CN112692017A - Steel bottle inner wall cleaning and drying machine - Google Patents
Steel bottle inner wall cleaning and drying machine Download PDFInfo
- Publication number
- CN112692017A CN112692017A CN202011633121.1A CN202011633121A CN112692017A CN 112692017 A CN112692017 A CN 112692017A CN 202011633121 A CN202011633121 A CN 202011633121A CN 112692017 A CN112692017 A CN 112692017A
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- China
- Prior art keywords
- assembly
- traverse
- lifting
- drying
- lift
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B9/00—Cleaning hollow articles by methods or apparatus specially adapted thereto
- B08B9/08—Cleaning containers, e.g. tanks
- B08B9/20—Cleaning containers, e.g. tanks by using apparatus into or on to which containers, e.g. bottles, jars, cans are brought
- B08B9/205—Conveying containers to or from the cleaning machines
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B9/00—Cleaning hollow articles by methods or apparatus specially adapted thereto
- B08B9/08—Cleaning containers, e.g. tanks
- B08B9/20—Cleaning containers, e.g. tanks by using apparatus into or on to which containers, e.g. bottles, jars, cans are brought
- B08B9/28—Cleaning containers, e.g. tanks by using apparatus into or on to which containers, e.g. bottles, jars, cans are brought the apparatus cleaning by splash, spray, or jet application, with or without soaking
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B9/00—Cleaning hollow articles by methods or apparatus specially adapted thereto
- B08B9/08—Cleaning containers, e.g. tanks
- B08B9/20—Cleaning containers, e.g. tanks by using apparatus into or on to which containers, e.g. bottles, jars, cans are brought
- B08B9/42—Cleaning containers, e.g. tanks by using apparatus into or on to which containers, e.g. bottles, jars, cans are brought the apparatus being characterised by means for conveying or carrying containers therethrough
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B21/00—Arrangements for supplying or controlling air or other gases for drying solid materials or objects
- F26B21/50—Ducting arrangements from the source of air or other gases to the materials or objects being dried
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B25/00—Details of general application not covered by group F26B21/00 or F26B23/00
- F26B25/001—Handling, e.g. loading or unloading arrangements
- F26B25/003—Handling, e.g. loading or unloading arrangements for articles
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B9/00—Machines or apparatus for drying solid materials or objects at rest or with only local agitation; Domestic airing cupboards
- F26B9/04—Machines or apparatus for drying solid materials or objects at rest or with only local agitation; Domestic airing cupboards in presses or clamping devices
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Cleaning In General (AREA)
Abstract
本发明涉及一种钢瓶内壁清洗烘干机，包括钢瓶转移机构，钢瓶转移机构下方设有清洗烘干接口装置，装置包括机架，机架上安装横移组件，横移组件移动端上安装升降组件，升降组件移动端上安装翻转组件，翻转组件回转端上安装夹持组件；横移组件包括横移驱动件，横移驱动件通过横移传动结构连接横移板。本发明利用钢瓶瓶口倒置的方式，同时进行清洗烘干和排污收集流程，为钢瓶内壁表面处理提供一种全新的工艺。本发明能在一次装夹的情况下，完成清洗和烘干2个工序，并且钢瓶无需周转，降低车间物流和人工成本，减少设备的占地面积，提高设备利用率。本发明的喷烘管道伸缩长度可根据不同钢瓶的高度尺寸来调整，定位准确，调整便捷，产品覆盖范围大。
The invention relates to a steel cylinder inner wall cleaning and drying machine, which comprises a steel cylinder transfer mechanism, a cleaning and drying interface device is arranged below the steel cylinder transfer mechanism, the device comprises a frame, a traverse assembly is installed on the frame, and a lift is installed on the moving end of the traverse assembly. The moving end of the lifting assembly is installed with a flipping assembly, and the rotating end of the flipping assembly is installed with a clamping assembly; the traverse assembly includes a traverse drive member, and the traverse drive member is connected to the traverse plate through a traverse transmission structure. The invention utilizes the way of inverting the bottle mouth of the steel bottle, and simultaneously carries out the processes of cleaning, drying and sewage collection, and provides a brand-new process for the surface treatment of the inner wall of the steel bottle. The invention can complete the two processes of cleaning and drying in the case of one-time clamping, and the steel cylinder does not need to be turned over, thereby reducing the workshop logistics and labor costs, reducing the floor space of the equipment, and improving the utilization rate of the equipment. The telescopic length of the spray-drying pipeline of the invention can be adjusted according to the heights of different steel cylinders, the positioning is accurate, the adjustment is convenient, and the product coverage is large.
Description
Technical Field
The invention belongs to the technical field of steel cylinder cleaning, and relates to a steel cylinder inner wall cleaning and drying machine.
Background
In recent years, the application of various gases is increasing, so that the market demand for gas-containing cylinders is also increasing, and the quality requirement of the cylinders is also increasing. Before some special gases are loaded into the steel cylinder, the inner wall of the steel cylinder must be polished, cleaned, dried and the like, so that stains and water adsorbed on the inner wall of the steel cylinder are completely treated, and the loading requirement of the special gases can be met.
At present, the inner wall of a steel cylinder is cleaned and dried manually in the market; or manually assisted cleaning and drying; the cleaning and drying equipment capable of clamping, carrying and overturning in a full-automatic mode is lacked, the labor intensity of workers is reduced, the production efficiency is improved, and the cleaning and drying quality is improved.
Disclosure of Invention
The invention aims to provide a steel cylinder inner wall cleaning and drying machine which can solve the problems of low steel cylinder turnover efficiency, safety risk and difficulty in waste water and waste residue treatment, simultaneously performs cleaning, drying and pollution discharge collection processes, and provides a brand-new process for surface treatment of the inner wall of a steel cylinder.
According to the technical scheme provided by the invention: the utility model provides a steel bottle inner wall washs drying-machine, includes the steel bottle and shifts the mechanism, the steel bottle shifts the mechanism below and is equipped with washing stoving interface arrangement.
As a further improvement of the invention, the device comprises a frame, wherein a traverse moving component is arranged on the frame, a lifting component is arranged on the moving end of the traverse moving component, a turning component is arranged on the moving end of the lifting component, and a clamping component is arranged on the rotating end of the turning component; the transverse moving assembly comprises a transverse moving driving piece, and the transverse moving driving piece is connected with the transverse moving plate through a transverse moving transmission structure.
As a further improvement of the invention, a traverse guide structure is arranged below the traverse plate; the transverse moving guide structure comprises a transverse moving slide rail, and the transverse moving slide rail is connected with the transverse moving plate through a transverse moving slide block; the lifting assembly comprises a lifting driving piece, and the lifting driving piece is connected with the lifting frame through a lifting transmission structure; a lifting guide structure is arranged below the lifting frame; the lifting guide structure comprises a lifting slide rail, and the lifting slide rail is connected with the lifting frame through a lifting slide block.
As a further improvement of the invention, the turnover assembly comprises a turnover driving member, and the turnover driving member is connected with the flange through a turnover transmission structure; the turnover driving piece is a turnover speed reducer, the turnover transmission structure comprises a rotating shaft, the rotating shaft is rotatably arranged in the bearing seat, the turnover speed reducer is connected with one end of the rotating shaft, and the other end of the rotating shaft is connected with the flange.
As a further improvement of the invention, the clamping assembly comprises symmetrically arranged clamping arm assemblies, each clamping arm assembly comprises a clamping driving piece and a clamping claw, the fixed end of each clamping driving piece is hinged to the rotary end of the overturning assembly, the middle part of each clamping claw is hinged to the rotary end of the overturning assembly, and the movable end of each clamping driving piece is hinged to one end of each clamping claw.
As a further improvement of the invention, the device comprises a platform, wherein an interface assembly is arranged in the platform, a bottle mouth die holder is arranged above the interface assembly, a spraying and drying pipeline is slidably arranged in the interface assembly, and the spraying and drying pipeline is driven by a lifting unit.
As a further improvement of the invention, the bottleneck die holder consists of a die holder outer shell and a lining, the die holder outer shell is arranged on the platform, the lining is placed in the die holder outer shell, and sewage draining holes are formed in the die holder outer shell and the lining.
As a further improvement of the invention, the interface assembly comprises a collecting pipe, and a wear-resistant sealing joint is arranged inside the collecting pipe; the collecting pipeline is internally provided with a sewage pipeline and an installation cavity, one end of the sewage pipeline is communicated with the bottleneck die holder, the other end of the sewage pipeline is communicated with a sewage outlet, the abrasion-resistant sealing joint is fixedly installed in the installation cavity, and the spraying and drying pipeline is installed in a sliding mode.
As a further improvement of the invention, the spraying and drying pipeline comprises a hollow slide bar, the upper end of the hollow slide bar is connected with a nozzle, and the lower end of the hollow slide bar is sequentially connected with a quick connector and an adapter; the hollow slide bar is of a hollow structure, the nozzle is provided with a spraying cavity, a plurality of spraying holes are uniformly distributed in the periphery of the spraying cavity, a dismounting plane is designed in the periphery of the spraying cavity, and a transmission medium channel is arranged in the adapter.
As a further improvement of the invention, the lifting unit comprises a frame, a lifting driving member is mounted on the frame, the lifting driving member is connected with a lifting executing member through a lifting transmission mechanism, and the lifting executing member is connected with the spraying and drying pipeline; the rack is provided with a guide mechanism; the lifting driving piece is a lifting motor; the lifting transmission mechanism is a screw rod transmission mechanism.
The positive progress effect of this application lies in:
1. the invention utilizes the way of inverting the mouth of the steel cylinder, and simultaneously carries out the processes of cleaning, drying, discharging and collecting, thereby providing a brand new process for the surface treatment of the inner wall of the steel cylinder.
2. The invention can complete 2 procedures of cleaning and drying under the condition of one-time clamping, and the steel cylinder does not need to be circulated, thereby reducing the logistics and labor cost of a workshop, reducing the occupied area of equipment and improving the utilization rate of the equipment.
2. The telescopic length of the spraying and drying pipeline can be adjusted according to the height and the size of different steel cylinders, the positioning is accurate, the adjustment is convenient and fast, and the product coverage range is large.
4. The invention is full-automatic production equipment, the production process is controlled by a PLC program, manual intervention is not needed, and safe and efficient production with convenient operation is realized.
Drawings
FIG. 1 is a schematic structural diagram of the present invention.
FIG. 2 is a schematic diagram of the steel bottle transfer apparatus.
FIG. 3 is a block diagram of the traverse assembly.
Fig. 4 is a structural view of the elevating assembly.
Fig. 5 is a structural view of the flip assembly.
Fig. 6 is a structural view of the clamping assembly.
Fig. 7 is a side view of fig. 6.
FIG. 8 is a view showing the structure of the clamping unit for clamping the steel pipe.
Figure 9 is a block diagram of the clamp assembly releasing the steel pipe.
Fig. 10 is a schematic structural view of the interface cleaning and drying device according to the present invention.
FIG. 11 is a schematic structural view of a bottle opening mold base of the present invention.
Fig. 12 is a schematic view of the structure of the collecting duct of the present invention.
Fig. 13 is a schematic structural view of the wear-resistant sealing joint of the present invention in cooperation with a spray drying pipe.
Fig. 14 is a schematic structural view of the wear-resistant sealing joint of the present invention.
Fig. 15 is a schematic structural diagram of the spray drying pipeline of the present invention.
FIG. 16 is a schematic view of the nozzle of the present invention.
FIG. 17 is a cross-sectional view of a nozzle of the present invention.
Fig. 18 is a schematic structural diagram of the adaptor of the present invention.
Fig. 19 is a schematic structural view of the lifting unit of the present invention.
Detailed Description
It should be noted that the embodiments and features of the embodiments may be combined with each other without conflict. The present invention will be described in detail below with reference to the embodiments with reference to the attached drawings.
In order to make those skilled in the art better understand the technical solution of the present invention, the technical solution in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
It should be noted that the terms "first," "second," and the like in the description and claims of the present invention and in the drawings described above are used for distinguishing between similar elements and not necessarily for describing a particular sequential or chronological order. It is to be understood that the data so used may be interchanged under appropriate circumstances in order to facilitate the description of the embodiments of the invention herein. Furthermore, the terms "comprises," "comprising," and "having," and any variations thereof, are intended to cover such processes, methods, systems, articles, or apparatus that comprise a list of steps or elements, are not necessarily limited to those steps or elements expressly listed, but may include other steps or elements not expressly listed or inherent to such processes, methods, articles, or apparatus.
In fig. 1-19, the device comprises a frame 1, a traverse component 2, a lifting component 3, a turnover component 4, a clamping component 5, a steel cylinder 6, a bottle mouth mold base 7, an interface component 8, a platform 9, a spraying and drying pipeline 10, a lifting unit 11 and the like.
As shown in figure 1, the invention relates to a steel cylinder inner wall cleaning dryer, which comprises a steel cylinder transfer mechanism, wherein a cleaning and drying interface device is arranged below the steel cylinder transfer mechanism.
As shown in figure 2, the steel bottle conveying and transferring device comprises a frame 1, a transverse moving assembly 2, a lifting assembly 3, a turnover assembly 4 and a clamping assembly 5.
The frame 1 is provided with a transverse moving component 2, the moving end of the transverse moving component 2 is provided with a lifting component 3, the moving end of the lifting component 3 is provided with a turning component 4, and the moving end of the turning component 4 is provided with a clamping component 5.
The rack 1 is of a frame type and consists of an upright post 1-1 and a cross beam 1-2, the upright post 1-1 is vertically arranged, the top of the upright post 1-1 is connected with the cross beam 1-2 in a threaded mode, and the cross beam 1-2 is provided with a plurality of step surfaces for mounting a transverse moving rack and a transverse moving slide rail.
As shown in FIG. 3, the traverse assembly 2 includes a traverse drive member that is connected to the traverse plates 2-7 by a traverse transmission structure.
In this embodiment, the traverse driving member is a traverse motor 2-2.
The transverse moving transmission structure is a gear rack transmission structure and comprises transverse moving gears 2-3 and transverse moving racks 2-4, the transverse moving racks 2-4 are horizontally arranged on the top surfaces of the cross beams 1-2, transverse moving motors 2-2 are arranged above the transverse moving racks 2-4, the transverse moving motors 2-2 are vertically arranged, the transverse moving gears 2-3 are arranged on output shafts of the transverse moving motors 2-2, and the transverse moving gears 2-3 are meshed with the transverse moving racks 2-4.
The shell of the traverse motor 2-2 is connected with the traverse plate 2-7.
In other embodiments, the traverse driving member is a traverse cylinder, and the traverse cylinder is horizontally installed on the top surface of the cross beam 1-2. The transverse moving transmission structure is a direct connection structure, and the output shaft of the transverse moving cylinder is connected with the transverse moving plates 2-7.
In order to make the traverse boards 2-7 move more stably, a traverse guide structure is arranged below the traverse boards 2-7.
In the embodiment, the traverse guide structure comprises traverse slide rails 2-6, the traverse slide rails 2-6 are horizontally arranged on the top surfaces of the cross beams 1-2 and are parallel to the traverse racks 2-4, and the traverse slide rails 2-6 are connected with traverse plates 2-7 through traverse slide blocks 2-5.
In order to facilitate connection of the transverse moving parts, a transverse moving motor 2-2 is installed on a transverse moving frame 2-1, one side of the transverse moving frame 2-1 is connected with a transverse moving plate 2-7, and the transverse moving plate 2-7 is fixedly connected with a transverse moving slide block 2-5 through the transverse moving frame 2-1.
As shown in fig. 4, the lifting assembly 3 includes a lifting driving member connected to the lifting frame 3-1 through a lifting transmission structure.
In this embodiment, the lift drive member is a lift motor 3-2.
The lifting transmission structure is a gear rack transmission structure and comprises lifting gears 3-3 and lifting racks 3-4, the lifting racks 3-4 are vertically arranged on the side faces of the transverse moving plates 2-7, lifting motors 3-2 are arranged on the side faces of the lifting racks 3-4, lifting gears 3-3 are arranged on output shafts of the lifting motors 3-2, and the lifting gears 3-3 are meshed with the lifting racks 3-4.
The shell of the lifting motor 3-2 is connected with the lifting frame 3-1.
In other embodiments, the lifting driving member is a lifting cylinder vertically installed at the side of the traverse plates 2 to 7. The lifting transmission structure is a direct connection structure, and the output shaft of the lifting cylinder is connected with the lifting frame 3-1.
In order to make the lifting frame 3-1 more stable when moving, a lifting guide structure is arranged below the lifting frame 3-1.
In the embodiment, the lifting guide structure comprises lifting slide rails 3-6, the lifting slide rails 3-6 are vertically arranged on the side surfaces of the traverse plates 2-7 and are parallel to the lifting racks 3-4, and the lifting slide rails 3-6 are connected with the lifting frame 3-1 through lifting slide blocks 3-5.
As shown in fig. 5, the flipping module 4 includes a flipping driving member connected to the flanges 4-8 through a flipping driving structure.
In this embodiment, the overturning driving member is an overturning speed reducer 4-1, and the overturning speed reducer 4-1 is mounted on the lifting frame 3-1.
The overturning transmission structure comprises a rotating shaft 4-3, the rotating shaft 4-3 is in a horizontal rotating state and is rotatably arranged in a bearing seat 4-2, the bearing seat 4-2 is arranged on a lifting frame 3-1, an overturning speed reducer 4-1 is connected with one end of the rotating shaft 4-3, and the other end of the rotating shaft 4-3 is connected with a flange 4-8.
In other embodiments, the turnover driving member is a turnover motor, and the turnover reducer 4-1 is mounted on the lifting frame 3-1.
One end of a rotating shaft 4-3 of the turnover motor is connected with a flange 4-8 at the other end of the rotating shaft 4-3.
The mirror image in the bearing seat 4-2 is provided with a plurality of overturning bearings 4-4, and the overturning bearings are axially fixed through a gland 4-5 and a spacer 4-7, and an overturning sealing member 4-6 is arranged in the gland 4-5. The rotating shaft 4-3 is arranged on the bearing seat 4-2 through the overturning bearing 4-4, and one end of the rotating shaft extends out of the shaft to be directly connected with the overturning driving piece, so that the rotation output of the overturning driving piece is directly transmitted to the rotating shaft 4-3. The other end of the rotating shaft 4-3 is provided with a flange 4-8, and the flange is connected with the clamping component and transmits rotating torque.
The bearing seat 4-2 is formed by welding plate parts and pipe parts, and a plurality of step holes are designed in the bearing seat for mounting the turnover bearing 4-4 and the gland 4-5.
The circumference of the rotating shaft 4-3 is provided with the characteristics of key slots and the like for transmitting torque force and is directly connected with the overturning driving piece; one end is a flange, a hole is arranged on the flange, and the flange is connected with the clamping component in a threaded mode.
The gland 4-5 is a disc part, and a circular boss is designed on the end face of one side of the gland and used for installation and positioning; one or more circular grooves are designed inside for mounting the flip seals 4-6.
As shown in fig. 6-7, the clamping assembly 5 comprises a clamping frame 5-10, the clamping frame 5-10 is mounted on a flange 4-8, clamping arm assemblies are symmetrically arranged in the clamping frame 5-10, each clamping arm assembly comprises a clamping driving member and a clamping jaw, the fixed end of the clamping driving member is hinged to the clamping frame 5-10 through a first hinge shaft 5-8, and the middle part of the clamping jaw is hinged to the clamping frame 5-10 through a second hinge shaft 5-9. The moving end of the clamping driving piece is hinged with one end of the clamping claw through a connecting shaft 5-7.
The clamping jaw consists of a clamp 5-2, a connecting arm 5-3 and a second connecting rod 5-4 from top to bottom in sequence.
The number of clamps 5-2 is adjusted according to the size of the cylinder, and the number of clamps 5-2 is 2 in this embodiment, including an upper clamp 5-21 and a lower clamp 5-22. The upper clamp 5-21 and the lower clamp 5-22 are positioned at the upper and lower ends of the connecting arm 5-3.
The clamp 5-2 is in an inwards concave arc shape, so that the steel cylinder can be better clamped.
The lining 5-1 is added on the inner side of the clamp 5-2 to prevent the surface of the steel cylinder from being scratched. The pad 5-1 is made of a soft material.
It will be appreciated that the clamp arm assembly may be mounted directly on the flanges 4-8.
The clamping frame 5-10 is formed by assembling a plurality of plates, and a plurality of holes are designed on the clamping frame and used for positioning and installing the first articulated shaft 5-8 and the second articulated shaft 5-9.
The clamp 5-2 is a plate part, the shape of the inner side of the clamp is designed into a circular arc or other shapes, and the size of the clamp is matched with the shape of the steel cylinder; the inner arc surface is provided with a plurality of threaded holes for fixing the gasket; the outside design has the screw hole for this part is fixed with the installation of centre gripping arm.
The clamping driving piece is a first oil cylinder 5-6, and the piston end of the first oil cylinder 5-6 is hinged with one end of the clamping claw through a connecting shaft 5-7. In other embodiments, the clamp drive is an electric cylinder.
In other embodiments, the clamping assembly 5 is an electromagnet.
As shown in figure 8, the hydraulic clamping cylinder 5-6 is started, and the piston rod of the hydraulic clamping cylinder 5-6 extends out to respectively drive the claws at the two sides to rotate oppositely to clamp the steel cylinder 6.
The turning speed reducer 4-1 drives the rotating shaft 4-3 to rotate, and the steel cylinder 6 is turned over through the flange 4-8.
The lifting motor 3-2 realizes the transfer of the steel cylinder 6 in the vertical direction through a gear rack structure.
The transverse moving motor 2-2 realizes the horizontal moving of the steel cylinder 6 through a gear rack structure.
As shown in figure 9, after reaching the designated station, the piston rods of the hydraulic clamping cylinders 5 to 6 retract to respectively drive the clamping claws at the two sides to rotate backwards and release the steel cylinder 6.
As shown in fig. 10, the present invention is a cleaning and drying interface device, which includes a platform 9, an interface assembly 8 is installed in the platform 9, a bottle mouth mold base 7 is disposed above the interface assembly 8, a spraying and drying pipeline 10 is installed in the interface assembly 8 in a sliding manner, and the spraying and drying pipeline 10 is driven by a lifting unit 11.
FIG. 11 is a structural view of a bottle mouth mold base 7, which is composed of a mold base outer shell 7-1 and a lining 7-2, wherein the mold base outer shell 7-1 is installed on a platform 9, the lining 7-2 is placed in an inner cavity of the mold base outer shell 7-1, and the lining 7-2 matched with the mold base outer shell is replaced according to the shape of a bottle mouth of a steel bottle. The die holder shell 7-1 is formed by processing a metal pipe, a round or square or special-shaped inner cavity is arranged in the middle, and a flange is arranged at the bottom and used for connecting and fixing the bottle mouth die holder 7 and the platform 9. The inner liner 7-2 is made of soft material, the shape of the inner liner is matched with the inner cavity of the die holder shell 7-1, and the inner cavity of the inner liner is matched with the shape of the bottle mouth of the steel bottle. Sewage drainage holes are formed in the die holder shell 7-1 and the lining 7-2.
The interface assembly 8 includes a collection conduit 8-1 and a wear resistant sealing fitting 8-2. The collecting duct 8-1 is mounted in the platform 9, and the wear-resistant sealing joint 8-2 is located inside the collecting duct 8-1.
The wear-resistant sealing joint 8-2 extends into the interior of the collecting duct 8-1, remains concentric and is connected at the bottom. The center position in the wear-resistant sealing joint 8-2 is provided with a spraying and drying pipeline 10 for positioning and supporting, and further, a closed surface is formed on the inclined surface at the bottom of the collecting pipeline 8-1 and plays a role in sealing the collecting pipeline 8-1. The lifting unit 11 is connected with the bottom of the spraying and drying pipeline 10, so that the spraying and drying pipeline 10 has the function of lifting up and down. The spraying and drying pipeline 10 can directly go deep into the inner wall of the steel cylinder from the center of the interface component 8 through the bottle mouth die holder 7 to carry out spraying, washing and drying operation.
FIG. 12 is a structural diagram of a collecting pipe 8-1, a sewage pipe and an installation cavity are arranged in the collecting pipe 8-1, one end of the sewage pipe is communicated with a bottle mouth mold base 7, the other end of the sewage pipe is communicated with a sewage discharge outlet, a wear-resistant sealing joint 8-2 is fixedly installed in the installation cavity, and a spraying and drying pipe 10 is slidably installed in the installation cavity, as shown in FIG. 13.
The collecting pipeline 8-1 is formed by welding a first flange 8-1-1, a first pipe fitting 8-1-2, an inclined plane pipe 8-1-3, a second pipe fitting 8-1-4 and a second flange 8-1-5.
The first pipe fitting 8-1-2 is arranged below the first flange 8-1-1, the second pipe fitting 8-1-4 is obliquely connected to the side face of the first pipe fitting 8-1-2 and is aligned with a gap on the circumferential side face of the first pipe fitting 8-1-2, and the other end of the second pipe fitting 8-1-4 is connected with the second flange 8-1-5; the inclined plane pipe 8-1-3 is arranged in the first pipe fitting 8-1-2, is concentric and has the bottoms aligned with each other, an inclined plane is designed at the top of the inclined plane pipe 8-1-3, and is aligned with the lowest point of the first pipe fitting 8-1-2 and the second pipe fitting 8-1-4 at the position close to the lower part of the inclined plane, and the angle of the inclined plane is the same as or similar to the included angle between the first pipe fitting 8-1-2 and the second pipe fitting 8-1-4; the sewage flowing down along the bottle mouth mold base 7 flows to the water outlet along the inclined plane.
Fig. 14 is a block diagram of the wear resistant sealing joint 8-2. The wear-resistant sealing joint 8-2 consists of a joint main body 8-2-1, a bearing 8-2-2, a top gland 8-2-3, a bottom gland 8-2-4, a multi-layer sealing piece 8-2-5 and a single-layer sealing piece 8-2-6.
The wear-resistant sealing joint 8-2 comprises a joint body, and the middle section of the spraying and drying pipeline 10 is connected in the joint body in a sliding mode.
In order to make the middle section of the spraying and drying pipeline 10 slide more smoothly in the joint body, a bearing 8-2-2 is arranged in the joint body, and the middle section of the spraying and drying pipeline 10 is positioned in an inner ring of the bearing 8-2-2.
In order to prevent external media from entering the joint body, sealing elements are arranged at two ends of the joint body and are positioned between the joint body and the middle section of the spraying and drying pipeline 10 and outside the bearing 8-2-2.
In this embodiment, the joint body comprises a joint main body 8-2-1, the upper end of the joint main body 8-2-1 is connected with a top gland 8-2-3, and the lower end of the joint main body 8-2-1 is connected with a bottom gland 8-2-4.
The bearings 8-2-2 are respectively positioned at the upper end and the lower end of the joint body and are axially fixed by a top gland and a bottom gland.
The seal includes a first seal assembly and a second seal assembly.
The top gland 8-2-3 is internally provided with a sealing component 1, and the bottom gland 8-2-4 is internally provided with a sealing component 2.
The first seal assembly is located in the top gland 8-2-3 and includes a multi-layer seal 8-2-5 and a first single-layer seal 8-2-6, with the multi-layer seal 8-2-5 being located above the first single-layer seal 8-2-6.
The second seal assembly is located in the bottom gland 8-2-4 and includes a second single layer seal 8-2-6.
The joint main body 8-2-1 is a hollow sliding rod, the outer side of the joint main body is provided with a flange edge, and the bottom end face and the top end face of the joint main body are provided with inward holes for installing the bearing 8-2-2 and a positioning gland.
The top gland 8-2-3 and the bottom gland 8-2-4 are disc type parts, and a circular boss is designed on the end face of one side of each part and used for installation and positioning; one or more circumferential grooves are designed in the inner part for mounting the multi-layer seal 8-2-5 and the single-layer seal 8-2-6.
Fig. 15 is a structural view of the spray drying duct 10.
The spraying and drying pipeline 10 consists of a nozzle 10-1, a hollow slide bar 10-2, a quick connector 10-3 and an adapter 10-4.
The middle section of the spraying and drying pipeline 10 is a hollow slide bar 10-2, the upper end of the hollow slide bar 10-2 is provided with threads and is connected with a nozzle 10-1, and the lower end of the hollow slide bar is sequentially connected with a quick connector 10-3 and an adapter 10-4.
The hollow slide bar 10-2 is a hollow structure and is arranged in the wear-resistant sealing joint 8-2 in a sliding manner.
Fig. 16-17 is a structural diagram of a nozzle 10-1, which has a spray cavity 10-1-1, a threaded hole is designed at the bottom of the inner cavity, a plurality of spray holes 10-1-2 are uniformly distributed on the circumference, and one or more spray holes 10-1-2 are also designed at the top of the inner cavity, so that a medium flowing into the nozzle can be sprayed out from the spray holes 10-1-2 to uniformly wash the inner wall of a steel cylinder. The outer circumference is provided with symmetrical disassembly and assembly planes 10-1-3, so that an outer hexagonal wrench can be conveniently used for disassembly and assembly.
Fig. 18 is a structural diagram of the adapter 10-4, in which two perpendicular threaded holes are designed, and the bottom holes extend and intersect to form a complete transmission medium channel 10-4-1, which introduces a medium and enters the nozzle 10-1 through the hollow slide rod 10-2, and finally is ejected from the nozzle hole 10-1-2 to uniformly flush the inner wall of the steel cylinder.
The lifting unit 11 is composed of a connecting rod 11-2, a pin 11-3, a support 11-4, a nut 11-5, a screw rod 11-6, a bearing seat 11-7, a first belt pulley 11-8, a belt 11-9, a second belt pulley 11-10, a lifting motor 11-11, an installation plate 11-12, a rack 11-13, a sliding block 11-14, a sliding rail 11-15 and a rack 11-13.
As shown in fig. 19, the lifting unit 11 includes a frame 11-13, a lifting driving member is mounted on the frame 11-13, the lifting driving member is connected to a lifting actuator through a lifting transmission mechanism, and the lifting actuator is connected to the spraying and drying duct 10.
In order to stabilize the movement of the lifting actuators, guide means are provided on the frames 11-13.
The lifting driving piece is a lifting motor 11-11. The lifting motor 11-11 is arranged on the frame 11-13 through the mounting plate 11-12.
The lifting transmission mechanism comprises bearing blocks 11-7 and second belt wheels 11-10, the second belt wheels 11-10 are installed on output shafts of lifting motors 11-11, the two bearing blocks 11-7 are installed at the upper end and the lower end of a rack 11-13 respectively, screw rods 11-6 are installed in the bearing blocks 11-7 in a rotating mode, first belt wheels 11-8 are installed at one ends of the screw rods 11-6, the second belt wheels 11-10 are connected with the first belt wheels 11-8 through belts 11-9, and nuts 11-5 are sleeved on the peripheries of the screw rods 11-6.
The lifting executive component comprises a connecting rod 11-2 and a support 11-4, the bottom surface of the connecting rod 11-2 is in contact with the surface of the support 11-4 and is fixedly connected through threads, and a nut 11-5 is connected in the middle of the support 11-4.
The connecting rod 11-2 is hinged with the lower part of the adapter seat 10-4 through a pin 11-3.
One end of the adapter 10-4 is connected with the quick connector 10-3 through threads, and the other end is connected with the connecting rod 11-2 and fixed at the through hole of the adapter through a pin 11-3. The middle part of the adapter 10-4 is provided with a straight through groove which forms a Y-shaped opening together with the two side surfaces and is used for positioning the connecting rod 11-2, and the middle parts of the two side surfaces of the straight through groove are provided with transverse through holes.
The guide mechanism comprises slide rails 11-15, the slide rails 11-15 are arranged on one side of the screw rod 11-6 in parallel, slide blocks 11-14 are arranged on the slide rails 11-15 in a sliding mode, and the slide blocks 11-14 are connected with the support 11-4.
The connecting rod 11-2 is a flat strip-shaped part, and the width of the connecting rod is the same as or similar to that of the Y-shaped opening of the adapter 10-4; the end part of the connecting rod is provided with a transverse through hole for mounting and fixing with the adapter 10-4; the bottom end face is designed with a longitudinal threaded hole.
The support 11-4 is composed of a plate a, a plate b and a plate c, wherein the plate b is centered and is correspondingly connected and fixed with the plate a and the plate c at two side surfaces in a threaded connection mode. The plate a is provided with a first longitudinal through hole for butting the connecting rod 11-2; the plate b is provided with a transverse through hole for mounting the sliding blocks 11-14; the plate c is provided with a second longitudinal through hole for mounting the nut 11-5.
The circumferential surface of the screw rod 11-6 is provided with a thread for transmission, two ends of the screw rod are provided with steps for mounting the bearing 8-2-2, and the top of the screw rod is provided with an extension shaft for mounting the first belt pulley 11-8.
In other embodiments, the lift drive member is a lift cylinder mounted vertically on the frame 11-13 with the piston end of the lift cylinder facing vertically upward. The piston end of the lifting oil cylinder is connected with the adapter 10-4.
The lifting motors 11-11 realize the up-and-down movement of the spraying and drying pipeline 10 through a screw rod transmission mechanism.
The working process of the invention is as follows:
the invention is provided with two position states, a loading and unloading position state and a cleaning and drying position state. An operator on the platform moves the steel cylinder to a loading and unloading position, a program is started, a clamping component 5 in the steel cylinder transfer mechanism clamps the steel cylinder, and after the lifting component 3 lifts the steel cylinder for a certain distance, a turnover component 4 turns the steel cylinder for 180 degrees, so that the position exchange of the opening of the steel cylinder 6 and the bottom of the steel cylinder is realized; the transverse moving component 2 translates the steel cylinder to a cleaning and drying position, and the lifting component 3 lowers the mouth of the steel cylinder into a mouth mold base 7 of the interface device, so that the mouth of the steel cylinder is tightly attached to the inner lining of the mouth mold base 7; and a second lifting unit 11 in the interface device pushes a spraying and drying pipeline 10 to extend out from the initial position of the bottom, passes through a bottle mouth die holder 7, enters an inner cavity of the steel cylinder 6, sprays cleaning and drying media onto the inner wall of the steel cylinder 6 through a nozzle 10-1, and stops lifting and reciprocating movement of the spraying and drying pipeline 10 in the steel cylinder 6 after reaching the height set by a program, so that the cleaning and drying process is completed. After the cleaning and drying operation is completed, the lifting unit 11 holds the spraying and drying pipeline to return to the initial position. Lifting unit 3 is carried the steel bottle 6 again and is promoted the certain distance after, and the upset subassembly is 180 its upset, realizes the position interchange at 6 bottleneck of steel bottle and the bottle end, and clamping component 5 loosens the steel bottle, and the procedure is ended, and operating personnel shifts out the steel bottle dress discharge material position. The sewage and waste residues generated during the washing and drying are discharged through the collecting pipe in the interface device. The whole equipment realizes the processes of one-time clamping, automatic lifting, automatic overturning, automatic translation, automatic cleaning, automatic drying and automatic sewage collection.
It will be understood that the above embodiments are merely exemplary embodiments taken to illustrate the principles of the present invention, which is not limited thereto. It will be apparent to those skilled in the art that various modifications and improvements can be made without departing from the spirit and substance of the invention, and these modifications and improvements are also considered to be within the scope of the invention.
Claims (10)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011633121.1A CN112692017A (en) | 2020-12-31 | 2020-12-31 | Steel bottle inner wall cleaning and drying machine |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011633121.1A CN112692017A (en) | 2020-12-31 | 2020-12-31 | Steel bottle inner wall cleaning and drying machine |
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| Publication Number | Publication Date |
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| CN112692017A true CN112692017A (en) | 2021-04-23 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202011633121.1A Pending CN112692017A (en) | 2020-12-31 | 2020-12-31 | Steel bottle inner wall cleaning and drying machine |
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| Country | Link |
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| CN (1) | CN112692017A (en) |
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| CN114526866A (en) * | 2022-02-11 | 2022-05-24 | 刘巧平 | Gas cylinder air tightness test tool |
| CN116351828A (en) * | 2023-03-31 | 2023-06-30 | 衢州杭氧特种气体有限公司 | A kind of automatic bottle washing machine and its operation method |
| CN119747340A (en) * | 2024-03-06 | 2025-04-04 | 中材科技(成都)有限公司 | A cleaning line and method for automatically cleaning vehicle-mounted gas cylinders |
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Application publication date: 20210423 |
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