CN112615486B - A synchronous motor production line - Google Patents
A synchronous motor production line Download PDFInfo
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- CN112615486B CN112615486B CN202011406145.3A CN202011406145A CN112615486B CN 112615486 B CN112615486 B CN 112615486B CN 202011406145 A CN202011406145 A CN 202011406145A CN 112615486 B CN112615486 B CN 112615486B
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K15/00—Processes or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/361—Processing or control devices therefor, e.g. escort memory
- B07C5/362—Separating or distributor mechanisms
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B07—SEPARATING SOLIDS FROM SOLIDS; SORTING
- B07C—POSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
- B07C5/00—Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
- B07C5/36—Sorting apparatus characterised by the means used for distribution
- B07C5/38—Collecting or arranging articles in groups
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P21/00—Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with program control
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- Manufacture Of Motors, Generators (AREA)
Abstract
本发明涉及同步电机技术领域，更具体地说，它涉及一种同步电机生产线，其技术方案要点是：包括同步电机自动组装设备和同步电机自动检测设备，同步电机自动组装设备包括第二模治具、组装传送平台和组装用电箱柜，组装用电箱柜设置有涂油装置、转子组装装置、第一齿轮组装装置、第二齿轮组装装置、第三齿轮组装装置、第四齿轮组装装置、第五齿轮组装装置、第一试运行装置和第二试运行装置，同步电机自动检测设备包括检测用电箱柜、检测传送平台和第一模治具，检测用电箱柜上设置有铆接电机面盖模具、油缸、高压检测模块、扭力测试模块、触摸屏、激光打标机和分拣模块，本发明的一种同步电机生产线自动化程度高，可降低人工成本。
The invention relates to the technical field of synchronous motors, and more particularly, to a synchronous motor production line. The main points of the technical solution are as follows: including synchronous motor automatic assembly equipment and synchronous motor automatic detection equipment, and the synchronous motor automatic assembly equipment includes a second mold equipment, an assembly transmission platform and an assembly electrical cabinet. The assembly electrical cabinet is provided with an oiling device, a rotor assembly device, a first gear assembly device, a second gear assembly device, a third gear assembly device, and a fourth gear assembly device. , the fifth gear assembly device, the first test run device and the second test run device, the synchronous motor automatic detection equipment includes the detection electric box, the detection transmission platform and the first mold fixture, and the detection electric box is provided with a riveting motor Face cover mold, oil cylinder, high voltage detection module, torque test module, touch screen, laser marking machine and sorting module, a synchronous motor production line of the present invention has a high degree of automation and can reduce labor costs.
Description
Technical Field
The invention relates to the technical field of synchronous motors, in particular to a synchronous motor production line.
Background
The synchronous motor is a common alternating current motor, and is an element which integrates rotation and stillness, electromagnetic change and mechanical movement and realizes conversion of electric energy and mechanical energy. In the related art, the production process of the synchronous motor adopts manual work to assemble and detect the synchronous motor.
In view of the above-mentioned related art, the inventors consider that there is a drawback that the labor cost is too high due to low automation degree of assembly and inspection.
Disclosure of Invention
In order to improve synchronous machine's equipment and the degree of automation that detects with reduction cost of labor, this application provides a synchronous machine production line.
The application provides a synchronous machine production line adopts following technical scheme:
a synchronous motor production line comprises automatic synchronous motor assembling equipment and automatic synchronous motor detecting equipment;
the automatic assembling equipment for the synchronous motor comprises a second die jig, an assembling and conveying platform and an assembling electric cabinet, wherein the second die jig is arranged on the assembling and conveying platform, the assembling and conveying platform is arranged on the assembling electric cabinet, the second die jig is used for placing motor semi-finished products, the assembling and conveying platform is used for conveying the second die jig, and the assembling electric cabinet is used for connecting electricity and receiving electricity;
the electric cabinet for assembly is sequentially provided with an oiling device, a rotor assembly device, a first gear assembly device, a second gear assembly device, a third gear assembly device, a fourth gear assembly device, a fifth gear assembly device, a first test operation device and a second test operation device along the conveying direction of the assembly conveying platform, the oiling device is used for coating lubricating oil on a central shaft of the motor, the rotor assembly device is used for magnetizing the rotor and loading the rotor into the motor, the first gear assembly device is used for assembling the metal gear into the plastic gear and assembling the metal gear into the motor, the second gear assembly device, the third gear assembly device and the fifth gear assembly device are all used for directly assembling the plastic gear into the motor, the fourth gear assembling device is used for installing the output shaft gear into the motor, and the first trial operation device and the second trial operation device are used for trial operation of the motor semi-finished product;
the automatic detection equipment for the synchronous motor comprises an electric cabinet for detection, wherein a detection and transmission platform is arranged on the electric cabinet for detection, a first die jig is arranged on the detection and transmission platform and is used for placing a motor semi-finished product, a riveting motor surface cover die, an oil cylinder, a high-voltage detection module, a torsion testing module, a touch screen, a laser marking machine and a sorting module are sequentially arranged on the electric cabinet for detection along the transmission direction of the detection and transmission platform, the oil cylinder drives the riveting motor surface cover die to rivet a motor surface cover on the motor semi-finished product, the high-voltage detection module is used for carrying out high-voltage detection on the synchronous motor, the torsion testing module is used for carrying out torsion testing on the synchronous motor, and the touch screen is used for controlling the operation of the equipment, the laser marking machine is used for marking dates of the synchronous motors qualified for detection, and the sorting module is used for sorting the synchronous motors to put in a qualified product area and an unqualified product area.
Through adopting above-mentioned technical scheme, whole equipment process automation degree is high, compares in manual assembly, has improved equipment quality, equipment speed and has practiced thrift the human cost to whole testing process has realized automated inspection, can improve synchronous machine's detection efficiency and detection stability, and reduces the human cost.
Preferably, the oiling device comprises a fourth main support, a fourth vertical sliding seat, a fourth mechanical arm and a fourth vertical cylinder, the fourth main support crosses the assembling and conveying platform, the fourth vertical sliding seat is vertically arranged on the fourth main support in a sliding manner, the fourth mechanical arm is connected to the fourth vertical sliding seat, the fourth vertical cylinder is arranged on the fourth main support, the telescopic direction of a telescopic rod of the fourth vertical cylinder is parallel to the vertical direction, and the telescopic rod of the fourth vertical cylinder is connected with the fourth mechanical arm;
the oiling station still includes fourth time support, fourth horizontal sliding seat, fat liquoring piece and fourth horizontal cylinder, the fourth time support set up in fourth robotic arm, fourth horizontal sliding seat horizontal slip set up in the fourth time support, fat liquoring piece connect in fourth horizontal sliding seat, fourth horizontal cylinder set up in the fourth time support, the flexible direction of fourth horizontal cylinder's telescopic link is parallel with the horizontal direction, fourth horizontal cylinder's telescopic link with fat liquoring piece is connected.
Through adopting above-mentioned technical scheme, the oiling piece both can vertical migration also horizontal migration for the oiling piece paints lubricating oil to the center pin that conveys to oiling station's motor semi-manufactured goods.
Preferably, the rotor assembling device comprises a feeding table, a magnetizing mold and a fifth support, the feeding table is used for placing a non-magnetized rotor, the feeding table is horizontally provided with a first feeding slide seat and a second feeding slide seat in a sliding manner, the sliding direction of the first feeding slide seat is perpendicular to the sliding direction of the assembling conveying platform, and the sliding direction of the second feeding slide seat is parallel to the sliding direction of the assembling conveying platform;
the magnetizing mould is arranged between the assembling and conveying platform and the feeding platform;
the fifth support is connected to the second feeding sliding seat, a fifth sliding seat is arranged on a seat body of the fifth support in a vertically sliding mode, the fifth sliding seat is connected with a fifth mechanical arm, a fifth vertical cylinder is arranged on the fifth support, the telescopic direction of a telescopic rod of the fifth vertical cylinder is parallel to the vertical direction, the telescopic rod of the fifth vertical cylinder is connected with the fifth mechanical arm, the fifth mechanical arm is further connected with a fifth cylinder clamping jaw, and the fifth cylinder clamping jaw is used for clamping a rotor of the feeding table to the magnetizing mold;
the rotor assembling device further comprises a sixth main support and a sixth secondary support, the sixth main support stretches across the assembling and conveying platform, a sixth vertical sliding seat is arranged on a seat body of the sixth main support in a vertically sliding mode, the sixth vertical sliding seat is connected with a sixth mechanical arm, a sixth vertical cylinder is arranged on the sixth main support, the telescopic direction of a telescopic rod of the sixth vertical cylinder is parallel to the vertical direction, the telescopic rod of the sixth vertical cylinder is connected with the sixth mechanical arm, the sixth secondary support is connected with the sixth mechanical arm, a sixth horizontal sliding seat is arranged on the seat body of the sixth secondary support in a horizontally sliding mode, the sixth horizontal sliding seat is connected with a sixth cylinder clamping jaw, the sixth secondary support is provided with a sixth horizontal cylinder, the telescopic direction of the telescopic rod of the sixth horizontal cylinder is parallel to the horizontal direction, and the telescopic rod of the sixth horizontal cylinder is connected with the sixth cylinder, and the sixth cylinder clamping jaw is used for clamping the rotor of the magnetizing mould to a motor semi-finished product.
Through adopting above-mentioned technical scheme, the rotor of material loading platform is grabbed to the mould that magnetizes to the fifth cylinder clamping jaw, and the fifth slide plays the guide effect to fifth robotic arm's removal, and the rotor after the rotor magnetizes, and the sixth cylinder clamping jaw shifts over into in the motor semi-manufactured goods through vertical movement and horizontal migration with the rotor after magnetizing.
Preferably, the first gear assembling device comprises a first vibrating table, an assembling table, a placing table, a first front vibrating disc and a first rear vibrating disc, the first vibrating table is located on one side of the electric cabinet for assembling, the assembling table is located on the first vibrating table, the placing table is located on the electric cabinet for assembling, the placing table is located between the assembling table and the assembling and conveying platform, the assembling table is used for assembling the plastic gear and the metal gear, the placing table is used for placing the assembled gear, the first front vibrating disc and the second rear vibrating disc are both located on the first vibrating table, the first front vibrating disc is used for vibrating the plastic gear to the assembling table, and the second rear vibrating disc is used for vibrating the metal gear;
the first gear assembling device further comprises a seventh main support and a seventh secondary support, the seventh main support is located on the assembling table, a seventh vertical sliding seat is vertically arranged on a seat body of the seventh main support in a sliding manner, the seventh vertical sliding seat is connected with a seventh mechanical arm, a seventh vertical cylinder is arranged on the seventh main support, the telescopic direction of a telescopic rod of the seventh vertical cylinder is parallel to the vertical direction, the telescopic rod of the seventh vertical cylinder is connected with the seventh mechanical arm, the seventh secondary support is arranged on the seventh mechanical arm, a seventh horizontal sliding seat is horizontally arranged on the seat body of the seventh secondary support in a sliding manner, the seventh horizontal sliding seat is connected with a seventh cylinder clamping jaw and a seventh pressure rod, the seventh cylinder clamping jaw is used for clamping a vibrated metal clamp to the assembling table, and the seventh pressure rod is used for pressing the metal gear to the plastic gear, the seventh secondary support is provided with a seventh horizontal cylinder, a telescopic rod of the seventh horizontal cylinder is parallel to the horizontal direction, and the telescopic rod of the seventh horizontal cylinder is used for simultaneously controlling a clamping jaw of the seventh cylinder and the seventh pressure rod to horizontally move;
the first gear assembling device further comprises an eighth main support and an eighth secondary support, the eighth main support stretches across the assembling and conveying platform, an eighth vertical sliding seat is arranged on a seat body of the eighth main support in a vertical sliding mode, an eighth mechanical arm is connected to the eighth vertical sliding seat, an eighth vertical air cylinder is arranged on the eighth main support, the telescopic direction of a telescopic rod of the eighth vertical air cylinder is parallel to the vertical direction, the telescopic rod of the eighth vertical air cylinder is connected with the eighth mechanical arm, the eighth secondary support is connected to the eighth mechanical arm, an eighth horizontal sliding seat is arranged on the seat body of the eighth secondary support in a horizontal sliding mode, an eighth horizontal sliding seat is connected to the eighth horizontal sliding seat, the eighth assembly is used for loading the assembled gear into a motor semi-finished product, and an eighth horizontal air cylinder is arranged at one end of the eighth secondary support, the telescopic direction of the telescopic rod of the eighth horizontal cylinder is parallel to the horizontal direction, and the telescopic rod of the eighth horizontal cylinder is connected with the eighth assembly part.
Through adopting above-mentioned technical scheme, the metal gear clamp that the seventh cylinder clamping jaw will shake out gets to the assembly platform, and the seventh depression bar compresses tightly the metal gear in the plastic gear afterwards to accomplish the equipment with metal gear and plastic gear, the gear after the equipment can be put into and place the platform, and the eighth built-up piece will be assembled in the gear packing motor semi-manufactured goods, thereby accomplish the equipment of first gear and motor semi-manufactured goods.
Preferably, the second gear assembly device comprises a second vibration disc, a ninth main support and a ninth secondary support, the second vibration disc is used for vibrating out the plastic gear, the ninth main support spans the assembly conveying platform, a ninth vertical sliding seat is vertically arranged on a seat body of the ninth main support in a sliding manner, the ninth vertical sliding seat is connected with a ninth mechanical arm, a ninth vertical cylinder is arranged on the ninth main support, the telescopic direction of a telescopic rod of the ninth vertical cylinder is parallel to the vertical direction, the telescopic rod of the ninth vertical cylinder is connected with the ninth mechanical arm, the ninth secondary support is connected with the ninth mechanical arm, a ninth horizontal sliding seat is horizontally arranged on the seat body of the ninth secondary support in a sliding manner, the ninth horizontal sliding seat is connected with a ninth cylinder clamping jaw, and the ninth cylinder clamping jaw is used for clamping the vibrated out plastic gear to a motor semi-finished product, a ninth horizontal cylinder is arranged at one end of the ninth secondary support, the telescopic direction of a telescopic rod of the ninth horizontal cylinder is parallel to the horizontal direction, and the telescopic rod of the ninth horizontal cylinder is fixedly connected with a ninth cylinder clamping jaw;
the third gear assembling device and the fourth gear assembling device are consistent with the second gear assembling device in structure, the third gear assembling device is used for vibrating out a plastic gear and assembling the plastic gear on a motor semi-finished product, and the fourth gear assembling device is used for vibrating out an output shaft gear and assembling the output shaft gear on the motor semi-finished product;
the structure that the fifth gear assembling device is used for vibrating the plastic gear is consistent with that of the second vibrating disc, and the structure that the fifth gear assembling device is used for clamping and assembling the plastic gear is consistent with that of the eighth main support.
By adopting the technical scheme, three plastic gears and an output shaft gear are assembled in the motor semi-finished product through the second gear assembling device, the third gear assembling device, the fourth gear assembling device and the fifth gear assembling device.
Preferably, the first trial operation device comprises a trial operation probe, a tenth support, a tenth sliding seat, a tenth mechanical arm and a tenth air cylinder, the trial operation probe is horizontally slidably arranged on the assembly conveying platform, the trial operation probe is used for contacting a terminal of a motor semi-finished product, the tenth support spans the assembly conveying platform, the tenth sliding seat is vertically slidably arranged on the tenth support, the tenth mechanical arm is connected to the tenth sliding seat, the tenth air cylinder is arranged on the tenth support, the telescopic direction of the telescopic rod of the tenth air cylinder is parallel to the vertical direction, the telescopic rod of the tenth air cylinder is connected with the tenth mechanical arm, the tenth mechanical arm is further connected with a tenth compression piece, and the tenth compression piece is used for compressing a gear in the motor semi-finished product;
the second trial operation device is consistent with the first trial operation device in structure.
Through adopting above-mentioned technical scheme, after the test run probe contacted with the semi-manufactured terminal of motor, the motor operation, and the tenth compresses tightly the subassembly and moves down and presses the gear and place the gear and fall out.
Preferably, the detection conveying platform sequentially comprises a first conveying table, a second conveying table, a third conveying table and a fourth conveying table which are sequentially connected end to end and form a rectangular closed loop according to a detection sequence, the riveting motor surface cover die and the high-voltage detection module are located in a conveying path of the first conveying table, the torsion testing module is located in a conveying path of the third conveying table, and the laser marking machine and the sorting module are located in a conveying path of the fourth conveying table;
the first die jig is arranged on the detection conveying platform in a sliding mode, the detection power cabinet is provided with a first pushing piece for pushing the first die jig to slide on the first conveying table, a second pushing piece for pushing the first die jig to slide on the second conveying table, a third pushing piece for pushing the first die jig to slide on the third conveying table and a fourth pushing piece for pushing the first die jig to slide on the fourth conveying table.
By adopting the technical scheme, the first die jig on the detection conveying platform is circularly conveyed on the detection conveying platform.
Preferably, the high-voltage detection module is a single module, the high-voltage detection module comprises a first support, a first sliding seat, a first mechanical arm, a detection probe and a first air cylinder, the first support is arranged on a first conveying table, the first sliding seat is vertically arranged on the first support in a sliding manner, the first air cylinder is arranged on the first support, an expansion rod of the first air cylinder is connected with the first air cylinder, the expansion direction of the expansion rod of the first air cylinder is parallel to the sliding direction of the first sliding seat, the first mechanical arm is connected to the first sliding seat, and the detection probe is arranged at the lower end of the first mechanical arm;
the first pushing part is a servo electric cylinder and can push the first die jig of the first conveying table to move forward by one body position.
By adopting the technical scheme, the first pushing piece pushes the first die jig to the high-voltage detection module, the high-voltage detection module detects one synchronous motor at each time, the first cylinder drives the first sliding seat during detection, the first sliding seat drives the first mechanical arm to lift, and when the first mechanical arm descends, the detection probe at the lower end of the first mechanical arm moves downwards to contact with the metal surface cover of the synchronous motor, so that high-voltage detection is performed.
Preferably, the torque testing module is a multi-module, the torque testing module comprises a second support, the second support is arranged on a third conveying table, a plurality of second sliding seats are vertically arranged on the second support in a sliding manner, a plurality of second cylinders are arranged on the second support, telescopic rods of the plurality of second cylinders are respectively connected with the plurality of second sliding seats in a one-to-one correspondence manner, the telescopic direction of the telescopic rods of the second cylinders is parallel to the sliding direction of the second sliding seats, each second sliding seat is connected with a second mechanical arm, and the second mechanical arms can rotate to perform torque testing on the synchronous motor;
the second pushing part is a servo electric cylinder and can push the first jig of the second conveying table to move forward by one body, the third pushing part is a servo sliding table and can push a plurality of first jigs of the third conveying table into the torque testing module at the same time, and the plurality of first jigs pushed into the torque testing module correspond to the plurality of second mechanical arms one by one respectively.
By adopting the technical scheme, the second pushing piece pushes the first die jig of the second conveying table into the third conveying table, and the third pushing piece gradually pushes the plurality of first die jigs of the third conveying table into the torque testing module at the same time.
Preferably, the sorting module is a single module, the sorting module comprises a third support, a third slide seat, a third mechanical arm, a third cylinder clamping jaw and a third cylinder, the third support is arranged on a fourth conveying table, a horizontal sliding piece is arranged between the third support and the detection electric cabinet, the horizontal sliding piece is a servo sliding table and is provided with a second sliding plate capable of horizontally sliding, the third sliding seat is vertically arranged on the second sliding plate in a sliding manner, the third mechanical arm is connected with the third sliding seat, the third cylinder clamping jaw is arranged at the lower end of the third mechanical arm, the third cylinder is arranged on the second sliding plate, the telescopic rod of the third cylinder is connected with the upper end of the third mechanical arm, and the telescopic direction of the telescopic rod of the third cylinder is parallel to the sliding direction of the third sliding seat;
the fourth pushing part is a servo electric cylinder and can push the first die jig of the fourth conveying table to move forward by one body position.
Through adopting above-mentioned technical scheme, fourth impeller promotes the first mould tool of fourth transmission platform to letter sorting module department, letter sorting module sorts the synchronous machine on a first mould tool at every turn, during the letter sorting, third cylinder drive third robotic arm goes up and down in order to press from both sides the synchronous machine on the first mould tool, the third slide plays the guide effect to the lift of third robotic arm, horizontal glide one drive second slide horizontal glide is in order to take synchronous machine to certified products district and defective products district afterwards, thereby sort.
Drawings
Fig. 1 is an overall schematic view of an automatic assembling apparatus of a synchronous motor in an embodiment of the present application;
FIG. 2 is a schematic structural diagram of an oiling device in an embodiment of the present application;
FIG. 3 is a schematic structural view of a rotor assembling apparatus in an embodiment of the present application;
FIG. 4 is an enlarged view of a portion of FIG. 3 at A;
FIG. 5 is a first schematic view of a first gear assembly apparatus according to an embodiment of the present disclosure;
FIG. 6 is a partial enlarged view at B in FIG. 5;
FIG. 7 is a second schematic view of a portion of the first gear assembly apparatus in the embodiment of the present application;
FIG. 8 is a schematic structural diagram of a second gear assembly device in an embodiment of the present application;
fig. 9 is a schematic structural diagram of a first commissioning apparatus in an embodiment of the present application;
fig. 10 is a first schematic overall view of the automatic detection device for the synchronous motor in the embodiment of the present application;
FIG. 11 is a second overall schematic diagram of the automatic detection device for the synchronous motor in the embodiment of the present application;
fig. 12 is a schematic structural diagram between a first transfer table and a second transfer table in the embodiment of the present application;
FIG. 13 is an enlarged view of a portion of FIG. 10 at C;
FIG. 14 is an enlarged view of a portion of FIG. 11 at D;
FIG. 15 is a schematic view of the third pusher in an embodiment of the present application;
fig. 16 is a partial enlarged view at E in fig. 11.
Detailed Description
The present application is described in further detail below with reference to figures 1-16.
The embodiment of the application discloses synchronous machine production line. Referring to fig. 1, the synchronous motor production line comprises synchronous motor automatic assembly equipment, the synchronous motor automatic assembly equipment comprises a second die jig 3, an assembly conveying platform 25 and an assembly electric cabinet 14, the second die jig 3 is arranged on the assembly conveying platform 25, the assembly conveying platform 25 is arranged on the assembly electric cabinet 14, the second die jig 3 is used for placing motor semi-finished products, the assembly conveying platform 25 is used for conveying the second die jig 3, and the assembly electric cabinet 14 is used for receiving electricity and gas.
Referring to fig. 1, the bottom of the electric cabinet for assembly 14 is provided with the multiunit universal wheel along its length direction, and the quantity of every universal wheel of group is two, and two universal wheels of the same group are arranged along the width direction interval of electric cabinet for assembly 14, and the setting of universal wheel is convenient for remove electric cabinet for assembly 14.
Referring to fig. 1 and 2, the assembly and conveying platform 25 includes a conveyor belt (not shown), a third slide rail 251 and a fourth slide rail 252, the conveyor belt may be a metal conveyor belt, a PVC conveyor belt, etc., as long as the conveyor belt can be connected to the second mold jig 3 and drive the second mold jig 3 to circularly convey. The third slide rail 251 and the fourth slide rail 252 are parallel to each other, the extending directions of the third slide rail 251 and the fourth slide rail 252 are consistent with the conveying direction of the conveying belt, and a second sliding groove for embedding the side part of the second die jig 3 is formed in the opposite surface between the third slide rail 251 and the fourth slide rail 252, so that the second die jig 3 can be stably conveyed between the third slide rail 251 and the fourth slide rail 252. Further, the number of the second die jigs 3 between the third slide rail 251 and the fourth slide rail 252 is plural, so that the assembling and conveying platform 25 can convey the plural second die jigs 3 at the same time, and convey the plural motor semi-finished products to accelerate the assembling speed of the synchronous motor.
Referring to fig. 1, the assembly electric cabinet 14 is provided with an oiling device 45, a rotor assembly device 501, a first gear assembly device 601, a second gear assembly device 76, a third gear assembly device 85, a fourth gear assembly device 86, a fifth gear assembly device 87, a first trial operation device 97, and a second trial operation device 98 in this order along the conveying direction of the assembly conveying platform 25.
Referring to fig. 2, the oiling device 45 is used for applying lubricating oil to the motor center shaft of the motor semi-finished product, and the oiling device 45 comprises a fourth main support 451, a fourth vertical slide seat 452, a fourth mechanical arm 453 and a fourth vertical cylinder 454. The bottom of the fourth main mount 451 has two fixed ends, and the two fixed ends of the fourth main mount 451 are fixed to the third slide rail 251 and the fourth slide rail 252, respectively, so that the fourth main mount 451 straddles the assembly transferring platform 25. The fourth vertical sliding seats 452 are vertically slidably arranged on the fourth main support 451, in this embodiment, the number of the fourth vertical sliding seats 452 is two, and the two fourth vertical sliding seats 452 are horizontally arranged at intervals. The fourth robot arm 453 is fixedly connected to the two fourth vertical slides 452 at the same time, and the two fourth vertical slides 452 guide the vertical movement of the fourth robot arm 453. The fourth vertical cylinder 454 is arranged at the top of the fourth main support 451, and the telescopic rod of the fourth vertical cylinder 454 faces downward vertically, so that the telescopic direction of the telescopic rod of the fourth vertical cylinder 454 is parallel to the vertical direction, the telescopic rod of the fourth vertical cylinder 454 is fixedly connected with the fourth mechanical arm 453, when the telescopic rod of the fourth vertical cylinder 454 is shortened, the fourth mechanical arm 453 moves upward, and when the telescopic rod of the fourth vertical cylinder 454 extends, the fourth mechanical arm 453 moves downward.
Referring to fig. 1, the oiling device 45 further includes a fourth support 455, a fourth horizontal slide 456, an oiling member 457, and a fourth horizontal cylinder 458. The fourth cradle 455 is fixedly disposed on the fourth robot arm 453 such that the fourth cradle 455 and its accompanying structure can vertically move along with the fourth robot arm 453. The fourth horizontal sliding base 456 is horizontally arranged on the fourth support 455 in a sliding manner, the oiling member 457 is connected to the fourth horizontal sliding base 456, and the fourth horizontal sliding base 456 guides the horizontal movement of the oiling member 457. The fourth horizontal cylinder 458 is arranged on the fourth support 455, the telescopic rod of the fourth horizontal cylinder 458 is parallel to the horizontal direction, the telescopic rod of the fourth horizontal cylinder 458 is fixedly connected with the oiling piece 457, and when the telescopic rod of the fourth horizontal cylinder 458 extends or shortens, the oiling piece 457 moves horizontally on the fourth support 455. When the motor semi-finished product is conveyed to the oiling device 45, the fourth vertical cylinder 454 controls the fourth mechanical arm 453 to vertically move, the fourth mechanical arm 453 drives the oiling piece 457 to vertically move through the fourth support 455, and the fourth horizontal cylinder 458 controls the oiling piece 457 to horizontally move, so that the oiling piece 457 can vertically move or horizontally move, and the oiling piece 457 can coat lubricating oil on the central shaft of the motor semi-finished product conveyed to the oiling device 45.
Referring to fig. 3 and 4, a rotor assembling apparatus 501 is used to magnetize a rotor and load the rotor into a motor, and the rotor assembling apparatus 501 includes a feeding table 54, a magnetizing mold 55, and a fifth support 56. The feeding table 54 is used for placing a non-magnetized rotor, universal wheels are also arranged at the bottom of the feeding table 54 and are respectively arranged at the corner positions of the bottom of the feeding table 54, supporting legs are vertically and telescopically arranged at the bottom of the feeding table 54, and when the feeding table 54 moves to a station through the universal wheels, the supporting legs extend to support the ground, so that the feeding table 54 can be kept stable.
Referring to fig. 3 and 4, the feeding table 54 is provided with a first feeding slide 541 and a second feeding slide 542 in a horizontal sliding manner, the number of the first feeding slide 541 is two, the sliding direction of the first feeding slide 541 is perpendicular to the sliding direction of the assembly conveying platform 25, the top of the feeding table 54 is provided with two fifth slide rails 543 for allowing the two first feeding slides 541 to slide, and two ends of the fifth slide rails 543 are provided with fifth driving members 544 for driving the first feeding slide 541 to slide along the fifth slide rails 543. The sliding direction of the second feeding slide seat 542 is parallel to the sliding direction of the assembly conveying platform 25, a sixth sliding rail 545 for the second feeding slide seat 542 to slide is fixedly connected between the two first feeding slide seats 541, and sixth driving pieces 546 for driving the second feeding slide seat 542 to slide along the sixth sliding rail 545 are arranged at two ends of the sixth sliding rail 545, so that the second feeding slide seat 542 can move along the direction perpendicular to the conveying direction of the assembly conveying platform 25 and can also move along the direction parallel to the conveying direction of the assembly conveying platform 25.
With continued reference to fig. 3 and 4, the magnetizing mold 55 is fixedly disposed between the assembly conveying platform 25 and the feeding table 54, specifically, the magnetizing mold 55 is integrally cylindrical, a magnetizing opening for placing the rotor is formed at the top of the magnetizing mold 55, and the rotor can be magnetized by placing the rotor into the magnetizing opening of the magnetizing mold 55.
Referring to fig. 4, the fifth support 56 is fixedly connected to the second feeding slide 542, such that the fifth support 56 and its accompanying structures can move synchronously with the second feeding slide 542. The seat body of the fifth support 56 is vertically provided with a fifth slide seat 561 in a sliding manner, the fifth slide seat 561 is fixedly connected with a fifth mechanical arm 562, and the fifth slide seat 561 plays a guiding role in moving the fifth mechanical arm 562. The fixed fifth vertical cylinder 563 that is provided with in top of fifth support 56, the telescopic link of fifth vertical cylinder 563 is vertical downwards for the flexible direction of the telescopic link of fifth vertical cylinder 563 is parallel with vertical direction, the telescopic link of fifth vertical cylinder 563 is connected with fifth robotic arm 562, when the telescopic link of fifth vertical cylinder 563 shortens, the vertical upward motion of fifth robotic arm 562, when the telescopic link of fifth vertical cylinder 563 extends, the vertical downward motion of fifth robotic arm 562. The fifth mechanical arm 562 is further connected with a fifth cylinder clamping jaw 564, the fifth mechanical arm 562 can control the fifth cylinder clamping jaw 564 to vertically move, specifically, an electric cylinder is connected between the fifth cylinder clamping jaw 564 and the fifth mechanical arm 562 and further controls the vertical movement of the fifth cylinder clamping jaw 564, and the fifth cylinder clamping jaw 564 is used for clamping the rotor of the feeding table 54 to the magnetizing mold 55.
Referring to fig. 4, the rotor assembling device 501 further includes a sixth main mount 57 and a sixth sub mount 58, the bottom of the sixth main mount 57 has two fixing ends, and the two fixing ends of the bottom of the sixth main mount 57 fix the third slide rail 251 and the fourth slide rail 252, respectively, so that the sixth main mount 57 straddles the assembly conveying platform 25. Two sixth vertical sliding seats 571 are vertically and slidably arranged on the seat body of the sixth main support 57, the two sixth vertical sliding seats 571 are arranged in the horizontal direction, a sixth mechanical arm 572 is fixedly connected between the two sixth vertical sliding seats 571, and the sixth vertical sliding seats 571 play a role in guiding the vertical movement of the sixth mechanical arm 572. The top of the sixth main support 57 is provided with a sixth vertical cylinder 573, an expansion link of the sixth vertical cylinder 573 is directed vertically downward such that an expansion direction of the expansion link of the sixth vertical cylinder 573 is parallel to the vertical direction, the expansion link of the sixth vertical cylinder 573 is connected with the sixth robot arm 572, the sixth robot arm 572 moves upward when the expansion link of the sixth vertical cylinder 573 is shortened, and the sixth robot arm 572 moves downward when the expansion link of the sixth vertical cylinder 573 is extended. The sixth sub mount 58 is fixedly connected to the sixth robot arm 572 so that the sixth sub mount 58 and its accompanying structure can follow the sixth robot arm 572 for vertical movement. The body of the sixth sub-mount 58 is horizontally slidably provided with a sixth horizontal slide 581, the sixth horizontal slide 581 is connected with a sixth air cylinder clamping jaw 582, and the sixth horizontal slide 581 plays a role in guiding the horizontal movement of the sixth air cylinder clamping jaw 582. One end of the sixth secondary support 58 is provided with a sixth horizontal cylinder 583, the telescopic rod of the sixth horizontal cylinder 583 is parallel to the horizontal direction, and the telescopic rod of the sixth horizontal cylinder 583 is connected with the sixth cylinder clamping jaw 582 so as to control the sixth cylinder clamping jaw 582 to move horizontally. The sixth cylinder clamping jaw 582 is used for clamping the rotor of the magnetizing mold 55 to the motor semi-finished product. After the rotor is magnetized, the sixth cylinder clamping jaw 582 transfers the magnetized rotor into the motor semi-finished product through vertical movement and horizontal movement.
Referring to fig. 1 and 5, the first gear assembling apparatus 601 is for mounting a metal gear into a plastic gear and into a motor, and the first gear assembling apparatus 601 includes a first vibration table 15, a splicing table 673, a placing table 674, a first front vibration plate 671, and a first rear vibration plate 672. First shaking table 15 is located one side of equipment power consumption cabinet 14, and first shaking table 15 bottom is provided with universal wheel and telescopic supporting legs equally, and assembly table 673 is fixed to be set up in the top of first shaking table 15, places platform 674 and fixes to be set up in the top of equipment power consumption cabinet 14, places platform 674 and is located between assembly table 673 and the equipment conveying platform 25, and assembly table 673 is used for supplying plastic gear and metal gear to assemble, places platform 674 and is used for placing the gear after assembling.
Specifically, referring to fig. 6, the fixed tool 675 of assembling that is provided with in assembly table 673's top, gear groove 676 that supplies the plastics gear to slide is seted up at the top of bottled tool, and the sliding is provided with in gear groove 676 and supports tight block 677, supports tight block 677 and can support the plastics gear in gear groove 676 tightly with the one end of gear groove 676 to make the plastics gear can stably assemble with the metal gear, and is further, the top of assembling tool 675 is provided with the electric jar that control supported tight block 677 and remove.
Referring to fig. 1, a first front vibration disk 671 and a second rear vibration disk are both fixedly disposed on the top of the first vibration table 15, and the first front vibration disk 671 is used for vibrating a plastic gear to the assembly table 673 and into a gear groove 676 of the assembly jig 675. The second rear vibratory pan is used to shake out the metal gear to bring it to the splicing table 673 for subsequent operations.
Referring to fig. 5, the first gear assembling device 601 further includes a seventh main support 68 and a seventh sub support 684, the bottom of the seventh main support 68 is fixed to the top of the assembling table 673, two seventh vertical sliding seats 681 are vertically slidably disposed on the body of the seventh main support 68, the two seventh vertical sliding seats 681 are horizontally arranged at intervals, a seventh mechanical arm 682 is fixedly connected between the two seventh vertical sliding seats 681, and the seventh vertical sliding seats 681 guide the vertical movement of the seventh mechanical arm 682. The top of the seventh main support 68 is fixedly provided with a seventh vertical cylinder 683, an expansion link of the seventh vertical cylinder 683 faces vertically downwards, so that the expansion direction of the expansion link of the seventh vertical cylinder 683 is parallel to the vertical direction, and the expansion link of the seventh vertical cylinder 683 is fixedly connected with the seventh mechanical arm 682 to control the seventh mechanical arm 682 to move vertically.
With reference to fig. 5, the seventh sub-mount 684 is fixedly disposed on the seventh robot arm 682, the seat body of the seventh sub-mount 684 is horizontally slidably disposed with a seventh horizontal slide 685, the seventh horizontal slide 685 is connected with a seventh cylinder clamp 686 and a seventh press rod 687, the same seventh connecting plate 688 is fixedly connected between the seventh cylinder clamp 686 and the seventh press rod 687, and the seventh cylinder clamp 686 and the seventh press rod 687 are fixedly connected to the seventh horizontal slide 685 through the seventh connecting plate 688. One end of the seventh secondary support 684 is fixedly provided with a seventh horizontal cylinder 689, the telescopic direction of the telescopic rod of the seventh horizontal cylinder 689 is parallel to the horizontal direction, the telescopic rod of the seventh horizontal cylinder 689 is fixedly connected with a seventh connecting plate 688 so as to control the horizontal movement of a seventh cylinder clamping jaw 686 and a seventh pressing rod 687 at the same time, the seventh cylinder clamping jaw 686 is used for clamping the vibrated metal gear to an assembling table 673, the seventh pressing rod 687 is used for pressing the metal gear to a plastic gear, so that the metal gear and the plastic gear are assembled, and the assembled gear can be placed into the placing table 674.
Referring to fig. 7, the first gear assembling apparatus 601 further includes an eighth main mount 69 and an eighth sub mount 694, the bottom of the eighth main mount 69 has two fixed ends, and the two fixed ends of the bottom of the eighth main mount 69 are fixed to the third slide rail 251 and the fourth slide rail 252, respectively, so that the eighth main mount 69 straddles the assembling conveying platform 25. The seat body of the eighth main support 69 is provided with two eighth vertical sliding seats 691 in a vertical sliding manner, an eighth mechanical arm 692 is fixedly connected between the two eighth vertical sliding seats 691, and the two eighth vertical sliding seats 691 guide the vertical movement of the eighth mechanical arm 692. Be provided with eighth vertical cylinder 693 on the eighth main support 69, the telescopic link of eighth vertical cylinder 693 is vertical downwards to make the flexible direction of the telescopic link of eighth vertical cylinder 693 parallel with vertical direction, the telescopic link of eighth vertical cylinder 693 is connected with eighth robotic arm 692, in order to drive eighth robotic arm 692 vertical motion.
With reference to fig. 7, the eighth sub-support 694 is fixedly connected to the eighth robot arm 692, an eighth horizontal sliding seat 695 is horizontally slidably disposed on a seat body of the eighth sub-support 694, the eighth horizontal sliding seat 695 is connected to an eighth assembly part 696, an eighth horizontal cylinder 697 is fixedly disposed at one end of the eighth sub-support 694, a telescopic rod of the eighth horizontal cylinder 697 extends in a direction parallel to the horizontal direction, a telescopic rod of the eighth horizontal cylinder 697 is fixedly connected to the eighth assembly part 696, and the eighth assembly part 696 is used for assembling the assembled gear into the motor semi-finished product, so as to complete the assembly of the first gear and the motor semi-finished product. In this embodiment, the eighth assembly 696 may be a cylinder chuck, a suction cup, or the like, as long as the rotor of the placing table 674 can be taken into the motor semi-finished product and assembled.
Referring to fig. 1 and 8, the second gear assembly 76, the third gear assembly 85 and the fifth gear assembly 87 are used to directly mount the plastic gear into the motor, and the fourth gear assembly 86 is used to mount the output shaft gear into the motor.
Referring to fig. 8, the second gear assembly 76 includes a second vibratory pan 77, a ninth primary mount 78, and a ninth secondary mount 79. A second vibrating table 16 is arranged on one side of the electric cabinet for assembly 14, the bottom of the second vibrating table 16 is also provided with universal wheels and supporting legs, a second vibrating disk 77 is fixedly arranged on the top of the second vibrating table 16, and the second vibrating disk 77 is used for vibrating out the plastic gear and assembling the plastic gear for subsequent operation. The bottom of the ninth main mount 78 has two fixed ends, and the two fixed ends of the bottom of the ninth main mount 78 are fixed to the third slide rail 251 and the fourth slide rail 252, respectively, so that the ninth main mount 78 straddles the assembly conveying table 25. The seat body of the ninth main support 78 is vertically provided with two ninth vertical sliding seats 781 in a sliding manner, the two ninth vertical sliding seats 781 are arranged at intervals in the horizontal direction, a ninth mechanical arm 782 is connected between the two ninth vertical sliding seats 781, and the two ninth vertical sliding seats 781 guide the vertical movement of the ninth mechanical arm 782. The top of the ninth main support 78 is fixedly provided with a ninth vertical cylinder 783, and an expansion link of the ninth vertical cylinder 783 faces vertically downward, so that the expansion direction of the expansion link of the ninth vertical cylinder 783 is parallel to the vertical direction, and the expansion link of the ninth vertical cylinder 783 is connected with the ninth mechanical arm 782 to drive the ninth mechanical arm 782 to move vertically.
With continued reference to fig. 8, the ninth sub-mount 79 is fixedly connected to the ninth robot arm 782, a ninth horizontal slide 791 is horizontally slidably disposed on the body of the ninth sub-mount 79, the ninth horizontal slide 791 is connected to the ninth cylinder clamp 792, and the ninth horizontal slide 791 guides the horizontal movement of the ninth cylinder clamp 792. The fixed ninth horizontal cylinder 793 that is provided with of one end of ninth time support 79, the flexible direction and the horizontal direction of ninth horizontal cylinder 793's telescopic link are parallel, ninth horizontal cylinder 793's telescopic link and ninth cylinder clamping jaw 792 fixed connection to drive ninth cylinder clamping jaw 792 horizontal motion, ninth cylinder clamping jaw 792 is used for getting the plastic gear clamp that shakes out to motor semi-manufactured goods, thereby assembles the plastic gear through second gear assembly device 76 in the motor semi-manufactured goods.
Referring to fig. 1, the third gear assembly device 85 and the fourth gear assembly device 86 are identical in structure to the second gear assembly device 76, the third gear assembly device 85 is used for vibrating out the plastic gear and assembling the plastic gear on the motor semi-finished product, the fourth gear assembly device 86 is used for vibrating out the output shaft gear and assembling the output shaft gear on the motor semi-finished product, and the plastic gear and the output shaft gear are assembled in the motor semi-finished product through the third gear assembly device 85 and the fourth gear assembly device 86, respectively.
Referring to fig. 1 and 7, the fifth gear assembly 87 is configured to vibrate out the plastic gear in conformity with the second vibration plate 77, and the fifth gear assembly 87 is configured to pick up and assemble the plastic gear in conformity with the eighth main mount 69, and the last plastic gear is assembled into the motor by the fifth gear assembly 87. Further, a third vibrating table 17 is arranged on one side of the electric cabinet 14, the vibration structures of the fourth gear assembly device 86 and the fifth gear assembly device 87 are arranged at the bottom of the third vibrating table 17, and universal wheels and supporting legs are also arranged at the bottom of the third vibrating table 17.
Referring to fig. 1, the first trial operation apparatus 97 and the second trial operation apparatus 98 are both used for trial operation of the motor semi-finished product, and the first trial operation apparatus 97 includes a trial operation probe 971, a tenth support 972, a tenth slide 973, a tenth robot arm 974, and a tenth air cylinder 975. The trial operation probe 971 is horizontally slidably disposed on the assembly conveying platform 25, and the trial operation probe 971 is used for contacting a terminal of a motor semi-finished product to operate the motor. Specifically, the assembly transfer platform 25 is provided with an electric cylinder for pushing the trial operation probe 971 to horizontally slide. The bottom of the tenth mount 972 has two fixed ends, and the two fixed ends of the bottom of the tenth mount 972 are fixed to the third slide rail 251 and the fourth slide rail 252, respectively, so that the tenth mount 972 straddles the assembly transfer platform 25. The tenth slide 973 is provided with two, and two tenth slides 973 are all vertically slided and are set up in the seat body of tenth support 972, arrange along the aquatic products direction interval between two tenth slides 973. The tenth robot arm 974 is fixedly connected to the two tenth sliders 973, and the two tenth sliders 973 guide vertical movement of the tenth robot arm 974. The tenth cylinder 975 is fixed to be set up in the top of tenth support 972, and the flexible direction and the vertical direction of the telescopic link of tenth cylinder 975 are parallel, and the telescopic link of tenth cylinder 975 and tenth robotic arm 974 fixed connection to drive tenth robotic arm 974 along vertical direction motion. The tenth mechanical arm 974 is further connected to a tenth pressing member, and the tenth pressing member is used to press the gear in the motor semi-finished product, in this embodiment, the tenth pressing member is a tenth pressing rod 976, and the bottom of the tenth pressing rod 976 is used to press the gear. Specifically, the top of the tenth pressure bar 976 is further connected to an electric cylinder for controlling the tenth pressure bar 976 to adjust in the vertical direction. The second trial operation apparatus 98 is configured in accordance with the first trial operation apparatus 97. In the operation process, after the trial run probe 971 is contacted with the terminal of the motor semi-finished product, the motor runs, and the tenth pressing component moves downwards to press the gear to place the gear to fall out.
Referring to fig. 2, the top surface of the second mold 3 is provided with a plurality of second alignment holes 33, in this embodiment, the number of the second alignment holes 33 of each second mold 3 is four, the four second alignment holes 33 are respectively disposed at four corner positions of the top of the second mold 3, and when the second mold 3 is conveyed to the assembling station, the second alignment holes 33 can be correspondingly inserted with second alignment posts 34. Specifically, the robotic arm located above the assembly conveying platform 25 is provided with the second alignment post 34, and after the second alignment post 34 is inserted into the second alignment hole 33, the second die jig 3 can be positioned, so that the assembly stability of the motor semi-finished product on the second die jig 3 is improved. Further, the bottom of the second alignment column 34 is tapered from bottom to top, so that the second alignment column 34 is easily inserted into the second alignment hole 33.
Referring to fig. 10 and 11, synchronous machine production line still includes synchronous machine automated inspection equipment and includes detection power consumption cabinet 1, detection power consumption cabinet 1 is the rectangle substantially, detection power consumption cabinet 1 is used for connecing the electricity and connects gas, detection power consumption cabinet 1's bottom is provided with two sets of universal wheels, two sets of universal wheels set up the long limit both sides at detection power consumption cabinet 1 respectively, in this embodiment, the quantity of every group universal wheel is four, set up along the length direction interval of detection power consumption cabinet 1 between four universal wheels of same group, the setting of two sets of universal wheels is convenient for people to remove this equipment.
Referring to fig. 10 and 12, a detection conveying platform is arranged on the detection power cabinet 1, and the detection conveying platform includes a first conveying table 21, a second conveying table 22, a third conveying table 23 and a fourth conveying table 24 which are sequentially connected end to end and form a rectangular closed loop, wherein the first conveying table 21 and the third conveying table 23 are longer in length, the second conveying table 22 and the fourth conveying table 24 are shorter in length, and a first mold jig 5 is arranged on the detection conveying platform in a sliding manner. Specifically, first conveying table 21, second conveying table 22, third conveying table 23 and fourth conveying table 24 are composed of two first slide rails 31 and two second slide rails 32 that are parallel to each other, wherein first slide rail 31 is located inside top surface of detection power cabinet 1, second slide rail 32 is located outside top surface of detection power cabinet 1, first sliding grooves for embedding side portions of first mold jigs 5 are all provided on opposite surfaces between first slide rail 31 and second slide rail 32, so that first mold jigs 5 slide and are arranged between first slide rail 31 and second slide rail 32, end-to-end connection between four first slide rails 31 forms a rectangular closed loop, and end portions of two adjacent second slide rails 32 are spaced from each other, so that first mold jigs 5 are conveyed on detection conveying platform in a circulating manner.
Referring to fig. 10 and 13, the first mold fixture 5 is used for placing the motor semi-finished product, the riveting motor cover mold 6, the oil cylinder 61, the high-pressure detection module 7, the torsion test module 8, the touch screen 12, the laser marking machine 13 and the sorting module 9 are sequentially arranged on the detection electric cabinet 1 along the conveying direction of the detection conveying platform, the riveting motor surface cover die 6 and the high-pressure detection module 7 are located on a conveying path of the first conveying table 21, the oil cylinder 61 drives the riveting motor surface cover die 6 to be used for riveting a motor surface cover on a motor semi-finished product, the high-pressure detection module 7 is used for carrying out high-pressure detection on a synchronous motor, the torsion testing module 8 and the touch screen 12 are located on a conveying path of the third conveying table 23, the torsion testing module 8 is used for carrying out torsion testing on the synchronous motor, the touch screen 12 is used for controlling operation of equipment, and the laser marking machine 13 and the sorting module 9 are located on a conveying path of the fourth conveying table 24. The laser marking machine 13 is used for marking dates of the synchronous motors qualified in detection, and the sorting module 9 is used for sorting the synchronous motors to put qualified product areas and unqualified product areas.
Referring to fig. 13, the riveting motor face cover mold 6 includes a lower mold base 62, a pressing plate 63 and a pressing column 64, the lower mold base 62 spans the first conveying table 21, the top of the lower mold base 62 is provided with four vertical pillars 65, the pillars 65 are cylindrical, the four pillars 65 are respectively arranged at four corner positions of the top of the lower mold base 62, the pressing plate 63 is arranged between two of the pillars 65 in a guiding manner, so that the pressing plate 63 can move along the vertical direction, a same top plate 66 is connected between the tops of the four pillars 65, the oil cylinder 61 is arranged at the top of the top plate 66, a telescopic rod of the oil cylinder 61 vertically penetrates through the top plate 66, the telescopic rod of the oil cylinder 61 is used for controlling the pressing plate 63 to press down, the pressing column 64 is arranged at the bottom of the pressing plate 63, the lower mold base 62 is provided with a through hole for the pressing column 64 to vertically pass through, when the pressing column 64 presses down, the motor face cover is riveted on a motor semi-finished product, so as to form a synchronous motor.
Referring to fig. 13, the high voltage detection module 7 is a single module, the high voltage detection module 7 includes a first support 71, a first slide seat 72, a first robot arm 73, a detection probe 74 and a first cylinder 75, the first support 71 is disposed on the first conveying table 21 and spans across the first conveying table 21, the first slide seat 72 is vertically slidably disposed on the first support 71, the first cylinder 75 is disposed on the top of the first support 71, an expansion rod of the first cylinder 75 is fixedly connected to the top of the first slide seat 72, an expansion direction of the expansion rod of the first cylinder 75 is parallel to a sliding direction of the first slide seat 72, the first robot arm 73 is fixedly connected to the first slide seat 72, and the detection probe 74 is disposed at a lower end of the first robot arm 73. The detection cabinet 1 is provided with a first pushing part 41 for pushing the first die jig 5 to slide on the first conveying table 21, the first pushing part 41 is a servo electric cylinder, and the first pushing part 41 can push the first die jig 5 of the first conveying table 21 to move forward by one body position. The first pushing part 41 pushes the first die jig 5 to the high-voltage detection module 7, the high-voltage detection module 7 detects one synchronous motor at a time, during detection, the first cylinder 75 drives the first sliding seat 72, the first sliding seat 72 drives the first mechanical arm 73 to lift, and when the first mechanical arm 73 descends, the detection probe 74 at the lower end of the first mechanical arm 73 moves downwards to contact with a metal surface cover of the synchronous motor, so that high-voltage detection is performed.
Referring to fig. 11 and 14, the torsion testing module 8 is a multi-module, the torsion testing module 8 includes a second support 81, the second support 81 is disposed on the third conveying table 23, the second support 81 is vertically slidably disposed with a plurality of second sliding seats 82, in this embodiment, the number of the second sliding seats 82 is five, the second support 81 is disposed with a plurality of second air cylinders 83, the number of the second air cylinders 83 corresponds to the number of the second sliding seats 82 to have five, the telescopic rods of the plurality of second air cylinders 83 are respectively connected with the plurality of second sliding seats 82 in a one-to-one correspondence manner, the telescopic direction of the telescopic rods of the second air cylinders 83 is parallel to the sliding direction of the second sliding seats 82, each second sliding seat 82 is connected with a second mechanical arm 84, and the second mechanical arms 84 are rotatable to perform torsion testing on the synchronous motor. The detection cabinet 1 is provided with a second pushing member 42 for pushing the first die jig 5 to slide on the second conveying table 22 and a third pushing member 43 for pushing the first die jig 5 to slide on the third conveying table 23. The second pushing member 42 is a servo electric cylinder, the second pushing member 42 can push the first mold jig 5 of the second conveying table 22 to move forward by one body position, and the second pushing member 42 pushes the first mold jig 5 of the second conveying table 22 into the third conveying table 23. The third pushing member 43 is a servo sliding table, the third pushing member 43 can push the plurality of first mold jigs 5 of the third conveying table 23 into the torque testing module 8 at the same time, and the number of the plurality of first mold jigs 5 pushed into the torque testing module 8 is five, so that the first mold jigs 5 entering the torque testing module 8 at the same time respectively correspond to the second robot arms 84 and the five second robot arms 84 one by one.
Referring to fig. 14 and 15, in order to enable a plurality of first die jigs 5 to enter the torsion testing module 8 at the same time, the third pushing member 43 has a first sliding plate 431 capable of sliding horizontally, the first sliding plate 431 is fixedly connected with a first pushing plate 432, one surface of the first pushing plate 432 facing the second support 81 is fixedly connected with two pushing rods 433, when the third pushing member 43 works, the third pushing member 43 moves the first sliding plate 431, and the first sliding plate 431 drives the two pushing rods 433 to move through the first pushing plate 432, so that the two pushing rods 433 push the first die jigs 5. In the pushing process, a first mold fixture 5 enters the third conveying table 23, the third pushing member 43 pushes a first mold fixture 5 to advance one body position, the third pushing member 43 resets after pushing, then the second first mold fixture 5 enters the third transmission table, the third pushing member 43 simultaneously pushes two first mold fixtures 5 to advance one body position, the third pushing member 43 resets after pushing, then the third first mold fixture 5 enters the third conveying table 23, the third pushing member 43 simultaneously pushes three first mold fixtures 5 to advance one body position, the third pushing member 43 resets after pushing, then the fourth first mold fixture 5 enters the third conveying table 23, the third pushing member 43 simultaneously pushes four first mold fixtures 5 to advance one body position, the third pushing member 43 resets after pushing, then the fifth first mold fixture 5 enters the third conveying table 23, the third pushing member 43 simultaneously pushes five first mold fixtures 5 to advance five body positions, therefore, five first die jigs 5 are simultaneously pushed into the torque test module 8, and the third pushing piece 43 is reset after being pushed, so that one pushing process is completed. After the five first mold jigs 5 enter the torque testing module 8 at the same time, the five second robot arms 84 can perform torque testing on the five synchronous motors one by one at the same time. In addition, the third pushing member 43 can push the five first die jigs 5 into the torque test module 8, and can also push the five tested first die jigs 5 out of the torque test module 8, so as to push the first die jigs 5 into the fourth transfer table 24.
Referring to fig. 11 and 16, the sorting module 9 is a single module, the sorting module 9 includes a third support 91, a third slide carriage 92, a third mechanical arm 93, a third cylinder clamping jaw 94 and a third cylinder 95, the third support 91 spans the fourth conveying table 24, a horizontal sliding part 96 is disposed between the third support 91 and the detection electric cabinet 1, the horizontal sliding part 96 is a servo sliding table, the horizontal sliding part 96 has a second sliding plate 961 capable of horizontally sliding, the third slide carriage 92 is vertically slidably disposed on the second sliding plate 961, the third mechanical arm 93 is connected to the third slide carriage 92, the third cylinder clamping jaw 94 is disposed at a lower end of the third mechanical arm 93, the third cylinder 95 is disposed on the second sliding plate 961, an expansion rod of the third cylinder 95 is connected to an upper end of the third mechanical arm 93, and an expansion direction of an expansion rod of the third cylinder 95 is parallel to a sliding direction of the third slide carriage 92. The detection cabinet 1 is provided with a fourth pushing part 44 for pushing the first die jig 5 to slide on the fourth conveying table 24, the fourth pushing part 44 is a servo electric cylinder, and the fourth pushing part 44 can push the first die jig 5 of the fourth conveying table 24 to move forward by one body position. Fourth impeller 44 promotes first mould tool 5 of fourth transmission platform to letter sorting module 9 department, letter sorting module 9 sorts the synchronous machine on a first mould tool 5 at every turn, during the letter sorting, third cylinder 95 drive third robotic arm 93 goes up and down in order to press from both sides the synchronous machine on the first mould tool 5, third slide 92 plays the guide effect to the lift of third robotic arm 93, horizontal glide 96 drive second slide 961 horizontal slip is in order to take synchronous machine to certified products district and defective products district afterwards, thereby sort.
Referring to fig. 13 and 14, a plurality of first alignment holes 51 are formed in the top surface of the first die jig 5, in this embodiment, the number of the first alignment holes 51 is four, four first alignment holes 51 are respectively opened at four corner positions of the top of the first die jig 5, the bottom of the first slide 72 and the bottom of the second slide 82 are both connected with alignment plates 52, the bottom of the alignment plates 52 is provided with a plurality of first alignment posts 53, the number of the first alignment posts 53 of each alignment plate 52 is the same as the number of the first alignment holes 51 of each first die jig 5, and the four first alignment posts 53 of the same alignment plate 52 are respectively matched with the four first alignment holes 51 of the same first die jig 5 one by one. The alignment plate 52 is vertically penetrated with a yielding hole for the synchronous motor to pass through. When the first die jig 5 is conveyed to the high-voltage detection module 7 or the torsion test module 8, the alignment plate 52 moves downwards and inserts the first alignment posts 53 into the first alignment holes 51, so that the first die jig 5 is positioned in the high-voltage detection or torsion test, the stability of the high-voltage detection and the torsion test is improved, and the high-voltage detection or the torsion test can be prevented from being blocked by the alignment plate 52 due to the arrangement of the abdicating holes. Further, the bottom of the first alignment post 53 is tapered from bottom to top, so that the first alignment post 53 is easily inserted into the first alignment hole 51.
The implementation principle of a synchronous machine production line of the embodiment of the application is as follows: when the synchronous motor is assembled, firstly, a semi-finished product of the motor is placed on the second die jig 3, the semi-finished product of the motor is conveyed forwards by the assembling and conveying platform 25, the semi-finished product of the motor is firstly loaded into the plastic gear with the metal gear, then the plastic gear is loaded twice, then the plastic gear is loaded into the output shaft gear, finally the plastic gear is loaded again, and the assembly process is finished by two trial operation procedures, so that the automation degree of the whole assembly process is high, compared with manual assembly, the assembly quality and the assembly speed are improved, and the labor cost is saved;
when the synchronous motor is detected, a start button switch of the touch screen 12 is pressed, the detection conveying platform conveys the first die jig 5 to an appointed station after the power is on, a motor semi-finished product is manually placed in the first die jig 5, a motor surface cover is riveted on the motor semi-finished product to assemble the synchronous motor when the motor semi-finished product is conveyed to a riveting motor surface cover die 6 station, the motor semi-finished product is conveyed to a high-voltage detection module 7 to be subjected to high-voltage detection after the motor semi-finished product is completed, the motor semi-finished product which is unqualified in the high-voltage detection is conveyed to a subsequent sorting module 9 to be sorted to a unqualified product area, the motor semi-finished product which is qualified in the high-voltage detection is conveyed to a laser marking machine 13 to be subjected to date marking, the motor semi-finished date is conveyed to a sorting module 9 to be sorted to a qualified product area, automatic detection is realized in the whole detection process, the detection efficiency and the detection stability of the synchronous motor can be improved, and the labor cost is reduced.
The above embodiments are preferred embodiments of the present application, and the protection scope of the present application is not limited by the above embodiments, so: all equivalent changes made according to the structure, shape and principle of the present application shall be covered by the protection scope of the present application.
Claims (9)
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| CN114260411B (en) * | 2021-12-25 | 2024-06-04 | 东莞市澜顺鑫实业有限公司 | Automatic assembling system of door lock motor |
| CN114227250B (en) * | 2021-12-29 | 2022-07-12 | 广东英达思迅智能制造有限公司 | Motor assembling machine |
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| CN112615486A (en) | 2021-04-06 |
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