CN112676926A - Full-automatic grinding device of agricultural machine casting part blank - Google Patents
Full-automatic grinding device of agricultural machine casting part blank Download PDFInfo
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- CN112676926A CN112676926A CN202110140220.4A CN202110140220A CN112676926A CN 112676926 A CN112676926 A CN 112676926A CN 202110140220 A CN202110140220 A CN 202110140220A CN 112676926 A CN112676926 A CN 112676926A
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Abstract
The invention discloses a full-automatic grinding device for a casting blank of an agricultural machine, which comprises: polishing machine people, polish and add the station, the last head of polishing of installing of polishing machine people, the polishing is processed the station and is installed the platform support of polishing including sunken polishing storehouse, and polishing platform support top is fixed with the outer bucket of platform of polishing, response anchor clamps mount, the interior bucket of platform of polishing, is provided with response anchor clamps fixed slot on the response anchor clamps mount, and response anchor clamps fixed slot and response anchor clamps fixed orifices matching are fixed response anchor clamps on the response anchor clamps mount. The product of the invention does not need random personnel for loading, fixing, unloading and other operations, and the industrial robot, the manipulator and the like can realize the functions of automatic loading, automatic fixing, automatic polishing, automatic unloading and the like, thereby improving the working efficiency and reducing the labor intensity.
Description
Technical Field
The invention relates to the technical field related to agricultural machine casting blank part processing, in particular to a full-automatic grinding device for an agricultural machine casting blank.
Background
The casting is a manufacturing process of pouring molten metal into a casting mold, and cooling and solidifying to obtain a part with required shape and performance. The casting is a common manufacturing method, the manufacturing cost is low, the process flexibility is high, complex-shaped and large castings can be obtained, and the castings occupy a large proportion in the mechanical manufacturing, such as 60-80% of machine tools, 25% of automobiles and 50-60% of tractors.
In the casting process, as the casting mold has a parting surface, large flashes are inevitably generated at the upper and lower parting line positions of a casting blank of the casting mold, and the flashes have to be cut off; and because of the casting mold filling process, a certain amount of casting excess materials are left in the sprue on the casting blank, and the excess materials at the sprue must be cut off after the casting is cooled, otherwise, the excess materials have great influence on subsequent processing, the machining efficiency is reduced, and meanwhile, the abrasion of a machine tool and a cutter is accelerated.
At present, in the prior art, processes such as casting polishing and deburring still need more manual assistance to feed and discharge or a fixture is fixed or only can operate some of the processes, a better device is still lacked for systematic polishing, especially for various castings of specification and model, the operation is time-consuming and labor-consuming when the traditional processing mode is used for fixed processing and polishing, the production efficiency and the processing quality cannot be improved, and meanwhile, certain potential hazards such as safety, quality accidents and pollution also exist. Related designs can be found in chinese patents 201510726945.6, 201610886023.6, 201910032087.3, etc. Therefore, it is very important to automatically grind the casting.
In view of above defect, in order to solve prior art's not enough, design a full-automatic grinding device of agricultural machine cast part blank. The automatic grinding device can meet the automatic grinding requirements of products with various specifications, can realize quick positioning, clamping and fixing of common castings with various specifications and shapes, is convenient to process, can treat real-time pollution of produced dust and the like in the production process, can reduce the labor intensity of workers and the accident rate of safety quality, and can achieve the effect of green production.
Disclosure of Invention
Technical problem to be solved
In order to solve the problems in the prior art, the invention designs a full-automatic grinding device for a blank of an agricultural machine casting, which aims to: the automatic grinding requirement of products of various specifications can be met, common castings of various specifications and shapes can be quickly positioned and clamped and fixed, the automatic grinding machine is convenient to process, real-time pollution treatment to generated dust and the like can be realized in the production process, the labor intensity of workers and the safety quality accident rate can be reduced, and the green production effect is achieved.
(II) technical scheme
In order to achieve the purpose, the invention provides the following technical scheme:
the utility model provides a full-automatic grinding device of agricultural machine casting blank, mainly includes: first feeding platform 15, first material robot 10, the robot 9 of polishing, polish with station 21, the second material robot 13 of grabbing, polish and install the head 12 of polishing on the robot 9, its characterized in that, the equipment of polishing still includes: the polishing device comprises an air inlet pipe 18, a filter 19, an exhaust pipe 20, a polishing processing bin 30 and a sensing clamp 31, wherein the polishing processing bin 21 comprises a sunken polishing processing bin 30, the polishing processing bin 30 is sequentially connected with the air inlet pipe 18, the filter 19 and the exhaust pipe 20, a polishing platform support 33 is installed in the polishing processing bin 30, a polishing platform outer barrel 32, a sensing clamp fixing frame 34 and a polishing platform inner barrel 35 are fixed above the polishing platform support 33, the sensing clamp fixing frame 34 is a plurality of sensing clamp fixing frames 34 which are uniformly welded and fixed between the polishing platform outer barrel 32 and the polishing platform inner barrel 35, a sensing clamp fixing groove 36 is formed in the sensing clamp fixing frame 34, and the sensing clamp fixing groove 36 is matched with the sensing clamp fixing hole 43 to fix the sensing clamp 31 on the sensing clamp.
As a preferable scheme of the previous step, the sensing jig 31 includes a pressing jig head 37, a pressing jig head 38, a torsion spring 39, a first armature 40, a first armature shaft 41, a spring limit shaft 42, a sensing jig fixing hole 43, a second armature 44, a push rod 45, a return spring 46, a second electromagnet 47, a second electromagnet base 48, a first electromagnet 49, a first electromagnet base 50, a shaft sleeve 51, a first inductor 52, and a second inductor 53.
As a preferable scheme of the previous step, the pressing fixture head 37, the torsion spring 39, the first armature 40, the first armature shaft 41, the spring limit shaft 42 and the first electromagnet 49 form an electromagnetic control system and are used for controlling the pressing and releasing of the pressing fixture head 37; a first armature 40 is fixed on the pressing clamp head 37, the middle of a torsion spring 39 is sleeved on a first armature shaft 41, one end of the torsion spring 39 is connected with the pressing clamp head 37, the other end of the pressing clamp head 37 is connected with a spring limiting shaft 42, and a first electromagnet 49 is fixed on a first electromagnet base 50.
As a preferable scheme of the previous step, the second armature 44, the push rod 45, the return spring 46, the second electromagnet 47 and the pushing clamp head 38 form an electromagnetic control system and are used for controlling the extension and retraction of the pushing clamp head 38, the second electromagnet 47 is fixed on a second electromagnet base 48, the second armature 44 is fixedly connected with one end of the push rod 45, the other end of the push rod 45 passes through the second electromagnet 47 and is fixedly connected with the pushing clamp head 38, the pushing clamp head 38 is slidably connected with a shaft sleeve 51, and the return spring 46 is sleeved on the push rod 45 and is arranged between the second armature 44 and the second electromagnet 47.
As a preferable scheme of the previous step, the upper end of the sensing jig 31 is provided with a first sensor 52 and a second sensor 53, and the first sensor 52 and the second sensor 53 are used for sensing the position of the polishing head 12 on the polishing robot 9 and controlling to cut off the power supply of the first electromagnet 49 and the second electromagnet 47, so that the releasing actions of the pressing jig head 37 and the pressing jig head 38 are realized.
As a preferable scheme of the previous step, a dedusting electromagnet 54 is arranged on the lower side of the induction fixture fixing frame 34, the dedusting electromagnet 54 is fixed on the polishing platform bracket 33 through a dedusting electromagnet base 55, and the dedusting electromagnet 54 is used for adsorbing cast iron powder generated during casting processing in the secondary processing bin 30.
As a preferable scheme of the previous step, the dust removal electromagnet 54 is of a grid-shaped structure, and a protective sleeve is sleeved on the outer part of the dust removal electromagnet 54.
(III) advantageous effects
The invention provides a full-automatic grinding device for a casting blank of an agricultural machine, which has the following beneficial effects:
1. the product of the invention does not need random personnel for loading, fixing, unloading and other operations, and the industrial robot, the manipulator and the like can realize the functions of automatic loading, automatic fixing, automatic polishing, automatic unloading and the like, thereby improving the working efficiency and reducing the labor intensity.
2. According to the product polishing process, an industrial robot is adopted to finish the polishing process, and the efficiency and safety are high.
3. The polishing and the processing of the product are finished in the processing bin when the product sinks, the electromagnet is arranged in the processing bin to adsorb dust and debris particles, and the processing bin is externally connected with an air suction and dust removal device, so that the cleanness of the processed product can be effectively ensured, and the pollution is reduced.
4. The product of the invention adopts the induction fixture for polishing, processing and positioning, can select one of the pressing fixture head or the pushing fixture head according to the shape structure of the actual casting or use the pressing fixture head or the pushing fixture head at the same time, can meet the requirements of more casting structures, and has stronger adaptability.
5. The product of the invention adopts the design of the uniformly distributed induction fixture heads, when the polishing head is close to one of the induction fixtures, the fixture head is in a state of not clamping and fixing the casting, and the polishing head can smoothly polish the fixed position of the induction fixture at the position; keep away from other response anchor clamps of head of polishing and can not become flexible the foundry goods effective fixation, do not influence the work of polishing.
6. The invention has simple structure, convenient processing, manufacture and popularization, convenient use of the product and high cost performance of the equipment, improves the accuracy and efficiency of operation, and can reduce the occurrence of safety and quality accidents.
Drawings
FIG. 1 is a schematic diagram of the system of the present invention;
FIG. 2 is a front view of the processing apparatus of the present invention;
FIG. 3 is a top view of the processing apparatus of the present invention;
FIG. 4 is a view of a processing apparatus A-A of the present invention;
FIG. 5 is a front view of the processing apparatus of the present invention in a processing state;
FIG. 6 is a plan view of the processing apparatus of the present invention in a processing state;
FIG. 7 is an enlarged view of a portion of the invention B;
FIG. 8 is a view of the invention in the direction C;
FIG. 9 is a schematic view of the induction fixture of the present invention in an inoperative condition;
FIG. 10 is a schematic view of the induction fixture of the present invention in an operational state;
FIG. 11 is a schematic view of a grid electromagnet according to the present invention;
FIG. 12 is an enlarged view of a portion of the invention D;
fig. 13 is an electrical schematic of the induction fixture of the present invention.
9, a polishing robot, 10, a first material grabbing robot, 11, a hanger, 12, a polishing head, 13, a second material grabbing robot, 14, a casting blank, 15, a first feeding platform, 18, an air inlet pipe, 19, a filter, 20, an exhaust pipe, 21, a polishing processing station, 22, a second feeding platform, 23, a finished product, 30, a polishing processing bin, 31, an induction clamp, 32, a polishing platform outer barrel, 33, a polishing platform support, 34, an induction clamp fixing frame, 35, a polishing platform inner barrel, 36, an induction clamp fixing groove, 37, a pressing clamp head, 38, a pushing clamp head, 39, a torsion spring, 40, a first armature, 41, a first armature shaft, 42, a spring limiting shaft, 43, an induction clamp fixing hole, 44, a second armature, 45, a push rod, 46, a return spring, 47, a second electromagnet, 48, a second electromagnet base, 49, a first electromagnet shaft, a spring limiting shaft, 43, a second electromagnet fixing hole, a second electromagnet, The device comprises a first electromagnet, 50, a first electromagnet base, 51, a shaft sleeve, 52, a first inductor, 53, a second inductor, 54, a dust removal electromagnet, 55, a dust removal electromagnet base, 58, a transformer, 59, a first manual switch, 60 and a second manual switch.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Example (b):
as shown in fig. 1 to 12, the polishing station 21 has a sunken polishing bin 30, the polishing bin 30 is sequentially connected to the air inlet pipe 18, the filter 19 and the exhaust pipe 20, and is used for purifying dust and smoke in the polishing bin 30 to achieve a clean processing effect, the polishing head 12 is mounted on the polishing robot 9, and the polishing robot 9 can polish the casting on the polishing station 21 by a specific process.
A polishing platform support 33 is installed in the polishing processing bin 30, a polishing platform outer barrel 32, a sensing clamp fixing frame 34 and a polishing platform inner barrel 35 are fixed above the polishing platform support 33, the sensing clamp fixing frame 34 is uniformly welded and fixed between the polishing platform outer barrel 32 and the polishing platform inner barrel 35, a sensing clamp fixing groove 36 is formed in the sensing clamp fixing frame 34, and the sensing clamp 31 is fixed on the sensing clamp fixing frame 34 by matching with the sensing clamp fixing hole 43 through the sensing clamp fixing groove 36; several groups of induction clamps 31 are fixed on proper positions of an induction clamp fixing frame 34 according to the actual casting size; the induction clamp 31 comprises a pressing clamp head 37, a pushing clamp head 38, a torsion spring 39, a first armature 40, a first armature shaft 41, a spring limiting shaft 42, an induction clamp fixing hole 43, a second armature 44, a push rod 45, a return spring 46, a second electromagnet 47, a second electromagnet base 48, a first electromagnet 49, a first electromagnet base 50, a shaft sleeve 51, a first inductor 52 and a second inductor 53.
The first armature 40 is fixed on the pressing fixture head 37, the first electromagnet 49 is fixed on the first electromagnet base 50, the pressing fixture head 37, the torsion spring 39, the first armature 40, the first armature shaft 41, the spring limiting shaft 42 and the first electromagnet 49 form an electromagnetic control system, and the pressing and releasing of the pressing fixture head 37 can be controlled, so that the pressing and fixing and releasing of the casting are realized.
The second electromagnet 47 is fixed on a second electromagnet base 48, the second armature 44 is fixedly connected with one end of the push rod 45, the other end of the push rod 45 passes through the second electromagnet 47 and is fixedly connected with the pushing and pressing fixture head 38, and the pushing and pressing fixture head 38 can move in the shaft sleeve 51 in a telescopic mode. The second armature 44, the push rod 45, the return spring 46, the second electromagnet 47 and the pushing fixture head 38 form an electromagnetic control system, and the extension and contraction of the pushing fixture head 38 can be controlled, namely, the pushing and fixing of the casting are realized.
The upper end of the induction clamp 31 is also provided with a first inductor 52 and a second inductor 53, the first inductor 52 and the second inductor 53 are used for inducing the position of the polishing head 12 on the polishing robot 9, and can cut off the power supply of the first electromagnet 49 and the second electromagnet 47, so as to realize the releasing actions of the pressing clamp head 37 and the pushing clamp head 38; namely, when the polishing head 12 is close to one of the induction clamps 31, the first sensor 52 and the second sensor 53 can cut off the power supply of the first electromagnet 49 and the second electromagnet 47, the clamp head 37 is pressed down, the clamp head 38 is pushed and reset, the casting is not clamped and fixed, the polishing head 12 can smoothly polish the fixed position of the induction clamp 31, the polishing head 12 is far away from other induction clamps 31, and therefore the casting can be effectively fixed by the rest induction clamps 31 without loosening, and polishing work is not influenced.
The fixed casting blank 14 is positioned in the grinding processing bin 30, and when the grinding head 12 on the grinding robot 9 carries out grinding work, the air inlet pipe 18, the filter 19 and the exhaust pipe 20 can effectively purify and process dust in the grinding processing bin 30 and keep clean processing; the lower side of the induction fixture fixing frame 34 is provided with a dedusting electromagnet 54, the dedusting electromagnet 54 is fixed on the polishing platform bracket 33 through a dedusting electromagnet base 55, the dedusting electromagnet 54 can adsorb cast iron powder generated during casting processing in the secondary processing bin 30, manpower cleaning is reduced, and the working efficiency is improved.
The lower pressing clamp head 37 and the pushing clamp head 38 on the induction clamp 31 can be selected to be used or used simultaneously according to the shape structure of the actual casting, namely, one of the first armature 40 and the second electromagnet 47 is started or used simultaneously, so that more casting structures can be met, and the device has stronger adaptability.
The dust removal electromagnet 54 is of a grid-shaped structure, iron powder and the like can be adsorbed by the grid, larger cutting waste materials can fall in gaps of the grid, and a protective sleeve can be sleeved outside the dust removal electromagnet 54, so that the dust removal electromagnet is convenient to clean and recycle.
As shown in fig. 13, after being connected in parallel, the KM1 coil and the KM2 coil are connected in series with the first inductor 52 and the second inductor 53, the first electromagnet 49 is connected in parallel with the second electromagnet 47, the first electromagnet 49 is connected with the first manual switch 59, and the second electromagnet 47 is connected with the second manual switch 60; when the first sensor 52 and the second sensor 53 sense that the sanding head 12 approaches, the first sensor 52 and the second sensor 53 disconnect SQ1 or SQ2, the KM1 or KM2 is powered off, the KM1 or KM2 contacts are disconnected, the YA1 first electromagnet 49 or the YA2 second electromagnet 47YA1 is powered off, and the sensing clamp 31 releases the clamping of the workpiece. The first manual switch 59 and the second manual switch 60 can manually control the power on and off of the YA1 first electromagnet 49 or the YA2 second electromagnet 47YA1, namely control the on and off of QS1 or QS2, so as to realize the clamping action of one or both of the pressing clamp head 37 and the pushing clamp head 38 on the casting.
The specific implementation process comprises the following steps:
1) the first material grabbing robot 10 grabs the casting blank 14 on the first feeding platform 15 to a designated position of the grinding and processing station 21.
2) And fixing the casting in the grinding processing bin 30 according to the set induction fixture 31.
3) Depending on the configuration of the cast blank 14, one or both of the hold down clamp head 37 or the hold down clamp head 38 on the induction clamp 31 may be selected to clamp the cast blank 14.
3) And starting the air inlet pipe 18, the filter 19, the exhaust pipe 20, the dust removal electromagnet 54 and the like connected with the grinding processing bin 30 to start the work of dust removal, smoke removal, adsorption and the like.
4) The sanding head 12 on the sanding robot 9 begins to perform sanding work on the cast blank 14.
5. The second material grabbing robot 13 is used for grabbing the finished product 23 on the polishing processing station 21 after polishing processing onto the second feeding platform 22 to complete the polishing processing work of the system.
The design purpose is achieved.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising an … …" does not exclude the presence of other identical elements in a process, method, article, or apparatus that comprises the element.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents. In view of the above, the present invention achieves the intended objects.
Claims (7)
1. The utility model provides a full-automatic grinding device of agricultural machine casting blank, mainly includes: first feeding platform (15), first material robot (10), the robot of polishing (9), polish with station (21), the material robot is grabbed to the second (13), installs on the robot of polishing (9) and polishes head (12), its characterized in that, the equipment of polishing still includes: an air inlet pipe (18), a filter (19), an air outlet pipe (20), a polishing processing bin (30) and an induction clamp (31), the polishing processing station (21) comprises a sunken polishing processing bin (30), the polishing processing bin (30) is sequentially connected with an air inlet pipe (18), a filter (19) and an exhaust pipe (20), install polishing platform support (33) in polishing processing storehouse (30), polishing platform support (33) top is fixed with polishing platform outer bucket (32), response anchor clamps mount (34), the interior bucket (35) of platform of polishing, and response anchor clamps mount (34) quantity is a plurality of and equipartition welded fastening between polishing platform outer bucket (32) and polishing platform interior bucket (35), is provided with response anchor clamps fixed slot (36) on response anchor clamps mount (34), and response anchor clamps fixed slot (36) are matchd with response anchor clamps fixed orifices (43) and are fixed response anchor clamps (31) on response anchor clamps mount (34).
2. The full-automatic grinding device of agricultural machine casting blank of claim 1, characterized in that: the induction fixture (31) comprises a pressing fixture head (37), a pushing fixture head (38), a torsion spring (39), a first armature (40), a first armature shaft (41), a spring limiting shaft (42), an induction fixture fixing hole (43), a second armature (44), a push rod (45), a reset spring (46), a second electromagnet (47), a second electromagnet base (48), a first electromagnet (49), a first electromagnet base (50), a shaft sleeve (51), a first inductor (52) and a second inductor (53).
3. The full-automatic grinding device for the agricultural machine casting blanks as claimed in claim 2, wherein: the pressing fixture head (37), the torsion spring (39), the first armature (40), the first armature shaft (41), the spring limiting shaft (42) and the first electromagnet (49) form an electromagnetic control system and are used for controlling the pressing and releasing of the pressing fixture head (37); a first armature (40) is fixed on the pressing clamp head (37), the middle of a torsion spring (39) is sleeved on a first armature shaft (41), one end of the torsion spring (39) is connected with the pressing clamp head (37), the other end of the pressing clamp head (37) is connected with a spring limiting shaft (42), and a first electromagnet (49) is fixed on a first electromagnet base (50).
4. The full-automatic grinding device for the agricultural machine casting blanks as claimed in claim 2, wherein: the second armature (44), the push rod (45), the reset spring (46), the second electromagnet (47) and the pushing clamp head (38) form an electromagnetic control system and are used for controlling the stretching of the pushing clamp head (38), the second electromagnet (47) is fixed on a second electromagnet base (48), the second armature (44) is fixedly connected with one end of the push rod (45), the other end of the push rod (45) penetrates through the second electromagnet (47) to be fixedly connected with the pushing clamp head (38), the pushing clamp head (38) is in sliding connection with a shaft sleeve (51), and the reset spring (46) is sleeved on the push rod (45) and is arranged between the second armature (44) and the second electromagnet (47).
5. The full-automatic grinding device of agricultural machine casting blank of claim 1, characterized in that: the upper end of the induction clamp (31) is provided with a first inductor (52) and a second inductor (53), the first inductor (52) and the second inductor (53) are used for inducing the position of a polishing head (12) on the polishing robot (9), and controlling and cutting off power supplies of the first electromagnet (49) and the second electromagnet (47) to realize releasing actions of pressing down the clamp head (37) and pushing and pressing the clamp head (38).
6. The full-automatic grinding device of agricultural machine casting blank of claim 1, characterized in that: the lower side of the induction fixture fixing frame (34) is provided with a dedusting electromagnet (54), the dedusting electromagnet (54) is fixed on the polishing platform support (33) through a dedusting electromagnet base (55), and the dedusting electromagnet (54) is used for adsorbing cast iron powder generated during the casting machining in the secondary polishing machining bin (30).
7. The full-automatic grinding device of agricultural machine casting blank of claim 6, characterized in that: the dust removal electromagnet (54) is of a grid-shaped structure, and a protective sleeve is sleeved outside the dust removal electromagnet (54).
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