CN112646057A - Agar integration production system - Google Patents

Agar integration production system Download PDF

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Publication number
CN112646057A
CN112646057A CN202011589217.2A CN202011589217A CN112646057A CN 112646057 A CN112646057 A CN 112646057A CN 202011589217 A CN202011589217 A CN 202011589217A CN 112646057 A CN112646057 A CN 112646057A
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CN
China
Prior art keywords
agar
supporting
pipe
port
plate
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CN202011589217.2A
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CN112646057B (en
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黄海腾
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Fujian Tianyuan Xingda Biotechnology Co ltd
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Fujian Tianyuan Xingda Biotechnology Co ltd
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08BPOLYSACCHARIDES; DERIVATIVES THEREOF
    • C08B37/00Preparation of polysaccharides not provided for in groups C08B1/00 - C08B35/00; Derivatives thereof
    • C08B37/0006Homoglycans, i.e. polysaccharides having a main chain consisting of one single sugar, e.g. colominic acid
    • C08B37/0036Galactans; Derivatives thereof
    • C08B37/0039Agar; Agarose, i.e. D-galactose, 3,6-anhydro-D-galactose, methylated, sulfated, e.g. from the red algae Gelidium and Gracilaria; Agaropectin; Derivatives thereof, e.g. Sepharose, i.e. crosslinked agarose
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08BPOLYSACCHARIDES; DERIVATIVES THEREOF
    • C08B37/00Preparation of polysaccharides not provided for in groups C08B1/00 - C08B35/00; Derivatives thereof
    • C08B37/0003General processes for their isolation or fractionation, e.g. purification or extraction from biomass

Abstract

The invention provides an integrated agar production system which comprises a plurality of hedge vegetable cooking pots arranged at equal intervals, wherein a first supporting table is arranged under each hedgevegetable cooking pot, a vibrating screen for screening agar and a discharging mechanism for receiving waste materials of the hedgevegetable cooking pots and filtering the agar screened by the vibrating screen are arranged on the upper surface of each first supporting table, and the discharging mechanism and the vibrating screen are arranged on the left and right sides; a second supporting table is arranged on the right side of the first supporting table, a material guide mechanism used for receiving agar formed after the pickles are cooked by the hedge vegetable cooking pot and conveying the agar into the vibrating screen is arranged on the upper surface of the second supporting table, and a cleaning mechanism used for cleaning the material guide mechanism after the material guide of the material guide mechanism is finished is arranged on the front side of the material guide mechanism; an agar temporary storage tank is arranged below the second support platform; the invention can realize the production integration of the agar and improve the agar production efficiency.

Description

Agar integration production system
Technical Field
The invention relates to the technical field of agar production equipment, in particular to an agar integrated production system.
Background
Agar (Agar), also known as Agar, commonly known as Agar, jelly powder or jelly, is a hydrophilic colloid extracted from red seaweed. According to the record of the national drug dictionary, agar is mucilaginous extracted from Gelidi-umamiaiLantx of Gelidi or other red algae plants and dehydrated and dried; agar is a hydrocolloid extracted from certain seaweeds of the Rhodophyceae family, as defined by the united states pharmacopeia; chemically, agar is a kind of high molecular polysaccharide with galactose as main component.
When agar is produced, firstly, hedgerow vegetables are cooked to form agar, then the agar enters a vibrating screen to be screened, then a cooking pot is cooked, waste residues are discharged, workers receive the agar through a barrel, the agar needs to pass through a material guide device before entering the vibrating screen and then can be screened, the material guide device needs to be cleaned after the use is finished, the steps in the prior art all need to be operated through manpower, when the agar is processed in a large batch, the working efficiency is low, a large amount of time and labor force need to be consumed for large-scale production operation, the production cost is improved, and therefore the production device of the agar needs to be improved to meet the requirement of production automation.
Disclosure of Invention
In view of the above, an object of the present invention is to provide an agar-integrated production system capable of realizing the integration of agar production and improving agar production efficiency.
The invention is realized by adopting the following method: an agar integration production system which is characterized in that: the device comprises a plurality of hedgerow cooking pots which are arranged equidistantly, wherein a first supporting platform is arranged under the hedgerow cooking pots, a vibrating screen for screening agar and a discharging mechanism for receiving waste materials of the hedgerow cooking pots and filtering the agar screened by the vibrating screen are arranged on the upper surface of the first supporting platform, and the discharging mechanism and the vibrating screen are arranged on the left and right sides; a second supporting table is arranged on the right side of the first supporting table, a material guide mechanism used for receiving agar formed after the pickles are cooked by the hedge vegetable cooking pot and conveying the agar into the vibrating screen is arranged on the upper surface of the second supporting table, and a cleaning mechanism used for cleaning the material guide mechanism after the material guide of the material guide mechanism is finished is arranged on the front side of the material guide mechanism; an agar temporary storage tank is arranged below the second supporting table, and a discharging pipe of the vibrating screen is matched with a feeding hole of the agar temporary storage tank.
Further, the hedge vegetable cooking pot comprises a pot body, a stirrer is installed in the pot body, a steam pipe is laid around the bottom surface in the pot body, a hedge vegetable conveying pipeline is connected to the pot body, the steam pipe is connected with a steam input pipe, a filter plate is laid on the steam pipe in the pot body, a first liquid discharge port is formed in the bottom of the filter plate, and the first liquid discharge port is connected with a first valve; the top of the pot body is provided with an observation port, a sealing cover is arranged on the observation port, and the bottom of the pot body is provided with a second liquid outlet; the second leakage fluid port is connected with a four-way pipe, four ports of the four-way pipe are respectively a first port, a second port, a third port and a fourth port, the first port is connected with the second leakage fluid port, the second port is connected with a second valve, the third port is connected with a third valve, and the fourth port is connected with a fourth valve.
Furthermore, the filter plate is funnel-shaped, and the steam pipes are uniformly paved below the filter plate from outside to inside in a circular ring shape; the sealing cover is connected with the observation port in a locking way through a connecting piece; a fifth valve is arranged on the steam input pipe, and a sixth valve is arranged at the connection part of the gracilaria conveying pipeline and the pot body; the stirrer is driven by a first motor, and the first motor is fixed on the pot body; the first valve comprises a valve body and a valve core, the valve body is connected with the first liquid discharge port, the valve core is connected with a first telescopic cylinder, and the first telescopic cylinder is fixed at the bottom of the pot body.
Further, the discharging mechanism comprises an L-shaped storage box, the L-shaped storage box is arranged on the first supporting platform, the L-shaped storage box is divided into a first storage cavity and a second storage cavity through a partition plate, a first feeding hole for conveying materials to the first storage cavity for storage is formed in the left end of the upper surface of the L-shaped storage box, and the fourth port is connected with the first feeding hole; the upper surface of a transverse box body of the L-shaped storage box is provided with a strip-shaped feed inlet for conveying waste materials into the second storage cavity, the transverse box body of the L-shaped storage box is provided with a frame, the transverse box body of the L-shaped storage box is provided with a filter basket matched with the strip-shaped feed inlet, the filter basket is limited and arranged in the frame, the frame is provided with a second telescopic cylinder for driving the filter basket to move up and down in the frame, the lower surfaces of front and rear cross rods of an upper frame body of the frame are respectively provided with the second telescopic cylinder, the front and rear ends of the filter basket are respectively provided with two corresponding limit blocks, the telescopic end of the second telescopic cylinder is arranged between the two limit blocks, and the limit blocks and the telescopic end of the second telescopic cylinder are connected through a rotating shaft; first supporting bench upper surface right-hand member is provided with the shale shaker, just the shale shaker set up in the right-hand side of L shape storage case, the upper strata of shale shaker is connected with and is used for discharging the waste material extremely first discharging pipe in the filter basket, the discharge gate of first discharging pipe set up in directly over the filter basket.
Furthermore, first supporting feet are arranged on the periphery of the lower surface of the pot body, a first supporting block is connected below the first supporting feet, and the first supporting table is embedded into the first supporting feet; the front end and the rear end of the left side surface of the L-shaped storage box are respectively provided with a discharging pipe for discharging materials in the first storage cavity and the second storage cavity; the first material storage cavity and the second material storage cavity are internally provided with inclined plates convenient for discharging materials, an inclined angle D is formed between each inclined plate and the inner lower surface of the material storage box, and the range of the inclined angle D is 15-30 degrees.
Further, the material guiding mechanism comprises a material guiding pool, the material guiding pool is arranged at the left end of the upper surface of the second supporting table, a plurality of inverted U-shaped rods are arranged on the material guiding pool at equal intervals, the inverted U-shaped rods are erected on the material guiding pool, first screw rods are spirally penetrated through the middle parts of the cross rods of the inverted U-shaped rods, rotating blocks are arranged on the upper end surfaces of the first screw rods, the rotating blocks are arranged above the cross rods of the inverted U-shaped rods, partition plates are connected to the lower end surfaces of the first screw rods and are arranged on the inner sides of two vertical rods of the inverted U-shaped rods, blades for cutting off agar are connected to the lower surfaces of the partition plates, the material guiding pool is divided into a plurality of material guiding grooves under the action of the plurality of partition plates, one material guiding groove corresponds to one Jiangjiangcai cooking pot, a material feeding plate matched with the material guiding grooves is arranged on the material guiding pool at equal intervals, a second material feeding, the second feed inlet is connected with the third port, and a plurality of second discharge pipes which are matched with the guide chute and used for conveying agar to the vibrating screen are arranged on the left side surface of the guide pool at equal intervals.
Further, the cleaning mechanism comprises a second screw rod, the second screw rod is arranged at the front end and the rear end of the guide pool, a supporting block is sleeved on the second screw rod, a limiting groove is formed in the inner side surface of the supporting block, a hollow movable plate is arranged between the limiting grooves at the front end and the rear end and is embedded into the guide pool, a cleaning brush for cleaning the inner bottom surface of the guide pool is arranged on the lower surface of the hollow movable plate, a first strip-shaped groove inclining downwards is formed in the lower end of the left side surface of the hollow movable plate, a first scraper blade for scraping agar on the inner bottom surface of the guide pool is arranged in the first strip-shaped groove, second strip-shaped grooves inclining outwards are formed in the front end and the rear end of the left side surface of the hollow movable plate, a supporting plate is arranged in the second strip-shaped groove, and second scraper blades for scraping the front inner wall and the rear wall of the guide, the first scraper plate is arranged between the supporting plates at the front end and the rear end, a main water outlet pipe is arranged in the hollow movable plate, a plurality of spray heads which incline downwards are arranged on the main water outlet pipe at equal intervals, spray openings of the spray heads penetrate through the left side surface of the hollow movable plate and extend into the material guide pool, and the spray heads are positioned above the first scraper plate; a driving mechanism for driving the second screw is arranged at the right end of the material guide pool, a water supply pipe for supplying water to the water outlet main pipe is arranged at the upper end of the right side face of the driving mechanism, a support is arranged at the upper end of the right side face of the driving mechanism, the winch is arranged on the support, the water supply pipe is wound on the winch, a first bearing is arranged at the left end of the upper surface of the driving mechanism, the water supply pipe is connected with an inner bearing of the first bearing, and a water outlet of the water supply pipe is connected with the water outlet main pipe by penetrating through the upper surface of the hollow movable plate; two vertical rods of the inverted U-shaped rod are arranged on the outer side of the second screw rod.
Further, the driving mechanism comprises a supporting base, the supporting base is arranged at the right end of the material guiding pool, a second motor is arranged on the upper surface of the supporting base, a hollow box body is arranged on the second motor, the tail end of a second screw rod penetrates through the left side face of the hollow box body and extends into the hollow box body, second bearings are arranged at the front end and the rear end of the right side face in the hollow box body, the tail end of the second screw rod is connected with the inner bearings of the second bearings, a first gear and a worm wheel are sleeved on the second screw rod at the front end, the first gear and the worm wheel are arranged on the left side and the right side, the first gear and the worm wheel are positioned in the hollow box body, a third bearing is arranged on the upper surface in the hollow box body, a worm meshed with the worm wheel is arranged at the output end of the second motor, and the tail end of the worm, the second gear is sleeved on the second screw rod at the rear end, the first gear is connected with the second gear through a toothed belt, fourth bearings matched with the second bearings are arranged at the front end and the rear end of the left side face in the hollow box body, and the second screw rod is connected with inner bearings of the fourth bearings.
Furthermore, the lower sides of the front end and the rear end of the right side surface of the hollow movable plate are respectively connected with a connecting rod, and the tail end of each connecting rod is provided with a movable wheel; a plurality of first reset springs are arranged in the first strip-shaped groove at equal intervals, the tail ends of the first reset springs are connected with the first scraper, a plurality of second reset springs are arranged in the second strip-shaped groove at equal intervals, and the tail ends of the second reset springs are connected with the supporting plate; the inclination angles of the first scraper and the support plate are consistent, the first scraper and the hollow movable plate form an inclination angle E, and the range of the inclination angle E is 30-45 degrees; the spray header and the hollow movable plate form an inclination angle F, and the range of the inclination angle F is 30-45 degrees; a discharge hole is formed in the left end of the inner bottom surface of the material guide pool, and a sealing plug is arranged in the discharge hole; the hollow moving block and the supporting block are fixed through bolts.
Further, the agar temporary storage tank comprises a temporary storage tank body with an open upper surface, a cover plate is arranged on the temporary storage tank body, a third feed inlet is formed in the left end of the cover plate, a third motor is arranged on the upper surface of the cover plate, an annular groove is formed in the upper end of the inner wall of the temporary storage tank body, a rotating rod is arranged at the upper end of the temporary storage tank body, the left end and the right end of the rotating rod are arranged in the annular groove in a limiting mode, the tail end of an output shaft of the third motor penetrates through the cover plate to be connected with the middle of the upper surface of the rotating rod, guide wheels are arranged at the left end and the right end of the lower surface; the temporary storage tank is characterized in that a plurality of stirring rods are arranged on the lower surface of the rotating rod at equal intervals, stirring blades are arranged on the peripheral side wall of each stirring rod in an alternating mode at equal intervals, a sixth bearing is embedded in the middle of the inner lower surface of the temporary storage tank, supporting rods are arranged at the left end and the right end of the peripheral side surface of the sixth bearing respectively, the supporting rods are perpendicular to the stirring rods, the middle stirring rods are connected with inner bearings of the sixth bearing, heating steam pipes are fixedly arranged on the upper surfaces of the supporting rods in a supporting mode, an air supply pipe for supplying air to the heating steam pipes is connected to the air inlet of each heating steam pipe, the air inlet of each air supply pipe penetrates through the cover plate and extends out of the temporary storage; the bottom plate of the jar body of keeping in sets up for cavity, the internal lower surface of jar of keeping in is provided with a bin outlet, be provided with in the bottom plate of the jar body of keeping in with the third discharging pipe that the bin outlet is connected, just the third discharging pipe end is passed the bottom plate of the jar body of keeping in extends to it is external to keep in the jar.
The invention has the beneficial effects that: the hedgerow cooking pot, the vibrating screen, the discharging mechanism, the material guiding mechanism and the cleaning mechanism are added, so that agar and agar formed by cooking the hedgerow are automatically integrated for screening and subsequent cleaning of the material guiding mechanism, and the working efficiency is improved; the discharging mechanism is added, so that waste residues discharged by the digester can be stored under the action of the discharging mechanism, agar which does not meet the requirements after being cooked can be subjected to vibration filtration through the vibrating screen, and the agar which cannot be filtered by the upper vibrating screen is discharged to the filtering basket through the first discharging pipe for secondary filtration, so that the production cost is saved, and the production efficiency is improved; the agar is stirred under the action of the stirring blades, so that the agar is prevented from being solidified, and the subsequent agar can be better transported; the heating steam pipe is added into the device, so that the agar can be heated under the action of the heating steam pipe, the solidification efficiency of the agar can be reduced, the agar is convenient to keep in a liquid flowing state, and the subsequent transportation and use are convenient; under the action of the feeding plate, materials cooked in the hedgerow cooking pot can be conveyed into the material guide pool and then conveyed into the vibrating screen through the second discharging pipe, the vibrating screen screens agar, the hedgerow cooking pot can continue to work during screening, the materials are output into the material guide pool and then conveyed into the vibrating screen through the material guide pool, so that the hedgerow cooking pot can continuously work during screening of the agar, and the agar guide effect is realized; the filtering plate is added, so that agar generated after heating can be separated from residual impurities, steam is supplied to the steam pipe through the steam input pipe during heating, the steam pipe is uniformly distributed on the lower surface of the filtering plate in a circular ring shape, the whole pot bottom is uniformly heated, the steam is sprayed out from the steam holes upwards to the filtering plate, and the gracilaria adhered to the surface of the filtering plate is jacked up, so that the gracilaria cannot adhere to the surface of the filtering plate to cause the blockage of the filtering plate; the steam pipes are uniformly distributed on the lower surface of the filter plate in a circular ring shape, so that the whole pot bottom is uniformly heated, the gracilaria can be processed into agar, no residual gracilaria exists, and the gracilaria can not block a discharge pipeline; the pressure cooker body and the stirrer are used for coaction, the processing speed of the gracilaria is accelerated by back and forth stirring, the gracilaria in the whole cooker body is heated more uniformly, and the phenomenon that the lower layer becomes agar completely and the upper layer starts can not occur; the automatic processing device is simple in structure and convenient and fast to operate, can be used for automatically processing the production of converting the hedgerow into the agar, greatly reduces the working difficulty, increases the working efficiency and facilitates the production and processing of factories.
Drawings
FIG. 1 is a schematic structural diagram of the present invention.
Fig. 2 is a schematic structural view of the hedgerow cooking pot.
Fig. 3 is a schematic structural diagram of the discharging mechanism.
FIG. 4 is a schematic structural view of the pan body.
FIG. 5 is a schematic view of the internal structure of the pot body.
FIG. 6 is a sectional view of the bottom structure of the pressure cooker for steaming gracilaria.
FIG. 7 is a schematic perspective view of a bottom structure of a preferred embodiment of the pressure cooker for steaming Gracilaria.
FIG. 8 is a schematic view of the internal structure of the agar temporary storage tank.
Fig. 9 is a sectional view in the direction of a-a.
FIG. 10 is a top view of the agar holding tank.
Fig. 11 is a schematic structural view of the material guiding mechanism and the second support platform.
Fig. 12 is a schematic structural view of the material guiding mechanism.
Fig. 13 is a schematic structural diagram of the cleaning mechanism.
FIG. 14 is a schematic view of the structure in the B-B direction.
FIG. 15 is a schematic view of the structure in the C-C direction.
Detailed Description
The invention is further described below with reference to the accompanying drawings.
Referring to fig. 1 to 15, the present invention provides an embodiment: an agar integrated production system comprises a plurality of hedge vegetable cooking pots 1 which are arranged at equal intervals, wherein a first supporting table 2 is arranged under each hedge vegetable cooking pot 1, a vibrating screen 21 for screening agar and a discharging mechanism 3 for receiving waste materials of the hedge vegetable cooking pots and filtering the agar screened by the vibrating screen 21 are arranged on the upper surface of each first supporting table 2, and the discharging mechanism 3 and the vibrating screen 21 are arranged on the left and right sides; a second supporting table 4 is arranged on the right side of the first supporting table 2, a material guide mechanism 5 for receiving agar formed after the pickles are cooked in the pickles cooking pot 1 and conveying the agar into the vibrating screen 21 is arranged on the upper surface of the second supporting table 4, and a cleaning mechanism 6 for cleaning the material guide mechanism after the material guide of the material guide mechanism 5 is finished is arranged on the front side of the material guide mechanism 5; an agar temporary storage tank 40 is arranged below the second supporting table 4, and a discharge pipe of the vibrating screen 21 is matched with a feed inlet of the agar temporary storage tank 40. Make and to carry out the formation agar to the cooking of hedgerow dish through hedgerow dish cooking boiler 1, can store the impurity discharge in hedgerow dish cooking boiler 1 and filter the agar that does not conform to the specification through row material mechanism 3, can carry out the shale shaker with hedgerow dish cooking boiler 1 exhaust agar-agar in leading to shale shaker 21 through the effect of guide mechanism 5, agar after the shale shaker is put into agar temporary storage tank 40 and is saved, rethread clearance mechanism 6 clears up and cleaning action to guide mechanism 5 after using.
Referring to fig. 1, in an embodiment of the present invention, a first stair 20 for facilitating manual climbing is disposed at the right end of the front surface of the first supporting platform 2.
With reference to fig. 4 to 7, in an embodiment of the present invention, the hedge vegetable cooking pot 1 includes a pot body 11, a stirrer 12 is installed in the pot body 11, a steam pipe 13 is laid around a bottom surface in the pot body 11, a hedge vegetable conveying pipeline 14 is connected to the pot body 11, the steam pipe 13 is connected to a steam input pipe 15, a filter plate 16 is laid on the steam pipe 13 in the pot body 11, a first drain port 17 is opened at a bottom of the filter plate 16, and the first drain port 17 is connected to a first valve 18; an observation port 19 is formed in the top of the pot body 11, a sealing cover 7 is arranged on the observation port 19, and a second liquid outlet 71 is formed in the bottom of the pot body 11; the second liquid discharge port 71 is connected with a four-way pipe 72, four ports of the four-way pipe 72 are respectively a first port 73, a second port 74, a third port 75 and a fourth port 76, the first port 73 is connected with the second liquid discharge port 71, the second port 74 is connected with a second valve 77, the third port 75 is connected with a third valve 78, and the fourth port 76 is connected with a fourth valve 79 for classified discharge of the processed liquid. The steam pipe 13 is provided with steam holes, and the steam is output to heat the gracilaria verrucosa so as to melt the gracilaria verrucosa into agar.
Referring to fig. 4 to 7, in an embodiment of the present invention, the filtering plate 16 is funnel-shaped, and the steam pipe 13 is annularly and uniformly laid under the filtering plate 16 from outside to inside, so that the impurities that cannot pass through the filtering plate 16 are collected at the first drainage port 17 of the filtering plate 16; the sealing cover 7 is connected with the observation port 19 in a locking manner through a connecting piece, so that the sealing cover is ensured to firmly seal the observation port; the steam input pipe 15 is provided with a fifth valve 10, and the connection part of the gracilaria vegetable conveying pipeline 14 and the pot body 11 is provided with a sixth valve 70 which is respectively used for controlling the input of steam and the input of gracilaria vegetable; the stirrer 12 is driven by a first motor 121, and the first motor 121 is fixed on the pot body 11; the first valve 18 comprises a valve body 181 and a valve core 182, the valve body 181 is connected with the first liquid discharge port 17, the valve core 182 is connected with a first telescopic cylinder 183, and the first telescopic cylinder 183 is fixed at the bottom of the pot body 11 and used for controlling the opening and closing of the first liquid discharge port 17.
Referring to fig. 2 and fig. 3, in an embodiment of the present invention, the discharging mechanism 3 includes an L-shaped storage box 31, the L-shaped storage box 31 is disposed on the first support platform 2, the L-shaped storage box 31 is divided into a first storage chamber (not shown) and a second storage chamber 33 by a partition plate 32, a first feeding hole 34 for feeding the material to the first storage chamber is formed at a left end of an upper surface of the L-shaped storage box 31, and the fourth port 76 is connected to the first feeding hole 34; the upper surface of the transverse box body of the L-shaped storage box 31 is provided with a strip-shaped feed inlet 35 for conveying waste materials into the second storage cavity 33, a frame 36 is arranged on the transverse box body of the L-shaped storage box 31, a filtering basket 37 matched with the strip-shaped feed port 35 is arranged on the transverse box body of the L-shaped storage box 31, the filtering basket 37 is limited and arranged in the frame 36, a second telescopic cylinder 38 for driving the filtering basket 37 to move up and down in the frame 36 is arranged on the frame 36, the lower surfaces of the front and rear cross bars of the upper frame body of the frame 36 are provided with the second telescopic cylinders 38, two corresponding limiting blocks 39 are arranged at the front end and the rear end of the filtering basket 37, the telescopic end of the second telescopic cylinder 38 is arranged between the two limiting blocks 39, and the limiting blocks 39 are connected with the telescopic end of the second telescopic cylinder 38 through a rotating shaft; 2 upper surface right-hand members of first supporting bench are provided with shale shaker 21, just shale shaker 21 set up in L shape storage case 31 right-hand, the upper strata of shale shaker 21 is connected with and is used for discharging the waste material extremely first discharging pipe 22 in the filter basket 37, the discharge gate of first discharging pipe 22 set up in directly over filter basket 37. So that the waste residues after being cooked in the hedgerow cooking pot 1 can be discharged into the first storage cavity for storage through the fourth port 76, the agar after being cooked can be discharged into the vibrating screen 21, the agar is screened by vibrating the vibrating screen 21, the agar at the lower layer of the vibrating screen 21 is the agar which meets the specification, the agar on the upper layer of the vibrating screen 21 is the agar which can not be filtered by the vibrating screen 21 and does not meet the specification, the water is discharged into the filtering basket 37 through the first discharging pipe 22, and the filtering basket 37 is driven to move up and down by the action of the second telescopic cylinder 38, so that the filtering basket 37 can move up and down in the frame 36, thereby carry out the secondary filter to the agar that does not conform to the specification, preserve agar in getting into second storage cavity 33 through bar feed inlet 35, follow-up carry out the secondary treatment through the staff, filter basket 37 interior remaining agar and take out through the staff and handle once more.
Referring to fig. 1 to fig. 3, in an embodiment of the present invention, first supporting legs 111 are disposed around the lower surface of the pot body 11, a first supporting block 112 is connected below the first supporting legs 111, and the first supporting platform 2 is embedded in the first supporting legs 111 for supporting the pot body 11; the front end and the rear end of the left side surface of the L-shaped storage box 31 are respectively provided with a discharging pipe 23 for discharging the materials in the first storage cavity and the second storage cavity 33, and the materials in the first storage cavity and the second storage cavity 33 are discharged through the discharging pipes 23, so that the next work can be conveniently carried out; inclined plates 24 convenient for discharging materials are arranged in the first material storage cavity and the second material storage cavity 33, an inclined angle D is formed between each inclined plate 24 and the inner lower surface of the material storage box 31, and the range of the inclined angle D is 15-30 degrees; so that the material can be better discharged from the first and second material storage chambers 33 by the action of the inclined plate 24, and the inclined angle D may be preferably 20 °, but is not limited thereto.
Referring to fig. 11 and 12, in an embodiment of the present invention, the material guiding mechanism 5 includes a material guiding tank 51, the material guiding tank 51 is disposed at the left end of the upper surface of the second supporting platform 4, a plurality of inverted U-shaped rods 52 are disposed on the material guiding tank 51 at equal distances, the inverted U-shaped rods 52 are mounted on the material guiding tank 51, a first screw 53 is spirally disposed in the middle of a cross bar of the inverted U-shaped rods 52, a rotating block 54 is disposed on the upper end surface of the first screw 53, the rotating block 54 is disposed above the cross bar of the inverted U-shaped rods 52, a partition plate 55 is connected to the lower end surface of the first screw 53, the partition plate 55 is disposed inside two vertical bars of the inverted U-shaped rods 52, a blade 56 for cutting off agar is connected to the lower surface of the partition plate 55, the material guiding tank 51 is divided into a plurality of material guiding grooves 57 by the action of the partition plates 55, one material guiding groove 57 corresponds to one hedge cooking pot 1, the material guiding pool 51 is equidistantly provided with a material feeding plate (not shown) matched with the material guiding groove 57, the upper middle part of the material feeding plate is provided with a second material feeding hole (not shown), the second material feeding hole is connected with the third port 75, and the left side surface of the material guiding pool 51 is equidistantly provided with a plurality of second material discharging pipes 50 matched with the material guiding groove 57 and used for conveying agar into the vibrating screen 21 for screening. Each hedgerow cooking pot 1 can correspond to one guide chute 57 under the action of the partition plate 55, so that agar in the hedgerow cooking pot 1 can be conveyed into the corresponding guide chute 57 and then conveyed into the vibrating screen 21 through the second discharge pipe 50 to screen the agar; the worker can rotate the rotating block 54 to drive the first screw 53 to move up and down, the first screw 53 can drive the partition plate 55 to move up and down by moving up and down, so that the separation between the material guide grooves 57 is realized, agar can be cut off when the material guide grooves 57 are separated by the action of the blade 56, each material guide groove 57 can be better separated, and the blade 56 can be a stainless steel blade, but is not limited thereto; when the screening machine of a certain hedgerow cooking boiler 1 is damaged and needs to be maintained, the guide chute of the hedgerow cooking boiler 1 is separated from other guide chutes by the partition plate 55 and the blades 56, so that the discharge pipe of the guide chute cannot convey agar into the vibrating screen, and the reduction of the working efficiency is avoided.
Referring to fig. 11 and 12, in an embodiment of the present invention, a second stair 41 for manual climbing is erected at a front end of a left side of the second support platform 4.
Referring to fig. 13 to 15, in an embodiment of the present invention, the cleaning mechanism 6 includes a second screw 61, the second screw 61 is disposed at both front and rear ends of the guiding pool 51, a supporting block 62 is sleeved on the second screw 61, a limiting groove (not shown) is disposed at an inner side surface of the supporting block 62, a hollow moving plate 63 is disposed between the limiting grooves at the front and rear ends, the hollow moving plate 63 is embedded in the guiding pool 51, a cleaning brush 64 for cleaning an inner bottom surface of the guiding pool 51 is disposed at a lower surface of the hollow moving plate 63, a first strip-shaped groove 65 inclined downward is disposed at a lower end of a left side surface of the hollow moving plate 63, a first scraping plate 66 for scraping agar on the inner bottom surface of the guiding pool 51 is disposed in the first strip-shaped groove 65, second strip-shaped grooves 67 inclined outward are disposed at both front and rear ends of the left side surface of the hollow moving plate 63, a support plate 68 is arranged in the second strip-shaped groove 67, the tail ends of the support plates 68 are obliquely and outwards provided with second scraping plates 69 used for scraping the front inner wall and the rear inner wall of the guide pool 51, the first scraping plates 66 are arranged between the support plates 68 at the front end and the rear end, a main water outlet pipe 8 is arranged in the hollow movable plate 63, a plurality of obliquely downward spray headers 81 are arranged on the main water outlet pipe 8 at equal intervals, the spray ports of the spray headers 81 penetrate through the left side surface of the hollow movable plate 63 and extend into the guide pool 51, and the spray headers 81 are positioned above the first scraping plates 66; a driving mechanism 9 for driving the second screw 61 is arranged at the right end of the guide pool 51, a water supply pipe 82 for supplying water to the main water outlet pipe 8 is arranged at the upper end of the right side of the driving mechanism 9, a support 83 is arranged at the upper end of the right side of the driving mechanism 9, the winch 84 is arranged on the support 83, the water supply pipe 82 is wound on the winch 84, a first bearing 85 is arranged at the left end of the upper surface of the driving mechanism 9, the water supply pipe 82 is connected with an inner bearing of the first bearing 85, and a water outlet of the water supply pipe 82 is connected with the main water outlet pipe 8 by penetrating through the upper surface of the hollow movable plate 63; the two vertical rods of the inverted U-shaped rod 52 are both disposed outside the second screw 61. The second screw 61 is driven to rotate by the driving mechanism 9, the second screw 61 can drive the supporting block 62 to move left and right, the supporting block 62 moves left and right to drive the hollow moving plate 63 to move left and right, the hollow moving plate 63 moves left and right to enable the first scraper 66 and the second scraper 69 to clean the inner wall of the material guide pool 51, the cleaning brush 64 can clean the material guide pool 51 after cleaning, then the water supply pipe 82 can be wound by the aid of the winch 84, the water supply pipe 82 can be continuously expanded to increase the length of the water supply pipe 82 when in use, the water supply effect on the water outlet main pipe 8 is better, the spray head 81 is opened, and the material guide pool 51 can be cleaned by the spray head 81.
Referring to fig. 15, in an embodiment of the present invention, after the material guiding in the material guiding pool 51 is completed, the cleaning structure 6 is used to clean the material guiding pool 51, and the worker needs to drive the first screw 53 via the rotating block 54, and the first screw 53 drives the partition plate 55 and the blade 56 to move upward until the partition plate 55 and the blade 56 are separated from the material guiding pool 51 and located right above the material guiding pool 51, so that the hollow moving plate 63 can move left and right in the material guiding pool 51 under the action of the driving mechanism 9, and the blocking is not caused.
In the invention, fifth bearings (not shown) are arranged at the front side and the rear side of the left end of the upper surface of the guide pool 51, and the front end of the second screw 61 is connected with the inner bearings of the fifth bearings, so that the second screw 61 can rotate conveniently.
Referring to fig. 13 to 15, in an embodiment of the present invention, the driving mechanism 9 includes a supporting base 91, the supporting base 91 is disposed at a right end of the material guiding pool 51, a second motor 92 is disposed on an upper surface of the supporting base 91, a hollow box 93 is disposed on the second motor 92, a tail end of the second screw 61 passes through a left side surface of the hollow box 93 and extends into the hollow box 93, second bearings 94 are disposed at front and rear ends of a right side surface in the hollow box 93, a tail end of the second screw 61 is connected to an inner bearing of the second bearing 94, a first gear 95 and a worm wheel 96 are sleeved on the second screw 61 at a front end, the first gear 95 and the worm wheel 96 are disposed on left and right sides, the first gear 95 and the worm wheel 96 are disposed in the hollow box 93, a third bearing 97 is disposed on an upper surface in the hollow box 93, a worm 98 engaged with the worm wheel 96 is disposed at an output end of the second motor 92, the worm 98 end passes the cavity box body 93 lower surface with the inner bearing of third bearing 97 is connected, and the cover is equipped with second gear (not shown) on the rear end second screw rod 61, first gear 95 with the second gear is connected through a toothed belt 99, both ends all be provided with second bearing 94 matched with fourth bearing 90 around the left surface in the cavity box body 93, second screw rod 61 with the inner bearing of fourth bearing 90 is connected. So that second motor 92 drives worm 98 and rotates, worm 98 rotates and can drive worm wheel 96 to rotate, worm wheel 96 rotates and can drive the front end screw to rotate, the front end screw rotates and can drive first gear 95 to rotate, first gear 95 rotates and can drive the second gear through the effect of toothed belt 99 to rotate, and the second gear can drive the rear end screw to rotate to realize the removal about supporting shoe 62.
As shown in fig. 13 to fig. 15, in an embodiment of the present invention, the connecting rods 42 are respectively connected to the lower sides of the front and rear ends of the right side surface of the hollow moving plate 63, and the moving wheels 43 are disposed at the ends of the connecting rods 42, so that the hollow moving plate 63 can better move left and right under the action of the moving wheels 43; a plurality of first reset springs 44 are arranged in the first strip-shaped groove 65 at equal intervals, the tail ends of the first reset springs 44 are connected with the first scraper 66, a plurality of second reset springs 45 are arranged in the second strip-shaped groove 67 at equal intervals, and the tail ends of the second reset springs 45 are connected with the supporting plate 68, so that under the action of the first reset springs 44, the first scraper 66 can be buffered when the first scraper 66 is scratched, the first scraper 66 can be better reset, under the action of the second reset springs 45, the second scraper 66 can be buffered when the supporting plate 68 is scratched, and the second scraper 66 can be better reset; the inclination angles of the first scraper 66 and the support plate 68 are the same, an inclination angle E is formed between the first scraper 66 and the hollow moving plate 63, and the range of the inclination angle E is 30-45 degrees, so that the first scraper 66 can better scrape the inner bottom surface of the material guide pool 51; the spray header 81 and the hollow moving plate 63 form an inclination angle F, the inclination angle F ranges from 30 ° to 45 °, so that the spray header 81 can better clean the interior of the material guiding pool 51, and the preferred angles of the inclination angle E and the inclination angle F can be 30 °, but are not limited thereto; a discharge hole 46 is formed in the left end of the inner bottom surface of the guide pool 51, and a sealing plug (not shown) is arranged in the discharge hole 46; the hollow moving block 63 and the supporting block 62 are fixed by bolts 47. When the guide pool 51 is not cleaned, the guide pool 51 is sealed through the sealing plug, and when the guide pool 51 needs to be cleaned, the sealing plug is opened, so that waste materials and sewage can be discharged conveniently.
As shown in fig. 8 to fig. 10, in an embodiment of the present invention, the agar temporary storage tank 40 includes a temporary storage tank 401 having an open upper surface, a cover plate 402 is disposed on the temporary storage tank 401, a third feeding port 403 is disposed at a left end of the cover plate 402, a third motor 404 is disposed on an upper surface of the cover plate 402, an annular groove 405 is disposed at an upper end of an inner wall of the temporary storage tank 401, a rotating rod 406 is disposed at an upper end of the temporary storage tank 401, left and right ends of the rotating rod 406 are limited and disposed in the annular groove 405, an output shaft of the third motor 404 passes through the cover plate 402 and is connected to a middle portion of an upper surface of the rotating rod 406, guide wheels 407 are disposed at left and right ends of a lower surface of the rotating rod 406, and the guide wheels 407; a plurality of stirring rods 408 are arranged on the lower surface of the rotating rod 406 at equal intervals, stirring blades 409 are arranged on the outer peripheral side wall of each stirring rod 408 in an alternating manner at equal intervals, a sixth bearing 60 is embedded in the middle of the inner lower surface of the temporary storage tank body 401, supporting rods 601 are arranged at the left end and the right end of the outer peripheral side surface of the sixth bearing 60, the supporting rods 601 are perpendicular to the stirring rods 408, the middle stirring rod is connected with an inner bearing of the sixth bearing 60, a heating steam pipe 602 is fixedly arranged on the upper surface of each supporting rod 601 in a supporting manner, an air inlet of the heating steam pipe 602 is connected with an air supply pipe 603 for supplying air to the heating steam pipe 602, an air inlet of the air supply pipe 603 penetrates through the cover plate 402 and extends to the outside of the temporary storage tank body 401, and a plurality; the bottom plate of the temporary storage tank body 401 is hollow, a discharge hole 604 is formed in the lower surface of the temporary storage tank body 401, a third discharge pipe 605 connected with the discharge hole 604 is arranged in the bottom plate of the temporary storage tank body 401, and the tail end of the third discharge pipe 605 penetrates through the bottom plate of the temporary storage tank body 401 and extends to the outside of the temporary storage tank body 401. The worker can convey agar into the temporary storage tank body 401 through the third feeding hole 403, then the third motor 404 is started, the third motor 404 drives the rotating rod 406 to rotate in the annular groove 405, so that the stirring rod 408 is driven to rotate, the stirring rod 408 can drive the stirring blade 409 to rotate, so that the agar in the temporary storage tank body 401 is stirred, the agar is prevented from being solidified, the outer bearing of the sixth bearing 60 is fixed, the inner bearing rotates, steam is conveyed into the heating steam pipe 602 through the air supply pipe 603 and then is discharged into the temporary storage tank body 401 through the air outlet, the agar is heated, the agar is prevented from being solidified, the agar in the temporary storage tank body 401 is conveyed into the bottom plate of the temporary storage tank body 401 through the discharge hole, and then is conveyed to the next step through the three discharge pipes 605 for treatment; the cross section of the gas supply pipe 603 is L-shaped, and the cross section of the heating steam pipe 602 is annular. For better air supply and heating, the heating steam pipe 602 may have a hexagonal or quadrangular cross section, but is not limited thereto.
Referring to fig. 8 to 10, in an embodiment of the present invention, the third motor 404 is a motor with a speed reducer, a seventh bearing 606 is embedded on the cover plate 402, an output shaft of the third motor 404 is connected to an inner bearing of the seventh bearing 606, so that the output shaft of the third motor 404 can rotate in the inner bearing of the seventh bearing 606, an outer bearing of the seventh bearing 606 is fixed, and the inner bearing rotates.
With continued reference to FIGS. 8-10, in one embodiment of the present invention, the third discharge pipe 605 is disposed in an inclined downward direction in the bottom plate of the temporary storage tank 401, and the third discharge pipe 605 forms an inclined angle with the upper surface of the bottom plate of the temporary storage tank 401, wherein the inclined angle is in the range of 15-30 deg. So that the agar can better flow into the third discharging pipe 605 for discharging when the agar enters the bottom plate of the temporary storage tank body 401 through the discharging port by the action of the inclination angle, which may be preferably 30 °, but is not limited thereto.
The motor, the winch, the spray header, the telescopic cylinder, the vibrating screen and the valve adopted in the invention are all in the prior art, and can be clearly understood by those skilled in the art, and are not described in detail herein.
The working principle of the invention is as follows: when the steam pipe type gracilaria cooking pot is used, gracilaria vegetables are introduced into the pot body through the gracilaria vegetable conveying pipeline, the fifth valve is closed after a sufficient amount of the gracilaria vegetables are added, then the sixth valve is opened, high-temperature steam is introduced, the steam is sprayed out from the steam pipe, the gracilaria vegetables in the pot body are heated and cooked into agar, and meanwhile, the stirrer rotates to stir the gracilaria vegetables in the pot body;
after the cooking is finished, the sealing cover can be opened to observe the processing condition of the agar; closing the sixth valve, stopping introducing high-temperature steam, opening the third valve, discharging agar into the guide chute through the second liquid outlet of the filter plate and the third valve of the four-way pipe, connecting the second discharge pipe with the vibrating screen, conveying the agar into the corresponding guide chute through the second feed inlet for storage, conveying the agar into the vibrating screen through the second discharge pipe to perform a screening effect on the agar, and when the agar in the guide chute is conveyed through the second discharge pipe, continuing to work to generate the agar;
agar is poured into the temporary storage tank body through the discharging pipe of the vibrating screen under the action of the third feeding port, high-temperature distilled gas is input into the heating steam pipe under the action of the air supply pipe, the agar is heated under the action of the air outlet hole, the agar is prevented from being solidified, then the third motor is started, the third motor can drive the rotating rod to rotate, the rotating rod can drive the stirring rod to rotate, the stirring rod can drive the stirring blades to rotate, and therefore the agar can be prevented from being solidified through stirring the agar, and the agar is conveyed to the subsequent agar treatment step through the third discharging pipe;
after discharging the agar, closing the third valve, retracting the push rod of the first telescopic cylinder to open the first valve, and opening the fourth valve, wherein the filter plate is funnel-shaped, impurities attached to the gracilaria verrucosa are separated from the agar after heating, the impurities can be gathered at the first liquid discharge port and flow out of the pot body through the first liquid discharge port and the second liquid discharge port, and finally flow out of the fourth port of the four-way pipe into the first material storage cavity; discharging waste residues into the first storage cavity through the fourth port for storage, screening agar meeting the specification to the lower layer of the vibrating screen by the vibrating screen through vibrating the agar, discharging the agar to the filtering basket through the first discharge pipe because the agar on the upper layer of the vibrating screen cannot be filtered, and performing secondary filtration on the agar by a worker by starting the second telescopic cylinder to filter the agar into the second storage cavity, wherein the agar not meeting the specification in the second storage cavity can be reprocessed by the subsequent worker; when the interior of the material guide pool needs to be cleaned after the material guide pool is used, a second motor is started, the second motor drives a worm to rotate, the worm drives a worm wheel to rotate, the worm wheel can drive a first gear to rotate, the first gear drives a second gear to rotate under the action of a toothed belt, so as to drive a screw to rotate, the screw can drive a supporting block to move left and right, the supporting block can move left and right to drive a hollow movable plate to move left and right, the hollow movable plate can move left and right to enable a first scraper to scrape agar on the inner bottom surface of the material guide pool, a second scraper can scrape the agar on the front side wall and the rear side wall of the material guide pool, water is supplied to a water outlet main pipe through a water supply pipe, a spray head is started, when the hollow movable plate moves left and right, the spray head can flush the interior of the material guide pool, a sealing plug is opened, a, thereby realizing the cleaning function inside the guide pool;
after the impurities are discharged, the fourth valve is closed, the pot body is cleaned, clean water is introduced into the clean water input pipe of the pot body to wash the pot body, the second valve is opened, and the cleaned water flows out from the second port of the four-way pipe to be processed next time.
The above description is only a preferred embodiment of the present invention, and all equivalent changes and modifications made in accordance with the claims of the present invention should be covered by the present invention.

Claims (10)

1. An agar integration production system which is characterized in that: the device comprises a plurality of hedgerow cooking pots which are arranged equidistantly, wherein a first supporting platform is arranged under the hedgerow cooking pots, a vibrating screen for screening agar and a discharging mechanism for receiving waste materials of the hedgerow cooking pots and filtering the agar screened by the vibrating screen are arranged on the upper surface of the first supporting platform, and the discharging mechanism and the vibrating screen are arranged on the left and right sides; a second supporting table is arranged on the right side of the first supporting table, a material guide mechanism used for receiving agar formed after the pickles are cooked by the hedge vegetable cooking pot and conveying the agar into the vibrating screen is arranged on the upper surface of the second supporting table, and a cleaning mechanism used for cleaning the material guide mechanism after the material guide of the material guide mechanism is finished is arranged on the front side of the material guide mechanism; an agar temporary storage tank is arranged below the second supporting table, and a discharging pipe of the vibrating screen is matched with a feeding hole of the agar temporary storage tank.
2. The integrated agar production system according to claim 1, wherein: the hedgerow cooking pot comprises a pot body, wherein a stirrer is arranged in the pot body, a steam pipe is laid around the bottom surface in the pot body, the pot body is connected with a gracilaria vegetable conveying pipeline, the steam pipe is connected with a steam input pipe, a filter plate is laid on the steam pipe in the pot body, the bottom of the filter plate is provided with a first liquid discharge port, and the first liquid discharge port is connected with a first valve; the top of the pot body is provided with an observation port, a sealing cover is arranged on the observation port, and the bottom of the pot body is provided with a second liquid outlet; the second leakage fluid port is connected with a four-way pipe, four ports of the four-way pipe are respectively a first port, a second port, a third port and a fourth port, the first port is connected with the second leakage fluid port, the second port is connected with a second valve, the third port is connected with a third valve, and the fourth port is connected with a fourth valve.
3. The integrated agar production system as claimed in claim 2, wherein: the steam pipe is annular and is uniformly paved below the filter plate from outside to inside; the sealing cover is connected with the observation port in a locking way through a connecting piece; a fifth valve is arranged on the steam input pipe, and a sixth valve is arranged at the connection part of the gracilaria conveying pipeline and the pot body; the stirrer is driven by a first motor, and the first motor is fixed on the pot body; the first valve comprises a valve body and a valve core, the valve body is connected with the first liquid discharge port, the valve core is connected with a first telescopic cylinder, and the first telescopic cylinder is fixed at the bottom of the pot body.
4. The integrated agar production system as claimed in claim 2, wherein: the discharging mechanism comprises an L-shaped storage box, the L-shaped storage box is arranged on the first supporting platform, the L-shaped storage box is divided into a first storage cavity and a second storage cavity by a partition plate, a first feeding hole for conveying materials to the first storage cavity for storage is formed in the left end of the upper surface of the L-shaped storage box, and the fourth port is connected with the first feeding hole; the upper surface of a transverse box body of the L-shaped storage box is provided with a strip-shaped feed inlet for conveying waste materials into the second storage cavity, the transverse box body of the L-shaped storage box is provided with a frame, the transverse box body of the L-shaped storage box is provided with a filter basket matched with the strip-shaped feed inlet, the filter basket is limited and arranged in the frame, the frame is provided with a second telescopic cylinder for driving the filter basket to move up and down in the frame, the lower surfaces of front and rear cross rods of an upper frame body of the frame are respectively provided with the second telescopic cylinder, the front and rear ends of the filter basket are respectively provided with two corresponding limit blocks, the telescopic end of the second telescopic cylinder is arranged between the two limit blocks, and the limit blocks and the telescopic end of the second telescopic cylinder are connected through a rotating shaft; first supporting bench upper surface right-hand member is provided with the shale shaker, just the shale shaker set up in the right-hand side of L shape storage case, the upper strata of shale shaker is connected with and is used for discharging the waste material extremely first discharging pipe in the filter basket, the discharge gate of first discharging pipe set up in directly over the filter basket.
5. The integrated agar production system as claimed in claim 4, wherein: the periphery of the lower surface of the pot body is provided with first supporting feet, a first supporting block is connected below the first supporting feet, and the first supporting table is embedded into the first supporting feet; the front end and the rear end of the left side surface of the L-shaped storage box are respectively provided with a discharging pipe for discharging materials in the first storage cavity and the second storage cavity; the first material storage cavity and the second material storage cavity are internally provided with inclined plates convenient for discharging materials, an inclined angle D is formed between each inclined plate and the inner lower surface of the material storage box, and the range of the inclined angle D is 15-30 degrees.
6. The integrated agar production system as claimed in claim 2, wherein: the guide mechanism comprises a guide pool, the guide pool is arranged at the left end of the upper surface of the second support table, a plurality of inverted U-shaped rods are arranged on the guide pool at equal intervals, the inverted U-shaped rods are erected on the guide pool, first screw rods are spirally penetrated through the middle parts of cross rods of the inverted U-shaped rods, rotating blocks are arranged on the upper end faces of the first screw rods, the rotating blocks are arranged above the cross rods of the inverted U-shaped rods, partition plates are connected to the lower end faces of the first screw rods and are arranged on the inner sides of two vertical rods of the inverted U-shaped rods, blades for cutting off agar are connected to the lower surfaces of the partition plates, the guide pool is divided into a plurality of guide grooves under the action of the plurality of partition plates, one guide groove corresponds to one hedge river vegetable cooking pot, feeding plates matched with the guide grooves are arranged on the guide pool at equal intervals, and second feeding holes are arranged in the upper middle parts of the feeding plates, the second feed inlet is connected with the third port, and a plurality of second discharge pipes which are matched with the guide chute and used for conveying agar to the vibrating screen are arranged on the left side surface of the guide pool at equal intervals.
7. The integrated agar production system according to claim 6, wherein: the cleaning mechanism comprises a second screw rod, the second screw rod is arranged at the front end and the rear end of the guide pool, a supporting block is sleeved on the second screw rod, a limiting groove is formed in the inner side surface of the supporting block, a hollow movable plate is arranged between the limiting grooves at the front end and the rear end, the hollow movable plate is embedded in the guide pool, a cleaning brush for cleaning the inner bottom surface of the guide pool is arranged on the lower surface of the hollow movable plate, a first strip-shaped groove inclining downwards is formed in the lower end of the left side surface of the hollow movable plate, a first scraper blade for scraping agar on the inner bottom surface of the guide pool is arranged in the first strip-shaped groove, a second strip-shaped groove inclining outwards is formed in the front end and the rear end of the left side surface of the hollow movable plate, a supporting plate is arranged in the second strip-shaped groove, and second scraper blades for scraping the front inner wall, the first scraper plate is arranged between the supporting plates at the front end and the rear end, a main water outlet pipe is arranged in the hollow movable plate, a plurality of spray heads which incline downwards are arranged on the main water outlet pipe at equal intervals, spray openings of the spray heads penetrate through the left side surface of the hollow movable plate and extend into the material guide pool, and the spray heads are positioned above the first scraper plate; a driving mechanism for driving the second screw is arranged at the right end of the material guide pool, a water supply pipe for supplying water to the water outlet main pipe is arranged at the upper end of the right side face of the driving mechanism, a support is arranged at the upper end of the right side face of the driving mechanism, the winch is arranged on the support, the water supply pipe is wound on the winch, a first bearing is arranged at the left end of the upper surface of the driving mechanism, the water supply pipe is connected with an inner bearing of the first bearing, and a water outlet of the water supply pipe is connected with the water outlet main pipe by penetrating through the upper surface of the hollow movable plate; two vertical rods of the inverted U-shaped rod are arranged on the outer side of the second screw rod.
8. The integrated agar production system according to claim 7, wherein: the driving mechanism comprises a supporting base, the supporting base is arranged at the right end of the guide pool, a second motor is arranged on the upper surface of the supporting base, a hollow box body is arranged on the second motor, the tail end of a second screw rod penetrates through the left side surface of the hollow box body and extends into the hollow box body, second bearings are arranged at the front end and the rear end of the right side surface in the hollow box body, the tail end of the second screw rod is connected with the inner bearing of the second bearing, a first gear and a worm wheel are sleeved on the second screw rod at the front end and are arranged on the left and right sides, the first gear and the worm wheel are positioned in the hollow box body, a third bearing is arranged on the upper surface in the hollow box body, a worm meshed with the worm wheel is arranged at the output end of the second motor, and the tail end of the worm penetrates through the lower surface of the hollow, the second gear is sleeved on the second screw rod at the rear end, the first gear is connected with the second gear through a toothed belt, fourth bearings matched with the second bearings are arranged at the front end and the rear end of the left side face in the hollow box body, and the second screw rod is connected with inner bearings of the fourth bearings.
9. The integrated agar production system according to claim 7, wherein: the lower sides of the front end and the rear end of the right side surface of the hollow movable plate are respectively connected with a connecting rod, and the tail end of each connecting rod is provided with a movable wheel; a plurality of first reset springs are arranged in the first strip-shaped groove at equal intervals, the tail ends of the first reset springs are connected with the first scraper, a plurality of second reset springs are arranged in the second strip-shaped groove at equal intervals, and the tail ends of the second reset springs are connected with the supporting plate; the inclination angles of the first scraper and the support plate are consistent, the first scraper and the hollow movable plate form an inclination angle E, and the range of the inclination angle E is 30-45 degrees; the spray header and the hollow movable plate form an inclination angle F, and the range of the inclination angle F is 30-45 degrees; a discharge hole is formed in the left end of the inner bottom surface of the material guide pool, and a sealing plug is arranged in the discharge hole; the hollow moving block and the supporting block are fixed through bolts.
10. The integrated agar production system according to claim 1, wherein: the agar temporary storage tank comprises a temporary storage tank body with an open upper surface, a cover plate is arranged on the temporary storage tank body, a third feed inlet is formed in the left end of the cover plate, a third motor is arranged on the upper surface of the cover plate, an annular groove is formed in the upper end of the inner wall of the temporary storage tank body, a rotating rod is arranged at the upper end of the temporary storage tank body, the left end and the right end of the rotating rod are limited and arranged in the annular groove, the tail end of an output shaft of the third motor penetrates through the cover plate to be connected with the middle part of the upper surface of the rotating rod, guide wheels are arranged at the left end and the right end of the lower; the temporary storage tank is characterized in that a plurality of stirring rods are arranged on the lower surface of the rotating rod at equal intervals, stirring blades are arranged on the peripheral side wall of each stirring rod in an alternating mode at equal intervals, a sixth bearing is embedded in the middle of the inner lower surface of the temporary storage tank, supporting rods are arranged at the left end and the right end of the peripheral side surface of the sixth bearing respectively, the supporting rods are perpendicular to the stirring rods, the middle stirring rods are connected with inner bearings of the sixth bearing, heating steam pipes are fixedly arranged on the upper surfaces of the supporting rods in a supporting mode, an air supply pipe for supplying air to the heating steam pipes is connected to the air inlet of each heating steam pipe, the air inlet of each air supply pipe penetrates through the cover plate and extends out of the temporary storage; the bottom plate of the jar body of keeping in sets up for cavity, the internal lower surface of jar of keeping in is provided with a bin outlet, be provided with in the bottom plate of the jar body of keeping in with the third discharging pipe that the bin outlet is connected, just the third discharging pipe end is passed the bottom plate of the jar body of keeping in extends to it is external to keep in the jar.
CN202011589217.2A 2020-12-29 2020-12-29 Agar integration production system Active CN112646057B (en)

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