Motor rotor top cover installation device
Technical Field
The invention relates to the technical field of top cover installation, in particular to a motor rotor top cover installation device.
Background
Because at present to electric motor rotor top cap material loading installation be artifical the going on usually, the manual work need accomplish electric motor rotor's material loading, the material loading of top cap, place operations such as rivet, riveting at this in-process, it is very low to lean on people to dry work efficiency, and artifical intensity of labour is also bigger to need a plurality of people to cooperate, enterprise's expenditure cost greatly increased.
In view of the above, there is a need to improve the mounting manner of the existing motor rotor top cover, so that the mounting manner can meet the requirement of the existing motor rotor top cover mounting.
Disclosure of Invention
Because install the top cap on electric motor rotor at present to rivet the pressure to it is usually carried out by the manual work, degree of automation is low, work efficiency is also lower, artifical intensity of labour is also bigger, the cost of labor of enterprise has increased in the intangible, therefore we have designed an electric motor rotor top cap installation device on the basis of prior art defect, can accomplish the material loading to electric motor rotor, top cap, and can rivet the pressure to it, compress tightly once more, fixed effect to top cap and electric motor rotor is good, high efficiency, it uses to be convenient for people.
The technical scheme of the invention is that the motor rotor top cover mounting device comprises a fixed platform and also comprises:
the placing device is arranged on the fixed platform and used for mounting the motor rotor and the top cover;
the rotor feeding device is arranged above the fixed platform and is positioned on one side of the placing device and used for feeding the rotor;
the top cover feeding device is arranged above the fixed platform and is positioned on one side of the placing device and used for feeding the top cover;
the rivet placing mechanism is arranged above the fixed platform and positioned on one side of the placing device and used for placing rivets into mounting holes in the motor rotor and the top cover;
the riveting mechanism is arranged on the placing device and is used for riveting the rivets placed on the motor rotor and the top cover;
and the pressing device is arranged above the fixed platform and is positioned on one side of the placing device and used for pressing the riveted motor rotor and the top cover.
The technical scheme is further supplemented, the placing device comprises a turntable, a driving motor connected with the turntable, and a plurality of fixing tools arranged on the turntable, the fixing tools are fixedly arranged on the turntable, and each fixing tool comprises a base and limiting columns arranged on the periphery of the base; the base is fixedly installed on the turntable, the limiting column is fixedly installed on the base, and the motor rotor provided with the top cover is placed on the base.
To the further supplement of this technical scheme, rotor loading attachment includes the montant, installs the transfer slide rail on the montant, sets up the support slide rail on transferring the slide rail, installs first connecting plate on supporting the slide rail, installs in first cylinder of first connecting plate below, the first push rod of being connected with first cylinder, the first clamping jaw of being connected with first push rod, the montant is installed on fixed platform, shifts slide rail fixed mounting on the montant, supports slide rail fixed mounting on shifting the slide rail, first connecting plate buckle is on supporting the slide rail, first cylinder fixed mounting is on first connecting plate.
To further supplement the technical scheme, the top cover feeding device comprises a connecting column, a connecting rail arranged above the connecting column, a first sliding block arranged on the connecting rail, a second air cylinder arranged on the first sliding block, a second push rod connected with the second air cylinder, a second sliding block connected with the second push rod, a supporting block fixedly connected with the second sliding block, and a second clamping jaw fixedly connected with the supporting block, wherein the connecting column is fixedly arranged on a fixed platform, the connecting rail is fixedly arranged on the connecting column, the first sliding block is slidably arranged on the connecting rail, the second air cylinder is fixedly arranged on the first sliding block, and the second sliding block is abutted against the second air cylinder.
The technical scheme is further supplemented, and the rivet placing mechanism comprises a support column, transverse control devices arranged on two sides above the support column, a longitudinal control device arranged on the transverse control devices, and a rivet blowing device arranged on one side of the longitudinal control device; the transverse control device comprises a supporting plate, a third air cylinder arranged on the supporting plate, a third push rod connected with the third air cylinder and a bearing plate connected with the third push rod; the supporting plate is fixedly connected with the supporting column; the longitudinal control device comprises a fourth cylinder, a fourth push rod connected with the fourth cylinder and a second connecting plate connected with the fourth push rod; and the fourth cylinder is fixedly arranged on the bearing plate.
The riveting mechanism is provided with two riveting mechanisms which are arranged obliquely, and the inclination angle of the riveting mechanisms is the same as the central angle formed between adjacent motor rotors on the rotating disc; the riveting mechanism comprises a fixed column, a longitudinal slide rail arranged on the fixed column, a fifth air cylinder arranged on the fixed column, a fifth push rod connected with the fifth air cylinder, a third slide block connected with the fifth push rod, and a pressure head arranged on the third slide block; the fifth cylinder is fixedly installed on the fixed column, the third sliding block is installed on the longitudinal sliding rail in a sliding mode, and the pressure head is fixedly installed on the third sliding block.
The pressing device comprises an upright post, a sixth air cylinder arranged on the upright post, a sixth push rod connected with the sixth air cylinder and a pressing block connected with the sixth push rod, wherein the pressing block is a revolving body, and the diameter of the lower part of the pressing block is the same as the diameter of the position where the rivet is arranged on the motor rotor.
The riveting and pressing device has the advantages that the motor rotor and the top cover can be loaded and placed by the rotor loading device, the top cover loading device, the rivet placing mechanism, the riveting and pressing mechanism and the pressing device, riveting and pressing work on the motor rotor and the top cover can be achieved, fixing effects on the motor rotor and the top cover are good, and people can use the motor rotor and the top cover conveniently.
Drawings
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a schematic structural diagram of a mounting device, a top cover feeding device, a rivet placing mechanism, a riveting mechanism and a pressing device of the invention;
FIG. 3 is a schematic structural view of a rotor loading device of the present invention;
FIG. 4 is a schematic structural view of the rivet placing mechanism and the riveting mechanism of the present invention;
in the figure, 1, a device is placed; 11. a drive motor; 12. a turntable; 13. a base; 14. a limiting column; 2. a rotor feeding device; 21. a vertical rod; 22. transferring the sliding rail; 23. supporting the slide rail; 24. a first connecting plate; 25. a first cylinder; 26. a first jaw; 27. a placing table; 3. a top cover feeding device; 31. connecting columns; 32. connecting rails; 33. a first slider; 34. a second cylinder; 35. a second slider; 36. a support block; 37. a second jaw; 4. a rivet placement mechanism; 41. a support pillar; 42. a support plate; 43. a third cylinder; 44. a bearing plate; 45. a fourth cylinder; 46. a second connecting plate; 47. a rivet blowing device; 5. a riveting mechanism; 51. fixing a column; 52. a longitudinal slide rail; 53. a fifth cylinder; 54. a third slider; 55. a pressure head; 6. a pressing device; 61. a column; 62. a sixth cylinder; 63. and (7) briquetting.
Detailed Description
The invention is based on the fact that the mounting effect of the motor rotor and the top cover is poor, the working efficiency is low, and the use requirements of people cannot be met in the prior art, so that the motor rotor top cover mounting device is designed on the basis of the defects of the prior art, the top cover and the motor rotor can be well mounted and fixed, the automation degree is high, the manual participation degree is low, the labor expenditure cost is saved for enterprises, and the working efficiency is high.
In order to make the technical solution more clear to those skilled in the art, the technical solution of the present invention will be described in detail below with reference to fig. 1 to 4: firstly, the invention comprises a fixed platform with a supporting function, a placing device 1 for placing a motor rotor and a top cover is arranged on the fixed platform, a rotor feeding device 2 and a top cover feeding device 3 are respectively arranged on one side of the placing device 1, the sequence of the work of the rotor feeding device 2 and the top cover feeding device 3 is that the motor rotor is fed by the rotor feeding device, then the top cover is fed by the top cover feeding device 3 and placed on the motor rotor, then rivets are placed in mounting holes of the top cover and the motor rotor by a rivet placing mechanism 4, then the riveting mechanism 5 is riveted, and finally the top cover is fixed by a pressing device 6, so that the top cover is mounted and fixed, and the structure of the placing device, the rotor feeding device 2, the top cover feeding device 3, the rivet placing mechanism 4, the riveting mechanism 5 and the pressing device 6 is elaborated in detail below:
the placing device 1 comprises a rotary table 12, a driving motor 11 connected with the rotary table 12 and a plurality of fixing tools arranged on the rotary table 12, wherein the fixing tools are fixedly arranged on the rotary table 12 and comprise a base 13 and limiting columns 14 arranged on the periphery of the base 13; the base 13 is fixedly arranged on the turntable 12, the limiting column 14 is fixedly arranged on the base 13, and the motor rotor provided with the top cover is placed on the base 13; during operation, driving motor 11 can drive carousel 12 and rotate, is equipped with a plurality of fixed work that are used for placing electric motor rotor and top cap on it, and wherein, base 13 is used for playing the effect of support to electric motor rotor and top cap, and spacing post 14 is used for playing spacing effect to electric motor rotor and top cap, and electric motor rotor and top cap roll from it when preventing carousel 12 to rotate.
The rotor feeding device 2 comprises a vertical rod 21, a transfer slide rail 22 installed on the vertical rod 21, a support slide rail 23 arranged on the transfer slide rail 22, a first connecting plate 24 installed on the support slide rail 23, a first air cylinder 25 installed below the first connecting plate 24, a first push rod connected with the first air cylinder 25, and a first clamping jaw 26 connected with the first push rod, wherein the vertical rod 21 is installed on a fixed platform, the transfer slide rail 22 is fixedly installed on the vertical rod 21, the support slide rail 23 is fixedly installed on the transfer slide rail 22, the first connecting plate 24 is buckled on the support slide rail 23, and the first air cylinder 25 is fixedly installed on the first connecting plate 24; the first connecting plate 24 can slide on the supporting slide rail 23, the first cylinder 25 can also move along with the movement of the first connecting plate 24, the first cylinder 25 can also drive the first push rod to move, and the first clamping jaw 26 also moves along with the movement of the first push rod, so that the motor rotor can be clamped and then conveyed to the base 13 on the rotating disc 12.
The top cover feeding device 3 comprises a connecting column 31, a connecting rail 32 arranged above the connecting column 31, a first sliding block 33 arranged on the connecting rail 32, a second air cylinder 34 arranged on the first sliding block 33, a second push rod connected with the second air cylinder 34, a second sliding block 35 connected with the second push rod, a supporting block 36 fixedly connected with the second sliding block 35, and a second clamping jaw 37 fixedly connected with the supporting block 36, wherein the connecting column 31 is fixedly arranged on a fixed platform, the connecting rail 32 is fixedly arranged on the connecting column 31, the first sliding block 33 is slidably arranged on the connecting rail 32, the second air cylinder 34 is fixedly arranged on the first sliding block 33, and the second sliding block 35 is abutted against the second air cylinder 34; the first sliding block 33 can slide on the connecting rail 32, the second air cylinder 34 can move along with the first sliding block, the second air cylinder 34 can drive the second push rod to move, the second push rod can drive the second sliding block 35 to move on the second air cylinder 34 when moving, the second sliding block 35 can drive the supporting block 36 to move when moving, the supporting block 36 can drive the second clamping jaw 37 to move when moving, and then the second clamping jaw 37 can clamp the top cover and then carry the top cover to the motor rotor on the rotary table 12.
The rivet placing mechanism 4 comprises a support column 41, transverse control devices arranged on two sides above the support column 41, a longitudinal control device arranged on the transverse control devices, and a rivet blowing device 47 arranged on one side of the longitudinal control device; the transverse control device comprises a supporting plate 42, a third air cylinder 43 arranged on the supporting plate 42, a third push rod connected with the third air cylinder 43 and a bearing plate 44 connected with the third push rod; the supporting plate 42 is fixedly connected with the supporting column 41; the longitudinal control device comprises a fourth air cylinder 45, a fourth push rod connected with the fourth air cylinder 45 and a second connecting plate 46 connected with the fourth push rod; the fourth cylinder 45 is fixedly arranged on the bearing plate 44; the support column 41 can support the transverse control device and the longitudinal control device, and the longitudinal control device and the transverse control device can drive the rivet blowing device 47 on the support column to move when working, so that the rivet blowing device 47 moves to the mounting holes of the motor rotor and the top cover, and rivets can be conveniently and stably placed in the mounting holes; further, the third cylinder 43 can drive the third push rod to move, the third push rod can drive the bearing plate 44 on the third push rod to move when moving, the bearing plate 44 can drive the fourth cylinder 45 on the fourth cylinder to move when moving, the fourth cylinder 45 can drive the fourth push rod to move, the fourth push rod can drive the second connecting plate 46 on the fourth push rod to move, and the second connecting plate 46 can drive the rivet blowing device 47 on the second connecting plate to move when moving, so that the rivet blowing device 47 can conveniently feed rivets to the mounting holes in the motor rotor and the top cover.
Two riveting mechanisms 5 are arranged, the two riveting mechanisms are arranged in an inclined mode, and the inclined angle of the two riveting mechanisms is the same as the central angle formed between adjacent motor rotors on the rotary table 12; the riveting mechanism 5 comprises a fixed column 51, a longitudinal slide rail 52 arranged on the fixed column 51, a fifth air cylinder 53 arranged on the fixed column 51, a fifth push rod connected with the fifth air cylinder 53, a third slide block 54 connected with the fifth push rod, and a pressure head 55 arranged on the third slide block 54; the fifth air cylinder 53 is fixedly mounted on the fixed column 51, the third sliding block 54 is slidably mounted on the longitudinal sliding rail 52, and the pressure head 55 is fixedly mounted on the third sliding block 54; riveting mechanism 5 can carry out the riveting operation to two adjacent electric motor rotors on carousel 12 with the top cap simultaneously, and fifth cylinder 53 can drive the fifth push rod removal on it during its main operation, can drive the third slider 54 removal on it when the fifth push rod removes, can drive pressure head 55 removal on it when the third slider 54 removes, can carry out the riveting operation to it when treating pressure head 55 and removing to electric motor rotors and top cap, and the people of being convenient for use.
The pressing device 6 comprises a stand column 61, a sixth air cylinder 62 arranged on the stand column 61, a sixth push rod connected with the sixth air cylinder 62, and a pressing block 63 connected with the sixth push rod, wherein the pressing block 63 is a revolving body, the diameter of the lower part of the pressing block 63 is the same as the diameter of the position of the rivet arranged on the motor rotor, when the pressing device works, the sixth air cylinder 62 can drive the sixth push rod to move, the pressing block 63 on the sixth push rod can be driven to move when the sixth push rod moves until the pressing block 63 tightly abuts against the motor rotor and the top cover, and therefore the motor rotor and the top cover after riveting are pressed again.
The technical solutions described above only represent the preferred technical solutions of the present invention, and some possible modifications to some parts of the technical solutions by those skilled in the art all represent the principles of the present invention, and fall within the protection scope of the present invention.