CN112607370B - Finished product shaking machine - Google Patents
Finished product shaking machine Download PDFInfo
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- CN112607370B CN112607370B CN202011555489.0A CN202011555489A CN112607370B CN 112607370 B CN112607370 B CN 112607370B CN 202011555489 A CN202011555489 A CN 202011555489A CN 112607370 B CN112607370 B CN 112607370B
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- shaking
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- pressing
- driving mechanism
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- 239000000463 material Substances 0.000 claims abstract description 325
- 238000003825 pressing Methods 0.000 claims abstract description 109
- 238000001514 detection method Methods 0.000 claims abstract description 28
- 238000004519 manufacturing process Methods 0.000 abstract description 16
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- 238000009434 installation Methods 0.000 description 12
- 230000033001 locomotion Effects 0.000 description 11
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- 230000003014 reinforcing effect Effects 0.000 description 7
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- 238000003466 welding Methods 0.000 description 7
- 238000012423 maintenance Methods 0.000 description 6
- 230000001681 protective effect Effects 0.000 description 5
- 239000013013 elastic material Substances 0.000 description 4
- 238000000034 method Methods 0.000 description 4
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- 239000004814 polyurethane Substances 0.000 description 4
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- 210000005056 cell body Anatomy 0.000 description 3
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- 239000000741 silica gel Substances 0.000 description 3
- 229910002027 silica gel Inorganic materials 0.000 description 3
- 238000010521 absorption reaction Methods 0.000 description 2
- 230000005540 biological transmission Effects 0.000 description 2
- 230000003139 buffering effect Effects 0.000 description 2
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- 238000012986 modification Methods 0.000 description 2
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- 238000006467 substitution reaction Methods 0.000 description 2
- 206010063385 Intellectualisation Diseases 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
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- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/02—Devices for feeding articles or materials to conveyors
- B65G47/04—Devices for feeding articles or materials to conveyors for feeding articles
- B65G47/12—Devices for feeding articles or materials to conveyors for feeding articles from disorderly-arranged article piles or from loose assemblages of articles
- B65G47/14—Devices for feeding articles or materials to conveyors for feeding articles from disorderly-arranged article piles or from loose assemblages of articles arranging or orientating the articles by mechanical or pneumatic means during feeding
- B65G47/1407—Devices for feeding articles or materials to conveyors for feeding articles from disorderly-arranged article piles or from loose assemblages of articles arranging or orientating the articles by mechanical or pneumatic means during feeding the articles being fed from a container, e.g. a bowl
- B65G47/1414—Devices for feeding articles or materials to conveyors for feeding articles from disorderly-arranged article piles or from loose assemblages of articles arranging or orientating the articles by mechanical or pneumatic means during feeding the articles being fed from a container, e.g. a bowl by means of movement of at least the whole wall of the container
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/74—Feeding, transfer, or discharging devices of particular kinds or types
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Adornments (AREA)
- Press Drives And Press Lines (AREA)
Abstract
本公开提供了一种成品摇料机，包括压料治具、与压料治具相配合的检测装置、摇料装置及拉料装置，摇料装置包括摇料组件、第一驱动机构、第一压紧组件及用于料带通过的第一平台，第一压紧组件能够压紧定位料带，第一驱动机构能够驱动摇料组件运动以使摇料组件的摇料杆与料带上相应的合格产品相配合，摇料组件通过驱动摇料杆转动能够将相应的合格产品从料带上摇落下来。本公开实现了成品的自动摇料，有效节省了人力物力和时间，不易产生漏检、误判、损伤产品等情况，从而提高了生产效率和产品的良率，便于生产管控和产品的自动化生产，降低了生产成本。
The present disclosure provides a finished product shaking machine, including a material pressing fixture, a detection device matched with the material pressing fixture, a shaking device and a pulling device, the shaking device includes a shaking assembly, a first driving mechanism, a first clamping assembly and a first platform for the material belt to pass through, the first clamping assembly can clamp and position the material belt, the first driving mechanism can drive the shaking assembly to move so that the shaking rod of the shaking assembly matches with the corresponding qualified products on the material belt, and the shaking assembly can shake the corresponding qualified products off the material belt by driving the shaking rod to rotate. The present disclosure realizes the automatic shaking of finished products, effectively saves manpower, material resources and time, is not prone to missed inspections, misjudgments, damage to products, etc., thereby improving production efficiency and product yield, facilitating production control and automated production of products, and reducing production costs.
Description
Technical Field
The present disclosure relates to an apparatus for removing a product from a web, and more particularly to a finished product shaker for removing a product by shaking.
Background
Along with the continuous progress of society and the rapid development of science and technology, the demand for a plurality of products is larger and larger, and the demand is higher and higher, so that the production demand can be met only by ensuring the product quality and improving the production efficiency, and the mechanical automation and the intellectualization are necessary development trends. At present, a plurality of punched products and the like are sequentially and continuously processed on corresponding material belts, after the products are processed, the products are detected, the outline dimensions, welding spots and the like of the products are detected, so that whether the products are qualified or not is determined, and then the qualified products are taken off the material belts for collection and the like, such as parts of 3C electronic products. But one end of some products can be located the outside on one side of the material area to the tie point position in product and material area is also inconvenient for the mould to carry out the blanking, and the blanking leads to the fact the damage etc. of product easily, and traditional workman detects and the mode of manual work getting the material moreover, and the operation is inconvenient, takes more manpower, and the time consuming is long, and intensity of labour is big, and the precision is poor, hardly detects deformation and the solder joint etc. of less product accurately, also produces the condition such as leak detection, misjudgement, damage product easily, thereby production efficiency and the yield of product are low, are unfavorable for production management and control, and manufacturing cost is high.
Disclosure of Invention
The purpose of the present disclosure is to provide a finished product shake-up machine, which can solve at least one of the above technical problems, and the technical scheme of the present disclosure is as follows:
The utility model provides a finished product shakes material machine, including pressing the material tool, with pressing material tool matched with detection device, shake material device and draw material device, draw material device can draw the area material to take and carry through pressing the material tool and shake material device in proper order, pressing the material tool can compress tightly the area through it, and detect the product on the area through detection device, shake material device including shaking the material subassembly, a driving mechanism, a pressing assembly and be used for the material to take the first platform that passes through, a pressing assembly can compress tightly the location area, a driving mechanism can drive shake the motion of material subassembly so that shake the material pole of material subassembly and take corresponding qualified product to cooperate, shake the material subassembly through driving shake the rotation of material pole and can shake corresponding qualified product from the area down.
In some embodiments, the pressing jig comprises a jig plate for passing a material belt, a first pressing plate positioned above the jig plate and a fifth driving mechanism for driving the first pressing plate to move up and down, wherein a fourth avoidance groove matched with the material belt and a first through hole corresponding to the detection device are formed in the first pressing plate.
In some embodiments, a third pressing block for pressing the material belt is arranged in the first through hole, and a fifth avoiding groove corresponding to a product on the material belt is arranged on the third pressing block.
In some embodiments, two ends of the third pressing block are respectively elastically matched with the first pressing plate through the first elastic piece.
In some embodiments, the material pulling device comprises a feeding plate for passing the material belt, a material pulling component for pulling the material belt to convey, and a second pressing component capable of pressing the material belt.
In some embodiments, the material pulling assembly comprises a material pulling block, a sixth driving mechanism for driving the material pulling block to move up and down and a seventh driving mechanism for driving the material pulling block and the sixth driving mechanism to move horizontally and linearly, a first locating pin which is used for being correspondingly matched with a locating hole in the material belt is arranged on the material pulling block, a sixth avoiding groove which is correspondingly matched with the first locating pin is arranged on the feeding plate, the sixth driving mechanism can drive the first locating pin to be inserted into the locating hole in the material belt and enter the sixth avoiding groove, and the seventh driving mechanism can drive the first locating pin to move horizontally and linearly so as to pull the material belt to convey.
In some embodiments, be provided with on the first platform with shake material subassembly and the first interval of dodging that compresses tightly that the subassembly corresponds, first subassembly that compresses tightly can compress tightly the location material area in first interval department of dodging, first actuating mechanism can drive shake material subassembly motion so that shake the material pole and get into first interval of dodging and the corresponding product on the material area and cooperate, shake the material subassembly and shake the material pole rotation through the drive and can shake corresponding qualified product from the material area and fall down.
In some embodiments, shake the material subassembly and include shake material pole and drive shake material pole pivoted second actuating mechanism, shake be provided with on the material pole be used for with the product stretch out to the outside one side of material area one end matched with shake the silo.
In some embodiments, the second driving mechanism is a second cylinder, the second cylinder is mounted on the first bracket, the shaking rod is rotationally connected with the first bracket, and the output end of the second cylinder is connected with the shaking rod through the first swing rod to push the shaking rod to rotate.
In some embodiments, the output of second cylinder is provided with the connector, and the one end and the shake material pole fixed connection of first pendulum rod and its other end are articulated with the first connecting axle on the connector, are provided with along shake radial of material pole with first connecting axle matched with first spout on the first pendulum rod, and first connecting axle can follow first spout and slide.
The beneficial effects of the present disclosure are: the method adopts a rotary shaking mode to replace a manual material taking and blanking mode by a die, is suitable for the condition that one end of a product is positioned outside one side of a material belt, a material belt is pulled by a material pulling device to sequentially pass through a material pressing jig, a material shaking device and the material pulling device, the material belt is pressed by the material pressing jig, then the appearance size, welding spots and the like of the product on the material belt are accurately detected by a detection device, whether the product is qualified or not is detected by detecting whether the welding spots have errors, the size deformation and the like, after the detected product is conveyed to a designated position of the material shaking device along with the material belt, the material shaking belt is pressed by a first pressing component, then the material shaking component is driven by a first driving mechanism to move, so that a material shaking rod of the material shaking component is matched with the corresponding qualified product on the material belt, and the material shaking component is driven to rotate according to the detection result of the detection device, the qualified products are automatically dropped by twisting the qualified products to break the connecting points of the qualified products and the material belt, so that the qualified products are automatically shaken off from the material belt according to the requirements, the automatic shaking of the finished products is realized, the automatic shaking machine is particularly suitable for the situation that the positions of the connecting points of the products and the material belt are inconvenient for blanking by a die, the quantity of the products which are shaken off each time is determined according to the specific conditions such as the quantity of shaking rods, and the like, the automatic shaking machine has simple and stable structure, convenient operation and low labor intensity, effectively saves manpower, material resources and time, accurately detects the products on the material belt by a detection device, accurately shakes off the qualified products according to the detection result, is not easy to generate the conditions such as omission, misjudgment, damage the products, and the like, has high stability and reliability, improves the production efficiency and the yield of the products, is convenient for production management and control and automatic production of the products, the production cost is reduced.
In addition, in the technical solutions of the present disclosure, the technical solutions may be implemented by adopting conventional means in the art, which are not specifically described.
Drawings
In order to more clearly illustrate the embodiments of the present disclosure or the prior art, the drawings that are required in the detailed description or the prior art will be briefly described, it will be apparent that the drawings in the following description are some embodiments of the present disclosure, and other drawings may be obtained according to the drawings without inventive effort for a person of ordinary skill in the art.
Fig. 1 is a perspective view of a finished shaker with a protective cover removed according to one embodiment of the present disclosure.
Fig. 2 is a perspective view of a finished shaker according to one embodiment of the present disclosure.
Fig. 3 is a perspective view of a press tool and a detection device according to an embodiment of the present disclosure.
Fig. 4 is a perspective view of a pressing jig according to an embodiment of the present disclosure.
Fig. 5 is a cross-sectional view of a press tool of an embodiment of the present disclosure.
Fig. 6 is a partial enlarged view at a in fig. 5 of one embodiment of the present disclosure.
Fig. 7 is a perspective view of a third compact of one embodiment of the present disclosure.
Fig. 8 is a first perspective view of a shake-up device according to an embodiment of the disclosure.
Fig. 9 is a partial enlarged view at B in fig. 8 of one embodiment of the present disclosure.
Fig. 10 is a second perspective view of a shake-up device according to an embodiment of the disclosure.
Fig. 11 is a partial enlarged view at C in fig. 10 of one embodiment of the present disclosure.
Fig. 12 is a perspective view of a shake bar according to an embodiment of the disclosure.
Fig. 13 is a perspective view of a pulling device of an embodiment of the present disclosure.
Fig. 14 is a perspective view of a feed plate of an embodiment of the present disclosure.
Fig. 15 is a perspective view of a draw assembly of one embodiment of the present disclosure.
Fig. 16 is a perspective view of a second compression assembly of one embodiment of the present disclosure.
The reference numerals in the drawings indicate that the pressing jig 1, the jig plate 11, the first guide block 111, the second through hole 112, the transparent plate 113, the first pressing plate 12, the fourth escape groove 121, the first through hole 122, the third pressing block 123, the fifth escape groove 1231, the first sliding part 1232, the first reinforcing part 1233, the first elastic member 124, the second sliding groove 125, the first cover plate 126, the third sliding groove 127, the fifth driving mechanism 13, the first connecting plate 131, the first connecting rod 132, the second bracket 14, the detecting device 2, the third bracket 21, the first camera 22, the first light source 23, the second light source 24, the shaking device 3, the shaking assembly 31, the shaking rod 311, the shaking groove 3111, the guide inclined surface 3112, the first connecting part 3113, the limit flange 3114, the second driving mechanism 312, the second cylinder 3121, the first bracket 313, the first swinging rod 314, the first sliding groove 3141, the connecting head 315, the first connecting shaft 316, the first bearing 317, the first driving mechanism 32, the first cylinder 321, the first pressing assembly 33, the first pressing block 331, the first avoidance groove 3311, the third driving mechanism 332, the second pressing block 333, the second avoidance groove 3331, the fourth driving mechanism 334, the first platform 34, the first avoidance section 341, the first groove body 342, the height limiting block 343, the third avoidance groove 3431, the first support 35, the first slide 36, the material pulling device 4, the feeding plate 41, the sixth avoidance groove 411, the second groove body 412, the second cover plate 413, the material pulling assembly 42, the material pulling block 421, the sixth driving mechanism 422, the seventh driving mechanism 423, the first positioning pin 424, the fourth support 425, the first fixing plate 426, the second pressing assembly 43, the fourth pressing block 431, the material pressing part 4311, the third cylinder 432, the fifth support 433, the second support 44, the frame 5, the material guiding mechanism 6, the protective cover 7.
Detailed Description
In order to make the objects, technical solutions and advantages of the present disclosure more apparent, the present disclosure will be further described in detail with reference to the accompanying drawings and examples. It should be understood that the specific embodiments described herein are illustrative of some, but not all embodiments of the disclosure and are not intended to limit the disclosure. Based on the embodiments in this disclosure, all other embodiments that a person of ordinary skill in the art would obtain without making any inventive effort are within the scope of protection of this disclosure.
In the description of the present disclosure, it should be noted that the terms "center", "upper", "lower", "left", "right", "front", "rear", "vertical", "horizontal", "inner", "outer", "both ends", "two sides", "bottom", "top", and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, merely for convenience in describing the present disclosure and simplifying the description, and do not indicate or imply that the elements referred to must have a specific orientation or be configured and operated in a specific orientation, and thus should not be construed as limiting the present disclosure. Furthermore, the terms "first," "second," "superior," "subordinate," "primary," "secondary," and the like are used for descriptive purposes only and may be used simply to more clearly distinguish between different components and are not to be construed as indicating or implying relative importance.
In the description of the present disclosure, it should be noted that, unless explicitly specified and limited otherwise, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be, for example, fixedly connected, detachably connected, integrally connected, mechanically connected, electrically connected, directly connected, indirectly connected through an intermediary, or in communication between two elements. The specific meaning of the terms in this disclosure will be understood by those of ordinary skill in the art in the specific context.
Examples:
As shown in fig. 1-16, a finished product shake material machine according to the disclosure is schematically shown, which comprises a frame 5, be provided with swage fixture 1 in the frame 5, detection device 2, shake material device 3 and draw material device 4, draw material device 4 can draw the area of taking material to carry through swage fixture 1 in proper order, shake material device 3 and draw material device 4, detection device 2 is located the top of swage fixture 1 and cooperatees with swage fixture 1 generally, swage fixture 1 can compress tightly the area of passing through it, and detect the product on the area of material through detection device 2.
The shake material device 3 includes shake material subassembly 31, first actuating mechanism 32, first hold-down assembly 33 and be used for the first platform 34 that the material area passed through, shake material subassembly 31 and be located one side of first platform 34 generally, be provided with first interval 341 of dodging on the first platform 34, shake material subassembly 31 and first hold-down assembly 33 respectively with first interval 341 of dodging corresponding, first hold-down assembly 33 can hold down the location material area in first interval 341 department of dodging. The material pulling device 4 pulls the material belt to be conveyed along the first platform 34, when the product with the material on the material belt is located in the first avoiding interval 341 and corresponds to the material shaking rod 311 of the material shaking assembly 31, the material pulling is stopped, the first pressing assembly 33 presses the material belt in the first avoiding interval 341, then the first driving mechanism 32 drives the material shaking assembly 31 to move, the material shaking rod 311 of the material shaking assembly 31 enters the first avoiding interval 341 to be matched with the corresponding product on the material belt, the material shaking assembly 31 drives the material shaking rod 311 to rotate again, the product is enabled to automatically fall off due to the fact that the connecting point of the product and the material belt is broken by twisting the product, the corresponding product is shaken off from the material belt according to requirements, and therefore automatic material shaking of the product is completed. The number of products to be shaken off each time depends on the number of shaking bars 311, etc., and the number of products to be shaken off each time may be one, two or more.
The first actuating mechanism 32 can adopt modes such as cylinder, hydro-cylinder, electric jar, sharp module, motor and lead screw match, can adopt the mode of cylinder generally, like take guide arm cylinder, three pole cylinders, accurate slip table cylinder etc. first actuating mechanism 32 is first cylinder 321, and the structure is simpler, compact, and the motion is more steady, and installation, maintenance are more convenient, save installation space more, safer, environmental protection etc..
The material shaking assembly 31 comprises a material shaking rod 311 and a second driving mechanism 312 for driving the material shaking rod 311 to rotate, a material shaking groove 3111 matched with one end of the product extending to one side of the material belt is arranged on the material shaking rod 311, the material shaking groove 3111 is usually located at one end of the material shaking rod 311 close to the first platform 34, one group, two groups or multiple groups of matched material shaking rods 311 and the second driving mechanism 312 can be arranged in the material shaking assembly 31, one, two or multiple products can be shaken at a time according to specific requirements, and the cross section groove of the material shaking is rectangular or other shapes suitable for specific products. When the product with shake material on the material belt is located in the first avoiding section 341 and corresponds to the shake groove 3111 on the shake material rod 311, the first pressing assembly 33 presses the positioning material belt at the first avoiding section 341, then the first driving mechanism 32 drives the shake material assembly 31 to move again, so that the shake material rod 311 enters the first avoiding section 341 until one end of the product extending out of the material belt is located in the shake groove 3111, and then the second driving mechanism 312 drives the shake material rod 311 to rotate again so as to twist the product, so that the connecting point of the product and the material belt is broken and automatically falls. The entrance of the material shaking groove 3111 may be further provided with a material guiding inclined plane 3112, so that the product may extend into the material shaking groove 3111 from one end of the material strip.
The second driving mechanism 312 can adopt a mode of matching a cylinder, an oil cylinder, an electric cylinder, a linear module, a motor and a corresponding transmission mechanism, for example, the motor drives the shaking rod 311 to rotate through a gear mechanism or a belt transmission mechanism, and the mode of the cylinder can be adopted generally, so that the structure is simpler and more compact, the movement is more stable, the installation and maintenance are more convenient, the installation space is saved, and the device is safer and more environment-friendly. The second driving mechanism 312 is a second air cylinder 3121, the second air cylinder 3121 is mounted on the first support 313, the shaking rod 311 is rotatably connected with the first support 313, the shaking rod 311 is generally cylindrical or has a cylindrical portion rotatably connected with the first support 313, the output end of the second air cylinder 3121 is connected with the shaking rod 311 through the first swing rod 314 to push the shaking rod 311 to rotate, one end of the first swing rod 314 is fixedly connected with the shaking rod 311, the other end of the first swing rod is hinged with the output end of the second air cylinder 3121, and one end of the second air cylinder 3121 away from the output end of the second air cylinder 3121 can be hinged or fixedly connected with the first support 313.
One end of the second cylinder 3121 far away from the output end is hinged to the first support 313, and when the second cylinder 3121 drives the shaking rod 311 to rotate through the first swing rod 314, the whole second cylinder 3121 also needs to swing, the occupied space is relatively large, and stability and other problems may exist.
One end of the second cylinder 3121, which is far away from the output end, is fixedly connected with the first support 313, the output end of the second cylinder 3121 is provided with a connector 315, such as a Y-shaped connector, one end of the first swing rod 314 is fixedly connected with the swing rod 311, the other end of the first swing rod 314 is hinged with a first connecting shaft 316 on the connector 315, a first chute 3141 matched with the first connecting shaft 316 is radially arranged on the first swing rod 314 along the radial direction of the swing rod 311, the first connecting shaft 316 can slide along the first chute 3141, the second cylinder 3121 pushes the connector 315 to move linearly, the first connecting shaft 316 on the connector 315 and the first chute 3141 on the first swing rod 314 relatively rotate and slide along the first chute 3141, so that the swing rod 311 is pushed to rotate, and the structure is simple and compact, and stability and reliability are high.
The shake material pole 311 is kept away from the one end of shaking the silo 3111 and is provided with the first connecting portion 3113 that is connected with first pendulum rod 314, is provided with the connecting hole of being connected with first connecting portion 3113 on the first pendulum rod 314, and first connecting portion 3113 and connecting hole can be rectangle, triangle-shaped, polygon etc. simple structure, and the operation is more convenient. The first support 313 may further be provided with a first bearing 317 that is matched with the shake-up rod 311, such as a linear bearing, an oilless sleeve, etc., and the shake-up rod 311 may further be provided with a limit flange 3114 that is matched with the first bearing 317, where the limit flange 3114 and the first connection portion 3113 are located on one side of the first support 313, and the shake-up groove 3111 is located on the other side of the first support 313, so that the operation is more convenient.
The first slide 36 that is used for cooperating with the product that shakes down is arranged below the first avoiding section 341, and the first slide 36 is generally communicated with a corresponding product collecting box and the like, and the product that shakes down is convenient for automatically slide into the product collecting box through the first slide 36.
The first platform 34 is provided with the first groove 342 for the material belt to pass through, and the material pulling device 4 pulls the material belt to be conveyed along the first groove 342, so that the structure is compact, stable and reliable. Be provided with on the first platform 34 be used for with the material area matched with limit for height piece 343, limit for height piece 343 is located the top of first cell body 342, is provided with on the limit for height piece 343 and is used for with the material area on the product matched with third dodge groove 3431 to can guarantee that the material area carries better.
The shake material subassembly 31, first actuating mechanism 32, first hold-down subassembly 33 and first platform 34 are installed on first support 35, and the bottom of first support 35 is provided with the buffer board, and the buffer board adopts elastic material such as rubber, polyurethane, excellent power glue, silica gel to play shock attenuation, buffering protection etc. in the use.
The first pressing component 33 comprises a first pressing block 331 located above a first avoiding section 341, a third driving mechanism 332 for driving the first pressing block 331 to move up and down, a second pressing block 333 located on one side of the first avoiding section 341, and a fourth driving mechanism 334 for driving the second pressing block 333, wherein the fourth driving mechanism 334 can drive the second pressing block 333 to enter the first avoiding section 341 to support the lower surface of a material belt, the first pressing block 331 and the third driving mechanism 332 are located above a first platform 34 generally, the shaking component 31 is located on one side of the first platform 34 generally, and the second pressing block 333 and the fourth driving mechanism 334 are located on the other side of the first platform 34. When the product of taking shake material on the material area is located first interval 341 of dodging and corresponds with shake material pole 311 of shaking material subassembly 31, the fourth actuating mechanism 334 of first hold-down assembly 33 drives second briquetting 333 and gets into first interval 341 of dodging in order to support the lower surface in the material area, then third actuating mechanism 332 drive first briquetting 331 down motion and second briquetting 333 cooperate to compress tightly the location material area to in first interval 341 department of dodging compresses tightly the location material area, guarantees that follow-up shake material subassembly 31 shake the material smoothly.
The third driving mechanism 332 and the fourth driving mechanism 334 can adopt modes of air cylinder, oil cylinder, electric cylinder, linear module, motor and screw rod to match, and the like, and can generally adopt modes of air cylinder, such as an air cylinder with a guide rod, an air cylinder with a three-rod, an air cylinder with a precise sliding table, and the like, so that the structure is simpler and more compact, the movement is more stable, the installation and maintenance are more convenient, the installation space is more saved, and the device is safer and more environment-friendly.
The first pressing block 331 is provided with a first avoiding groove 3311 for being matched with a product on the material belt, the second pressing block 333 is provided with a second avoiding groove 3331 for being matched with a product on the material belt, the first avoiding groove 3311 and the second avoiding groove 3331 can be one, two or more, and the first avoiding groove 3311 and the second avoiding groove 3331 are in one-to-one correspondence.
The pressing jig 1 comprises a jig plate 11, a first pressing plate 12 positioned above the jig plate 11 and a fifth driving mechanism 13 for driving the first pressing plate 12 to move up and down, the processed and molded products are sequentially distributed along the material belt, a fourth avoidance groove 121 matched with the material belt and a first through hole 122 corresponding to the detection device 2 are arranged on the first pressing plate 12, the fourth avoidance groove 121 penetrates through the first pressing plate 12 along the conveying direction of the material belt, a third pressing block 123 for pressing the material belt is arranged in the first through hole 122, a fifth avoidance groove 1231 corresponding to the products on the material belt is arranged on the third pressing block 123, and the quantity, the distribution and the like of the fifth avoidance grooves 1231 are determined according to specific products and the like on the material belt. The material pulling device 4 pulls the material belt to be conveyed along the jig plate 11, when the product on the material belt corresponds to the first through hole 122 on the first pressing plate 12, the material belt stops conveying, the fifth driving mechanism 13 drives the first pressing plate 12 to move downwards, the fourth avoidance groove 121 on the first pressing plate 12 is used for avoiding the material belt and the product on the material belt, the third pressing block 123 in the first through hole 122 is used for pressing the material belt below the third pressing block 123, the fifth avoidance groove 1231 on the third pressing block 123 is used for avoiding the product on the material belt, then the detection device 2 above the first through hole 122 is used for detecting the appearance size, welding spots and the like of the product on the material belt, and detecting whether the welding spots have errors, size deformation and other defects or not, so that accurate detection of the product is realized, whether the product is qualified or not is determined, and the follow-up shaking device 3 is convenient for accurately shaking the qualified product from the material belt.
The both ends of third briquetting 123 pass through first elastic component 124 respectively and first clamp plate 12 elastic fit, and first elastic component 124 can play buffering protection's effect, guarantees that third briquetting 123 compress tightly the material area better, and after third briquetting 123 rises moreover, can promote third briquetting 123 to reset. In addition, the third pressing block 123 may be made of elastic materials such as rubber, polyurethane, youli rubber, and silica gel.
The two ends of the third pressing block 123 are respectively provided with a first sliding part 1232, the top of the first pressing plate 12 is provided with a second sliding groove 125 matched with the first sliding part 1232 and a first cover plate 126 defining the third pressing block 123, a certain gap is reserved between the third pressing block 123 and the first cover plate 126, the first elastic piece 124 is positioned between the first cover plate 126 and the third pressing block 123, the upper end of the first elastic piece 124 is matched with the first cover plate 126, and the lower end of the first elastic piece 124 is matched with the third pressing block 123, so that the first sliding part 1232 is elastically pressed against the bottom surface of the second sliding groove 125. When the third pressing block 123 moves downward to press the material belt, the first elastic member 124 is compressed, and the first sliding portion 1232 slides upward along the second sliding groove 125 by a certain distance, so that the third pressing block 123 elastically presses the material belt, and similarly, after the third pressing block 123 moves upward to separate from the material belt, the first elastic member 124 pushes the third pressing block 123 to reset through elastic restoration.
The both ends of third briquetting 123 are provided with first reinforcing part 1233 respectively, and first slider 1232 sets up on first reinforcing part 1233, is provided with on the first clamp plate 12 with first reinforcing part 1233 matched with third spout 127, second spout 125 and third spout 127 intercommunication, and first elastic component 124 is located between first apron 126 and the first reinforcing part 1233, and the upper end of first elastic component 124 cooperatees with first apron 126 and its lower extreme cooperatees with first reinforcing part 1233, and the structure is more stable, reliable. The first elastic member 124 may be an elastic block such as a spring or rubber, and the first cover plate 126 and the first reinforcing portion 1233 may further be provided with a groove body respectively matched with two ends of the first elastic member 124, which is simpler, more compact and more stable in structure.
Be provided with the through-hole that is used for the guide needle to pass on the tool board 11, be provided with on the first apron 126 with the corresponding complex of through-hole dodge the cell body, just when beginning along tool board 11 pass with corresponding draw material device 4 to be connected, the manual work uses the guide needle to dodge the cell body and passes the through-hole and fix the material area, and the material area of being convenient for is connected with corresponding draw material device 4, and the operation is more convenient.
The two sides of the jig plate 11 along the conveying direction of the material belt are symmetrically provided with the first guide blocks 111 respectively, two first guide blocks 111 are symmetrically arranged at the feeding end and the discharging end of the jig plate 11 generally, and the material belt can pass through between the two symmetrical first guide blocks 111 respectively in sequence along the jig plate 11 for conveying, so that the material belt is prevented from deviating, and the material belt is ensured to be conveyed more stably. The corresponding end surfaces of the two symmetrical first guide blocks 111 are respectively provided with a groove body matched with two side edges of the material belt, and if one end of a product on the material belt extends out of one side edge of the material belt, the extending end of the product is matched with the groove body on the first guide block 111, so that the guide effect is better.
The jig plate 11 can be provided with positioning pins matched with positioning holes on the material belt, and the number and arrangement of the positioning pins are determined according to specific conditions, so that the material belt can be well compressed and positioned.
The feed end of tool board 11 still is provided with the receiving block, and the material area passes through the receiving block earlier and gets into tool board 11 again, and stability and reliability are higher. A structure similar to the first guide block 111 may also be provided on the connector block.
The jig plate 11 and the fifth driving mechanism 13 are mounted on the second bracket 14, and the fifth driving mechanism 13 is located below the jig plate 11. The bottom of the second bracket 14 can also be made of elastic materials such as rubber, polyurethane, silicone rubber and the like, so as to play roles in shock absorption, buffer protection and the like in the use process.
The fifth driving mechanism 13 can adopt the modes of air cylinder, oil cylinder, electric cylinder, linear module, motor and screw rod to match, and the like, and can generally adopt the mode of air cylinder, so that the structure is simpler and more compact, the movement is more stable, the installation and maintenance are more convenient, the installation space is more saved, and the device is safer and more environment-friendly. The fifth driving mechanism 13 is a first cylinder, the first cylinder is usually located below the jig plate 11, the output end of the first cylinder is connected with a first connecting plate 131, the first connecting plate 131 is connected with the first pressing plate 12 through a plurality of first connecting rods 132, and usually two or more first connecting rods 132 are symmetrically arranged or uniformly distributed, so that the structure is simple and stable. Typically, the first connecting rod 132 is cylindrical, and the second bracket 14 and/or the jig plate 11 may further be provided with a guide hole, a guide sleeve, a bushing, a linear bearing, etc. that are matched with the first connecting rod 132.
The detection device 2 includes a first camera 22, where the first camera 22 is disposed on the third support 21, and the first camera 22 is located above the first through hole 122, and the first camera 22 may be a CCD camera with small size, light weight, no influence of magnetic field, good vibration resistance and impact resistance, or may be a laser detector such as a 3D scanner, a three-dimensional scanner, or a three-dimensional intelligent sensor. The third support 21 may further be provided with a sliding table, a linear module, etc. matched with the first camera 22, such as a cross sliding table or a triaxial sliding table, etc., so as to facilitate adjustment of the height position of the first camera 22, etc., and better detect products on the material belt.
The third support 21 is provided with a first light source 23 correspondingly matched with the first camera 22, the first light source 23 is located between the first pressing plate 12 and the first camera 22, the third support 21 is also provided with a second light source 24 correspondingly matched with the first camera 22, the second light source 24 is located below the jig plate 11, the jig plate 11 is provided with a second through hole 112 matched with the second light source 24, the first light source 23 can be an annular light source and the like, and the second light source 24 can be a coaxial light source, a backlight source and the like, so that better detection environment can be provided, and the detection accuracy is higher. The second through hole 112 may further be provided with a transparent plate 113, where the transparent plate 113 is substantially flush with the upper surface of the jig plate 11, so that the second light source 24 is not affected, and the material belt can be supported.
The material pulling device 4 comprises a feeding plate 41, a material pulling component 42 and a second pressing component 43, wherein the feeding plate 41 is used for enabling a material belt to pass through, and the second pressing component 43 can press the material belt on the feeding plate 41. The material pulling assembly 42 comprises a material pulling block 421, a sixth driving mechanism 422 and a seventh driving mechanism 423, the sixth driving mechanism 422 drives the material pulling block 421 to move up and down, the seventh driving mechanism 423 drives the material pulling block 421 and the sixth driving mechanism 422 to move horizontally and linearly, first positioning pins 424 which are used for being correspondingly matched with positioning holes on a material belt are arranged on the material pulling block 421, the number, the arrangement and the like of the first positioning pins 424 are determined according to specific conditions, a sixth avoiding groove 411 which is correspondingly matched with the first positioning pins 424 is arranged on the feeding plate 41, and the length direction of the sixth avoiding groove 411 is consistent with the horizontal linear movement direction of the material pulling block 421. The material belt passes along the feeding plate 41, when the material is pulled, the sixth driving mechanism 422 of the material pulling assembly 42 drives the material pulling block 421 to move in the vertical direction, so that the first positioning pin 424 is inserted into the positioning hole on the material belt and enters the sixth avoiding groove 411, then the seventh driving mechanism 423 drives the material pulling block 421 and the sixth driving mechanism 422 to move horizontally and linearly, so that the first positioning pin 424 moves horizontally and linearly to pull the material belt to convey, one-time material pulling is completed, the second pressing assembly 43 presses the material belt on the feeding plate 41 first, and the sixth driving mechanism 422 and the seventh driving mechanism 423 drive the material pulling block 421 to return to the initial positions for the next material pulling, so that stable circulating material pulling is realized, and the material pulling device is particularly suitable for the condition that one end of a product is positioned outside one side of the material belt.
The feeding plate 41, the pulling component 42 and the second pressing component 43 are arranged on the second support 44, a buffer plate is arranged at the bottom of the second support 44, and the buffer plate is made of elastic materials such as rubber, polyurethane, high-strength rubber, silica gel and the like, so that the effects of shock absorption, buffer protection and the like are achieved in the using process.
The feeding plate 41 is provided with a second groove body 412, the second groove body 412 penetrates through the feeding plate 41 along the conveying direction of the material belt, the sixth avoiding groove 411 is located in the second groove body 412, the material belt passes through along the second groove body 412, when the material is pulled, the sixth driving mechanism 422 of the material pulling assembly 42 drives the material pulling block 421 to move along the vertical direction, the first positioning pin 424 is inserted into the positioning hole on the material belt and enters the sixth avoiding groove 411, and then the seventh driving mechanism 423 drives the material pulling block 421 and the sixth driving mechanism 422 to move linearly horizontally, so that the first positioning pin 424 moves linearly horizontally to pull the material belt to convey along the second groove body 412. The second cover plates 413 are respectively arranged at two sides of the second groove body 412, and the second cover plates 413 are generally respectively arranged at two sides of the inlet and the outlet of the second groove body 412, when the material belt is pulled to be conveyed along the second groove body 412, one end of one side of the product extending material belt and the other side of the material belt respectively pass through the lower parts of the second cover plates 413, so that the stability and the reliability are higher.
The second compacting component 43 can adopt modes such as a cylinder, an oil cylinder, an electric cylinder, a linear module, a motor and a screw rod to be matched, and can generally adopt modes such as a cylinder with a guide rod, a cylinder with a three-rod, a cylinder with a precise sliding table and the like, so that the structure is simpler and more compact, the movement is more stable, the installation and maintenance are more convenient, the installation space is more saved, and the device is safer and more environment-friendly. The second pressing assembly 43 includes a fourth pressing block 431 above the feeding plate 41 and a third air cylinder 432 driving the fourth pressing block 431 to move up and down, the third air cylinder 432 is mounted on a fifth bracket 433, and the fifth bracket 433 may be mounted on the feeding plate 41 or on the second support 44. The fourth press block 431 is provided with a protruding pressing part 4311 for pressing the material, so that the material belt can be pressed better.
The sixth driving mechanism 422 and the seventh driving mechanism 423 can adopt a mode of matching an air cylinder, an oil cylinder, an electric cylinder, a linear module, a motor with a screw rod and the like, and can generally adopt a mode of adopting an air cylinder, so that the structure is simpler and more compact, the movement is more stable, the installation and maintenance are more convenient, the installation space is saved, and the device is safer and more environment-friendly. The sixth driving mechanism 422 and the seventh driving mechanism 423 are both cylinders, the sixth driving mechanism 422 is mounted on a fourth bracket 425, and the fourth bracket 425 is connected to the seventh driving mechanism 423.
The pulling block 421 can be located above or below the feeding plate 41, and the pulling block 421 is usually located above the feeding plate 41, so that the operation is convenient and the structure is stable. The pulling block 421 is provided with a first fixing plate 426 for fixing the first positioning pin 424, the first fixing plate 426 is located at the top of the pulling block 421, and the first positioning pin 424 is conveniently installed and fixed through the first fixing plate 426. Typically, the top of the first positioning pin 424 is provided with a flange, the pulling block 421 is provided with a through hole for mounting the first positioning pin 424, and the top of the through hole is provided with a groove body matched with the flange.
The one end that shake material device 3 was kept away from to swager tool 1 still is provided with guide mechanism 6, and guide mechanism 6 generally includes the guide roller, is provided with two spacing wheels on the guide roller, and the material area is followed the guide roller and is passed between two spacing wheels and carry, can prevent material area off tracking etc..
The frame 5 can be provided with a protective cover 7, and the pressing jig 1, the detection device 2, the shaking device 3 and the pulling device 4 are positioned in the protective cover 7, so that the machine is safer and more reliable. The protective cover 7 can be provided with a plurality of layers of warning lamps, the bottom of the frame 5 can be provided with casters with adjusting blocks, the whole movement and leveling of the equipment are convenient, and the operation is convenient, so that the flexibility and the stability of the equipment are improved.
In the use process, the material pulling device 4 pulls the material belt to sequentially pass through the material guiding mechanism 6, the material pressing jig 1, the material shaking device 3 and the material pulling device 4, the material belt passes through the second groove 412 on the feeding plate 41, one end of the product extending out of the material belt and the other end of the material belt respectively pass through the lower part of the second cover plate 413, the sixth driving mechanism 422 of the material pulling assembly 42 drives the material pulling block 421 to move downwards, so that the first positioning pin 424 is inserted into the positioning hole on the material belt and enters the sixth avoiding groove 411, then the seventh driving mechanism 423 drives the material pulling block 421 and the sixth driving mechanism 422 to move horizontally and linearly, so that the first positioning pin 424 moves horizontally and linearly to pull the material belt to finish one-time material pulling, and before the sixth driving mechanism 422 and the seventh driving mechanism 423 drive the material pulling block 421 to return to the initial position for the next material pulling, the second pressing assembly 43 can press the material belt on the feeding plate 41; the fifth driving mechanism 13 of the material pressing jig 1 drives the first pressing plate 12 to move downwards, so that the third pressing block 123 elastically presses the material belt, then the first light source 23 and the second light source 24 of the detecting device 2 provide better detection environments, the appearance size, welding spots and the like of products on the material belt are accurately detected, whether the products have faults such as welding spots and size deformation or not is detected, whether the products are qualified or not is determined, the detected products are conveyed onto the material shaking device 3 along with the material belt, when the products with the material shaking on the material belt are positioned in the first avoiding section 341 and correspond to the material shaking rods 311 of the material shaking assembly 31, the fourth driving mechanism 334 of the first pressing assembly 33 drives the second pressing block 333 to enter the first avoiding section 341 to support the lower surface of the material belt, then the third driving mechanism 332 drives the first pressing block 331 to move downwards, the first avoiding groove 3311 and the second avoiding groove 3331 are used for positioning products on the material belt, the material belt is pressed and positioned, then the first driving mechanism 32 drives the shaking assembly 31 to move, the shaking rod 311 enters the first avoiding section 341 until one end of the product extending out of one side of the material belt is located in the shaking groove 3111, then the second cylinder 3121 of the second driving mechanism 312 pushes the connector 315 to move linearly, the first connecting shaft 316 on the connector 315 and the first sliding groove 3141 on the first swinging rod 314 rotate relatively and slide relatively along the first sliding groove 3141, the shaking rod 311 rotates to enable the products to twist, the products break with the connecting points of the material belt and automatically drop, the products falling from the shaking fall off automatically through the first sliding board 36 conveniently and automatically into the product collecting box and the like, and accordingly the qualified products fall off from the material belt automatically according to the detection result of the detection device 2, and automatic shaking of the finished products is achieved.
Compared with the prior art, the automatic material shaking device has the advantages that a manual material taking mode is replaced by a material shaking mode, a material shaking mode is adopted for blanking and blanking, the automatic material shaking device is suitable for the non-circular conditions that one end of a product is located outside one side of a material belt and is in a sheet shape and the like, the automatic material shaking device is especially suitable for the conditions that the position of a connecting point of the product and the material belt is inconvenient for the die to perform blanking, the automatic material shaking device is simple, compact and stable in structure, convenient to operate, low in labor intensity, capable of effectively saving manpower and material resources and time, the detection device 2 accurately detects the product on the material belt firstly, the material shaking device 3 accurately shakes the qualified product from the material belt according to the detected result, the processing accuracy is high, the conditions of omission, misjudgment, damage to the product and the like are not easy to occur, the stability and the reliability are high, the first pressing component 33 can press the material positioning belt to ensure that the material shaking component 31 shakes the material smoothly, the number of the product shaking at each time is determined according to the specific conditions such as the number of the material shaking rods 311, the production efficiency and the yield of the product can be improved, the production control and the product production cost can be reduced.
The foregoing description of some embodiments of the present disclosure is merely illustrative of the technical solutions of the present disclosure and not limiting thereof, and it should be understood that modifications and substitutions can be made by those skilled in the art without departing from the inventive concept of the present disclosure, and all such modifications and substitutions shall fall within the scope of the appended claims of the present disclosure. In this case, all details may be replaced with equivalent elements, and the materials, shapes and sizes may be arbitrary.
Claims (6)
1. The finished product shaking machine is characterized by comprising a pressing jig (1), a detection device (2), a shaking device (3) and a pulling device (4) which are matched with the pressing jig (1), wherein the pulling device (4) can pull a material belt to sequentially pass through the pressing jig (1) and the shaking device (3), the pressing jig (1) can press the material belt passing through the pressing jig and detect products on the material belt through the detection device (2), the shaking device (3) comprises a shaking component (31), a first driving mechanism (32), a first pressing component (33) and a first platform (34) for passing through the material belt, the first pressing component (33) can press the material belt, the first driving mechanism (32) can drive the shaking component (31) to move so that a shaking rod (311) of the shaking component (31) is matched with corresponding qualified products on the material belt, and the shaking component (31) can be driven to drop the qualified products from the material belt through the driving component (31);
The material pressing jig (1) comprises a jig plate (11) for passing a material belt, a first pressing plate (12) positioned above the jig plate (11) and a fifth driving mechanism (13) for driving the first pressing plate (12) to move up and down, wherein a fourth avoidance groove (121) for being matched with the material belt and a first through hole (122) corresponding to the detection device (2) are formed in the first pressing plate (12);
A third pressing block (123) for pressing the material belt is arranged in the first through hole (122), and a fifth avoiding groove (1231) corresponding to a product on the material belt is arranged on the third pressing block (123);
Two ends of the third pressing block (123) are respectively and elastically matched with the first pressing plate (12) through a first elastic piece (124);
The material pulling device (4) comprises a feeding plate (41) for passing a material belt, a material pulling component (42) for pulling the material belt to convey and a second pressing component (43) capable of pressing the material belt.
2. The finished product shaking machine according to claim 1, wherein the material pulling assembly (42) comprises a material pulling block (421), a sixth driving mechanism (422) for driving the material pulling block (421) to move up and down, and a seventh driving mechanism (423) for driving the material pulling block (421) and the sixth driving mechanism (422) to move horizontally and linearly, a first positioning pin (424) for being correspondingly matched with a positioning hole on a material belt is arranged on the material pulling block (421), a sixth avoiding groove (411) correspondingly matched with the first positioning pin (424) is arranged on the material feeding plate (41), the sixth driving mechanism (422) can drive the first positioning pin (424) to be inserted into the positioning hole on the material belt and enter the sixth avoiding groove (411), and the seventh driving mechanism (423) can drive the first positioning pin (424) to move horizontally and linearly so as to pull the material belt to convey.
3. A finished product shaking machine according to any one of claims 1-2, wherein a first avoiding section (341) corresponding to the shaking assembly (31) and the first compacting assembly (33) is arranged on the first platform (34), the first compacting assembly (33) can compact a positioning material belt at the first avoiding section (341), the first driving mechanism (32) can drive the shaking assembly (31) to move so that the shaking rod (311) enters the first avoiding section (341) to be matched with a corresponding product on the material belt, and the shaking assembly (31) can shake the corresponding qualified product from the material belt by driving the shaking rod (311) to rotate.
4. A finished product shaking machine according to claim 3, wherein the shaking assembly (31) comprises a shaking rod (311) and a second driving mechanism (312) for driving the shaking rod (311) to rotate, and a shaking groove (3111) for being matched with one end of the product extending out of one side of the material belt is arranged on the shaking rod (311).
5. The finished product shaking machine according to claim 4, wherein the second driving mechanism (312) is a second cylinder (3121), the second cylinder (3121) is mounted on the first support (313), the shaking rod (311) is rotatably connected with the first support (313), and an output end of the second cylinder (3121) is connected with the shaking rod (311) through a first swing rod (314) to push the shaking rod (311) to rotate.
6. The finished product shake machine according to claim 5, wherein the output end of the second cylinder (3121) is provided with a connector (315), one end of the first swing rod (314) is fixedly connected with the shake material rod (311) and the other end thereof is hinged with a first connecting shaft (316) on the connector (315), a first chute (3141) matched with the first connecting shaft (316) is arranged on the first swing rod (314) along the radial direction of the shake material rod (311), and the first connecting shaft (316) can slide along the first chute (3141).
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| CN115106466A (en) * | 2022-06-07 | 2022-09-27 | 中铁十四局集团房桥有限公司 | A double-block sleeper intelligent stirrup production line and its control method |
| CN116689544B (en) * | 2023-03-22 | 2025-11-18 | 苏州领略智能科技有限公司 | Long material top breakage detection and packaging equipment |
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| GB1169679A (en) * | 1967-08-05 | 1969-11-05 | Coster Tecnologie Speciali Spa | Feeding Elongated Bodies from Random Array into a Uniform Orientation and Orderly Train |
| JP2012020307A (en) * | 2010-07-14 | 2012-02-02 | Sintokogio Ltd | Shake-out machine and water spraying and cooling method of broken-out and recovered sand using the same |
| DE102016107102A1 (en) * | 2016-04-18 | 2017-10-19 | ABS-Ruefer AG | feeder |
| CN108516363B (en) * | 2018-06-29 | 2019-04-16 | 无锡丹尼克尔自动化科技有限公司 | A kind of device for transporting objects |
| CN209507027U (en) * | 2018-12-14 | 2019-10-18 | 领胜城科技（江苏）有限公司 | Four acupuncture point sheet products of one kind are posted into material rolling device |
| CN110654836B (en) * | 2019-10-28 | 2024-10-11 | 苏州茂特斯自动化设备有限公司 | A whole mechanism of arranging for little automatic arrangement |
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