CN112676792B - Motor rotor top cover mounting device - Google Patents

Motor rotor top cover mounting device Download PDF

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Publication number
CN112676792B
CN112676792B CN202011569918.XA CN202011569918A CN112676792B CN 112676792 B CN112676792 B CN 112676792B CN 202011569918 A CN202011569918 A CN 202011569918A CN 112676792 B CN112676792 B CN 112676792B
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Prior art keywords
top cover
motor rotor
cylinder
push rod
slider
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CN112676792A (en
Inventor
罗宿
程先锋
陈国平
蔡林虎
钱波
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Suzhou Tongjin Precision Industry Joint-Stock Co ltd
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Suzhou Tongjin Precision Industry Joint-Stock Co ltd
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Abstract

The invention discloses a motor rotor top cover mounting device which comprises a fixed platform, a placement device arranged on the fixed platform and used for mounting a motor rotor and a top cover, a rotor feeding device arranged above the fixed platform and positioned at one side of the placement device and used for feeding the rotor, a top cover feeding device arranged above the fixed platform and positioned at one side of the placement device and used for feeding the top cover, a rivet placement mechanism arranged above the fixed platform and positioned at one side of the placement device and used for placing rivets into mounting holes on the motor rotor and the top cover, a riveting mechanism arranged on the placement device and used for riveting the rivets placed on the motor rotor and the top cover, and a pressing device arranged above the fixed platform and positioned at one side of the placement device and used for pressing the riveted motor rotor and the top cover.

Description

Motor rotor top cover mounting device
Technical Field
The invention relates to the technical field of top cover installation, in particular to a motor rotor top cover installation device.
Background
At present, the feeding and mounting of the motor rotor top cover are usually performed manually, so that the operations of feeding of the motor rotor, feeding of the top cover, placing of rivets, riveting and the like are required to be completed in the process, the working efficiency of drying by people is very low, the labor intensity of the labor is high, a plurality of people are required to cooperate, and the expenditure cost of enterprises is greatly increased.
In view of the foregoing, there is a need for an improved manner of mounting an existing motor rotor cover that can accommodate the current need for motor rotor cover mounting.
Disclosure of Invention
Because install the top cap on motor rotor at present to install rivet riveting to it usually adopts the manual work to go on, degree of automation is low, and work efficiency is also lower, and manual labor intensity is also bigger, has increased the cost of labor of enterprise in the intangible way, consequently we designed a motor rotor top cap installation device on the basis of prior art defect, can accomplish the material loading to motor rotor, top cap, and can go up rivet riveting, compress tightly again to it, it is good to the fixed effect of top cap and motor rotor, and is efficient, and people of being convenient for use.
The technical scheme for achieving the purpose is that the motor rotor top cover mounting device comprises a fixed platform and further comprises:
The placing device is arranged on the fixed platform and used for installing the motor rotor and the top cover;
The rotor feeding device is arranged above the fixed platform and positioned at one side of the placement device and used for feeding the rotor;
the top cover feeding device is arranged above the fixed platform and positioned at one side of the placement device and used for feeding the top cover;
The rivet placing mechanism is arranged above the fixed platform and positioned at one side of the placing device and used for placing rivets into mounting holes on the motor rotor and the top cover;
The riveting mechanism is arranged on the placing device and used for riveting rivets placed on the motor rotor and the top cover;
The compressing device is arranged above the fixed platform and positioned on one side of the placing device and used for compressing the riveted motor rotor and the top cover.
According to the technical scheme, the placement device comprises a turntable, a driving motor connected with the turntable and a plurality of fixing tools arranged on the turntable, wherein the fixing tools are fixedly arranged on the turntable and comprise a base and limiting columns arranged on the periphery of the base, the base is fixedly arranged on the turntable, the limiting columns are fixedly arranged on the base, and a motor rotor provided with a top cover is placed on the base.
To the further supplement of this technical scheme, rotor loading attachment includes montant, installs the transfer slide rail on the montant, sets up the support slide rail on transferring the slide rail, installs the first connecting plate on the support slide rail, installs in the first cylinder of first connecting plate below, the first push rod of being connected with first cylinder, the first clamping jaw of being connected with first push rod, the montant is installed on fixed platform, transfers slide rail fixed mounting on the montant, support slide rail fixed mounting on transferring the slide rail, first connecting plate buckle is on supporting the slide rail, first cylinder fixed mounting is on first connecting plate.
To the further supplement of this technical scheme, top cap loading attachment includes the spliced pole, installs in the connection rail of spliced pole top, installs first slider on the connection rail, installs the second cylinder on first slider, the second push rod of being connected with the second cylinder, the second slider of being connected with the second push rod, with second slider fixed connection's supporting shoe, with supporting shoe fixed connection's second clamping jaw, spliced pole fixed mounting is on fixed platform, connection rail fixed mounting is on the spliced pole, first slider slidable mounting is on the connection rail, second cylinder fixed mounting is on first slider, and the second slider is propped against on the second cylinder.
The rivet placing mechanism comprises a support column, transverse control devices arranged on two sides above the support column, a longitudinal control device arranged on the transverse control device and a rivet blowing device arranged on one side of the longitudinal control device, wherein the transverse control device comprises a support plate, a third air cylinder arranged on the support plate, a third push rod connected with the third air cylinder and a bearing plate connected with the third push rod, the support plate is fixedly connected with the support column, the longitudinal control device comprises a fourth air cylinder, a fourth push rod connected with the fourth air cylinder and a second connecting plate connected with the fourth push rod, and the fourth air cylinder is fixedly arranged on the bearing plate.
According to the technical scheme, the riveting mechanism is provided with two riveting mechanisms which are obliquely arranged, the inclination angle of the riveting mechanism is the same as the central angle formed between adjacent motor rotors on the turntable, the riveting mechanism comprises a fixed column, a longitudinal sliding rail arranged on the fixed column, a fifth air cylinder arranged on the fixed column, a fifth push rod connected with the fifth air cylinder, a third sliding block connected with the fifth push rod and a pressing head arranged on the third sliding block, the fifth air cylinder is fixedly arranged on the fixed column, the third sliding block is slidably arranged on the longitudinal sliding rail, and the pressing head is fixedly arranged on the third sliding block.
To the further supplement of this technical scheme, closing device includes the stand, installs the sixth cylinder on the stand, with the sixth push rod of sixth cylinder connection, the briquetting of being connected with the sixth push rod, the briquetting is the solid of revolution, and the diameter of its below is the same with the position diameter of installation rivet on the motor rotor.
The riveting machine has the beneficial effects that the rotor feeding device, the top cover feeding device, the rivet placing mechanism, the riveting mechanism and the pressing device are matched, so that the feeding of the motor rotor and the top cover, the placing of rivets, the riveting and pressing of the motor rotor and the top cover and the pressing work can be realized, the fixing effect of the motor rotor and the top cover is good, and the riveting machine is convenient for people to use.
Drawings
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a schematic structural view of the mounting device, the top cover feeding device, the rivet placing mechanism, the riveting mechanism and the compacting device of the invention;
FIG. 3 is a schematic view of a rotor loading apparatus according to the present invention;
FIG. 4 is a schematic view of the rivet placement mechanism, the riveting mechanism, and the present invention;
In the drawing, 1, a placing device, 11, a driving motor, 12, a turntable, 13, a base, 14, a limit column, 2, a rotor feeding device, 21, a vertical rod, 22, a transfer slide rail, 23, a support slide rail, 24, a first connecting plate, 25, a first cylinder, 26, a first clamping jaw, 27, a placing table, 3, a top cover feeding device, 31, a connecting column, 32, a connecting rail, 33, a first sliding block, 34, a second cylinder, 35, a second sliding block, 36, a support block, 37, a second clamping jaw, 4, a rivet placing mechanism, 41, a support column, 42, a support plate, 43, a third cylinder, 44, a receiving plate, 45, a fourth cylinder, 46, a second connecting plate, 47, a rivet blowing device, 5, a riveting mechanism, 51, a fixed column, 52, a longitudinal slide rail, 53, a fifth cylinder, 54, a third sliding block, 55, a pressure head, 6, a pressing device, 61, a vertical column, 62, a sixth cylinder, 63 and a pressing block.
Detailed Description
The invention is based on the prior art that the installation effect of the motor rotor and the top cover is relatively poor, the working efficiency is relatively low, and the use requirement of the motor rotor can not be met, so that the motor rotor top cover installation device is designed on the basis of the defects of the prior art, the installation and fixation of the top cover and the motor rotor can be well completed, the automation degree is high, the human participation is relatively low, the human expenditure cost is saved for enterprises, and the working efficiency is relatively high.
In order to make the technical scheme more clear for the person skilled in the art, the technical scheme of the invention will be described in detail below with reference to the accompanying drawings 1-4, firstly, the invention comprises a fixing platform with supporting function, a placing device 1 for placing a motor rotor and a top cover is arranged on the fixing platform, one side of the placing device 1 is respectively provided with a rotor feeding device 2 and a top cover feeding device 3, the working sequence of the rotor feeding device 2 is that the motor rotor is fed onto the placing device, then the top cover feeding device 3 feeds the top cover onto the motor rotor, then the rivet placing mechanism 4 places rivets into mounting holes of the top cover and the motor rotor, then the riveting mechanism 5 performs riveting, finally, the fixing device 6 performs refastening, thereby realizing the mounting and fixing of the top cover, and the structures of the placing device, the rotor feeding device 2, the top cover feeding device 3, the rivet placing mechanism 4, the riveting mechanism 5 and the pressing device 6 are described in detail below:
The placing device 1 comprises a rotary table 12, a driving motor 11 connected with the rotary table 12, a plurality of fixing tools arranged on the rotary table 12, wherein the fixing tools are fixedly arranged on the rotary table 12 and comprise a base 13 and limiting columns 14 arranged on the periphery of the base 13, the base 13 is fixedly arranged on the rotary table 12, the limiting columns 14 are fixedly arranged on the base 13, a motor rotor provided with a top cover is placed on the base 13, and in operation, the driving motor 11 can drive the rotary table 12 to rotate, and a plurality of fixing works for placing the motor rotor and the top cover are arranged on the driving motor 11, wherein the base 13 is used for supporting the motor rotor and the top cover, and the limiting columns 14 are used for limiting the motor rotor and the top cover and preventing the motor rotor and the top cover from rolling off the motor rotor and the top cover when the rotary table 12 rotates.
The rotor feeding device 2 comprises a vertical rod 21, a transfer sliding rail 22 arranged on the vertical rod 21, a support sliding rail 23 arranged on the transfer sliding rail 22, a first connecting plate 24 arranged on the support sliding rail 23, a first air cylinder 25 arranged below the first connecting plate 24, a first push rod connected with the first air cylinder 25, a first clamping jaw 26 connected with the first push rod, wherein the vertical rod 21 is arranged on a fixed platform, the transfer sliding rail 22 is fixedly arranged on the vertical rod 21, the support sliding rail 23 is fixedly arranged on the transfer sliding rail 22, the first connecting plate 24 is buckled on the support sliding rail 23, the first air cylinder 25 is fixedly arranged on the first connecting plate 24, wherein the first connecting plate 24 can slide on the support sliding rail 23, the first air cylinder 25 can also move along with the movement of the first connecting plate 24, the first air cylinder 25 can also drive the first push rod to move, and the first clamping jaw 26 can also move along with the movement of the first push rod, so that a motor rotor can be clamped and then carried onto a base 13 on a turntable 12.
The top cover feeding device 3 comprises a connecting column 31, a connecting rail 32 arranged above the connecting column 31, a first sliding block 33 arranged on the connecting rail 32, a second air cylinder 34 arranged on the first sliding block 33, a second push rod connected with the second air cylinder 34, a second sliding block 35 connected with the second push rod, a supporting block 36 fixedly connected with the second sliding block 35, and a second clamping jaw 37 fixedly connected with the supporting block 36, wherein the connecting column 31 is fixedly arranged on a fixed platform, the connecting rail 32 is fixedly arranged on the connecting column 31, the first sliding block 33 is slidably arranged on the connecting rail 32, the second air cylinder 34 is fixedly arranged on the first sliding block 33, the second sliding block 35 is propped against the second air cylinder 34, the first sliding block 33 can slide on the connecting rail 32, the second air cylinder 34 can move along with the second sliding block, the second push rod can drive the second sliding block 35 to move on the second air cylinder 34 when the second push rod moves, the supporting block 36 can be driven by the second sliding block 35 to move, and then the second clamping jaw 37 can be driven by the second sliding block 36 to move when the second sliding block 35 moves, and then the second clamping jaw 37 can be driven by a motor to move on the top cover 12.
The rivet placing mechanism 4 comprises a support column 41, transverse control devices arranged on two sides above the support column 41, longitudinal control devices arranged on the transverse control devices and rivet blowing devices 47 arranged on one side of the longitudinal control devices, wherein the transverse control devices comprise a support plate 42, a third air cylinder 43 arranged on the support plate 42, a third push rod connected with the third air cylinder 43 and a receiving plate 44 connected with the third push rod, the support plate 42 is fixedly connected with the support column 41, the longitudinal control devices comprise a fourth air cylinder 45, a fourth push rod connected with the fourth air cylinder 45 and a second connecting plate 46 connected with the fourth push rod, the fourth air cylinder 45 is fixedly arranged on the receiving plate 44, the support column 41 can support the transverse control devices and the longitudinal control devices, the longitudinal control devices and the transverse control devices can drive the rivet blowing devices 47 on the longitudinal control devices to move when working, so that the rivet blowing devices 47 move to the mounting holes of a motor rotor and a top cover, rivets can be stably placed in the mounting holes, further, the third air cylinder 43 can drive the third push rod to move, the fourth push rod can drive the fourth push rod to move, and the fourth push rod 44 can drive the fourth push rod to move, and the rivet blowing device 46 can move on the fourth push rod 45 when the fourth push rod can drive the fourth push rod to move the rivet 46, and the rivet can move on the fourth push rod can move and the fourth push rod 45 when the fourth push rod can move and can move the rivet can move.
The riveting mechanism 5 comprises a fixed column 51, a longitudinal sliding rail 52 arranged on the fixed column 51, a fifth air cylinder 53 arranged on the fixed column 51, a fifth push rod connected with the fifth air cylinder 53, a third slide block 54 connected with the fifth push rod and a pressure head 55 arranged on the third slide block 54, wherein the fifth air cylinder 53 is fixedly arranged on the fixed column 51, the third slide block 54 is slidably arranged on the longitudinal sliding rail 52, the pressure head 55 is fixedly arranged on the third slide block 54, the riveting mechanism 5 can simultaneously carry out riveting operation on two adjacent motor rotors and a top cover on the turntable 12, the fifth air cylinder 53 can drive the fifth push rod on the turntable to move when the fifth push rod moves, the third slide block 54 can drive the pressure head 55 on the third slide block 54 to move when the third slide block 54 moves, and the pressure head 55 can be used for riveting operation on the motor rotor and the top cover when the pressure head 55 moves to the motor rotor and the top cover.
The compressing device 6 comprises a stand column 61, a sixth air cylinder 62 arranged on the stand column 61, a sixth push rod connected with the sixth air cylinder 62 and a pressing block 63 connected with the sixth push rod, wherein the pressing block 63 is a revolving body, the diameter of the lower part of the pressing block is the same as the diameter of a position where a rivet is arranged on a motor rotor, and when the compressing device is operated, the sixth air cylinder 62 can drive the sixth push rod to move, and when the sixth push rod moves, the pressing block 63 on the sixth push rod can be driven to move until the pressing block 63 tightly abuts against the motor rotor and the top cover, so that the riveted motor rotor and the top cover are compressed again.
The above technical solution only represents the preferred technical solution of the present invention, and some changes that may be made by those skilled in the art to some parts of the technical solution represent the principles of the present invention, and the technical solution falls within the scope of the present invention.

Claims (4)

1.一种电机转子顶盖安装装置,包括固定平台,其特征在于,还包括:1. A motor rotor top cover mounting device, comprising a fixing platform, characterized in that it also includes: 放置装置(1),设置于固定平台上用于安装电机转子与顶盖;A placement device (1) is arranged on a fixed platform and is used to install a motor rotor and a top cover; 转子上料装置(2),设置于固定平台上方且位于放置装置一侧用于对转子进行上料;A rotor loading device (2), arranged above the fixed platform and located on one side of the placement device, for loading the rotor; 顶盖上料装置(3),设置于固定平台上方且位于放置装置一侧用于对顶盖进行上料;A top cover loading device (3), arranged above the fixed platform and located on one side of the placement device, for loading the top cover; 铆钉放置机构(4),设置于固定平台上方且位于放置装置一侧用于将铆钉放入电机转子与顶盖上的安装孔中;A rivet placement mechanism (4) is arranged above the fixed platform and located on one side of the placement device and is used to place rivets into mounting holes on the motor rotor and the top cover; 铆压机构(5),设置于放置装置上用于对放入电机转子与顶盖上的铆钉进行铆压;A riveting mechanism (5) is arranged on the placement device and is used to rivet the rivets placed on the motor rotor and the top cover; 压紧装置(6),设置于固定平台上方且位于放置装置一侧用于对铆压后的电机转子与顶盖进行压紧;A clamping device (6) is arranged above the fixed platform and located on one side of the placement device and is used to clamp the motor rotor and the top cover after riveting; 所述放置装置包括转盘(12)、与转盘(12)连接的驱动电机(11)、设置于转盘(12)上的若干固定工装,所述固定工装固定安装于转盘(12)上,所述固定工装包括底座(13)、设置于底座(13)四周的限位柱(14);所述底座(13)固定安装于转盘(12)上,所述限位柱(14)固定安装于底座(13)上,安装顶盖的电机转子放置于底座(13)上;The placement device comprises a turntable (12), a driving motor (11) connected to the turntable (12), and a plurality of fixing tools arranged on the turntable (12); the fixing tools are fixedly mounted on the turntable (12); the fixing tools comprise a base (13) and limiting columns (14) arranged around the base (13); the base (13) is fixedly mounted on the turntable (12), the limiting columns (14) are fixedly mounted on the base (13), and the motor rotor with the top cover mounted is placed on the base (13); 所述铆钉放置机构(4)包括支撑柱(41)、设置于支撑柱(41)上方两侧的横向控制装置、设置于横向控制装置上的纵向控制装置、设置于纵向控制装置上一侧的吹铆钉装置(47);所述横向控制装置包括支撑板(42)、安装在支撑板(42)上的第三气缸(43)、与第三气缸(43)连接的第三推杆、与第三推杆连接的承接板(44);所述支撑板(42)与支撑柱(41)固定连接;所述纵向控制装置包括第四气缸(45)、与第四气缸(45)连接的第四推杆、与第四推杆连接的第二连接板(46);所述第四气缸(45)固定安装于承接板(44)上。The rivet placement mechanism (4) comprises a support column (41), a transverse control device arranged on both sides above the support column (41), a longitudinal control device arranged on the transverse control device, and a rivet blowing device (47) arranged on one side of the longitudinal control device; the transverse control device comprises a support plate (42), a third cylinder (43) installed on the support plate (42), a third push rod connected to the third cylinder (43), and a receiving plate (44) connected to the third push rod; the support plate (42) is fixedly connected to the support column (41); the longitudinal control device comprises a fourth cylinder (45), a fourth push rod connected to the fourth cylinder (45), and a second connecting plate (46) connected to the fourth push rod; the fourth cylinder (45) is fixedly installed on the receiving plate (44). 2.根据权利要求1所述的一种电机转子顶盖安装装置,其特征在于,所述顶盖上料装置(3)包括连接柱(31)、安装于连接柱(31)上方的连接轨(32)、安装于连接轨(32)上的第一滑块(33)、安装于第一滑块(33)上的第二气缸(34)、与第二气缸(34)连接的第二推杆、与第二推杆连接的第二滑块(35)、与第二滑块(35)固定连接的支撑块(36)、与支撑块(36)固定连接的第二夹爪(37),所述连接柱(31)固定安装于固定平台上,所述连接轨(32)固定安装于连接柱(31)上,第一滑块(33)滑动安装于连接轨(32)上,所述第二气缸(34)固定安装于第一滑块(33)上,第二滑块(35)顶靠于第二气缸(34)上。2. A motor rotor top cover installation device according to claim 1, characterized in that the top cover loading device (3) comprises a connecting column (31), a connecting rail (32) installed above the connecting column (31), a first slider (33) installed on the connecting rail (32), a second cylinder (34) installed on the first slider (33), a second push rod connected to the second cylinder (34), a second slider (35) connected to the second push rod, a support block (36) fixedly connected to the second slider (35), and a second clamp (37) fixedly connected to the support block (36), the connecting column (31) is fixedly installed on a fixed platform, the connecting rail (32) is fixedly installed on the connecting column (31), the first slider (33) is slidably installed on the connecting rail (32), the second cylinder (34) is fixedly installed on the first slider (33), and the second slider (35) rests on the second cylinder (34). 3.根据权利要求1所述的一种电机转子顶盖安装装置,其特征在于,所述铆压机构(5)设有两个且两者倾斜设置,其倾斜角度与转盘(12)上相邻的电机转子之间所成的圆心角相同;所述铆压机构(5)包括固定柱(51)、设置于固定柱(51)上的纵向滑轨(52)、设置于固定柱(51)上的第五气缸(53)、与第五气缸(53)连接的第五推杆、与第五推杆连接的第三滑块(54)、设置于第三滑块(54)上的压头(55);所述第五气缸(53)固定安装于固定柱(51)上,所述第三滑块(54)滑动安装于纵向滑轨(52)上,压头(55)固定安装于第三滑块(54)上。3. A motor rotor top cover installation device according to claim 1, characterized in that the riveting mechanism (5) is provided with two and both are inclined, and the inclination angle is the same as the central angle formed between adjacent motor rotors on the turntable (12); the riveting mechanism (5) comprises a fixed column (51), a longitudinal slide rail (52) arranged on the fixed column (51), a fifth cylinder (53) arranged on the fixed column (51), a fifth push rod connected to the fifth cylinder (53), a third slider (54) connected to the fifth push rod, and a pressure head (55) arranged on the third slider (54); the fifth cylinder (53) is fixedly installed on the fixed column (51), the third slider (54) is slidably installed on the longitudinal slide rail (52), and the pressure head (55) is fixedly installed on the third slider (54). 4.根据权利要求3所述的一种电机转子顶盖安装装置,其特征在于,所述压紧装置(6)包括立柱(61)、安装于立柱(61)上的第六气缸(62)、与第六气缸(62)连接的第六推杆、与第六推杆连接的压块(63),所述压块(63)呈回转体,其下方的直径与电机转子上安装铆钉的位置直径相同。4. A motor rotor top cover installation device according to claim 3, characterized in that the clamping device (6) includes a column (61), a sixth cylinder (62) installed on the column (61), a sixth push rod connected to the sixth cylinder (62), and a pressure block (63) connected to the sixth push rod, and the pressure block (63) is a rotating body, and the diameter of its lower side is the same as the diameter of the position where the rivet is installed on the motor rotor.
CN202011569918.XA 2020-12-26 2020-12-26 Motor rotor top cover mounting device Active CN112676792B (en)

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CN213969814U (en) * 2020-12-26 2021-08-17 苏州通锦精密工业股份有限公司 Motor rotor top cover installation device

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CN108321022B (en) * 2018-02-27 2019-10-01 上海东尚信息科技股份有限公司 Contactor component and its intelligent manufacturing production method
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CN213969814U (en) * 2020-12-26 2021-08-17 苏州通锦精密工业股份有限公司 Motor rotor top cover installation device

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