to an engineering entity formed by the construction of various building constructions and their auxiliary facilities and the installation of lines, pipelines and equipment matched with them. The house building is characterized by comprising a top cover, a beam column, a wall, a foundation and a project which can form an internal space and meet the requirements of people on production, living, study and public activities.
The artificial small-sized building blocks include sintered bricks (mainly clay bricks) and non-sintered bricks (lime-sand bricks, fly ash bricks, etc.), which are commonly called bricks. The clay brick is made up by using clay (including shale and coal gangue powder) as main raw material through the processes of clay treatment, forming, drying and roasting.
Mortar is a bonding substance used for building bricks on buildings, and is formed by adding water into sand and cementing materials (cement, lime paste, clay and the like) according to a certain proportion, and is also called mortar and also used as mortar.
As the mortar, cement mortar, mixed mortar (or cement lime mortar), lime mortar and clay mortar are generally used.
The mortar is used for masonry and plastering engineering and can be divided into masonry mortar and plastering mortar.
The masonry mortar is used for masonry of bricks, stones, building blocks and the like and installation of components; the plastering mortar is used for plastering the surfaces of wall surfaces, ground surfaces, roof surfaces, beam-column structures and the like so as to meet the requirements of protection, decoration and the like.
In the common mortar material, gypsum, lime paste or clay is mixed with fibrous reinforcing material and water to prepare paste, which is called as ash, paste, mud or cement gum. Common examples include hemp cut lime (lime paste mixed with hemp cut), paper fiber lime (lime paste mixed with paper fiber), gypsum lime (lime paste mixed with plaster of paris, paper fiber or glass fiber, etc.), and plaster (clay mixed with a small amount of lime and wheat straw or rice straw).
Present mortar preparation blending device lacks the equipment of pertinence, is simple agitating unit mostly, stirs after mixing raw materials and water, has some problems:
because the density of the raw materials and the water is different, some of the raw materials are easy to float on the upper layer, and some of the raw materials are easy to settle on the lower layer, while most of the existing stirring equipment adopts fixed stirring blades, so that the stirring dead angles are easy to exist, and the condition of uneven mixing of the raw materials can be caused; and the mortar raw materials are easy to agglomerate, and the existing device also lacks the pretreatment function of the raw materials, so that the agglomerated raw materials and water are directly mixed, and the mixing efficiency is easy to reduce.
Therefore, the inventor designs a rapid blending device for mortar production, which is used for solving the problems.
Disclosure of Invention
Technical problem to be solved
The invention aims to overcome the defects in the prior art and provides a quick blending device for producing mortar.
(II) technical scheme
A rapid blending device for mortar production comprises a frame assembly, a driving assembly, a stirring assembly, a lifting assembly, a transmission assembly and a crushing assembly;
the frame assembly comprises a blending tank, a slurry discharge pipe, a liquid adding port, a discharging pipe, a material receiving cavity, a crushing cavity and a charging hopper; the crushing cavity is arranged in a manner that the left part is lower than the right part, the top of the right end is connected with a charging hopper, and the left end is connected with a receiving cavity; the blending tank is positioned below the material receiving cavity, and the bottom end of the material receiving cavity is communicated with the left end of the top of the blending tank through a discharging pipe; the right end of the top of the blending tank is provided with a liquid feeding port, the bottom of the blending tank is connected with a pulp discharging pipe, and a valve is arranged on the pulp discharging pipe;
a crushing assembly is arranged in the crushing cavity, a driving assembly is arranged at the top of the blending tank, and the driving assembly is matched with the crushing assembly through a transmission assembly; the top of the blending tank is also provided with a lifting assembly, a stirring assembly is arranged in the blending tank, and the driving assembly, the stirring assembly and the lifting assembly are matched in a cooperative manner.
Furthermore, the driving assembly comprises a supporting seat, a first rotating shaft, a servo motor, a worm, an incomplete bevel gear, a second rotating shaft, a first-class driven bevel gear, a spline shaft and a cover body;
a cover body is arranged at the outer top of the blending tank; the second rotating shaft vertically penetrates through the cover body, and the bottom end of the second rotating shaft extends into the blending tank and is connected with a spline shaft; one type of driven bevel gears are symmetrically arranged on the second rotating shaft, and the other type of driven bevel gears are positioned above the cover body; the supporting seat is connected to the outer top of the blending tank, the servo motor is arranged on the supporting seat, the output end of the servo motor penetrates through the supporting seat leftwards and is connected with a first rotating shaft, an incomplete bevel gear is arranged at the left end of the first rotating shaft, and the incomplete bevel gear is matched with a first type of driven bevel gear; a worm is further arranged on the first rotating shaft.
Furthermore, the lifting assembly comprises a first-class pull rope, a gear ring, a second-class driven bevel gear, a driven rotating shaft, a mounting frame, an anti-falling plate and a first-class reel;
the inner wall of the cover body is provided with a gear ring, the gear ring is matched with a second type driven bevel gear, and the second type driven bevel gear is arranged at the outer end of the driven rotating shaft; the mounting rack is positioned in the cover body and fixedly connected to the second rotating shaft; the inner end of the driven rotating shaft penetrates through the mounting frame and is rotatably connected with the mounting frame; the inner end of the driven rotating shaft is also provided with an anti-drop plate; the driven rotating shaft is provided with a class of reel, and a class of pull rope is led out downwards from the class of reel.
Furthermore, the driven rotating shaft is circumferentially distributed around the second rotating shaft, and one type of reel on the driven rotating shaft synchronously carries out reeling and unreeling, and the reeling and unreeling states are the same.
Further, the stirring assembly comprises a stirring blade, a through hole and a sliding sleeve;
the inner ring of the sliding sleeve is provided with a through groove corresponding to the spline shaft and is sleeved on the spline shaft; a plurality of stirring blades are circumferentially arranged on the outer wall of the sliding sleeve, and through holes are formed in the stirring blades; the pull rope extends into the blending tank and is connected with the sliding sleeve.
Further, a balancing weight is further arranged on the stirring blade.
Furthermore, the transmission assembly comprises a worm gear, a first bevel gear, a second bevel gear, a third rotating shaft, a fixed seat and a third bevel gear;
one side of the worm is matched with a worm wheel, and the worm wheel is coaxially connected with a first bevel gear; the right side of the crushing cavity is connected with a fixed seat, and a second rotating shaft penetrates through and is rotatably connected with the fixed seat; a second bevel gear is arranged at the bottom end of the third rotating shaft and vertically meshed with the first bevel gear; and a third bevel gear is arranged at the top end of the third rotating shaft.
Furthermore, the crushing assembly comprises a fourth bevel gear, a fourth rotating shaft and a crushing cutter;
the fourth rotating shaft is arranged in the crushing cavity and is uniformly provided with crushing knives; the top end of the fourth rotating shaft extends out of the crushing cavity and is provided with a fourth bevel gear; the fourth bevel gear is meshed with the third bevel gear.
Further, the device also comprises a crushing component; the crushing assembly is positioned on the right side of the blanking pipe and comprises a first transmission wheel, a transmission belt, a second transmission wheel, an installation shaft and a crushing knife;
the mounting shaft is arranged in the material receiving cavity, and the front end and the rear end of the mounting shaft are rotationally connected with the inner wall of the material receiving cavity; crushing knives are uniformly arranged on the mounting shaft; the installation axle is coaxial external to have No. two drive wheels, and the worm wheel still coaxial coupling has the drive wheel No. one, and drive wheel and No. two drive wheels pass through the drive belt transmission and are connected.
Further, the screening device also comprises a screening component; the screening assembly comprises a baffle, a reset spring, a second type pull rope, a guide wire wheel, a second type winding wheel and a screen;
the material receiving cavity is provided with an arc-shaped bottom, the bottom end of the arc-shaped bottom is connected with a blanking pipe, and a screen is arranged at the inlet of the blanking pipe; the top end of the baffle is positioned at the left side of the crushing assembly, the top end is hinged with the top in the material receiving cavity, and the bottom end is lapped with the arc bottom; a return spring is connected between the baffle and the left side wall of the material receiving cavity; the second type of reel is arranged on the second rotating shaft, the outer wall of the material receiving cavity is provided with a plurality of wire wheels, the second type of wire wheels lead out second type of pull ropes, and the second type of pull ropes bypass the wire wheels, stretch into the material receiving cavity and are connected with the baffle plate from the left side.
(III) advantageous effects
The invention provides a quick blending device for mortar production, which has the following advantages:
1, a servo motor is adopted to drive a first rotating shaft to rotate, and a worm on the first rotating shaft rotates along with the first rotating shaft and drives a worm wheel to rotate; the worm wheel drives the coaxial first bevel gear to rotate, and the first bevel gear drives the second bevel gear to rotate with the third rotating shaft; the third bevel gear at the top end of the third rotating shaft rotates along with the third rotating shaft and drives the fourth bevel gear to drive the fourth rotating shaft to rotate, so that the crushing cutter generates a crushing effect in the crushing cavity and is used for refining particles of the mortar raw material, and subsequent pulping is facilitated;
2, the incomplete bevel gear at the left end of the first rotating shaft rotates along with the incomplete bevel gear and is intermittently meshed with a class of driven bevel gears, so that the second rotating shaft performs reciprocating forward and backward rotation; the spline shaft below the second rotating shaft also rotates, and drives the sliding sleeve to drive the stirring blades to rotate circumferentially to generate a stirring effect; the second rotating shaft also rotates along with the first rotating shaft in the circumferential direction, and the second type of driven bevel gears at the outer ends of the second rotating shaft are matched with the gear rings at fixed positions; the second type of driven bevel gears in turn drive the second rotating shaft to rotate, and the first rotating shaft reciprocates, so that the rotation of the second rotating shaft is also reciprocating, the reel is automatically and periodically operated to take up and pay off wires, and the stirring assembly moves up and down along the spline shaft by matching with the dead weight of the stirring assembly, so that the stirring action area of the stirring blades is changed, and the stirring dead angle is eliminated.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings used in the description of the embodiments will be briefly introduced below, and it is obvious that the drawings in the following description are only for the present invention and protect some embodiments, and it is obvious for those skilled in the art that other drawings can be obtained according to these drawings without creative efforts.
FIG. 1 is a block diagram of the present invention;
FIG. 2 is a block diagram of another embodiment of the present invention;
FIG. 3 is a block diagram of the drive assembly, transmission assembly, and crushing assembly;
FIG. 4 is a block diagram of the lift assembly;
FIG. 5 is a block diagram of the stirring assembly;
FIG. 6 is a block diagram of another embodiment of a stirring blade;
FIG. 7 is a block diagram of the size reduction assembly;
fig. 8 is a block diagram of a screening assembly.
In the drawings, the components represented by the respective reference numerals are listed below:
1-frame component, 101-blending tank, 102-slurry discharge pipe, 103-liquid filling port, 104-blanking pipe, 105-material receiving cavity, 106-crushing cavity, 107-loading hopper;
2-driving component, 201-supporting seat, 202-first rotating shaft, 203-servo motor, 204-worm, 205-incomplete bevel gear, 206-second rotating shaft, 207-first class driven bevel gear, 208-spline shaft and 209-cover body;
3-stirring component, 301-stirring blade, 302-through hole, 303-sliding sleeve, 304-balancing weight;
4-lifting component, 401-first type pull rope, 402-gear ring, 403-second type driven bevel gear, 404-driven rotating shaft, 405-mounting rack, 406-anti-drop plate, 407-first type reel;
5-a transmission assembly, 501-a worm gear, 502-a first bevel gear, 503-a second bevel gear, 504-a third rotating shaft, 505-a fixed seat and 506-a third bevel gear;
6-crushing component 601-bevel gear four, rotating shaft 602-four, and crushing knife 603;
7-a crushing assembly, 701-a first transmission wheel, 702-a transmission belt, 703-a second transmission wheel, 704-a mounting shaft, 705-a crushing knife;
8-sifting assembly, 801-baffle, 802-return spring, 803-pull rope type II, 804-guide wheel, 805-reel type II, 806-screen.
Detailed Description
The technical solutions of the present invention will be described clearly and completely with reference to the accompanying drawings, and it should be understood that the described embodiments are some, but not all embodiments of the present invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
In the description of the present invention, it should be noted that, as the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. appear, their indicated orientations or positional relationships are based on those shown in the drawings, and are only for convenience of description and simplicity of description, but do not indicate or imply that the referred device or element must have a specific orientation, be constructed in a specific orientation, and be operated, and thus, should not be construed as limiting the present invention. Moreover, the terms "first," "second," and "third," if any, are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the description of the present invention, it is to be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" should be interpreted broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral connection; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
Example 1
Referring to the attached drawings, the rapid blending equipment for mortar production comprises a frame assembly 1, a driving assembly 2, a stirring assembly 3, a lifting assembly 4, a transmission assembly 5 and a crushing assembly 6;
the frame component 1 comprises a blending tank 101, a slurry discharge pipe 102, a liquid adding port 103, a blanking pipe 104, a material receiving cavity 105, a crushing cavity 106 and a loading hopper 107; the crushing cavity 106 is arranged at the left lower part and the right higher part, the top of the right end is connected with a charging hopper 107, and the left end is connected with a receiving cavity 105; the blending tank 101 is positioned below the material receiving cavity 105, and the bottom end of the material receiving cavity 105 is communicated with the left end of the top of the blending tank 101 through a discharging pipe 104; the right end of the top of the blending tank 101 is provided with a liquid filling port 103, the bottom of the blending tank is connected with a slurry discharge pipe 102, and a valve is arranged on the slurry discharge pipe 102;
a crushing assembly 6 is arranged in the crushing cavity 106, a driving assembly 2 is arranged at the top of the blending tank 101, and the driving assembly 2 is matched with the crushing assembly 6 through a transmission assembly 5; the top of the blending tank 101 is also provided with a lifting component 4, the inside of the blending tank 101 is provided with a stirring component 3, and the driving component 2, the stirring component 3 and the lifting component 4 are matched in a coordination manner.
Example 2
Referring to the attached drawings, the rapid blending equipment for mortar production comprises a frame assembly 1, a driving assembly 2, a stirring assembly 3, a lifting assembly 4, a transmission assembly 5 and a crushing assembly 6;
the frame component 1 comprises a blending tank 101, a slurry discharge pipe 102, a liquid adding port 103, a blanking pipe 104, a material receiving cavity 105, a crushing cavity 106 and a loading hopper 107; the crushing cavity 106 is arranged at the left lower part and the right higher part, the top of the right end is connected with a charging hopper 107, and the left end is connected with a receiving cavity 105; the blending tank 101 is positioned below the material receiving cavity 105, and the bottom end of the material receiving cavity 105 is communicated with the left end of the top of the blending tank 101 through a discharging pipe 104; the right end of the top of the blending tank 101 is provided with a liquid filling port 103, the bottom of the blending tank is connected with a slurry discharge pipe 102, and a valve is arranged on the slurry discharge pipe 102;
a crushing assembly 6 is arranged in the crushing cavity 106, a driving assembly 2 is arranged at the top of the blending tank 101, and the driving assembly 2 is matched with the crushing assembly 6 through a transmission assembly 5; the top of the blending tank 101 is also provided with a lifting component 4, the inside of the blending tank 101 is provided with a stirring component 3, and the driving component 2, the stirring component 3 and the lifting component 4 are matched in a coordination manner.
The driving assembly 2 comprises a supporting seat 201, a first rotating shaft 202, a servo motor 203, a worm 204, an incomplete bevel gear 205, a second rotating shaft 206, a first driven bevel gear 207, a spline shaft 208 and a cover body 209;
a cover body 209 is fixedly connected to the outer top of the blending tank 101; the second rotating shaft 206 vertically penetrates through the cover body 209, and the bottom end of the second rotating shaft extends into the blending tank 101 and is connected with a spline shaft 208; a first class driven bevel gear 207 is symmetrically and fixedly connected to the second rotating shaft 206, and the first class driven bevel gear 207 is positioned above the cover 209; the supporting seat 201 is connected to the outer top of the blending tank 101, the servo motor 203 is fixed on the supporting seat 201, the output end of the servo motor 203 penetrates through the supporting seat 201 leftwards and is connected with a first rotating shaft 202, the left end of the first rotating shaft 202 is fixedly connected with an incomplete bevel gear 205, and the incomplete bevel gear 205 is matched with a class of driven bevel gears 207; a worm 204 is further fixed on the first rotating shaft 202.
The lifting assembly 4 comprises a first-class pull rope 401, a gear ring 402, a second-class driven bevel gear 403, a driven rotating shaft 404, a mounting frame 405, an anti-falling plate 406 and a first-class reel 407;
the inner wall of the cover body 209 is fixedly connected with a gear ring 402, the gear ring 402 is matched with a second-class driven bevel gear 403, and the second-class driven bevel gear 403 is fixedly connected at the outer end of a driven rotating shaft 404; the mounting rack 405 is positioned in the cover 209 and is fixedly connected to the second rotating shaft 206; the inner end of the driven rotating shaft 404 penetrates through and is rotatably connected with the mounting frame 405; an anti-drop plate 406 is further fixedly connected to the inner end of the driven rotating shaft 404; the driven shaft 404 is provided with a class-winding wheel 407, and the class-winding wheel 407 draws out the class-pulling rope 401 downwards
Wherein, the stirring component 3 comprises a stirring blade 301, a through hole 302 and a sliding sleeve 303;
a through groove corresponding to the spline shaft 208 is processed in the inner ring of the sliding sleeve 303 and is sleeved on the spline shaft 208; a plurality of stirring blades 301 are circumferentially fixed on the outer wall of the sliding sleeve 303, and through holes 302 are processed on the stirring blades 301; a pull cord 401 of one type extends into the dispensing jar 101 and is connected to the sliding sleeve 303.
The transmission assembly 5 comprises a worm gear 501, a first bevel gear 502, a second bevel gear 503, a third rotating shaft 504, a fixed seat 505 and a third bevel gear 506;
one side of the worm 204 is matched with a worm wheel 501, and the worm wheel 501 is coaxially connected with a first bevel gear 502; the right side of the crushing cavity 106 is connected with a fixed seat 505, and a second rotating shaft 206 penetrates through and is rotatably connected with the fixed seat 505; a second bevel gear 503 is fixedly connected to the bottom end of the third rotating shaft 504, and the second bevel gear 503 is vertically meshed with the first bevel gear 502; a third bevel gear 506 is fixedly connected to the top end of the third rotating shaft 504.
The crushing assembly 6 comprises a fourth bevel gear 601, a fourth rotating shaft 602 and a crushing knife 603;
the fourth rotating shaft 602 is arranged in the crushing cavity 106 and is uniformly provided with crushing knives 603; the top end of the fourth rotating shaft 602 extends out of the crushing cavity 106 and is fixedly connected with a fourth bevel gear 601; the fourth bevel gear 601 and the third bevel gear 506 are engaged.
The following describes the method of using the present apparatus by taking this embodiment as an example:
the servo motor 201 is started to drive the first rotating shaft 202 to rotate, and the worm 204 on the first rotating shaft 202 rotates along with the first rotating shaft and drives the worm wheel 501 to rotate; the worm gear 501 drives the coaxial first bevel gear 502 to rotate, and the first bevel gear 502 drives the second bevel gear 503 to drive the third rotating shaft 504 to rotate; the third bevel gear 506 at the top end of the third rotating shaft 504 rotates along with the third rotating shaft, and drives the fourth bevel gear 601 to drive the fourth rotating shaft 602 to rotate, so that the crushing cutter 603 generates a crushing effect in the crushing cavity 106, and the crushing effect is used for refining particles of the mortar raw material and facilitating subsequent pulping;
an incomplete bevel gear 205 at the left end of the first rotating shaft 202 also rotates along with the incomplete bevel gear and is intermittently meshed with a driven bevel gear 207, so that the second rotating shaft 206 performs reciprocating forward and reverse rotation; the spline shaft 208 below the second rotating shaft 206 also rotates, and drives the sliding sleeve 303 to drive the stirring blades 301 to rotate circumferentially to generate a stirring effect; the through holes 302 on the stirring blades 301 can improve the turbulence effect and enhance the stirring effect;
the second rotating shaft 404 also rotates along with the first rotating shaft 202 in the circumferential direction, and the second type driven bevel gear 403 at the outer end of the second rotating shaft is matched with the gear ring 402 at the fixed position; the second-class driven bevel gear 402 drives the second rotating shaft 404 to rotate in reverse, and the first rotating shaft 206 rotates in a reciprocating forward and reverse manner, so that the rotation of the second rotating shaft 404 is also in a reciprocating manner, the reel 407 performs automatic and periodic winding and unwinding operations, and the stirring assembly 3 moves up and down along the spline shaft 208 by matching with the self weight of the stirring assembly 3, so that the stirring 301 action area of the stirring blade is changed, and the stirring dead angle is eliminated;
in order to keep the stirring assembly 3 to realize sedimentation, a balancing weight 304 can be additionally arranged on the stirring blade 301 to increase the weight; in order to ensure the load stability of the lifting assembly 4, a plurality of driven rotating shafts 404 can be circumferentially distributed around the second rotating shaft 206, and the reels 407 on the driven rotating shafts 404 synchronously take up and pay off the lines in the same take-up and pay-off states.
It should be noted that the second rotating shaft 404 and the stirring assembly 3 synchronously rotate around the first rotating shaft 206 in the circumferential direction, so that the first pulling rope 401 does not wind around the first rotating shaft 404 or the spline shaft 208, and the use stability is good.
Mortar raw materials are put into the crushing cavity 106 through a charging hopper 107, and the mortar raw materials are crushed, guided to the material receiving cavity 105 and fall into the blending tank from the blanking pipe 104; simultaneously, water is added into the blending tank 101 through the liquid adding port 103, so that the water and the mortar raw materials are quickly and fully mixed under the action of the stirring assembly 3, and after the mixing is finished, a valve of the mortar discharging pipe 102 is opened to discharge the mortar.
Example 3
On the basis of the example 2, the method comprises the following steps of,
also comprises a crushing component 7; the crushing assembly 7 is positioned on the right side of the blanking pipe 104 and comprises a first driving wheel 701, a driving belt 702, a second driving wheel 703, a mounting shaft 704 and a crushing knife 705;
the mounting shaft 704 is mounted in the receiving cavity 105, and the front end and the rear end of the mounting shaft are rotatably connected with the inner wall of the receiving cavity 105; crushing knives 705 are uniformly arranged on the mounting shaft 704; a second driving wheel 703 is coaxially connected outside the mounting shaft 704, the worm wheel 501 is also coaxially connected with a first driving wheel 701, and the first driving wheel 701 and the second driving wheel 703 are in transmission connection through a transmission belt 702.
Specifically, the worm wheel 501 rotates and drives the coaxial first transmission wheel 701 to rotate; the first driving wheel 701 drives the second driving wheel 703 to drive the mounting shaft 704 to rotate through the driving belt 702, so that the crushing knife 705 rotates along with the first driving wheel and generates crushing action; the mortar raw material falling into the receiving cavity 105 is further refined in particle size under the action of the crushing knife 705, and then is discharged from the discharging pipe 104.
Example 4
Even though the double functions of crushing and smashing are performed, the condition of uneven grain refinement is possible due to the unidirectional flow guide of the mortar raw material;
therefore, on the basis of the embodiment 3, a screening component 8 is also arranged; the screening assembly 8 comprises a baffle 801, a return spring 802, a second type pull rope 803, a guide wire wheel 804, a second type reel 805 and a screen 806;
the material receiving cavity 105 is provided with an arc bottom, the bottom end of the arc bottom is connected with the blanking pipe 104, and the inlet of the blanking pipe 104 is provided with a screen 806; the top end of the baffle 801 is positioned at the left side of the crushing assembly 7, the top end is hinged with the inner top of the material receiving cavity 105, and the bottom end is lapped with the arc bottom; a return spring 802 is connected between the baffle 801 and the left side wall of the material receiving cavity 105; the second type of reel 805 is installed on the second rotating shaft 206, a plurality of wire guiding wheels 804 are installed on the outer wall of the material receiving cavity 105, a second type of pull rope 803 is led out of the second type of wire guiding wheels 804, and the second type of pull rope 803 bypasses the wire guiding wheels 804, extends into the material receiving cavity 105 and is connected with the baffle 801 from the left side.
Specifically, the baffle 801 tends to rotate counterclockwise under the action of the return spring 802, and the second type reel 805 also carries out reeling and unreeling along with the forward and reverse rotation of the second type rotating shaft 206, and the baffle 801 is caused to swing back and forth through the second type pull rope 803; the mortar raw material falling into the receiving cavity 105 is blocked by the baffle 801 and moves along with the baffle 801;
the baffle 801 is leftwards swung to the screen 806, and the mortar raw material is contacted with the screen 806 and falls into the blanking pipe 104 under the screening action of the screen 806; then the baffle 801 swings right again, the mortar raw material which does not pass through the screen 806 is pushed to the action of the crushing knife 705 again, and the crushing knife 705 crushes the mortar raw material again; thus, along with the swinging of the baffle 801, the mortar raw material can be automatically crushed for multiple times until the mortar raw material meets the requirement of the screen 806 and is smoothly discharged.
It should be noted that the electrical components are provided with power supplies, and the control method is the prior art, and is unified here for avoiding the redundancy of description; and the present invention is primarily intended to protect mechanical equipment, the control means and circuit connections will not be explained in detail herein.
In the description herein, references to the description of "one embodiment," "an example," "a specific example," etc., mean that a particular feature, structure, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the schematic representations of the terms used above do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
The preferred embodiments of the invention disclosed above are intended to be illustrative only. The preferred embodiments are not intended to be exhaustive or to limit the invention to the precise forms disclosed. Obviously, many modifications and variations are possible in light of the above teaching. The embodiments were chosen and described in order to best explain the principles of the invention and the practical application, to thereby enable others skilled in the art to best utilize the invention. The invention is limited only by the claims and their full scope and equivalents.

Claims (10)

1. A quick blending device for mortar production is characterized by comprising a frame assembly (1), a driving assembly (2), a stirring assembly (3), a lifting assembly (4), a transmission assembly (5) and a crushing assembly (6);
the frame assembly (1) comprises a blending tank (101), a slurry discharge pipe (102), a liquid filling port (103), a discharging pipe (104), a material receiving cavity (105), a crushing cavity (106) and a loading hopper (107); the crushing cavity (106) is arranged at the left lower part and the right higher part, the top of the right end is connected with a charging hopper (107), and the left end is connected with a receiving cavity (105); the blending tank (101) is positioned below the material receiving cavity (105), and the bottom end of the material receiving cavity (105) is communicated with the left end of the top of the blending tank (101) through a discharging pipe (104); the right end of the top of the blending tank (101) is provided with a liquid filling port (103), the bottom of the blending tank is connected with a slurry discharging pipe (102), and a valve is arranged on the slurry discharging pipe (102);
a crushing assembly (6) is arranged in the crushing cavity (106), a driving assembly (2) is arranged at the top of the blending tank (101), and the driving assembly (2) is matched with the crushing assembly (6) through a transmission assembly (5); the top of the blending tank (101) is also provided with a lifting component (4), a stirring component (3) is arranged in the blending tank (101), and the driving component (2), the stirring component (3) and the lifting component (4) are matched in a coordinated manner.
2. The quick blending device for mortar production according to claim 1, wherein the driving assembly (2) comprises a supporting base (201), a first rotating shaft (202), a servo motor (203), a worm (204), an incomplete bevel gear (205), a second rotating shaft (206), a first driven bevel gear (207), a spline shaft (208) and a cover body (209);
a cover body (209) is arranged at the outer top of the blending tank (101); the second rotating shaft (206) vertically penetrates through the cover body (209), and the bottom end of the second rotating shaft extends into the blending tank (101) and is connected with a spline shaft (208); one type of driven bevel gears (207) are symmetrically arranged on the second rotating shaft (206), and the one type of driven bevel gears (207) are positioned above the cover body (209); the supporting seat (201) is connected to the outer top of the blending tank (101), the servo motor (203) is arranged on the supporting seat (201), the output end of the servo motor (203) penetrates through the supporting seat (201) leftwards and is connected with a first rotating shaft (202), the left end of the first rotating shaft (202) is provided with an incomplete bevel gear (205), and the incomplete bevel gear (205) is matched with a first-class driven bevel gear (207); a worm (204) is further arranged on the first rotating shaft (202).
3. The quick blending equipment for mortar production according to claim 2, wherein the lifting assembly (4) comprises a first-class pull rope (401), a gear ring (402), a second-class driven bevel gear (403), a driven rotating shaft (404), a mounting rack (405), a retaining plate (406) and a first-class reel (407);
the inner wall of the cover body (209) is provided with a gear ring (402), the gear ring (402) is matched with a second-class driven bevel gear (403), and the second-class driven bevel gear (403) is arranged at the outer end of the driven rotating shaft (404); the mounting rack (405) is positioned in the cover body (209) and is fixedly connected to the second rotating shaft (206); the inner end of the driven rotating shaft (404) penetrates through and is rotatably connected with the mounting frame (405); the inner end of the driven rotating shaft (404) is also provided with an anti-drop plate (406); the driven rotating shaft (404) is provided with a class-one reel (407), and a class-one pull rope (401) is led out downwards from the class-one reel (407).
4. The rapid mixing device for mortar production according to claim 3, wherein the plurality of driven shafts (404) are circumferentially distributed around the second rotating shaft (206), and the reels (407) on the driven shafts (404) synchronously take up and pay off the mortar in the same state.
5. The rapid mixing equipment for mortar production according to claim 4, wherein the stirring component (3) comprises a stirring blade (301), a through hole (302), and a sliding sleeve (303);
a through groove corresponding to the spline shaft (208) is formed in the inner ring of the sliding sleeve (303), and the sliding sleeve is sleeved on the spline shaft (208); a plurality of stirring blades (301) are circumferentially arranged on the outer wall of the sliding sleeve (303), and through holes (302) are formed in the stirring blades (301); the pull rope (401) extends into the blending tank (101) and is connected with the sliding sleeve (303).
6. The rapid mixing equipment for mortar production according to claim 5, wherein the stirring blade (301) is further provided with a balancing weight (304).
7. The quick blending equipment for mortar production according to claim 5 or 6, wherein the transmission assembly (5) comprises a worm gear (501), a first bevel gear (502), a second bevel gear (503), a third rotating shaft (504), a fixed seat (505) and a third bevel gear (506);
a worm wheel (501) is matched with one side of the worm (204), and a first bevel gear (502) is coaxially connected with the worm wheel (501); a fixed seat (505) is connected to the right side of the crushing cavity (106), and a second rotating shaft (206) penetrates through and is rotatably connected with the fixed seat (505); a second bevel gear (503) is arranged at the bottom end of the third rotating shaft (504), and the second bevel gear (503) is vertically meshed with the first bevel gear (502); and a third bevel gear (506) is arranged at the top end of the third rotating shaft (504).
8. The rapid blending equipment for mortar production according to claim 7, wherein the crushing assembly (6) comprises a fourth bevel gear (601), a fourth rotating shaft (602) and a crushing knife (603);
the fourth rotating shaft (602) is arranged in the crushing cavity (106) and is uniformly provided with crushing knives (603); the top end of the fourth rotating shaft (602) extends out of the crushing cavity (106) and is provided with a fourth bevel gear (601); the fourth bevel gear (601) is meshed with the third bevel gear (506).
9. The rapid mixing equipment for mortar production according to claim 8, further comprising a crushing assembly (7); the crushing assembly (7) is positioned on the right side of the discharging pipe (104) and comprises a first transmission wheel (701), a transmission belt (702), a second transmission wheel (703), a mounting shaft (704) and a crushing knife (705);
the mounting shaft (704) is arranged in the material receiving cavity (105), and the front end and the rear end of the mounting shaft are rotationally connected with the inner wall of the material receiving cavity (105); crushing knives (705) are uniformly arranged on the mounting shaft (704); the mounting shaft (704) is coaxially externally connected with a second driving wheel (703), the worm wheel (501) is also coaxially connected with a first driving wheel (701), and the first driving wheel (701) and the second driving wheel (703) are in transmission connection through a transmission belt (702).
10. The rapid mixing equipment for mortar production according to claim 9, further comprising a screening component (8); the screening assembly (8) comprises a baffle (801), a return spring (802), a second type pull rope (803), a wire guide wheel (804), a second type reel (805) and a screen (806);
the receiving cavity (105) is provided with an arc-shaped bottom, the bottom end of the arc-shaped bottom is connected with the blanking pipe (104), and a screen (806) is arranged at the inlet of the blanking pipe (104); the top end of the baffle (801) is positioned at the left side of the crushing assembly (7), the top end is hinged with the inner top of the material receiving cavity (105), and the bottom end is lapped with the arc bottom; a return spring (802) is connected between the baffle (801) and the left side wall of the receiving cavity (105); the second type of reel (805) is arranged on the second rotating shaft (206), a plurality of wire guiding wheels (804) are arranged on the outer wall of the receiving cavity (105), a second type of pull rope (803) is led out from the second type of wire guiding wheels (804), and the second type of pull rope (803) bypasses the wire guiding wheels (804), stretches into the receiving cavity (105) and is connected with the baffle (801) from the left side.
CN202011429837.XA 2020-12-07 2020-12-07 Quick blending equipment is used in mortar production Withdrawn CN112692999A (en)

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EP0530510A1 (en) * 1991-08-02 1993-03-10 Konoike Construction Co., Ltd. Cement paste mixer and method for producing mortar and concrete
RS20090298A (en) * 2009-06-29 2011-04-30 Dragica Graf Mobile mixer for coordinated production of cement glue and concrete mixture
CN107053480A (en) * 2017-06-16 2017-08-18 长沙鼎成新材料科技有限公司 A kind of construction concrete mortar mixing stirring device
CN107116682A (en) * 2017-06-23 2017-09-01 新乡市万创技术服务有限公司 A kind of concrete materials crush batch mixing discharge tank
CN107127891A (en) * 2017-06-09 2017-09-05 太仓市霍普思机械技术有限公司 A kind of urban construction agitating device
CN108906262A (en) * 2018-06-02 2018-11-30 安徽砼宇特构科技有限公司 Gravel and sand mixing arrangement is used in concrete production
CN111804207A (en) * 2020-07-23 2020-10-23 野虎企业管理(上海)有限公司 Production equipment and production method of multi-color paint for house outer wall
CN111805744A (en) * 2020-07-23 2020-10-23 野虎企业管理(上海)有限公司 Concrete production equipment capable of switching stirring modes and production method

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Publication number Priority date Publication date Assignee Title
EP0530510A1 (en) * 1991-08-02 1993-03-10 Konoike Construction Co., Ltd. Cement paste mixer and method for producing mortar and concrete
RS20090298A (en) * 2009-06-29 2011-04-30 Dragica Graf Mobile mixer for coordinated production of cement glue and concrete mixture
CN107127891A (en) * 2017-06-09 2017-09-05 太仓市霍普思机械技术有限公司 A kind of urban construction agitating device
CN107053480A (en) * 2017-06-16 2017-08-18 长沙鼎成新材料科技有限公司 A kind of construction concrete mortar mixing stirring device
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CN111804207A (en) * 2020-07-23 2020-10-23 野虎企业管理(上海)有限公司 Production equipment and production method of multi-color paint for house outer wall
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Publication number Priority date Publication date Assignee Title
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