CN112637988A - High-color-rendering high-light-efficiency LED lamp production device - Google Patents
High-color-rendering high-light-efficiency LED lamp production device Download PDFInfo
- Publication number
- CN112637988A CN112637988A CN202011510483.1A CN202011510483A CN112637988A CN 112637988 A CN112637988 A CN 112637988A CN 202011510483 A CN202011510483 A CN 202011510483A CN 112637988 A CN112637988 A CN 112637988A
- Authority
- CN
- China
- Prior art keywords
- led lamp
- guide
- lamp
- fixedly arranged
- tube
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Images
Classifications
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B33/00—Electroluminescent light sources
- H05B33/10—Apparatus or processes specially adapted to the manufacture of electroluminescent light sources
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21K—NON-ELECTRIC LIGHT SOURCES USING LUMINESCENCE; LIGHT SOURCES USING ELECTROCHEMILUMINESCENCE; LIGHT SOURCES USING CHARGES OF COMBUSTIBLE MATERIAL; LIGHT SOURCES USING SEMICONDUCTOR DEVICES AS LIGHT-GENERATING ELEMENTS; LIGHT SOURCES NOT OTHERWISE PROVIDED FOR
- F21K9/00—Light sources using semiconductor devices as light-generating elements, e.g. using light-emitting diodes [LED] or lasers
- F21K9/90—Methods of manufacture
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F21—LIGHTING
- F21Y—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES F21K, F21L, F21S and F21V, RELATING TO THE FORM OR THE KIND OF THE LIGHT SOURCES OR OF THE COLOUR OF THE LIGHT EMITTED
- F21Y2115/00—Light-generating elements of semiconductor light sources
- F21Y2115/10—Light-emitting diodes [LED]
Abstract
The invention relates to the field of LED lamp production, in particular to a high-color-rendering high-luminous-efficiency LED lamp production device which comprises a lamp conveying mechanism, a guide gate, a lamp conveying tube, a clamping mechanism, a pull-down mechanism, an elastic buffer mechanism, a rotary power-on mechanism, a packaging mechanism, a waste lamp box, an electric sliding table, a brightness sensor, an LED lamp and two material guide frames, wherein the LED lamp is automatically conveyed by the lamp conveying tube and the lamp conveying mechanism, the bottom of the LED lamp is automatically inserted into a power supply base by utilizing the principle that the bottom of the LED lamp is heavier, the insertion mode of workers is replaced, a large amount of time of the workers is saved, the LED lamp is automatically installed on the power supply base by the action of the clamping mechanism, the pull-down mechanism, the elastic buffer mechanism and the rotary power-on mechanism, the installation method of the workers is replaced, a large amount of time of the workers is saved, and qualified products on the material guide frames are accumulated to a certain amount, the automatic packaging machine can automatically drop into the packaging mechanism for automatic packaging, thereby further saving a large amount of time of workers.
Description
Technical Field
The invention relates to the field of LED lamp production, in particular to a high-color-rendering and high-light-efficiency LED lamp production device.
Background
LEDs, light emitting diodes, are solid state semiconductor devices that convert electrical energy into visible light, and can convert electricity directly into light. The heart of LED is the wafer of a semiconductor, the one end of wafer is attached on a support, one end is the negative pole, the other end is connected the positive pole of power, make whole wafer encapsulated by epoxy, often need pack after the production of conventional LED lamp, and often need carry out the circular telegram to the LED lamp before the packing and detect, and when the circular plastics LED lamp of conventional was carried out the circular telegram and is detected, often install the LED lamp on detecting the lamp stand through the workman, carry out the circular telegram and detect, and carry out the circular telegram through the workman and detect, often can waste a large amount of time of workman, and detect the back, still need the workman to carry and pack on the packagine machine, further waste a large amount of time of workman.
Disclosure of Invention
The invention aims to provide a high-color-rendering high-luminous-efficiency LED lamp production device.
In order to achieve the purpose, the invention adopts the following technical scheme:
the utility model provides a high color rendering high light efficiency LED lamp production device, which comprises a lamp feeding mechanism, a guide gate, a lamp feeding tube, a clamping mechanism, a pull-down mechanism, an elastic buffer mechanism, a rotary electrifying mechanism, a packaging mechanism, a waste lamp box, an electric sliding table, a brightness sensor, an LED lamp and two material guide frames, wherein the lamp feeding tube is fixedly arranged on a first support frame, the first support frame is fixedly arranged on the ground, the lamp feeding mechanism for regularly conveying the LED lamp is fixedly arranged at the top of the first support frame, two arc-shaped notches for conveying the LED lamp by the lamp feeding mechanism are arranged at two sides of the outer edge of the middle part of the lamp feeding tube, the guide gate is fixedly arranged at the bottom of the lamp feeding tube, an installation tube is arranged on the outer edge of the bottom of the lamp feeding tube, the working end of the brightness sensor is inserted in the installation tube, the brightness sensor is fixedly arranged on the installation, and clamping mechanism fixed mounting is on elastic buffer mechanism, and elastic buffer mechanism fixed mounting is on the mechanism of pulling down, and the mechanism of pulling down fixed mounting is on the slide of electronic slip table, and two guide frame are located clamping mechanism's the left and right sides, and electronic slip table passes through backup pad fixed mounting on two guide frame, and the lamp house waste is located the end of one guide frame, and packaging mechanism is located the end of another guide frame.
Further, send lamp mechanism to include two gears, the axis of rotation, driving motor, rubber wheel and four axle beds, two rubber wheels are located two arc notches respectively, the inboard of two rubber wheels is contradicted with the outer fringe of LED lamp, two rubber wheels are installed respectively in two axis of rotation, two axis of rotation can be the pivoted respectively and install on four axle beds, four axle beds are through four stay tube fixed mounting on first support frame, two gears are fixed mounting respectively and are served at one of two axis of rotation, and two gear intermeshing, driving motor passes through motor cabinet fixed mounting on first support frame, and shaft coupling fixed connection is passed through with the one end of an axis of rotation to driving motor's output.
Further, rotatory circular telegram mechanism includes the power socket, circular roof, spliced pole, torque sensor and rotating electrical machines, and rotating electrical machines fixed mounting is on electronic slip table slide, and the output of rotating electrical machines and torque sensor's one end fixed connection, and torque sensor's the other end and spliced pole fixed connection, circular roof fixed mounting is at the top of spliced pole, and power socket fixed mounting is at the top of circular roof, offers the internal thread of being connected with the LED lamp on the power socket, power socket and send the fluorescent tube coaxial line.
Further, the direction gate includes two arc flashboards, extend the piece, the bull stick, swivel mount and four powerful magnet, two swivel mount fixed mounting are on sending the outer fringe of fluorescent tube, the top of two bull sticks can the pivoted install on two swivel mounts, two extend the inboard of two bull sticks of piece fixed mounting, and two arc flashboards fixed mounting are in two inboards that extend the piece, and two arc holding tanks have been seted up at the top of every arc flashboard, in the arc holding tank of an arc flashboard of every two powerful magnet fixed mounting.
Further, clamping mechanism includes die clamping cylinder, two rubber splint, arc mounting panel and riser, and die clamping cylinder fixed mounting is on elastic buffer mechanism, and two riser fixed mounting are on two tight arms of clamp cylinder's clamp, and two arc mounting panels are fixed mounting respectively on the inboard of two risers, and two rubber splint fixed mounting are on the inboard of two arc mounting panels.
Further, the pull-down mechanism includes the lower pulling plate, electric putter, the guide holder, two second guide pillars and linear bearing, guide holder fixed mounting is on the slide of electric sliding table, two linear bearing fixed mounting are on the guide holder, and two second guide pillars respectively with two linear bearing sliding connection, pull-down plate fixed mounting is at the top of two second guide pillars, elastic buffer mechanism fixed mounting is on the pull-down plate, electric putter fixed mounting is on the slide of electric sliding table, and electric putter's output and the bottom fixed connection of pull-down plate.
Further, elastic buffer mechanism is including installing the roof, two first guide pillars, conflict spring and positioning circular plate, the bottom of two first guide pillars all passes the lower arm-tie, set up two gliding guide holes about supplying two first guide pillars on the lower arm-tie, two positioning circular plate difference fixed mounting are in the bottom of two first guide pillars, installation roof fixed mounting is at the top of two first guide pillars, two conflict springs are established respectively to overlap and are established on two first guide pillars, the bottom and the positioning circular plate of every conflict spring are contradicted, the top and the lower arm-tie of every conflict spring are contradicted.
Further, every guide frame all includes two guide posts, curb plate and stay tube, and two curb plate fixed mounting are in the outside of two guide posts, and two stay tubes fixed mounting respectively is in the bottom of two curb plates, and two stay tubes pass through connecting pipe fixed connection, leave between two guide posts and supply LED lamp male interval, and one side that every guide post kept away from the direction gate is provided with the slope traveller.
Further, the packaging mechanism includes the packaging machine, a supporting seat, the funnel pipe, two correlation type sensors and sensor support, packaging machine fixed mounting is subaerial, supporting seat fixed mounting is at the top of packaging machine, funnel pipe fixed mounting is on the supporting seat, the bottom of funnel pipe is connected with the top feed inlet of packaging machine, two perforation have been seted up to the bottom outer fringe both sides of funnel pipe, two perforation coaxial lines, two correlation type sensors are located the both sides of funnel pipe, and two correlation type sensors and perforation coaxial line, on two sensor support of two correlation type sensor difference fixed mounting, two sensor support fixed mounting are on the supporting seat.
The invention has the beneficial effects that: this high color rendering high light efficiency LED lamp apparatus for producing, carry out the automation to the LED lamp through sending the fluorescent tube and sending lamp mechanism and carry, and utilize the heavier principle in LED lamp bottom, make LED lamp bottom insert on the power supply seat automatically, workman's male mode has been replaced, a large amount of time of workman has been practiced thrift, and through clamping mechanism, the pull-down mechanism, the effect of elastic buffer mechanism and rotatory circular telegram mechanism, and then install the LED lamp on the power supply seat automatically, the method of workman's installation has been replaced, a large amount of time of workman has been practiced thrift, and carry out automatic differentiation detection through bright sensor, carry out the difference transportation with certified products and defective products through electronic slip table, and after the certified products piles up a certain amount on the guide frame, will drop automatically in the packaging mechanism, carry out automatic encapsulation, further save a large amount of time of workman.
Drawings
In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings required to be used in the embodiments of the present invention will be briefly described below.
FIG. 1 is a schematic perspective view of the present invention;
FIG. 2 is a partial perspective view of the present invention;
FIG. 3 is a partial perspective view of the present invention;
FIG. 4 is a schematic perspective view of a lamp feeding mechanism;
FIG. 5 is an exploded perspective view of the rotary energization mechanism;
FIG. 6 is a schematic perspective view of a pilot gate;
FIG. 7 is a partial perspective view of the present invention;
FIG. 8 is a partial perspective view of the present invention;
FIG. 9 is a perspective view of a material guiding frame;
FIG. 10 is a perspective view of the packaging mechanism;
in the figure:
1. a lamp feeding mechanism; 1a, a gear; 1b, a rotating shaft; 1c, driving a motor; 1d, a shaft seat; 1e, rubber wheels;
2. a guide gate; 2a, an arc-shaped flashboard; 2b, a strong magnet; 2c, an extension block; 2d, rotating a rod; 2e, transposition;
3. sending the lamp tube; 3a, an arc notch; 3b, installing a pipe;
4. a clamping mechanism; 4a, a rubber clamping plate; 4b, an arc-shaped mounting plate; 4c, a vertical plate; 4d, clamping a cylinder;
5. a pull-down mechanism; 5a, a pull-down plate; 5b, a second guide post; 5c, a guide seat; 5e, an electric push rod; 5f, a linear bearing;
6. an elastic buffer mechanism; 6a, a first guide pillar; 6b, installing a top plate; 6c, abutting against the spring; 6d, positioning a circular plate;
7. a rotary energizing mechanism; 7a, a power supply seat; 7b, a circular top plate; 7c, connecting columns; 7d, a torque sensor; 7e, a rotating electrical machine;
8. a material guide frame; 8a, a material guide column; 8a1, oblique sliding column; 8b, side plates; 8c, supporting the tube; 8d, connecting pipes;
9. a packaging mechanism; 9a, a packaging machine; 9b, a supporting seat; 9c, a funnel tube; 9d, a correlation type sensor; 9e, a sensor support;
10. a waste light box; 11. an electric sliding table; 12. a light intensity sensor; 13. an LED lamp; 14. a first support frame.
Detailed Description
The technical scheme of the invention is further explained by the specific implementation mode in combination with the attached drawings.
Wherein the showings are for the purpose of illustration only and are shown by way of illustration only and not in actual form, and are not to be construed as limiting the present patent; to better illustrate the embodiments of the present invention, some components of the drawings may be omitted, enlarged or reduced, and do not represent the size of an actual product.
Referring to fig. 1 to 10, a high color rendering and high light efficiency LED lamp production device comprises a lamp feeding mechanism 1, a guide gate 2, a lamp feeding tube 3, a clamping mechanism 4, a pull-down mechanism 5, an elastic buffer mechanism 6, a rotary energizing mechanism 7, an encapsulating mechanism 9, a waste lamp box 10, an electric sliding table 11, a brightness sensor 12, an LED lamp 13 and two guide frames 8, wherein the lamp feeding tube 3 is fixedly installed on a first support frame 14, the first support frame 14 is fixedly installed on the ground, the lamp feeding mechanism 1 for regularly conveying the LED lamp 13 is fixedly installed on the top of the first support frame 14, two arc-shaped notches 3a for conveying the LED lamp 13 by the lamp feeding mechanism 1 are arranged on two sides of the outer edge of the middle part of the lamp feeding tube 3, the guide gate 2 is fixedly installed on the bottom of the lamp feeding tube 3, an installation tube 3b is arranged on the outer edge of the bottom of the lamp feeding tube 3, the working end of the brightness, and the light sensor 12 is fixedly installed on the installation pipe 3b through a circular plate, the clamping mechanism 4 for clamping the LED lamp 13 is positioned under the guide gate 2, the clamping mechanism 4 is fixedly installed on the elastic buffer mechanism 6, the elastic buffer mechanism 6 is fixedly installed on the pull-down mechanism 5, the pull-down mechanism 5 is fixedly installed on a sliding seat of the electric sliding table 11, the two guide frames 8 are positioned at the left side and the right side of the clamping mechanism 4, the electric sliding table 11 is fixedly installed on the two guide frames 8 through a supporting plate, the waste lamp box 10 is positioned at the tail end of one guide frame 8, and the packaging mechanism 9 is positioned at the tail end of the other guide frame 8.
Send lamp mechanism 1 to include two gears 1a, axis of rotation 1b, driving motor 1c, rubber wheel 1e and four axle beds 1d, two rubber wheels 1e are located two arc breach 3a respectively, the inboard of two rubber wheels 1e is contradicted with the outer fringe of LED lamp 13, two rubber wheels 1e are installed respectively on two axis of rotation 1b, two axis of rotation 1b can be pivoted respectively and install on four axle beds 1d, four axle beds 1d are through four stay tube fixed mounting on first support frame 14, two gear 1a are fixed mounting respectively on one end of two axis of rotation 1b, and two gear 1a intermeshing, driving motor 1c is through motor cabinet fixed mounting on first support frame 14, and driving motor 1 c's output passes through shaft coupling fixed connection with one end of a axis of rotation 1 b. Carry out work through controller control driving motor 1c, make driving motor 1c drive axis of rotation 1b rotate, axis of rotation 1b will drive another axis of rotation 1b through two gears 1a and rotate, make two axis of rotation 1b drive two rubber wheels 1e and rotate, and then make LED lamp 13 downstream, and LED lamp 13 will carry out extrusion deformation to rubber wheel 1e, make LED lamp 13 pass between two rubber wheels 1e, fall into on rotatory circular telegram mechanism 7 along sending fluorescent tube 3 again.
Rotatory circular telegram mechanism 7 includes power seat 7a, circular roof 7b, spliced pole 7c, torque sensor 7d and rotating electrical machines 7e, rotating electrical machines 7e fixed mounting is on electronic slip table 11 slide, the output of rotating electrical machines 7e and torque sensor 7 d's one end fixed connection, torque sensor 7 d's the other end and spliced pole 7c fixed connection, circular roof 7b fixed mounting is at spliced pole 7 c's top, power seat 7a fixed mounting is at circular roof 7 b's top, set up the internal thread of being connected with LED lamp 13 on the power seat 7a, power seat 7a and send fluorescent tube 3 coaxial line. Along the LED lamp 13 falling down from the lamp feeding tube 3, because various electronic elements are arranged at the bottom of the LED lamp 13, the bottom of the LED lamp 13 is heavy, then the bottom of the LED lamp 13 is inserted into the power supply base 7a, the LED lamp 13 is clamped by the clamping mechanism 4 controlled by the controller, the pull-down mechanism 5 is controlled by the controller to pull down, so that the bottom of the LED lamp 13 elastically abuts against the power supply base 7a, the rotating motor 7e is controlled by the controller to work, the rotating motor 7e drives the torque sensor 7d and the connecting column 7c to rotate, the power supply base 7a rotates on the LED lamp 13, the bottom of the LED lamp 13 is screwed into the power supply base 7a, after the LED lamp 13 is screwed into a certain depth, the LED lamp 13 is electrified by the power supply base 7a, so that the LED lamp 13 is lightened, the bright light of the LED lamp 13 is fed into the lamp feeding tube 3, and the bright sensor 12 can sense the bright light, the light sensor 12 transmits a signal to the controller, the controller controls the rotary motor 7e to stop working, the controller controls the pull-down mechanism 5 to reset, the controller also controls the rotary motor 7e to rotate reversely, so that the power supply base 7a is separated from the LED lamp 13, and the controller controls the electric sliding table 11 to drive the LED lamp 13 to move towards the packaging mechanism 9;
if the torque force between the power socket 7a and the LED lamp 13 reaches the preset value of the torque sensor 7d, the torque sensor 7d transmits a signal to the controller, the controller controls the rotating motor 7e to stop working, the controller controls the pull-down mechanism 5 to reset, the controller controls the rotating motor 7e to rotate reversely, the power socket 7a is separated from the LED lamp 13, and the controller controls the electric sliding table 11 to drive the LED lamp 13 to move towards the waste lamp box 10.
The lower pulling mechanism 5 comprises a lower pulling plate 5a, an electric push rod 5e, a guide seat 5c, two second guide pillars 5b and linear bearings 5f, the guide seat 5c is fixedly installed on a sliding seat of the electric sliding table 11, the two linear bearings 5f are fixedly installed on the guide seat 5c, the two second guide pillars 5b are respectively in sliding connection with the two linear bearings 5f, the lower pulling plate 5a is fixedly installed at the tops of the two second guide pillars 5b, an elastic buffering mechanism 6 is fixedly installed on the lower pulling plate 5a, the electric push rod 5e is fixedly installed on the sliding seat of the electric sliding table 11, and the output end of the electric push rod 5e is fixedly connected with the bottom of the lower pulling plate 5 a. The controller controls the electric push rod 5e to work, so that the electric push rod 5e pulls the lower pull plate 5a up and down to move, the lower pull plate 5a drives the two second guide pillars 5b to slide up and down along the two linear bearings 5f, and the lower pull plate 5a drives the elastic buffer mechanism 6 to move up and down.
Every guide frame 8 all includes two guide posts 8a, curb plate 8b and stay tube 8c, two curb plate 8b fixed mounting are in two guide posts 8 a's the outside, and two stay tubes 8c respectively fixed mounting in two curb plate 8 b's bottom, and two stay tubes 8c pass through connecting pipe 8d fixed connection, leave between two guide posts 8a and supply LED lamp 13 male interval, one side that guide gate 2 was kept away from to every guide post 8a is provided with slope traveller 8a 1. After electronic slip table 11 drives LED lamp 13 and inserts between two guide post 8a, the controller will control die clamping cylinder 4d and open, make clamping mechanism 4 no longer press from both sides tightly LED lamp 13, the slide of electronic slip table 11 of rethread controller control resets, electronic slip table 11 is at the in-process that resets, rubber splint 4a contradicts with LED lamp 13, LED lamp 13 will swing along guide post 8a, make the bottom of LED lamp 13 avoid rubber splint 4 a.
The packaging mechanism 9 comprises a packaging machine 9a, a supporting seat 9b, a funnel tube 9c, two correlation type sensors 9d and sensor supports 9e, the packaging machine 9a is fixedly installed on the ground, the supporting seat 9b is fixedly installed at the top of the packaging machine 9a, the funnel tube 9c is fixedly installed on the supporting seat 9b, the bottom of the funnel tube 9c is connected with a top feed inlet of the packaging machine 9a, two perforations are formed in two outer edge sides of the bottom of the funnel tube 9c, the two perforations share a common axis, the two correlation type sensors 9d are located on two sides of the funnel tube 9c, the two correlation type sensors 9d share a common axis with the perforations, the two correlation type sensors 9d are respectively and fixedly installed on the two sensor supports 9e, and the two sensor supports 9e are fixedly installed on the supporting seat 9 b. The LED lamp 13 which slides down from the inclined sliding column 8a1 falls into the funnel tube 9c and then enters the packaging machine 9a along the funnel tube 9c, when the LED lamp 13 passes through the funnel tube 9c and enters the packaging machine 9a, the two opposite-type sensors 9d sense the passing of the LED lamp 13, the opposite-type sensors 9d transmit signals to the controller, and the controller controls the packaging machine 9a to package the LED lamp 13.
The working principle is as follows: firstly, a plurality of LED lamps 13 are added into a lamp conveying tube 3 through workers or conveying equipment, then a controller is started through the workers, a driving motor 1c is controlled to work through the controller, so that the driving motor 1c drives a rotating shaft 1b to rotate, the rotating shaft 1b drives another rotating shaft 1b to rotate through two gears 1a, so that the two rotating shafts 1b drive two rubber wheels 1e to rotate, and further the LED lamps 13 move downwards, and the LED lamps 13 extrude and deform the rubber wheels 1e, so that the LED lamps 13 pass through the space between the two rubber wheels 1e and fall onto a rotary electrifying mechanism 7 along the lamp conveying tube 3;
the LED lamp 13 falling along the lamp feeding tube 3 is characterized in that various electronic elements are arranged at the bottom of the LED lamp 13, the bottom of the LED lamp 13 is heavy, the bottom of the LED lamp 13 is inserted into the power supply base 7a, the clamping cylinder 4d is controlled by the controller to move, the clamping cylinder 4d drives the two vertical plates 4c to move inwards, the rubber clamping plates 4a clamp the outer edge of the LED lamp 13, the electric push rod 5e is controlled by the controller to work, the electric push rod 5e pulls the lower pull plate 5a up and down to move, the lower pull plate 5a drives the two second guide pillars 5b to slide up and down along the two linear bearings 5f, and the lower pull plate 5a drives the elastic buffer mechanism 6 to move up and down;
when the lower pull plate 5a moves downwards, the lower pull plate 5a compresses the abutting spring 6c downwards, so that the mounting top plate 6b has a downward pulling force, the mounting top plate 6b pulls the clamping cylinder 4d downwards, the clamping mechanism 4 presses the LED lamp 13 downwards, the LED lamp 13 abuts against the power socket 7a, the electric push rod 5e can move downwards to the place at one time through elastic abutting of the abutting spring 6c, and the LED lamp 13 cannot be damaged due to overlarge pressure;
the controller controls the pull-down plate 5a to be pulled down, so that the bottom of the LED lamp 13 is elastically abutted into the power supply seat 7a, and then the controller controls the rotating motor 7e to work, so that the rotating motor 7e drives the torque sensor 7d and the connecting column 7c to rotate, the power supply seat 7a rotates on the LED lamp 13, and the bottom of the LED lamp 13 is screwed into the power supply seat 7 a;
when the LED lamp 13 is screwed to a certain depth, the LED lamp 13 is electrified by the power supply base 7a, so that the LED lamp 13 is lightened, the inside of the lamp tube 3 is illuminated by the light of the LED lamp 13, the light sensor 12 can sense the light, the light sensor 12 transmits a signal to the controller, the controller controls the rotating motor 7e to stop working, the controller controls the pull-down mechanism 5 to reset, the controller also controls the rotating motor 7e to rotate reversely, so that the power supply base 7a is separated from the LED lamp 13, and the controller controls the electric sliding table 11 to drive the LED lamp 13 to move towards the packaging mechanism 9;
if the torque force between the power supply base 7a and the LED lamp 13 reaches the preset value of the torque sensor 7d, the torque sensor 7d transmits a signal to the controller, the controller controls the rotating motor 7e to stop working, the controller controls the pull-down mechanism 5 to reset, the controller controls the rotating motor 7e to rotate reversely, so that the power supply base 7a is separated from the LED lamp 13, and the controller controls the electric sliding table 11 to drive the LED lamp 13 to move towards the waste lamp box 10;
after the electric sliding table 11 drives the LED lamp 13 to be inserted between the two material guiding columns 8a, the controller controls the clamping cylinder 4d to be opened, so that the clamping mechanism 4 does not clamp the LED lamp 13 any more, and then the controller controls the sliding seat of the electric sliding table 11 to reset, in the resetting process of the electric sliding table 11, the rubber clamping plate 4a is abutted against the LED lamp 13, the LED lamp 13 swings along the material guiding columns 8a, so that the bottom of the LED lamp 13 is kept away from the rubber clamping plate 4 a;
when a certain amount of LED lamps 13 stacked on the guide frame 8 enter the waste lamp box 10 or the packaging mechanism 9 along the inclined sliding column 8a1, the LED lamps 13 sliding down from the inclined sliding column 8a1 fall into the funnel tube 9c and then enter the packaging machine 9a along the funnel tube 9c, when the LED lamps 13 pass through the funnel tube 9c and enter the packaging machine 9a, the two opposite-type sensors 9d sense the passing of the LED lamps 13, the opposite-type sensors 9d transmit signals to the controller, and the controller controls the packaging machine 9a to package the LED lamps 13.
Claims (9)
1. A high-color-rendering high-light-efficiency LED lamp production device is characterized by comprising a lamp conveying mechanism (1), a guide gate (2), a lamp conveying tube (3), a clamping mechanism (4), a pull-down mechanism (5), an elastic buffer mechanism (6), a rotary electrifying mechanism (7), a packaging mechanism (9), a waste lamp box (10), an electric sliding table (11), a brightness sensor (12), an LED lamp (13) and two guide frames (8), wherein the lamp conveying tube (3) is fixedly arranged on a first support frame (14), the first support frame (14) is fixedly arranged on the ground, the lamp conveying mechanism (1) for conveying the LED lamp (13) at regular time is fixedly arranged at the top of the first support frame (14), two arc-shaped notches (3a) for conveying the LED lamp (13) by the lamp conveying mechanism (1) are formed in two sides of the outer edge of the middle part of the lamp conveying tube (3), the guide gate (2) is fixedly arranged at the bottom of the lamp conveying tube (3), the outer edge of the bottom of the light transmitting tube (3) is provided with a mounting tube (3b), the working end of the brightness sensor (12) is inserted in the mounting tube (3b), and the light sensor (12) is fixedly arranged on the mounting pipe (3b) through a circular plate, a clamping mechanism (4) for clamping the LED lamp (13) is positioned right below the guide gate (2), the clamping mechanism (4) is fixedly arranged on the elastic buffer mechanism (6), the elastic buffer mechanism (6) is fixedly arranged on the pull-down mechanism (5), the pull-down mechanism (5) is fixedly arranged on a sliding seat of the electric sliding table (11), the two material guide frames (8) are positioned at the left side and the right side of the clamping mechanism (4), and electric sliding table (11) is fixedly arranged on two guide frames (8) through a supporting plate, waste lamp box (10) is arranged at the tail end of one guide frame (8), and packaging mechanism (9) is arranged at the tail end of the other guide frame (8).
2. The device for producing the LED lamp with high color rendering and high light efficiency according to claim 1, wherein the lamp feeding mechanism (1) comprises two gears (1a), a rotating shaft (1b), a driving motor (1c), rubber wheels (1e) and four shaft seats (1d), the two rubber wheels (1e) are respectively positioned in the two arc-shaped notches (3a), the inner sides of the two rubber wheels (1e) are abutted against the outer edge of the LED lamp (13), the two rubber wheels (1e) are respectively arranged on the two rotating shafts (1b), the two rotating shafts (1b) are respectively rotatably arranged on the four shaft seats (1d), the four shaft seats (1d) are respectively fixedly arranged on the first supporting frame (14) through the four fixed supporting tubes, the two gears (1a) are respectively fixedly arranged on one end of the two rotating shafts (1b), and the two gears (1a) are mutually meshed, the driving motor (1c) is fixedly arranged on the first supporting frame (14) through a motor base, and the output end of the driving motor (1c) is fixedly connected with one end of a rotating shaft (1b) through a coupler.
3. The device for producing the LED lamp with high color rendering and high light efficiency according to claim 2, wherein the rotary energizing mechanism (7) comprises a power supply base (7a) and a circular top plate (7b), spliced pole (7c), torque sensor (7d) and rotating electrical machines (7e), rotating electrical machines (7e) fixed mounting is on electronic slip table (11) slide, the output of rotating electrical machines (7e) and the one end fixed connection of torque sensor (7d), the other end and spliced pole (7c) fixed connection of torque sensor (7d), circular roof (7b) fixed mounting is at the top of spliced pole (7c), power seat (7a) fixed mounting is at the top of circular roof (7b), set up the internal thread of being connected with LED lamp (13) on power seat (7a), power seat (7a) and send fluorescent tube (3) coaxial line.
4. The device for producing the LED lamp with high color rendering and high light efficiency as claimed in claim 3, wherein the guide gate (2) comprises two arc-shaped shutters (2a), extension blocks (2c), rotating rods (2d), rotating bases (2e) and four strong magnets (2b), the two rotating bases (2e) are fixedly installed on the outer edge of the lamp feeding tube (3), the tops of the two rotating rods (2d) are rotatably installed on the two rotating bases (2e), the two extension blocks (2c) are fixedly installed on the inner sides of the two rotating rods (2d), the two arc-shaped shutters (2a) are fixedly installed on the inner sides of the two extension blocks (2c), two arc-shaped accommodating grooves are formed in the top of each arc-shaped shutter (2a), and each two strong magnets (2b) are fixedly installed in the arc-shaped accommodating groove of one arc-shaped shutter (2 a).
5. The high color rendering and high light efficiency LED lamp production device according to claim 4, wherein the clamping mechanism (4) comprises a clamping cylinder (4d), two rubber clamping plates (4a), arc-shaped mounting plates (4b) and vertical plates (4c), the clamping cylinder (4d) is fixedly mounted on the elastic buffer mechanism (6), the two vertical plates (4c) are fixedly mounted on two clamping arms of the clamping cylinder (4d), the two arc-shaped mounting plates (4b) are respectively fixedly mounted on the inner sides of the two vertical plates (4c), and the two rubber clamping plates (4a) are fixedly mounted on the inner sides of the two arc-shaped mounting plates (4 b).
6. The production device of the LED lamp with high color rendering and high light efficiency according to claim 5, characterized in that the pull-down mechanism (5) comprises a pull-down plate (5a), an electric push rod (5e), a guide seat (5c), two second guide posts (5b) and linear bearings (5f), the guide seat (5c) is fixedly arranged on a sliding seat of the electric sliding table (11), the two linear bearings (5f) are fixedly arranged on the guide seat (5c), the two second guide posts (5b) are respectively connected with the two linear bearings (5f) in a sliding way, the lower pulling plate (5a) is fixedly arranged at the tops of the two second guide posts (5b), the elastic buffer mechanism (6) is fixedly arranged on the lower pulling plate (5a), the electric push rod (5e) is fixedly arranged on a sliding seat of the electric sliding table (11), and the output end of the electric push rod (5e) is fixedly connected with the bottom of the lower pull plate (5 a).
7. The device for producing the LED lamp with high color rendering and high light efficiency according to claim 6, wherein the elastic buffer mechanism (6) comprises a mounting top plate (6b) and two first guide pillars (6a), conflict spring (6c) and positioning circular plate (6d), the bottom of two first guide pillar (6a) all passes down arm-tie (5a), set up two guide holes that supply two first guide pillar (6a) to slide from top to bottom on down arm-tie (5a), two positioning circular plate (6d) are fixed mounting respectively in the bottom of two first guide pillar (6a), installation roof (6b) fixed mounting is at the top of two first guide pillar (6a), two conflict springs (6c) are established respectively on two first guide pillar (6a), the bottom and the positioning circular plate (6d) of every conflict spring (6c) are contradicted, the top and the lower arm-tie (5a) of every conflict spring (6c) are contradicted.
8. The high color rendering and high light efficiency LED lamp production device according to claim 7, wherein each guide frame (8) comprises two guide columns (8a), side plates (8b) and support tubes (8c), the two side plates (8b) are fixedly installed at the outer sides of the two guide columns (8a), the two support tubes (8c) are respectively and fixedly installed at the bottoms of the two side plates (8b), the two support tubes (8c) are fixedly connected through connecting tubes (8d), a space for inserting the LED lamp (13) is reserved between the two guide columns (8a), and an inclined sliding column (8a1) is arranged on one side, away from the guide gate (2), of each guide column (8 a).
9. The device for producing the LED lamp with high color rendering and high light efficiency according to claim 8, wherein the packaging mechanism (9) comprises a packaging machine (9a), a supporting seat (9b), a funnel tube (9c), two opposite emission type sensors (9d) and a sensor support (9e), the packaging machine (9a) is fixedly arranged on the ground, the supporting seat (9b) is fixedly arranged at the top of the packaging machine (9a), the funnel tube (9c) is fixedly arranged on the supporting seat (9b), the bottom of the funnel tube (9c) is connected with a top feeding port of the packaging machine (9a), two perforations are arranged at two sides of the outer edge of the bottom of the funnel tube (9c) and are coaxial, the two opposite emission type sensors (9d) are arranged at two sides of the funnel tube (9c) and are coaxial with the perforations, the two opposite emission type sensors (9d) are respectively and fixedly arranged on the two sensor support (9e), the two sensor supports (9e) are fixedly arranged on the supporting seat (9 b).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011510483.1A CN112637988B (en) | 2020-12-18 | 2020-12-18 | High-color-rendering high-light-efficiency LED lamp production device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011510483.1A CN112637988B (en) | 2020-12-18 | 2020-12-18 | High-color-rendering high-light-efficiency LED lamp production device |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN112637988A true CN112637988A (en) | 2021-04-09 |
| CN112637988B CN112637988B (en) | 2022-05-10 |
Family
ID=75318168
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202011510483.1A Active CN112637988B (en) | 2020-12-18 | 2020-12-18 | High-color-rendering high-light-efficiency LED lamp production device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN112637988B (en) |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20130069538A1 (en) * | 2011-09-21 | 2013-03-21 | Yu-Sheng So | Automatic and manual dimming method and apparatus thereof |
| CN203450415U (en) * | 2013-08-16 | 2014-02-26 | 佛山市顺事德自动化科技有限公司 | Automatic packaging device for LED (Light Emitting Diode) lamp tubes |
| CN103883919A (en) * | 2014-03-04 | 2014-06-25 | 秦利明 | Full-automatic LED colored lamp manufacturing machine |
| CN208004353U (en) * | 2018-01-19 | 2018-10-26 | 深圳市鑫龙邦科技有限公司 | A kind of LED light source encapsulation automatic detecting machine |
| CN111307013A (en) * | 2020-03-17 | 2020-06-19 | 何小红 | Multifunctional detection table for valve machining and use method |
-
2020
- 2020-12-18 CN CN202011510483.1A patent/CN112637988B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20130069538A1 (en) * | 2011-09-21 | 2013-03-21 | Yu-Sheng So | Automatic and manual dimming method and apparatus thereof |
| CN203450415U (en) * | 2013-08-16 | 2014-02-26 | 佛山市顺事德自动化科技有限公司 | Automatic packaging device for LED (Light Emitting Diode) lamp tubes |
| CN103883919A (en) * | 2014-03-04 | 2014-06-25 | 秦利明 | Full-automatic LED colored lamp manufacturing machine |
| CN208004353U (en) * | 2018-01-19 | 2018-10-26 | 深圳市鑫龙邦科技有限公司 | A kind of LED light source encapsulation automatic detecting machine |
| CN111307013A (en) * | 2020-03-17 | 2020-06-19 | 何小红 | Multifunctional detection table for valve machining and use method |
Also Published As
| Publication number | Publication date |
|---|---|
| CN112637988B (en) | 2022-05-10 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN206278686U (en) | A kind of stack solar battery sheet automatic loading and unloading device | |
| CN204397188U (en) | A kind of single double end electrokinetic cell full automatic welding wiring | |
| CN109378494A (en) | A kind of uninterrupted feeding machanism of extraction disk | |
| CN112637988B (en) | High-color-rendering high-light-efficiency LED lamp production device | |
| CN204700507U (en) | A kind of filter core cylinder feed mechanism of filter core assembly machine | |
| CN104400274A (en) | Full-automatic welding line for single-end and double-end power batteries | |
| CN206395318U (en) | LED lamp tube flexible automatic production line gluing pastes lamp bar upper down tube, Transmission system automatically | |
| CN210575854U (en) | LED die bonder | |
| CN107378083A (en) | A kind of device for being used to process anti-rotation conductive connector | |
| CN207738198U (en) | A kind of plastic flexible pipe feed mechanism | |
| CN110789917A (en) | Roller automatic feeding and size detection device based on machine vision | |
| CN203696416U (en) | Lock body assembly device | |
| CN202657322U (en) | Device for mounting handles on packaging cartons by mechanical mode | |
| CN211046262U (en) | Cable traction machine | |
| CN115629222A (en) | Type-c interface processing connects identification equipment with high efficiency | |
| CN104576838A (en) | Solar battery piece rotary type automatic feeding device | |
| CN107398720A (en) | A kind of bolt captures retaining mechanism | |
| CN104440089B (en) | Lamp cap mounting machine for automatic LED lamp production line | |
| CN209736670U (en) | Punching device for automobile battery bracket | |
| CN102730249B (en) | Device and method for installing handle in packing carton box in mechanical mode | |
| CN202963964U (en) | Lock wire assembling machine | |
| CN207189138U (en) | A kind of bolt captures retaining mechanism | |
| CN217396969U (en) | Adjustable baffle device for large three-dimensional packaging machine | |
| CN104941923A (en) | Improved type semi-automatic lamp inspection table for capsules | |
| CN110525920A (en) | A kind of architectural engineering feeding automatic feeding device |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant |