CN112648620B - Garbage crushing device - Google Patents
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- CN112648620B CN112648620B CN202011275985.0A CN202011275985A CN112648620B CN 112648620 B CN112648620 B CN 112648620B CN 202011275985 A CN202011275985 A CN 202011275985A CN 112648620 B CN112648620 B CN 112648620B
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23G—CREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
- F23G5/00—Incineration of waste; Incinerator constructions; Details, accessories or control therefor
- F23G5/02—Incineration of waste; Incinerator constructions; Details, accessories or control therefor with pretreatment
- F23G5/033—Incineration of waste; Incinerator constructions; Details, accessories or control therefor with pretreatment comminuting or crushing
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C18/00—Disintegrating by knives or other cutting or tearing members which chop material into fragments
- B02C18/06—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives
- B02C18/08—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives within vertical containers
- B02C18/12—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives within vertical containers with drive arranged below container
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C18/00—Disintegrating by knives or other cutting or tearing members which chop material into fragments
- B02C18/06—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives
- B02C18/14—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives within horizontal containers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C23/00—Auxiliary methods or auxiliary devices or accessories specially adapted for crushing or disintegrating not provided for in preceding groups or not specially adapted to apparatus covered by a single preceding group
- B02C23/08—Separating or sorting of material, associated with crushing or disintegrating
- B02C23/16—Separating or sorting of material, associated with crushing or disintegrating with separator defining termination of crushing or disintegrating zone, e.g. screen denying egress of oversize material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C4/00—Crushing or disintegrating by roller mills
- B02C4/02—Crushing or disintegrating by roller mills with two or more rollers
- B02C4/08—Crushing or disintegrating by roller mills with two or more rollers with co-operating corrugated or toothed crushing-rollers
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23G—CREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
- F23G5/00—Incineration of waste; Incinerator constructions; Details, accessories or control therefor
- F23G5/44—Details; Accessories
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E20/00—Combustion technologies with mitigation potential
- Y02E20/12—Heat utilisation in combustion or incineration of waste
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- Engineering & Computer Science (AREA)
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- General Engineering & Computer Science (AREA)
- Processing Of Solid Wastes (AREA)
Abstract
Description
技术领域technical field
本发明涉及垃圾处理技术领域,具体涉及一种垃圾粉碎装置。The invention relates to the technical field of garbage treatment, in particular to a garbage crushing device.
背景技术Background technique
垃圾处理问题一直是全世界关注的重大环境问题。传统的垃圾处理方式主要有填埋和焚烧两种方式。填埋会占用大量宝贵的土地资源,同时污染环境,因而这种简单的处理方式已基本不再采用。与填埋处理相比,垃圾焚烧是一种应用最广泛的处理方式。通过焚烧,不仅垃圾体积大大减小,同时还可以利用焚烧产生的热量发电、供热,达到能量再利用的目的。Garbage disposal has always been a major environmental issue of concern all over the world. Traditional waste disposal methods mainly include landfill and incineration. Landfilling will take up a lot of valuable land resources and pollute the environment at the same time, so this simple treatment method is basically no longer used. Compared with landfill disposal, waste incineration is the most widely used disposal method. Through incineration, not only the volume of garbage is greatly reduced, but also the heat generated by incineration can be used to generate electricity and heat, so as to achieve the purpose of energy reuse.
但是,由于垃圾的种类繁多,尤其是含有一些果皮等含水量高的生活垃圾,这些垃圾在堆放过程中会产生渗滤液,会导致垃圾在一起焚烧时,含水量大的垃圾以及经渗滤液浸湿的垃圾不容易充分燃烧,而垃圾的不充分燃烧则会导致二噁英等致癌物的产生,造成严重的二次污染,影响人们身体健康。However, due to the wide variety of garbage, especially domestic garbage with high water content such as fruit peels, leachate will be produced during the stacking process of these garbage, which will cause the garbage with high water content and leachate to be leached when the garbage is burned together. Wet garbage is not easy to burn fully, and insufficient burning of garbage will lead to the production of carcinogens such as dioxin, causing serious secondary pollution and affecting people's health.
目前,现有的垃圾焚烧方式是将垃圾投放到焚烧炉内的炉排上进行焚烧的,而垃圾中的渗滤液一般采用过滤的方式进行去除,但是这种方式不仅耗费时间,还由于垃圾所散发的臭味影响垃圾回收站附近居民的生活。而且,垃圾在焚烧的过程中,首先是从投放在焚烧炉内的垃圾堆的表面开始燃烧的,因此,垃圾堆的表面温度最高,而垃圾堆的内部温度则较低,极易出现低温燃烧或不充分燃烧的情况,从而导致有毒有害气体的产生。并且,垃圾在燃烧的过程中,无法得知垃圾堆内部燃烧的情况,无法准确的判断垃圾堆内部是否完全燃烧,因此,在继续向焚烧炉内投放新的垃圾时,不仅会将正在燃烧的垃圾给覆盖住,使垃圾堆内部的垃圾更难充分燃烧,而且,在新投放垃圾的过程中,还容易将火苗扑灭,导致垃圾燃烧不充分,继而需要重新点火。因此,急需一种新的垃圾焚烧处理系统,来解决现有技术中无法准确掌握垃圾是否充分燃烧,以及在堆放垃圾的过程中产生的渗滤液影响垃圾充分燃烧的问题。At present, the existing garbage incineration method is to put the garbage on the grate in the incinerator for incineration, and the leachate in the garbage is generally removed by filtration, but this method is not only time-consuming, but also due to the The stench emitted affects the lives of residents near the garbage collection station. Moreover, in the process of garbage incineration, it first starts to burn from the surface of the garbage pile placed in the incinerator. Therefore, the surface temperature of the garbage pile is the highest, while the internal temperature of the garbage pile is relatively low, which is very prone to low-temperature combustion. Or insufficient combustion, resulting in the production of toxic and harmful gases. Moreover, in the process of burning the garbage, it is impossible to know the burning situation inside the garbage dump, and it is impossible to accurately judge whether the inside of the garbage dump is completely burned. Therefore, when continuing to put new garbage into the incinerator, not only will the burning The rubbish is covered, making it more difficult for the rubbish inside the rubbish pile to be fully burned. Moreover, it is easy to extinguish the flame during the process of putting in the rubbish, resulting in insufficient burning of the rubbish, and then it needs to be re-ignited. Therefore, there is an urgent need for a new garbage incineration treatment system to solve the problems in the prior art that it is impossible to accurately grasp whether the garbage is fully burned, and the leachate produced during the process of stacking garbage affects the full combustion of the garbage.
发明内容Contents of the invention
针对现有技术的不足,本发明提供了一种垃圾粉碎装置,解决了现有技术中无法准确掌握垃圾是否充分燃烧的问题。Aiming at the deficiencies of the prior art, the present invention provides a rubbish crushing device, which solves the problem in the prior art that it is impossible to accurately know whether the rubbish is fully combusted.
为实现以上目的,本发明通过以下技术方案予以实现:To achieve the above object, the present invention is achieved through the following technical solutions:
本发明公开了一种垃圾粉碎装置,包括顶部设有进料口的粉碎炉,所述粉碎炉内横向设置有筛网,所述粉碎炉的底部设置有环形网,所述粉碎炉内竖直设置有转动轴,所述转动轴依次穿过所述环形网和筛网、且伸出所述粉碎炉底部的一端连接有第二电机,穿出所述粉碎炉顶部的一端通过轴承与所述粉碎炉固定,所述转动轴上、位于所述筛网的上方横向设置有若干个粉碎组件。The invention discloses a rubbish crushing device, which comprises a crushing furnace with a feeding port on the top, a screen mesh is arranged horizontally inside the crushing furnace, an annular net is arranged at the bottom of the crushing furnace, and a vertical mesh is arranged inside the crushing furnace. A rotating shaft is provided, and the rotating shaft passes through the annular net and the screen in turn, and the end protruding from the bottom of the pulverizing furnace is connected with a second motor, and the end passing through the top of the pulverizing furnace is connected with the The crushing furnace is fixed, and several crushing assemblies are horizontally arranged on the rotating shaft above the screen.
优选的,所述粉碎组件包括U型连杆,所述U型连杆的另一端转动连接有切刀,所述切刀的两侧及尖部均设置有刀刃,所述U型连杆上开设的U型槽的长度大于所述切刀的长度。Preferably, the crushing assembly includes a U-shaped connecting rod, the other end of the U-shaped connecting rod is rotatably connected with a cutter, and both sides and the tip of the cutter are provided with blades, and the U-shaped connecting rod The length of the opened U-shaped groove is greater than that of the cutting knife.
优选的,所述筛网的下方、在所述粉碎炉的侧壁上分别横向设置有两组压碎组件,两组所述压碎组件设置在所述转动轴的两侧。Preferably, two groups of crushing assemblies are arranged horizontally below the screen and on the side walls of the pulverizing furnace, and the two groups of crushing assemblies are arranged on both sides of the rotating shaft.
优选的,所述压碎组件包括两个相对应的转动辊,所述转动辊的两端通过转轴与所述粉碎炉可转动连接,所述转动辊的周向上设置有若干个压齿,两个所述转动辊上的压齿相啮合,伸出所述粉碎炉侧壁外的所述转轴上通过皮带连接有第三电机。Preferably, the crushing assembly includes two corresponding rotating rollers, the two ends of the rotating rollers are rotatably connected with the crushing furnace through a rotating shaft, and several pressing teeth are arranged on the circumference of the rotating rollers, and the two ends The pressing teeth on the two rotating rollers are meshed, and the rotating shaft protruding out of the side wall of the pulverizing furnace is connected with a third motor through a belt.
优选的,所述压碎组件的下方设置有两组碎化组件,所述碎化组件对应设置在所述转动轴的两侧。Preferably, two groups of crushing assemblies are arranged below the crushing assembly, and the crushing assemblies are correspondingly arranged on both sides of the rotating shaft.
优选的,所述碎化组件包括横向设置在所述粉碎炉内的传动轴,所述传动轴上竖直设置有若干个粉碎组件,所述传动轴的一端通过轴承固定在所述粉碎炉的侧壁上,另一端连接有第一锥齿轮,所述第一锥齿轮与固定在所述传动轴上的第二锥齿轮相啮合。Preferably, the crushing assembly includes a transmission shaft arranged horizontally in the crushing furnace, several crushing assemblies are vertically arranged on the transmission shaft, and one end of the transmission shaft is fixed on the bottom of the crushing furnace through a bearing. On the side wall, the other end is connected with a first bevel gear, and the first bevel gear meshes with the second bevel gear fixed on the transmission shaft.
优选的,所述粉碎炉的底部固定一个底部朝一侧倾斜的导向槽,在倾斜的最低处设置有一个开口。Preferably, the bottom of the crushing furnace is fixed with a guide groove with the bottom inclined towards one side, and an opening is provided at the lowest point of the inclination.
优选的,所述导向槽的底部开设一个供转动轴通过的通孔,并在位于所述导向槽内的转动轴上设置一个保护套,所述保护套的一端固定在粉碎炉的底部,另一端穿过导向槽放置或固定在第二电机上。Preferably, the bottom of the guide groove is provided with a through hole for the rotation shaft to pass through, and a protective sleeve is arranged on the rotation shaft located in the guide groove, one end of the protection sleeve is fixed on the bottom of the crushing furnace, and the other One end is placed or fixed on the second motor through the guide groove.
发明具备以下有益效果:The invention has the following beneficial effects:
1.本发明通过在垃圾过滤装置的第二螺旋叶片上设置有若干个过滤孔,使得垃圾在输送的过程中就已经完成了垃圾的过滤,无需再额外对垃圾中的渗滤液进行过滤,从而缩短了垃圾处理的时间。1. The present invention is provided with several filter holes on the second helical blade of the garbage filtering device, so that the garbage has been filtered during the transportation process, and there is no need to additionally filter the leachate in the garbage, thereby Reduced waste disposal time.
2.本发明在垃圾烘干装置中设置风机和出气孔,不仅能够加快垃圾烘干的速度,还能将烘干炉内的水蒸汽经过干燥后通入到焚烧炉中,使焚烧炉内的垃圾燃烧更加充分,从而有效的减少垃圾燃烧过程中产生的有毒有害气体。2. The present invention sets fan and air outlet in the garbage drying device, which can not only speed up the drying speed of garbage, but also pass the water vapor in the drying furnace into the incinerator after being dried, so that the water vapor in the incinerator The garbage is burned more fully, thereby effectively reducing the toxic and harmful gases produced during the garbage burning process.
3.本发明采用3个步骤对垃圾进行阶梯式的粉碎有效的缩短垃圾粉碎的时间,具体为:孔径较大的筛网就能够使得小垃圾落下,并能够快速将垃圾粉碎成需要的大小,然后进行进一步的压碎,而压碎组件并不会造成垃圾的堆积情况,随着转动辊的转动,垃圾也随之落下,并经碎化组件对垃圾进一步的碎化;整个过程中,垃圾在粉碎炉中停留的时间大大缩短,增加了垃圾粉碎的效率,缩短了垃圾粉碎的时间。3. The present invention adopts three steps to carry out stepwise crushing of rubbish to effectively shorten the time of rubbish crushing, specifically: a screen with a larger aperture can make small rubbish fall, and can quickly crush the rubbish into the required size, Then carry out further crushing, and the crushing component will not cause the accumulation of garbage. With the rotation of the rotating roller, the garbage will also fall down, and the garbage will be further shredded by the crushing component; during the whole process, the garbage The time of staying in the crushing furnace is greatly shortened, the efficiency of garbage crushing is increased, and the time of garbage crushing is shortened.
4.本发明在焚烧炉内设置均匀机构,使垃圾通过格栅网均匀落下,从而使垃圾充分燃烧;具体为:当第一电机转动时,带动传动杆转动,而传动杆则带动圆环使圆环带着滑块在环形滑槽内滑动,从而实现圆环绕着传动杆做圆周运动,而固定在圆环和连接杆底部的梳齿对垃圾进行搅动,使垃圾均匀落下,并对垃圾进行均匀的燃烧。4. In the present invention, a uniform mechanism is set in the incinerator to make the garbage fall evenly through the grid net, so that the garbage can be fully burned; specifically: when the first motor rotates, it drives the transmission rod to rotate, and the transmission rod drives the ring to make the waste burn. The ring slides in the annular chute with the slider, so that the circle moves around the transmission rod, and the comb teeth fixed on the bottom of the ring and the connecting rod stir the garbage, so that the garbage falls evenly, and the garbage is cleaned. Burn evenly.
附图说明Description of drawings
图1为本发明结构示意图;Fig. 1 is a structural representation of the present invention;
图2为本发明垃圾过滤装置结构示意图;Fig. 2 is the structure schematic diagram of garbage filtering device of the present invention;
图3为本发明垃圾烘干装置结构示意图;Fig. 3 is a structural schematic diagram of the garbage drying device of the present invention;
图4为图3中A-A向视图;Fig. 4 is A-A direction view among Fig. 3;
图5为本发明垃圾粉碎装置结构示意图;Fig. 5 is a schematic structural view of the garbage crushing device of the present invention;
图6为图5中B-B向视图;Fig. 6 is B-B direction view among Fig. 5;
图7为本发明粉碎组件结构示意图;Fig. 7 is a schematic structural diagram of the crushing assembly of the present invention;
图8为本发明垃圾焚烧装置机构示意图;Fig. 8 is a schematic diagram of the structure of the waste incineration device of the present invention;
图9为图8中C-C向视图(不含承接网的剖视图);Fig. 9 is a view to C-C in Fig. 8 (not including the sectional view of the receiving net);
图10为图8中D-D向视图;Fig. 10 is D-D direction view among Fig. 8;
图11为本发明焚烧机构结构示意图;Fig. 11 is a structural schematic diagram of the incineration mechanism of the present invention;
图12为图11中A局部放大图;Fig. 12 is a partial enlarged view of A in Fig. 11;
图中:垃圾过滤装置1、垃圾烘干装置2、垃圾粉碎装置3、垃圾焚烧装置4、焚烧炉5、格栅网6、进口7、圆环8、连接杆9、固定块10、传动杆11、第一电机12、梳齿13、固定杆14、滑块15、环形滑槽16、燃气管17、承接网18、燃气头19、燃气罩20、防尘盖21、保护罩22、连接板23、弹簧24、支撑杆25、条形通孔26、进料口27、粉碎炉28、筛网29、环形网30、转动轴31、第二电机32、U型连杆33、切刀34、转动辊35、压齿36、传动轴37、第一锥齿轮38、第二锥齿轮39、烘干炉40、驱动轴41、第一螺旋叶片42、第四电机43、柱形筒44、进料斗45、出料斗46、输送轴47、第二螺旋叶片48、第五电机49、螺旋输送机构50、管道51、风机52、出气孔53、导向槽54、保护套55、防尘罩56。In the figure:
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
若未特别指明,实施举例中所用的技术手段为本领域技术人员所熟知的常规手段。Unless otherwise specified, the technical means used in the implementation examples are conventional means well known to those skilled in the art.
参考图1-图12,本发明公开了一种垃圾焚烧处理系统,主要是针对已经分类的垃圾,或者将垃圾中的一些不能够焚烧和无法焚烧的垃圾经过处理后的垃圾,如金属、电池和电气设备等。本发明的垃圾焚烧处理系统包括垃圾过滤装置1、垃圾烘干装置2、垃圾粉碎装置3和垃圾焚烧装置4。应该理解的是:垃圾过滤装置1主要是对垃圾中的渗滤液在对垃圾进行输送的过程中就完成对垃圾的过滤,无需再对垃圾进行专门的过滤。然后将过滤后的垃圾输送至垃圾烘干装置2中,对垃圾进行烘干,垃圾烘干的温度控制在100℃以下,避免高温对垃圾造成低温燃烧,从而产生有害气体。随后将烘干后的垃圾输送至垃圾粉碎装置3中,对垃圾进行粉碎,避免大块的垃圾在燃烧的过程中不易烧尽,从而产生有害气体。最后将粉碎后的垃圾输送至垃圾焚烧装置4中进行焚烧处理,在垃圾焚烧过程中,垃圾焚烧装置4控制垃圾均匀的焚烧,避免垃圾成堆燃烧,导致垃圾堆内部的温度低、外部温度高,从而导致垃圾不能充分燃烧。Referring to Fig. 1-Fig. 12, the present invention discloses a garbage incineration treatment system, which is mainly aimed at sorted garbage, or some garbage that cannot be incinerated or cannot be incinerated after treatment, such as metal, battery and electrical equipment etc. The waste incineration treatment system of the present invention includes a
具体为:参考图2,垃圾过滤装置1包括柱形筒44,靠近柱形筒44其中一个端部的侧壁上设置有进料斗45,另一个端部的侧壁上设置有出料斗46;柱形筒44内沿柱形筒44长度方向设置有输送轴47,输送轴47上设置有第二螺旋叶片48,第二螺旋叶片48上设置有若干个过滤孔,输送轴47伸出柱形筒44的一端固定有第五电机49,另一端通过轴承与柱形筒44固定,柱形筒44的底部最低处设置有出液口。应该理解的是:垃圾过滤装置1倾斜放置,进料斗45设置在低处,出料斗46设置在高处,当第二螺旋叶片48在输送垃圾的过程中,垃圾中渗滤液则通过第二螺旋叶片48上的过滤孔漏下,并顺着柱形筒44流向最低处,从出液口排出,将排出的垃圾渗滤液进行后续的处理,本发明不再详细说明过滤的渗滤液作何处理。而且,当垃圾烘干装置2在运行过程中无法实现对垃圾的持续进料,在这个过程中,位于垃圾过滤装置1内的垃圾则处于静置状态,能够更好的将垃圾中的渗滤液过滤出来,从而减少垃圾烘干的时间。Specifically: with reference to Fig. 2, the
出料斗46的出口处与垃圾烘干装置2中的上料斗相对应,从出料斗46输送出来的垃圾则直接进入到垃圾烘干装置2中进行烘干。参考图3-图4,垃圾烘干装置2包括烘干炉40和横向设置在烘干炉40内的驱动轴41,驱动轴41上设置有第一螺旋叶片42,驱动轴41伸出烘干炉40的一端设置有第四电机43,烘干炉40的侧壁设置有空腔,空腔内设置有加热丝。应该理解的是:在烘干炉40内还设置有温湿度传感器,用于检测烘干炉40内垃圾的温度,具体设置的位置根据实际情况进行设置,优选为设置在烘干炉40的底部,便于测量垃圾中的温度和湿度,湿度和温度的要求根据实际情况进行设置。在烘干炉40的底部设置有出料口,出料口上设置有出料管,出料管上设置有阀门,同样的,在烘干炉40的顶部设置有上料口,上料口上设置有上料斗,上料斗上设置有阀门。为了使第一螺旋叶片42对垃圾更好的翻动,增加垃圾的烘干速率,将驱动轴41设置在烘干炉40轴心靠下的位置上,避免垃圾全部堆积在烘干炉40的底部,第一螺旋叶片42无法对垃圾进行更好的翻动。The outlet of the
进一步的,为了避免在对垃圾进行烘干的过程中产生的水蒸汽对垃圾的烘干效果造成影响(由于水蒸汽的存在,还是会导致垃圾处于一个潮湿的状态),因此,在烘干炉40靠近其底部的侧壁上设置有若干个通孔,每个通孔通过管道51相连通,并与风机52连接;同时,在烘干炉40靠近其顶部的侧壁上设置有若干个出气孔53,每个出气孔53通过气管相连通,而气管的另一端则与焚烧炉5相连通,在整个过程中,风机52向烘干炉40内吹气,加快垃圾中水分的蒸发,而蒸发出的水蒸汽则通过气管排出至焚烧炉5中,对焚烧炉5内增加空气,从而增加垃圾焚烧的温度,使垃圾充分燃烧。需要说明的是:在每个通孔和气孔内均设置有过滤层,避免垃圾堵塞通孔和气孔。同时,为了避免水蒸汽中的水分对垃圾燃烧造成影响,将气管的另一端连接到气体干燥塔上,对水蒸汽进行干燥后,再将干燥后的气体通过气管连接到焚烧炉5上,气体干燥塔为现有设备,购买就可得到。Further, in order to avoid the water vapor generated in the process of drying the garbage from affecting the drying effect of the garbage (due to the existence of water vapor, the garbage will still be in a wet state), therefore, in the drying
当垃圾干燥达到要求后,打开出料管上的阀门,使烘干后的垃圾倒入到螺旋输送机构50的进料口中,启动螺旋输送机构50,将烘干后的垃圾输送至垃圾粉碎装置3内对垃圾进行粉碎,其中螺旋输送机构50的出料口与垃圾粉碎装置3的进料口27相对应。When the garbage is dry enough to meet the requirements, open the valve on the discharge pipe, pour the dried garbage into the feeding port of the screw conveying mechanism 50, start the screw conveying mechanism 50, and transport the dried garbage to the
参考图5-图7,垃圾粉碎装置3包括顶部设有进料口27的粉碎炉28,粉碎炉28内横向设置有筛网29,粉碎炉28的底部设置有一圈环形网30,粉碎炉28内竖直设置有转动轴31,转动轴31依次穿过环形网30和筛网29、且伸出粉碎炉28底部的一端连接有第二电机32,穿出粉碎炉28顶部的一端通过轴承与粉碎炉28固定,同样的,转动轴31与环形网30和筛网29的连接处也是通过轴承固定,避免转动轴31对环形网30和筛网29造成损坏。转动轴31上、位于筛网29的上方横向设置有若干个粉碎组件,粉碎组件可错落设置在转动轴31上,也可整齐设置在转动轴31上。粉碎组件包括U型连杆33,U型连杆33的另一端转动连接有切刀34,切刀34的两侧及尖部均设置有刀刃。With reference to Fig. 5-Fig. 7,
应该理解的是:粉碎组件只是对垃圾进行一个初步的粉碎,筛网29的孔径根据实际需要进行常规设置,即需要将垃圾初步粉碎后的大小来设置筛网29的孔径,直至垃圾被粉碎到需要的大小后才从筛网29落下;当然,如果垃圾本身就小于筛网29的孔径,无需粉碎就能落下,也并不影响对较大垃圾的粉碎作业。将粉碎组件设置成活动式的主要是为了避免垃圾中较硬的垃圾对切刀34造成损坏。U型连杆33应该理解为:在连杆上横向开设有U型槽,U型槽内设置有转杆,在切刀34的端部设置有与转杆相适配的通孔,使切刀34能够绕着转杆横向转动;同时,为了避免切刀34与U型连杆33相撞,U型连杆33上开设的U型槽的长度大于切刀34的长度。除了与U型连杆33的连接处,切刀34的其他侧面均设置有刀刃,对垃圾进行更好的粉碎。It should be understood that: the crushing assembly is only a preliminary crushing of the garbage, and the aperture of the
然后,对初步粉碎后并从筛网29落下的垃圾进行进一步的粉碎,具体为:在筛网29的下方、在粉碎炉28的侧壁上分别横向设置有两组压碎组件,两组压碎组件对应设置在转动轴31的两侧,压碎组件包括两个相对应的转动辊35,转动辊35的两端通过转轴与粉碎炉28可转动连接,具体为:转轴通过轴承与粉碎炉28的侧壁固定,即转轴固定在轴承的内圈,轴承的外圈固定在粉碎炉28的侧壁上。转动辊35的周向上设置有若干个压齿36,两个转动辊35上的压齿36相啮合,伸出粉碎炉28侧壁外的转轴上通过皮带连接有第三电机(图中未示出)。应该理解的是:压碎组件设置有两组,分布在转动轴31的两侧,以转动轴31为中心,对应设置。每组压碎组件中的两个转动辊35相对转动,即转动的方向不同,一个正转,一个反转,从而对垃圾进行进一步的粉碎。而第三电机的设置方式可以是:将两个转动方向相同的转动辊35通过同一电机驱动(在电机的输出轴上固定一个多槽轮即可),从而使用两个电机即可使4个转动辊35完成不同方向的转动。Then, the rubbish falling from the
接下来通过压碎组件粉碎后的垃圾进行更进一步的粉碎,具体为:在压碎组件的下方设置有两组碎化组件,碎化组件对应设置在转动轴31的两侧。其中,碎化组件包括横向设置在粉碎炉28内的传动轴37,传动轴37上竖直设置有若干个粉碎组件,同样的,可错落设置也可整齐设置在传动轴37上,该粉碎组件与固定在转动轴31上的粉碎组件的结构相同。传动轴37的一端通过轴承固定在粉碎炉28的侧壁上,另一端连接有第一锥齿轮38,第一锥齿轮38与固定在传动轴37上的第二锥齿轮39相啮合。应该理解的是:第二锥齿轮39固定在转动轴31上,且小端向上,大端向下;两组碎化组件的第一锥齿轮38则对应啮合在第二锥齿轮39的齿面上。当转动轴31转动时,会带动第二锥齿轮39转动,第二锥齿轮39转动会驱动两个第一锥齿轮38转动,从而带动粉碎组件转动,从而对垃圾进行粉碎。而粉碎后的垃圾则通过粉碎炉28底部的环形网30落下,在粉碎炉28的底部设置环形网30是为了增加垃圾下落的面积,使垃圾能够更快的落下,避免垃圾堆积,也有效的节约了时间,从而能够持续向焚烧炉5内投放垃圾。Next, the rubbish crushed by the crushing assembly is further crushed, specifically: two groups of crushing assemblies are arranged below the crushing assembly, and the crushing assemblies are correspondingly arranged on both sides of the
本发明中,采用3个步骤对垃圾进行阶梯式的粉碎是为了缩短垃圾粉碎的时间,如果直接一步到位,将垃圾粉碎至需要的大小,则需要长时间对垃圾进行粉碎,消耗的时间长,还可能造成大垃圾和小垃圾混合在一起,造成环形网30堵塞。而采用本发明的垃圾粉碎装置3,孔径较大的筛网29就能够使得小垃圾落下,并能够快速将垃圾粉碎成需要的大小,然后进行进一步的压碎,而压碎组件并不会造成垃圾的堆积情况,随着转动辊35的转动,使垃圾也随之落下,并经碎化组件对垃圾进一步的碎化;整个过程中,垃圾在粉碎炉28中停留的时间大大缩短。In the present invention, three steps are used to crush the rubbish stepwise in order to shorten the time of rubbish crushing. If the rubbish is crushed to the required size in one step directly, it will take a long time to crush the rubbish, which takes a long time. It is also possible to cause large rubbish and small rubbish to mix together, causing the ring net 30 to be blocked. And adopt rubbish crushing
由于环形网30的面积大,那么垃圾落下的位置的面积也随之变大,因此,在粉碎炉28的底部固定一个底部朝一侧倾斜的导向槽54,在倾斜的最低处设置有一个开口,该开口则对应着螺旋输送机构50的进料口,使粉碎后的垃圾通过螺旋输送机构50输送至垃圾焚烧装置4中进行焚烧。并且,在导向槽54的底部开设一个供转动轴31通过的通孔,并在位于导向槽54内的转动轴31上设置一个保护套55,保护套55的一端固定在粉碎炉28的底部,另一端穿过导向槽54放置或固定在第二电机32上,避免垃圾贴附在转动轴31上。Because the area of the
参考图8-图12,垃圾焚烧装置4包括焚烧炉5和横向设置在焚烧炉5内的格栅网6,焚烧炉5顶部设置有进口7,螺旋输送机构50的出料口与进口7对应,通过进口7向焚烧炉5内投放垃圾。格栅网6的上方设置有均匀机构,下方设置有焚烧机构。均匀机构包括圆环8和通过连接杆9固定在圆环8圆心处的固定块10,固定块10通过连接杆9固定在圆环8的内壁上,连接杆9的数量根据实际情况设置,本发明优选为两个;固定块10的顶部设置有传动杆11,传动杆11伸出进口7外,伸出进口7外的传动杆11上通过皮带连接有第一电机12,圆环8和连接杆9的底面固定有若干个梳齿13,圆环8的顶部通过若干个固定杆14连接有滑块15,焚烧炉5内顶部设置有与进口7同心的环形滑槽16,滑块15与环形滑槽16相适配,固定杆14起到连接圆环8和滑块15的作用,固定杆14的数量常规设置,本发明优选为两个,滑块15在环形滑槽16内转动,从而使得圆环8转动,使格栅网6上垃圾进行摊开,并从格栅网6上均匀落下。应该理解的是:均匀机构主要是为了使垃圾通过格栅网6均匀落下,从而使垃圾充分燃烧;由于垃圾已经被粉碎了,因此圆环8、连接杆9、固定杆14和传动杆11并不会影响螺旋输送机构50向焚烧炉5内投放垃圾。具体的过程为:当第一电机12转动时,带动传动杆11转动,而传动杆11则带动圆环8使圆环8带着滑块15在环形滑槽16内滑动,从而实现圆环8绕着传动杆11做圆周运动,而固定在圆环8和连接杆9底部的梳齿13对垃圾进行搅动,使垃圾均匀落下,圆环8的圆心与进口7的圆心同心。而格栅网6的孔径可以与环形网30的孔径相同,也可以大于环形网30的孔径。Referring to Figures 8-12, the
焚烧机构包括从焚烧炉5侧壁伸进焚烧炉5内的燃气管17,燃气管17均匀铺设在承接网18的下方,从而对承接网18上的垃圾进行全面的焚烧。燃气管17上连接气源(可为天然气),通过调节调压阀来调节气源的流速;燃气管17的顶部设置有若干个与燃气管17相连通的燃烧组件,燃烧组件的上方设置有固定在焚烧炉5内壁上的承接网18。燃烧组件包括燃气头19,燃气头19的顶部设置有截面为梯形的燃气罩20,燃气罩20的顶部设置有可开合的防尘盖21。应该理解的是:垃圾在承接网18上燃烧,承接网18的孔径小于格栅网6的孔径,避免垃圾还未燃烧就从承接网18落下。将燃气罩20的截面设置成梯形主要是为了缩小燃气头19的孔径,增加燃气喷出的压力,从而增加燃气燃烧的火焰高度。在燃气罩20的顶部设置防尘盖21主要是为了避免垃圾燃烧后的灰烬落进燃气罩20内造成堵塞,从而无法实现燃烧工作。而且,垃圾在燃烧的过程中,因为从烘干炉40向焚烧炉5内通入的气体会增加燃气燃烧的温度,从而使得垃圾燃烧更加充分,减少了有毒有害气体的产生。Incineration mechanism comprises the
防尘盖21的具体设置方式为:在燃气罩20的侧壁上对称固定设置有保护罩22,每个保护罩22内、燃气罩20的侧壁上铰接有连接板23,连接板23与燃气罩20的侧壁之间固定有弹簧24,连接板23的顶部固定有支撑杆25,支撑杆25的另一端与防尘盖21固定,保护罩22上设置有供支撑杆25移动的条形通孔26,条形通孔26的长度大于防尘盖21转动过程中的路径,相对应的两个防尘盖21合并后盖住燃气罩20的出口。具体过程为:向燃气管17中通入燃气后,燃气进入到每个燃气头19内,并冲开防尘盖21,并从燃气罩20喷出,同时进行点火,在焚烧炉5的侧壁上设置一个点火口,通过点火器进行人工点火。而点火为常规设置,可根据实际情况进行常规设置。当防尘盖21受到来自燃气罩20的冲力后,连接板23对弹簧24进行压缩,从而使得两个合并的防尘盖21内打开。燃气罩20不再通气后,则弹簧会给连接板23施加一个反作用力,使两个防尘盖21有重新合并在一起,遮盖住燃气罩20的出口。The specific setting method of the
进一步的,为了避免从承接网18落下的垃圾灰烬在燃气管17上堆积,可在燃气管17设置防尘罩56,防尘罩56呈“人”字型,且设置有供燃气头19穿过的通孔,使垃圾的灰烬从防尘罩56的侧壁滑落至焚烧炉5的底部,而焚烧炉5底部的截面为倒梯形,避免垃圾灰烬堆积在焚烧炉5的底部。Further, in order to prevent the garbage ashes falling from the receiving net 18 from accumulating on the
需要说明的是:本发明所使用的轴承均采用密封轴承,焚烧炉5及焚烧炉5内的所有零部件均采用现有的耐高温材质。在格栅网和承接网之间的焚烧炉5的侧壁上设置多个连接孔,便于利用焚烧炉5内的热量进行发电,以及将焚烧炉5内燃烧垃圾产生的气体排出进行废气处理,当然也可以作为其他处理,根据实际需要进行操作。It should be noted that: the bearings used in the present invention are all sealed bearings, and the
在本发明的描述中,需要理解的是,术语“纵向”、“横向”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In describing the present invention, it should be understood that the terms "longitudinal", "transverse", "upper", "lower", "front", "rear", "left", "right", "vertical", The orientations or positional relationships indicated by "horizontal", "top", "bottom", "inner", "outer", etc. are based on the orientations or positional relationships shown in the drawings, and are only for the convenience of describing the present invention, rather than indicating or It should not be construed as limiting the invention by implying that a referenced device or element must have a particular orientation, be constructed, and operate in a particular orientation.
以上所述的实施例仅是对本发明的优选方式进行描述,并非对本发明的范围进行限定,在不脱离本发明设计精神的前提下,本领域普通技术人员对本发明的技术方案做出的各种变形和改进,均应落入本发明权利要求书确定的保护范围内。The above-mentioned embodiments are only to describe the preferred mode of the present invention, not to limit the scope of the present invention. Without departing from the design spirit of the present invention, those skilled in the art may make various Variations and improvements should fall within the scope of protection defined by the claims of the present invention.
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| CN112944356A (en) * | 2020-11-19 | 2021-06-11 | 安徽省蓝天能源环保科技有限公司 | Combined type waste incineration equipment and using method thereof |
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