CN112658425A - Soldering device and soldering method for electronic product processing - Google Patents
Soldering device and soldering method for electronic product processing Download PDFInfo
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- CN112658425A CN112658425A CN202011330033.4A CN202011330033A CN112658425A CN 112658425 A CN112658425 A CN 112658425A CN 202011330033 A CN202011330033 A CN 202011330033A CN 112658425 A CN112658425 A CN 112658425A
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- lifting frame
- soldering
- electronic component
- spring
- air pressure
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- 238000005476 soldering Methods 0.000 title claims abstract description 64
- 238000012545 processing Methods 0.000 title claims abstract description 18
- 238000000034 method Methods 0.000 title claims description 15
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims abstract description 77
- 229910052742 iron Inorganic materials 0.000 claims abstract description 36
- 230000003139 buffering effect Effects 0.000 claims abstract description 6
- 230000005489 elastic deformation Effects 0.000 claims abstract description 6
- ATJFFYVFTNAWJD-UHFFFAOYSA-N Tin Chemical compound [Sn] ATJFFYVFTNAWJD-UHFFFAOYSA-N 0.000 claims description 14
- 238000009434 installation Methods 0.000 claims description 9
- 230000000149 penetrating effect Effects 0.000 claims description 2
- 238000003466 welding Methods 0.000 description 5
- 230000008602 contraction Effects 0.000 description 2
- 238000013461 design Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010295 mobile communication Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- -1 mounting panel Chemical compound 0.000 description 1
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- Electric Connection Of Electric Components To Printed Circuits (AREA)
Abstract
The invention discloses a soldering device for processing electronic products, which comprises a bracket, a first lifting frame and a second lifting frame, wherein the first lifting frame is slidably arranged at the bottom end of one side of the bracket; the pneumatic clamping jaws are horizontally arranged at the bottom sides of the first lifting frames, clamping plates are arranged at the bottom sides of the two clamping jaws of the pneumatic clamping jaws, and supporting blocks are arranged at the tops of the pneumatic clamping jaws and on one side of the first lifting frames; the device can automatically complete the soldering work of electronic products, greatly improve the working efficiency, greatly improve the overall working safety, and when the bottom end of the electric soldering iron is connected with the two ends of the electronic component, the movable seat moves on the supporting rod to apply work to the second spring, and the elastic deformation of the second spring plays a role in buffering, thereby avoiding the damage caused by the direct hard contact of the electric soldering iron with the electronic component and the circuit board, and ensuring the safe operation.
Description
Technical Field
The invention relates to the field of electronic product processing equipment, in particular to a soldering device and a soldering method for processing electronic products.
Background
The electronic product is related products based on electric energy, and mainly comprises a watch, a smart phone, a telephone, a television, a video disc player, a video recorder, a video camera, a radio cassette recorder, a combined sound box, a laser player, a computer, a game machine, a mobile communication product and the like; the soldering device is an important device for soldering a circuit board and an electronic component in an electronic product.
The existing electronic product processing tin soldering generally fixes a circuit board and an electronic component manually, and then correspondingly welds an electric soldering iron and a tin bar by hands, so that the overall working efficiency is low, and the tin soldering process has certain danger; simultaneously, in the process of contacting the electric welding iron with the circuit board and the electronic component, the bottom of the electric welding iron is easy to damage the circuit board.
Disclosure of Invention
The invention aims to provide a soldering device and a soldering method for processing electronic products, which aim to overcome the defects that the existing electronic product processing soldering is generally realized by fixing a circuit board and an electronic component manually and then correspondingly welding an electric soldering iron and a tin bar by hands, the overall working efficiency is low, and the soldering process has certain dangerousness; meanwhile, in the process of contacting the electric welding iron with the circuit board and the electronic component, the bottom of the electric welding iron is easy to damage the circuit board.
The purpose of the invention can be realized by the following technical scheme:
a soldering device for processing electronic products comprises a support, a first lifting frame and a second lifting frame, wherein the first lifting frame is slidably mounted at the bottom end of one side of the support, and the second lifting frame is slidably mounted at the top end of one side of the support; the pneumatic clamping jaw is horizontally arranged at the bottom side of the first lifting frame, clamping plates are arranged at the bottom sides of the two clamping jaws of the pneumatic clamping jaw, a supporting block is arranged at one side of the first lifting frame and positioned at the top of the pneumatic clamping jaw, a movable rod penetrates through the middle of the supporting block, a first spring is sleeved outside the movable rod and positioned below the supporting block, a pressing block is arranged at the bottom end of the movable rod, and a pressing groove is formed in the bottom side of the pressing block;
the utility model discloses a tin bar soldering iron, including mounting panel, bracing piece, movable seat, electric iron top, electric iron, the mounting panel is installed perpendicularly to second crane one side, the mount pad is installed to mounting panel one side symmetry, mount pad top side and bottom side all are provided with the limiting plate, and the symmetry installs the bracing piece between the limiting plate, bracing piece outside cover is equipped with the movable seat, the bracing piece outside just is located the movable seat top cover and is equipped with the second spring, the movable seat runs through the installation with the electric iron top, electric iron middle part outside cover is equipped with.
As a further scheme of the invention: the support is characterized in that a first slide rail is vertically installed at one end of one side of the support, a first slide block is installed outside the first slide rail in a sliding mode, a first lifting frame is installed on one side of the first slide block, a first air pressure rod is vertically installed on one side of the support and located on one side of the first slide rail, and the bottom telescopic end of the first air pressure rod is connected with the first lifting frame.
As a further scheme of the invention: the other end of one side of the support is vertically provided with a second slide rail, one side of the first air pressure rod is vertically provided with a second air pressure rod, the outer side of the second slide rail is slidably provided with a second lifting frame, and the top telescopic end of the second air pressure rod is connected with the second lifting frame.
As a further scheme of the invention: the limiting seat is installed at the top end of the movable rod, guide rods are symmetrically installed on two sides of the movable rod, and the guide rods penetrate through the supporting block and are connected with the pressing block.
As a further scheme of the invention: two arc-shaped grooves are formed in the top and the bottom of the outer side of the mounting plate, and the bolt penetrates through the arc-shaped grooves to be in threaded connection with the mounting plate.
A soldering method of a soldering device for processing electronic products comprises the following specific operation steps:
the method comprises the following steps: horizontally placing an internal circuit board of an electronic product between two clamping plates of a pneumatic clamping jaw, clamping the circuit board by the pneumatic clamping jaw, pulling a movable rod to move upwards by a limiting seat, compressing a first spring between a supporting block and a pressing block, placing an electronic component on the top side of the circuit board, loosening the limiting seat, restoring the first spring to the original state, and fixing the electronic component by a pressing groove of the pressing block;
step two: adjusting an electric soldering iron according to soldering points at two ends of the electronic component, loosening a bolt at the moment, adjusting the position of the mounting seat in an arc-shaped groove of the mounting plate, tightening the bolt, and driving the first lifting frame to move upwards along the first sliding rail through the contraction of the first air pressure rod at the moment, and driving the second lifting frame to move downwards along the second sliding rail through the contraction of the second air pressure rod at the same time;
step three: when the bottom end of the electric soldering iron and the two ends of the electronic component, the movable seat moves on the supporting rod at the moment to apply work to the second spring, the elastic deformation of the second spring plays a role in buffering, the electric soldering iron is prevented from being directly and rigidly contacted with the electronic component and the circuit board to cause damage, then the electric soldering iron works, and the tin bar is melted to complete tin soldering of the electronic component and the circuit board.
The invention has the beneficial effects that: the invention horizontally places an internal circuit board of an electronic product between two clamping plates of a pneumatic clamping jaw through reasonable structural design, then clamps the circuit board through the work of the pneumatic clamping jaw, then pulls a movable rod to move upwards through a limiting seat, compresses a first spring between a support rod and a pressing block, then places an electronic component on the top side of the circuit board, then loosens the limiting seat, the first spring restores to the original state, fixes the electronic component through a pressing groove of the pressing block, then adjusts an electric soldering iron according to soldering points at two ends of the electronic component, at the moment, screws a path bolt, then adjusts the position of a mounting seat in an arc-shaped groove of the mounting plate, then screws the bolt, at the moment, the first air pressure rod contracts to drive a lifting frame to move upwards along a first slide rail through a first slide block, and simultaneously, the second air pressure rod contracts to drive the lifting frame to move downwards along a second slide rail through a second, the soldering work of the electronic product can be automatically completed through the device, so that the working efficiency is greatly improved, and the overall working safety is greatly improved;
when the bottom end of the electric soldering iron and the two ends of the electronic component, the movable seat moves on the supporting rod at the moment to apply work to the second spring, the elastic deformation of the second spring plays a role in buffering, the electric soldering iron is prevented from being directly and rigidly contacted with the electronic component and the circuit board to cause damage, and safe operation is guaranteed.
Drawings
In order to facilitate understanding for those skilled in the art, the present invention will be further described with reference to the accompanying drawings.
FIG. 1 is a schematic view of an overall side structure of the present invention;
FIG. 2 is another schematic view of the overall structure of the present invention;
FIG. 3 is a schematic view of the movable rod mounting structure of the present invention;
FIG. 4 is an enlarged view of the area A in FIG. 1 according to the present invention.
In the figure: 1. a support; 2. a first pneumatic rod; 3. a first slide rail; 4. a first slider; 5. a first lifting frame; 6. a pneumatic clamping jaw; 7. a splint; 8. a support block; 9. a movable rod; 10. a first spring; 11. briquetting; 12. pressing a groove; 13. a second pneumatic rod; 14. a second lifting frame; 15. a second slide rail; 16. mounting a plate; 17. an arc-shaped slot; 18. a mounting seat; 19. a support bar; 20. a second spring; 21. a movable seat; 22. a support frame; 23. tin bars; 24. a clamping block; 25. an electric soldering iron.
Detailed Description
The technical solutions of the present invention will be described clearly and completely with reference to the following embodiments, and it should be understood that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-4, a soldering device for processing electronic products includes a support 1, a first lifting frame 5 and a second lifting frame 14, wherein the first lifting frame 5 is slidably mounted at the bottom end of one side of the support 1, and the second lifting frame 14 is slidably mounted at the top end of one side of the support 1; the pneumatic clamping jaw 6 is horizontally arranged at the bottom side of the first lifting frame 5, clamping plates 7 are arranged at the bottom sides of the two clamping jaws of the pneumatic clamping jaw 6, a supporting block 8 is arranged at one side of the first lifting frame 5 and positioned at the top of the pneumatic clamping jaw 6, a movable rod 9 is arranged in the middle of the supporting block 8 in a penetrating manner, a first spring 10 is sleeved outside the movable rod 9 and positioned below the supporting block 8, a pressing block 11 is arranged at the bottom end of the movable rod 9, and a pressing groove 12 is formed in the bottom side of;
the mounting panel 16 is installed perpendicularly to second crane 14 one side, mount pad 18 is installed to 16 one side symmetry of mounting panel, mount pad 18 top side and bottom side all are provided with the limiting plate, and the symmetry installs bracing piece 19 between the limiting plate, 19 outside covers of bracing piece are equipped with sliding seat 21, 19 outside and lie in sliding seat 21 top cover and be equipped with second spring 20, sliding seat 21 and 25 top of electric iron run through the installation, 25 middle part outside covers of electric iron are equipped with two clamp splice 24, support frame 22 is installed to clamp splice 24 one side, and run through on the support frame 22 and install tin bar 23.
As an embodiment of the invention, one end of one side of a support 1 is vertically provided with a first slide rail 3, the outer side of the first slide rail 3 is provided with a first slide block 4 in a sliding manner, one side of the first slide block 4 is provided with a first lifting frame 5, one side of the support 1 and one side of the first slide rail 3 are vertically provided with a first air pressure rod 2, the telescopic end of the bottom of the first air pressure rod 2 is connected with the first lifting frame 5, and the first air pressure rod 2 stretches and retracts to drive the first lifting frame 5 to move along the first slide rail 3 through the first slide block 4.
As an implementation mode of the invention, a second slide rail 15 is vertically installed at the other end of one side of the support 1, a second air pressure rod 13 is vertically installed at one side of the first air pressure rod 2, a second lifting frame 14 is slidably installed at the outer side of the second slide rail 15, the top telescopic end of the second air pressure rod 13 is connected with the second lifting frame 14, and the second air pressure rod 13 stretches and retracts to drive the second lifting frame 14 to move along the second slide rail 15 through a second sliding block.
As an implementation mode of the invention, the top end of the movable rod 9 is provided with a limiting seat, guide rods are symmetrically arranged on two sides of the movable rod 9, and the guide rods penetrate through the supporting block 8 and are connected with the pressing block 11 to play a role in guiding.
As an embodiment of the invention, two arc-shaped grooves 17 are formed in the top and the bottom of the outer side of the mounting plate 16, a bolt penetrates through the arc-shaped grooves 17 to be in threaded connection with the mounting plate 16, the bolt is unscrewed, then the position of the mounting seat 18 is adjusted in the arc-shaped grooves 17 of the mounting plate 16, and then the bolt is tightened.
A soldering method of a soldering device for processing electronic products comprises the following specific operation steps:
the method comprises the following steps: horizontally placing an internal circuit board of an electronic product between two clamping plates 7 of a pneumatic clamping jaw 6, clamping the circuit board by the work of the pneumatic clamping jaw 6, pulling a movable rod 9 to move upwards through a limiting seat, compressing a first spring 10 between a supporting block 8 and a pressing block 11, placing an electronic component on the top side of the circuit board, loosening the limiting seat, restoring the first spring 10, and fixing the electronic component through a pressing groove 12 of the pressing block 11;
step two: adjusting an electric soldering iron 25 according to soldering points at two ends of an electronic component, loosening a bolt at the moment, adjusting the position of an installation seat 18 in an arc-shaped groove 17 of an installation plate 16, tightening the bolt, shrinking a first air pressure rod 2 at the moment to drive a first lifting frame 5 to move upwards along a first slide rail 3 through a first slide block 4, and shrinking a second air pressure rod 13 to drive a second lifting frame 14 to move downwards along a second slide rail 15 through a second slide block;
step three: when the bottom end of the electric soldering iron 25 is connected with the two ends of the electronic component, the movable seat 21 moves on the supporting rod 19 to do work on the second spring 20, the elastic deformation of the second spring 20 plays a role in buffering, the electric soldering iron 25 is prevented from being directly and rigidly contacted with the electronic component and the circuit board to cause damage, then the electric soldering iron 25 works, and the tin bar 23 is melted to tin the electronic component and the circuit board.
The invention horizontally places an internal circuit board of an electronic product between two clamping plates 7 of a pneumatic clamping jaw 6 through reasonable structural design, then clamps the circuit board through the work of the pneumatic clamping jaw 6, then pulls a movable rod 9 to move upwards through a limiting seat, compresses a first spring 10 between a supporting block 8 and a pressing block 11, then places an electronic component on the top side of the circuit board, at the moment, loosens the limiting seat, the first spring 10 recovers the original state, fixes the electronic component through a pressing groove 12 of the pressing block 11, then adjusts an electric soldering iron 25 according to soldering points at two ends of the electronic component, at the moment, unscrews a road bolt, then adjusts the position of an installation seat 18 in an arc-shaped groove 17 of an installation plate 16, then screws the bolt, at the moment, a first air pressure rod 2 contracts to drive a first lifting frame 5 to move upwards along a first sliding rail 3 through a first sliding block 4, meanwhile, the second air pressure rod 13 contracts to drive the first lifting frame 5 to move downwards along the second slide rail 15 through the second slide block to realize soldering, so that the soldering work of electronic products can be automatically completed through the device, the working efficiency is greatly improved, and the overall working safety is greatly improved;
when the bottom end of the electric soldering iron 25 is connected with the two ends of the electronic component, the movable seat 21 moves on the support rod 19 to apply work to the second spring 20, and the elastic deformation of the second spring 20 plays a role in buffering, so that the electric soldering iron 25 is prevented from being directly and rigidly contacted with the electronic component and the circuit board to cause damage, and safe operation is guaranteed.
The preferred embodiments of the invention disclosed above are intended to be illustrative only. The preferred embodiments are not intended to be exhaustive or to limit the invention to the precise embodiments disclosed. Obviously, many modifications and variations are possible in light of the above teaching. The embodiments were chosen and described in order to best explain the principles of the invention and the practical application, to thereby enable others skilled in the art to best utilize the invention. The invention is limited only by the claims and their full scope and equivalents.
Claims (6)
1. A soldering device for processing electronic products is characterized by comprising a support (1), a first lifting frame (5) and a second lifting frame (14), wherein the first lifting frame (5) is slidably mounted at the bottom end of one side of the support (1), and the second lifting frame (14) is slidably mounted at the top end of one side of the support (1); the pneumatic clamping jaw device is characterized in that a pneumatic clamping jaw (6) is horizontally arranged at the bottom side of the first lifting frame (5), clamping plates (7) are respectively arranged at the bottom sides of the two clamping jaws of the pneumatic clamping jaw (6), a supporting block (8) is arranged at one side of the first lifting frame (5) and positioned at the top of the pneumatic clamping jaw (6), a movable rod (9) is arranged in the middle of the supporting block (8) in a penetrating mode, a first spring (10) is sleeved outside the movable rod (9) and positioned below the supporting block (8), a pressing block (11) is arranged at the bottom end of the movable rod (9), and a pressing groove (12) is formed;
mounting panel (16) are installed perpendicularly to second crane (14) one side, mount pad (18) are installed to mounting panel (16) one side symmetry, mount pad (18) top side and bottom side all are provided with the limiting plate, and the symmetry installs bracing piece (19) between the limiting plate, bracing piece (19) outside cover is equipped with adjustable seat (21), bracing piece (19) outside just is located adjustable seat (21) top cover and is equipped with second spring (20), the installation is run through on adjustable seat (21) and electric iron (25) top, electric iron (25) middle part outside cover is equipped with two clamp splices (24), support frame (22) are installed to clamp splice (24) one side, and run through on support frame (22) and install tin bar (23).
2. The soldering device for processing the electronic products as claimed in claim 1, wherein a first slide rail (3) is vertically installed at one end of one side of the support (1), a first slide block (4) is slidably installed on the outer side of the first slide rail (3), a first lifting frame (5) is installed on one side of the first slide block (4), a first air pressure rod (2) is vertically installed on one side of the support (1) and on one side of the first slide rail (3), and the bottom telescopic end of the first air pressure rod (2) is connected with the first lifting frame (5).
3. The soldering device for processing the electronic products as claimed in claim 2, wherein a second slide rail (15) is vertically mounted at the other end of one side of the support (1), a second air pressure rod (13) is vertically mounted at one side of the first air pressure rod (2), a second lifting frame (14) is slidably mounted on the outer side of the second slide rail (15), and the top telescopic end of the second air pressure rod (13) is connected with the second lifting frame (14).
4. The soldering device for processing the electronic products as claimed in claim 1, wherein a limiting seat is mounted at the top end of the movable rod (9), guide rods are symmetrically mounted on two sides of the movable rod (9), and the guide rods penetrate through the supporting block (8) and are connected with the pressing block (11).
5. The soldering device for processing the electronic products as claimed in claim 1, wherein the mounting plate (16) is provided with two arc-shaped slots (17) at the top and the bottom on the outer side, and the bolt penetrates through the arc-shaped slots (17) to be in threaded connection with the mounting plate (16).
6. A soldering method of a soldering apparatus for electronic product processing according to any one of claims 1 to 5, characterized in that the soldering method comprises the following concrete steps:
the method comprises the following steps: horizontally placing an internal circuit board of an electronic product between two clamping plates (7) of a pneumatic clamping jaw (6), clamping the circuit board by the work of the pneumatic clamping jaw (6), pulling a movable rod (9) to move upwards through a limiting seat, compressing a first spring (10) between a supporting block (8) and a pressing block (11), placing an electronic component on the top side of the circuit board, loosening the limiting seat, restoring the first spring (10), and fixing the electronic component through a pressing groove (12) of the pressing block (11);
step two: adjusting an electric soldering iron (25) according to soldering points at two ends of an electronic component, loosening a bolt at the moment, adjusting the position of an installation seat (18) in an arc-shaped groove (17) of an installation plate (16), screwing the bolt, shrinking a first air pressure rod (2) at the moment to drive a first lifting frame (5) to move upwards along a first sliding rail (3) through a first sliding block (4), and shrinking a second air pressure rod (13) to drive a second lifting frame (14) to move downwards along a second sliding rail (15) through a second sliding block;
step three: when the bottom end of the electric soldering iron (25) is connected with the two ends of the electronic component, the movable seat (21) moves on the supporting rod (19) to apply work to the second spring (20), the elastic deformation of the second spring (20) plays a role in buffering, damage caused by direct hard contact of the electric soldering iron (25), the electronic component and the circuit board is avoided, then the electric soldering iron (25) works, and the tin bar (23) is melted to complete tin soldering of the electronic component and the circuit board.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011330033.4A CN112658425A (en) | 2020-11-24 | 2020-11-24 | Soldering device and soldering method for electronic product processing |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011330033.4A CN112658425A (en) | 2020-11-24 | 2020-11-24 | Soldering device and soldering method for electronic product processing |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN112658425A true CN112658425A (en) | 2021-04-16 |
Family
ID=75403558
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202011330033.4A Withdrawn CN112658425A (en) | 2020-11-24 | 2020-11-24 | Soldering device and soldering method for electronic product processing |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN112658425A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117960628A (en) * | 2024-04-01 | 2024-05-03 | 浙江佳伯尔电子科技有限公司 | Automatic alarm assembly detection equipment |
-
2020
- 2020-11-24 CN CN202011330033.4A patent/CN112658425A/en not_active Withdrawn
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117960628A (en) * | 2024-04-01 | 2024-05-03 | 浙江佳伯尔电子科技有限公司 | Automatic alarm assembly detection equipment |
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Application publication date: 20210416 |