CN112642404A - Degradable adsorbent and preparation method and application thereof - Google Patents

Degradable adsorbent and preparation method and application thereof Download PDF

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Publication number
CN112642404A
CN112642404A CN202011381180.4A CN202011381180A CN112642404A CN 112642404 A CN112642404 A CN 112642404A CN 202011381180 A CN202011381180 A CN 202011381180A CN 112642404 A CN112642404 A CN 112642404A
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degradable
adsorbent
solution
activated carbon
adsorbent according
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周大钊
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Anhui Hongchang Sugar Industry Technology Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J20/00Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof
    • B01J20/02Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof comprising inorganic material
    • B01J20/20Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof comprising inorganic material comprising free carbon; comprising carbon obtained by carbonising processes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J20/00Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof
    • B01J20/22Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof comprising organic material
    • B01J20/24Naturally occurring macromolecular compounds, e.g. humic acids or their derivatives
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J20/00Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof
    • B01J20/28Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof characterised by their form or physical properties
    • B01J20/28014Solid sorbent compositions or filter aid compositions; Sorbents for chromatography; Processes for preparing, regenerating or reactivating thereof characterised by their form or physical properties characterised by their form
    • B01J20/28016Particle form
    • B01J20/28021Hollow particles, e.g. hollow spheres, microspheres or cenospheres
    • CCHEMISTRY; METALLURGY
    • C13SUGAR INDUSTRY
    • C13BPRODUCTION OF SUCROSE; APPARATUS SPECIALLY ADAPTED THEREFOR
    • C13B20/00Purification of sugar juices
    • C13B20/12Purification of sugar juices using adsorption agents, e.g. active carbon
    • CCHEMISTRY; METALLURGY
    • C13SUGAR INDUSTRY
    • C13BPRODUCTION OF SUCROSE; APPARATUS SPECIALLY ADAPTED THEREFOR
    • C13B20/00Purification of sugar juices
    • C13B20/12Purification of sugar juices using adsorption agents, e.g. active carbon
    • C13B20/123Inorganic agents, e.g. active carbon
    • CCHEMISTRY; METALLURGY
    • C13SUGAR INDUSTRY
    • C13BPRODUCTION OF SUCROSE; APPARATUS SPECIALLY ADAPTED THEREFOR
    • C13B20/00Purification of sugar juices
    • C13B20/12Purification of sugar juices using adsorption agents, e.g. active carbon
    • C13B20/126Organic agents, e.g. polyelectrolytes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J2220/00Aspects relating to sorbent materials
    • B01J2220/40Aspects relating to the composition of sorbent or filter aid materials
    • B01J2220/46Materials comprising a mixture of inorganic and organic materials
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J2220/00Aspects relating to sorbent materials
    • B01J2220/40Aspects relating to the composition of sorbent or filter aid materials
    • B01J2220/48Sorbents characterised by the starting material used for their preparation
    • B01J2220/4806Sorbents characterised by the starting material used for their preparation the starting material being of inorganic character
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J2220/00Aspects relating to sorbent materials
    • B01J2220/40Aspects relating to the composition of sorbent or filter aid materials
    • B01J2220/48Sorbents characterised by the starting material used for their preparation
    • B01J2220/4812Sorbents characterised by the starting material used for their preparation the starting material being of organic character
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J2220/00Aspects relating to sorbent materials
    • B01J2220/40Aspects relating to the composition of sorbent or filter aid materials
    • B01J2220/48Sorbents characterised by the starting material used for their preparation
    • B01J2220/4812Sorbents characterised by the starting material used for their preparation the starting material being of organic character
    • B01J2220/4856Proteins, DNA

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  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Biochemistry (AREA)
  • Analytical Chemistry (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Inorganic Chemistry (AREA)
  • Electrochemistry (AREA)
  • Solid-Sorbent Or Filter-Aiding Compositions (AREA)

Abstract

The invention discloses a preparation method of a degradable adsorbent, which comprises the following steps: uniformly dispersing activated carbon in a gelatin aqueous solution to obtain a solution A, uniformly mixing and emulsifying the solution A, an organic solvent and a surfactant to obtain an emulsion, then solidifying by using a cross-linking agent, carrying out solid-liquid separation, and carrying out vacuum freeze drying to obtain the degradable adsorbent. The invention also discloses a degradable adsorbent which is prepared according to the preparation method of the degradable adsorbent. The invention also discloses application of the degradable adsorbent in impurity removal and decoloration of cane sugar liquid. The invention has good adsorption performance, can be repeatedly used, can be degraded and does not pollute the environment.

Description

Degradable adsorbent and preparation method and application thereof
Technical Field
The invention relates to the technical field of adsorbents, and particularly relates to a degradable adsorbent and a preparation method and application thereof.
Background
Sucrose is the main ingredient of sugar. Is widely applied to various industries, in particular to food and pharmaceutic adjuvant. In the process of sucrose preparation, materials such as cane juice, syrup and the like are often required to be clarified.
At present, a cane sugar factory usually adopts a sulfurous acid method clarification production process, calcium sulfite generated by reaction of sulfur dioxide and lime milk is used as a main clarifying agent and a decoloring agent, and produced white sugar has the problem of residual sulfur and cannot meet the requirements of medicines and foods. In addition, in the process of making sugar from cane sugar, a large amount of bagasse is generated, and the accumulation and the waste of the bagasse pollute the environment.
Disclosure of Invention
Based on the technical problems in the background art, the invention provides a degradable adsorbent and a preparation method and application thereof.
The invention provides a preparation method of a degradable adsorbent, which comprises the following steps: uniformly dispersing activated carbon in a gelatin aqueous solution to obtain a solution A, uniformly mixing and emulsifying the solution A, an organic solvent and a surfactant to obtain an emulsion, then solidifying by using a cross-linking agent, carrying out solid-liquid separation, and carrying out vacuum freeze drying to obtain the degradable adsorbent.
Preferably, the particle size of the activated carbon is less than or equal to 3 μm.
Preferably, the activated carbon is activated carbon prepared from sugar cane bagasse.
The preparation method of the activated carbon can be prepared according to the preparation method of the conventional biomass activated carbon in the field.
Preferably, the weight ratio of the activated carbon to the gelatin is 0.06-0.08: 1.
Preferably, the volume ratio of the solution A to the organic solvent is 12.5-20: 80.
Preferably, the volume weight ratio of the organic solvent to the surfactant is 80ml:0.1-0.3 g.
Preferably, the weight ratio of gelatin to cross-linking agent is 1: 0.15-0.2.
Preferably, the mass fraction of the aqueous gelatin solution is 5-8 wt%.
Preferably, curing is carried out at room temperature for 2.5-3 h.
Preferably, the temperature of the vacuum freeze-drying is from-15 to-10 ℃.
Preferably, the organic solvent is at least one of ethyl acetate, toluene and liquid paraffin.
Preferably, the surfactant is at least one of sorbitan fatty acid ester and sorbitan monolaurate polyoxyethylene ether.
The sorbitan fatty acid ester can be span 80, and the sorbitan monolaurate polyoxyethylene ether can be Tween 20.
Preferably, the cross-linking agent is at least one of formaldehyde and glutaraldehyde.
The water is deionized water.
The invention also provides a degradable adsorbent which is prepared according to the preparation method of the degradable adsorbent.
The invention also provides application of the degradable adsorbent in impurity removal and decoloration of cane sugar liquid.
Has the advantages that:
according to the invention, a gelatin aqueous solution and activated carbon with a proper particle size are uniformly mixed, then an emulsion is prepared, and a crosslinking agent is used for crosslinking and curing to obtain gelatin microspheres, wherein the gelatin molecular chains contain abundant amino, carboxyl and hydroxyl groups, and have a certain adsorption property, the activated carbon is introduced into the gelatin microspheres, so that the surfaces of the gelatin microspheres are in a rough porous state, the adsorption property is greatly improved, and the microspheres have a crosslinking network and are matched with the porous state of the activated carbon through freeze drying, so that the adsorption property of the gelatin microsphere is further improved; in addition, the gelatin is spheroidized, so that the problem that the gelatin is easy to swell when meeting water is solved, and the stability of the adsorption performance is improved, so that the gelatin can be repeatedly utilized; the gelatin can be naturally degraded, so that the environment is not polluted; the bagasse is selected to prepare the activated carbon, so that the problem that the residual bagasse easily pollutes the environment in the sugar preparation process can be solved, and the raw material cost can be reduced. The inventor surprisingly discovers that the method can well remove impurities and pigments in the cane sugar solution, desalt and decolor and solve the problem of residual sulfur.
Detailed Description
The technical solution of the present invention will be described in detail below with reference to specific examples.
Example 1
A preparation method of a degradable adsorbent comprises the following steps: adding 0.06g of activated carbon (prepared from bagasse) with particle size less than or equal to 3 μm into 20ml of gelatin water solution with mass fraction of 5 wt%, ultrasonically dispersing uniformly to obtain solution A,
adding 20ml of the solution A and 0.1g of span 80 into 80ml of ethyl acetate, uniformly mixing and emulsifying for 2h to obtain an emulsion, then dropwise adding 0.2g of glutaraldehyde, curing for 2.5h at room temperature, filtering, sequentially washing for 4 times by using ethanol and water, and then carrying out vacuum freeze drying at-10 ℃ to obtain the degradable adsorbent with the average particle size of 61 mu m.
Example 2
A preparation method of a degradable adsorbent comprises the following steps: adding 0.08g of activated carbon (activated carbon prepared from bagasse) with the particle size of less than or equal to 3 mu m into 12.5ml of gelatin aqueous solution with the mass fraction of 8 wt%, performing ultrasonic dispersion uniformly to obtain solution A,
adding 12.5ml of the solution A and 0.3g of span 80 into 80ml of toluene, uniformly mixing and emulsifying for 2h to obtain an emulsion, then dropwise adding 0.15g of glutaraldehyde, curing for 3h at room temperature, filtering, sequentially washing for 4 times by using ethanol and water, and then carrying out vacuum freeze drying at-15 ℃ to obtain the degradable adsorbent with the average particle size of 70 mu m.
Example 3
A preparation method of a degradable adsorbent comprises the following steps: adding 0.07g of activated carbon (activated carbon prepared from bagasse) with particle size less than or equal to 3 μm into 16ml of gelatin water solution with mass fraction of 6.5 wt%, ultrasonically dispersing uniformly to obtain solution A,
adding 16ml of the solution A and 0.2g of span 80 into 80ml of liquid paraffin, uniformly mixing and emulsifying for 2h to obtain an emulsion, then dropwise adding 0.17g of glutaraldehyde, curing for 2.8h at room temperature, filtering, sequentially washing for 4 times by using ethanol and water, and then carrying out vacuum freeze drying at-13 ℃ to obtain the degradable adsorbent with the average particle size of 65 microns.
Comparative example 1
The preparation method of the gelatin microsphere comprises the following steps: adding 16ml of gelatin aqueous solution with the mass fraction of 6.5 wt% and 0.2g of span 80 into 80ml of liquid paraffin, uniformly mixing and emulsifying for 2h to obtain emulsion, then dropwise adding 0.17g of glutaraldehyde, curing for 2.8h at room temperature, filtering, washing with ethanol and water for 4 times in sequence, and then carrying out vacuum freeze drying at-13 ℃ to obtain the gelatin-containing nano-particles with the average particle size of 50 microns.
Comparative example 2
The same as in example 3.
Experiment 1
Sieving the sugarcane mixed juice with 200 mesh sieve, adding phosphoric acid (with concentration of 300mg/L), adjusting pH to 6.6 with lime milk, dividing into 6 parts (each part is 100 ml),
heating 5 parts of the mixture to 50 ℃, adding the mixture into each of examples 1-3 and comparative examples 1-2 (the mass fractions of the examples 1-3 and the comparative examples 1-2 are 2 wt%), respectively marking the mixture as an experimental group 1-3 and a control group 1-2, adjusting the pH value to 7.0 by using lime milk, heating the mixture to 90 ℃, adding polyacrylamide (the concentration of each group is 2mg/L), preserving heat, settling, and performing solid-liquid separation to obtain clear juice;
the 6 th part was purged with 20ml of SO2(marked as a control group 3), heating to 90 ℃, adding polyacrylamide (the concentration is 2mg/L), preserving heat, settling, and carrying out solid-liquid separation to obtain clear juice.
The purity difference Δ G.P and the decolorization ratio of the mixed juice and the clear juice were measured according to "chemical management and analysis method for sugar production from sugar cane", and the results are shown in table 1.
Δ G.P-gravity purity of clear juice-gravity purity of mixed juice.
Decolorization rate (IU)Clear juice-IUMixed juice) IU of the juice mixture 100%, wherein color values IU were detected at 420 nm.
TABLE 1 test results
Grouping The purity is poor% Decolorization ratio%
Experimental group 1 2.7 73
Experimental group 2 2.7 75
Experimental group 3 2.8 74
Control group 1 0.8 40
Control group 2 0.4 28
Control group 3 1.3 50
As can be seen from Table 1, the purity of the sugarcane mixed juice and the clear juice treated by the method is poor, the decolorization rate of the sugarcane mixed juice and the clear juice is superior to that of the single gelatin microsphere, the single activated carbon and the single sulfurous acid method, and the problem of residual sulfur does not exist; the method can well remove impurities and pigments in the cane sugar solution.
Experiment 2
The adsorbent prepared in example 3 was treated according to the method of experiment 1 to obtain clear juice; after 3 times of adsorption-desorption cycles, the purity difference and the decolorization rate of the clear juice obtained each time are examined, and the results are shown in table 2.
The desorption treatment method comprises the following steps: adding the used adsorbent into 5g/L sodium hydroxide solution, and oscillating at 20-25 deg.C for 40 min.
TABLE 2 cyclability
Figure BDA0002809356710000051
Figure BDA0002809356710000061
As can be seen from the above table: after 3 times of adsorption-desorption cycles, the purity difference and the decolorization rate of the clear juice are superior to those of a sulfurous acid method (such as data of a control group 3 in experiment 1), and the invention can be repeatedly used.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and the technical solutions and the inventive concepts thereof according to the present invention should be equivalent or changed within the scope of the present invention.

Claims (10)

1. The preparation method of the degradable adsorbent is characterized by comprising the following steps: uniformly dispersing activated carbon in a gelatin aqueous solution to obtain a solution A, uniformly mixing and emulsifying the solution A, an organic solvent and a surfactant to obtain an emulsion, then solidifying by using a cross-linking agent, carrying out solid-liquid separation, and carrying out vacuum freeze drying to obtain the degradable adsorbent.
2. The method for preparing a degradable adsorbent according to claim 1, wherein the particle size of the activated carbon is less than or equal to 3 μm; preferably, the activated carbon is activated carbon prepared from sugar cane bagasse.
3. The process for preparing a degradable adsorbent according to claim 1 or 2, wherein the weight ratio of the activated carbon to the gelatin is 0.06-0.08: 1.
4. The process for preparing a degradable adsorbent according to any one of claims 1 to 3, wherein the volume ratio of the solution A to the organic solvent is 12.5 to 20: 80; preferably, the volume weight ratio of the organic solvent to the surfactant is 80ml:0.1-0.3 g; preferably, the weight ratio of gelatin to cross-linking agent is 1: 0.15-0.2.
5. The process for preparing a degradable adsorbent according to any one of claims 1 to 4, wherein the mass fraction of the gelatin aqueous solution is 5 to 8 wt%.
6. Process for the preparation of a degradable adsorbent according to any of claims 1 to 5, characterized in that curing is carried out at room temperature for 2.5 to 3 h.
7. The process for preparing a degradable adsorbent according to any one of claims 1 to 6, wherein the temperature of vacuum freeze-drying is from-15 to-10 ℃.
8. The method for preparing the degradable adsorbent according to any one of claims 1 to 7, wherein the organic solvent is at least one of ethyl acetate, toluene, liquid paraffin; preferably, the surfactant is at least one of sorbitan fatty acid ester and sorbitan monolaurate polyoxyethylene ether; preferably, the cross-linking agent is at least one of formaldehyde and glutaraldehyde.
9. A degradable adsorbent, which is obtained by the method for producing a degradable adsorbent according to any one of claims 1 to 8.
10. Use of the degradable adsorbent according to claim 9 in the impurity removal and color removal of a sugar cane solution.
CN202011381180.4A 2020-12-01 2020-12-01 Degradable adsorbent and preparation method and application thereof Pending CN112642404A (en)

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Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR777364A (en) * 1934-08-06 1935-02-18 Structural activated carbon and process for making it
DE3015439A1 (en) * 1980-04-22 1981-10-29 Bayer Ag, 5090 Leverkusen Silica gel-contg. active carbon granulate - quickly disintegrating in aq. system and used for purifying liquids. and esp. fining alcoholic drinks
CN1229367A (en) * 1996-07-22 1999-09-22 亘起物产有限会社 Novel adsorbent
US5972121A (en) * 1997-04-09 1999-10-26 Rohm And Haas Company Decolorization of sugar syrups using functionalized adsorbents
CN1956918A (en) * 2004-05-26 2007-05-02 大塚食品株式会社 Activated-carbon composition and method of decoloring liquid with the same
RU2365626C1 (en) * 2006-03-24 2009-08-27 Афанасий Моисеевич Ким Method of sugar production
CN107384630A (en) * 2017-06-28 2017-11-24 常州建轩纺织品有限公司 A kind of preparation method of reactive dye absorbent-type biology enzyme soaping agent

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR777364A (en) * 1934-08-06 1935-02-18 Structural activated carbon and process for making it
DE3015439A1 (en) * 1980-04-22 1981-10-29 Bayer Ag, 5090 Leverkusen Silica gel-contg. active carbon granulate - quickly disintegrating in aq. system and used for purifying liquids. and esp. fining alcoholic drinks
CN1229367A (en) * 1996-07-22 1999-09-22 亘起物产有限会社 Novel adsorbent
US5972121A (en) * 1997-04-09 1999-10-26 Rohm And Haas Company Decolorization of sugar syrups using functionalized adsorbents
CN1956918A (en) * 2004-05-26 2007-05-02 大塚食品株式会社 Activated-carbon composition and method of decoloring liquid with the same
RU2365626C1 (en) * 2006-03-24 2009-08-27 Афанасий Моисеевич Ким Method of sugar production
CN107384630A (en) * 2017-06-28 2017-11-24 常州建轩纺织品有限公司 A kind of preparation method of reactive dye absorbent-type biology enzyme soaping agent

Non-Patent Citations (7)

* Cited by examiner, † Cited by third party
Title
FAREEDA HAYEEYE ET.AL: "Preparation and Adsorption Study of Gelatin/Activated Carbon Composite Bead Form", 《ADVANCED MATERIALS RESEARCH》 *
冯淑娟等: "活性炭负载壳聚糖的制备及其对糖汁清净性能研究", 《食品工业科技》 *
方红英等: "乙酰半胱氨酸活性炭微囊的制备工艺筛选", 《中国药房》 *
李雪珍等: "壳聚糖-活性炭协同对蔗汁的脱色效果", 《中国糖料》 *
杨桂馥 罗瑜编著, 天津科学技术出版社 *
钟碧疆等: "天然有机高分子絮凝剂在蔗汁澄清中的应用", 《食品科技》 *
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