CN112607359B - An aggregate transfer mechanism for an anti-drift chain - Google Patents
An aggregate transfer mechanism for an anti-drift chain Download PDFInfo
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- CN112607359B CN112607359B CN202110072022.9A CN202110072022A CN112607359B CN 112607359 B CN112607359 B CN 112607359B CN 202110072022 A CN202110072022 A CN 202110072022A CN 112607359 B CN112607359 B CN 112607359B
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- 230000007246 mechanism Effects 0.000 title claims abstract description 19
- 239000003245 coal Substances 0.000 claims abstract description 37
- 238000004140 cleaning Methods 0.000 claims abstract description 21
- 230000008878 coupling Effects 0.000 claims abstract description 5
- 238000010168 coupling process Methods 0.000 claims abstract description 5
- 238000005859 coupling reaction Methods 0.000 claims abstract description 5
- 238000007790 scraping Methods 0.000 claims description 9
- 230000000694 effects Effects 0.000 claims description 5
- 239000002817 coal dust Substances 0.000 abstract description 8
- 239000000463 material Substances 0.000 abstract description 7
- 238000000034 method Methods 0.000 abstract description 6
- 230000008569 process Effects 0.000 abstract description 5
- 238000004519 manufacturing process Methods 0.000 abstract description 2
- 238000010586 diagram Methods 0.000 description 5
- 238000005553 drilling Methods 0.000 description 5
- 238000009825 accumulation Methods 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000004080 punching Methods 0.000 description 1
- 239000002893 slag Substances 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G41/00—Supporting frames or bases for conveyors as a whole, e.g. transportable conveyor frames
- B65G41/007—Means for moving conveyor frames and control arrangements therefor
- B65G41/008—Means for moving conveyor frames and control arrangements therefor frames mounted on wheels or caterpillar
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G19/00—Conveyors comprising an impeller or a series of impellers carried by an endless traction element and arranged to move articles or materials over a supporting surface or underlying material, e.g. endless scraper conveyors
- B65G19/18—Details
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G19/00—Conveyors comprising an impeller or a series of impellers carried by an endless traction element and arranged to move articles or materials over a supporting surface or underlying material, e.g. endless scraper conveyors
- B65G19/18—Details
- B65G19/20—Traction chains, ropes, or cables
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G19/00—Conveyors comprising an impeller or a series of impellers carried by an endless traction element and arranged to move articles or materials over a supporting surface or underlying material, e.g. endless scraper conveyors
- B65G19/18—Details
- B65G19/22—Impellers, e.g. push-plates, scrapers; Guiding means therefor
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G33/00—Screw or rotary spiral conveyors
- B65G33/24—Details
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G33/00—Screw or rotary spiral conveyors
- B65G33/24—Details
- B65G33/26—Screws
- B65G33/265—Screws with a continuous helical surface
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G65/00—Loading or unloading
- B65G65/02—Loading or unloading machines comprising essentially a conveyor for moving the loads associated with a device for picking-up the loads
- B65G65/16—Loading or unloading machines comprising essentially a conveyor for moving the loads associated with a device for picking-up the loads with rotary pick-up conveyors
- B65G65/22—Screws
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Pusher Or Impeller Conveyors (AREA)
Abstract
Description
技术领域technical field
本发明涉及用于煤矿巷道地面堆积散状物料的清理转载技术领域,具体而言,尤其涉及一种用于煤矿巷道地面堆积散状物料的自动收集及转载设备。The invention relates to the technical field of cleaning and transferring of bulk materials accumulated on the ground of coal mine roadways, in particular, to an automatic collection and transfer equipment used for bulk materials accumulated on the ground of coal mine roadways.
背景技术Background technique
煤层钻孔和水力冲孔过程中,大量的煤屑从钻孔中排放出来后堆积在巷道的地面上,给巷道钻场操作钻孔设备和来往工人带来极大不便,严重影响了矿井标准化形象,而狭窄的巷道空间无法使用铲斗式装载机等装载设备,煤矿只好安排专门清理人员定期对堆积在巷道中的煤屑进行人工清理,利用铁锹将煤屑装入矿车或输送机中,清理工作劳动强度大,工作环境恶劣,煤矿生产的人工成本高。In the process of coal seam drilling and hydraulic punching, a large amount of coal chips are discharged from the drilling and accumulate on the ground of the roadway, which brings great inconvenience to the operation of drilling equipment and workers in the roadway drilling site, and seriously affects the standardization of the mine. However, the narrow roadway space cannot use loading equipment such as bucket loaders, so the coal mine has to arrange special cleaning personnel to regularly clean the coal chips accumulated in the roadway manually, and use the shovel to load the coal chips into the mine car or conveyor. , The cleaning work is labor-intensive, the working environment is harsh, and the labor cost of coal mine production is high.
发明内容SUMMARY OF THE INVENTION
针对上述煤炭企业防治瓦斯时煤层钻孔排渣带来的巷道地面煤屑堆积问题,本发明提供了一种防漂链的集料转载机构。该机构安装在行走装置的机身上,能够快速地到达清理作业地点,并在行走装置推进力的作用下,通过该集料转载机构对堆积的煤屑进行自动取料和转运,将煤屑转载装入后方的矿车或运输机中,在煤屑转运过程中,利用防漂刮板链的防漂刮板对粘结在槽体底板上的煤屑进行刮削清理及运送,有效地防止煤屑转运过程中发生漂链及掉链现象,保证了设备的正常运转,提高了煤屑清理工作效率。Aiming at the above-mentioned problem of coal dust accumulation on roadway ground caused by coal seam drilling and slag discharge when coal enterprises prevent and control gas, the present invention provides an aggregate transfer mechanism for anti-drift chains. The mechanism is installed on the fuselage of the traveling device, which can quickly reach the cleaning operation site, and under the action of the propulsion of the traveling device, the accumulated coal chips are automatically reclaimed and transferred through the aggregate transfer mechanism, and the coal chips are removed. It is reloaded and loaded into the mine car or conveyor at the rear. During the coal transfer process, the anti-drift scraper of the anti-drift scraper chain is used to scrape, clean and transport the coal chips adhered to the bottom plate of the tank body, effectively preventing the The phenomenon of chain drift and chain drop occurs in the process of chip transfer, which ensures the normal operation of the equipment and improves the efficiency of coal chip cleaning.
具体技术方案为:一种防漂链的集料转载机构,包括槽体、主动链轮组件、张紧装置、从动链轮轴、防漂刮板链、左支承座、右支承座、左螺旋叶片轴、右螺旋叶片轴和联轴器;其中,槽体由底板、前端铰接耳座、后端铰接耳座、左侧板、右侧板、左支承板、右支承板、铲板、滑移卡槽和卸料口组成;左支承座和右支承座分别固定在槽体前端两侧的左支承板和右支承板上;左螺旋叶片轴和右螺旋叶片轴分别用联轴器和从动链轮轴的两端固定联接,并将左螺旋叶片轴和右螺旋叶片轴分别用左支承座和右支承座铰接支承;主动链轮组件由主动链轮、左滑移支承座、右滑移支承座和动力源组成;主动链轮组件的左滑移支承座和右滑移支承座滑动支承在槽体后端两侧的滑移卡槽内;张紧装置通过左滑移支承座和右滑移支承座对防漂刮板链进行张紧;防漂刮板链与从动链轮轴和主动链轮上的轮齿相啮合,防漂刮板链由防漂刮板、内侧板、T型侧板、转轴和销轴组成;通过销轴把转轴和相邻链节的内侧板和T型侧板铰接,防漂刮板用螺栓固定在链节两侧的T型侧板上;防漂刮板包括前侧面、后侧面、底面、顶面和沉头狭长调节孔;其前侧面和底面夹角为大于30度且小于50度,前侧面和运行方向的槽体的底板夹角为大于110度且小于130度,该特定角度的防漂刮板具有防止发生漂链现象的作用,对粘结在槽体底板上的煤屑进行刮削清理,并通过沉头狭长调节孔的调节使磨损后的防漂刮板与槽体底板始终保持接触,确保防漂刮板对粘结在槽体底板上的煤屑的刮削清理及运送效果。The specific technical scheme is: an aggregate transfer mechanism for an anti-drift chain, including a tank body, a driving sprocket assembly, a tensioning device, a driven sprocket shaft, an anti-drift scraper chain, a left support seat, a right support seat, and a left screw Blade shaft, right helical blade shaft and coupling; wherein, the groove body is composed of bottom plate, front hinged ear seat, rear hinged ear seat, left side plate, right side plate, left support plate, right support plate, shovel plate, sliding plate, etc. It consists of a card shifting slot and a discharge port; the left support seat and the right support seat are respectively fixed on the left support plate and the right support plate on both sides of the front end of the tank body; The two ends of the moving sprocket shaft are fixedly connected, and the left helical blade shaft and the right helical blade shaft are hingedly supported by the left bearing seat and the right bearing seat respectively; The supporting seat and the power source are composed; the left sliding bearing seat and the right sliding bearing seat of the driving sprocket assembly are slidably supported in the sliding card grooves on both sides of the rear end of the groove body; the tensioning device passes the left sliding bearing seat and the right sliding bearing seat. The sliding bearing seat tensions the anti-drift scraper chain; the anti-drift scraper chain meshes with the gear teeth on the driven sprocket shaft and the driving sprocket. It consists of a type side plate, a rotating shaft and a pin shaft; the rotating shaft and the inner side plate of the adjacent chain link and the T-shaped side plate are hinged through the pin shaft, and the anti-drift scraper is fixed on the T-shaped side plate on both sides of the chain link with bolts; The floating scraper includes front side, rear side, bottom, top and countersunk head narrow and long adjustment holes; the angle between the front side and the bottom surface is greater than 30 degrees and less than 50 degrees, and the angle between the front side and the bottom plate of the tank body in the running direction is More than 110 degrees and less than 130 degrees, the anti-drift scraper at this specific angle has the function of preventing the occurrence of floating chains, scraping and cleaning the coal chips adhered to the bottom plate of the tank body, and adjusting the countersunk narrow and long adjustment holes to make the The worn anti-drift scraper is always in contact with the bottom plate of the tank body to ensure the scraping, cleaning and conveying effect of the anti-drift scraper on the coal chips adhered to the bottom plate of the tank body.
所述左螺旋叶片轴和右螺旋叶片轴上的螺旋叶片旋向相反;螺旋叶片外缘具有锯齿形结构。The spiral blades on the left helical blade shaft and the right helical blade shaft have opposite directions of rotation; the outer edge of the helical blade has a zigzag structure.
所述主动链轮组件的动力源经主动链轮驱动防漂刮板链运行,主动链轮组件的动力源可以为电动机、液压马达或气动马达动力设备。The power source of the drive sprocket assembly is driven by the drive sprocket to run the anti-drift scraper chain, and the power source of the drive sprocket assembly can be an electric motor, a hydraulic motor or a pneumatic motor power device.
所述防漂链的集料转载机构通过槽体的前端铰接耳座和后端铰接耳座铰接固定在行走装置的机身上,行走装置可以为履带式或车轮式结构形式。The aggregate transfer mechanism of the anti-drift chain is hingedly fixed on the body of the traveling device through the front hinged ear seat and the rear hinged ear seat of the tank body, and the traveling device can be a crawler type or a wheel type structure.
本发明的有益效果是,该集料转载机构铰接固定安装在行走装置的机身上,能够快速地到达清理作业地点,并在行走装置推进力的作用下,利用旋转的左螺旋叶片轴和右螺旋叶片轴上的螺旋叶片的锯齿形结构,使螺旋叶片快速地嵌入到煤屑堆中,并在槽体铲板的辅助作用下,煤屑被快速地收集到中间的防漂刮板链位置处,由固定在防漂刮板链上的防漂刮板推动转运到槽体的尾部,煤屑由槽体的卸料口落入后方的矿车或运输机中。由于防漂刮板前侧面和底面夹角为大于30度且小于50度,防漂刮板前侧面和运行方向的槽体的底板夹角为大于110度且小于130度,该特定角度的防漂刮板对粘结在槽体底板上的煤屑有刮削作用,同时,在粘结煤屑的阻力作用下,防漂刮板被压向槽体底板方向,进一步增强了防漂刮板对粘结在槽体底板上的煤屑的刮削清理及运送作用,而且,防漂刮板链张力增大,有效地防止了漂链现象的发生,避免发生掉链事故;当防漂刮板磨损后,通过调整螺栓在沉头狭长调节孔中的位置使防漂刮板与槽体底板保持接触,维持防漂刮板对槽体底板上粘结煤屑的刮削清理及运送作用,提高了防漂刮板的使用寿命,提高了煤屑的清理工作效率。The beneficial effect of the present invention is that the aggregate transfer mechanism is hingedly and fixedly installed on the body of the traveling device, and can quickly reach the cleaning operation site. The sawtooth structure of the helical blade on the shaft of the helical blade enables the helical blade to be quickly embedded into the pile of coal chips, and with the aid of the trough shovel, the coal chips are quickly collected to the middle position of the anti-drift scraper chain At the place, the anti-drift scraper fixed on the anti-drift scraper chain is pushed and transported to the tail of the tank body, and the coal chips fall into the rear mine car or conveyor from the discharge port of the tank body. Since the angle between the front side and the bottom of the anti-drifting scraper is greater than 30 degrees and less than 50 degrees, the angle between the front side of the anti-drifting scraper and the bottom plate of the tank body in the running direction is greater than 110 degrees and less than 130 degrees. The plate has a scraping effect on the coal chips adhered to the bottom of the tank. At the same time, under the resistance of the coal chips, the anti-drift scraper is pressed towards the bottom of the tank, which further enhances the adhesion of the anti-drift scraper to the bottom of the tank. The scraping, cleaning and transporting of the coal chips on the bottom plate of the tank body, and the increased tension of the anti-drift scraper chain, effectively prevents the occurrence of the floating chain phenomenon and avoids the occurrence of chain drop accidents; when the anti-drift scraper is worn, the By adjusting the position of the bolts in the long and narrow adjustment holes of the countersunk head, the anti-drift scraper is kept in contact with the bottom plate of the tank body, so as to maintain the scraping, cleaning and conveying effect of the anti-drift scraper on the bonded coal chips on the bottom plate of the tank body, and the anti-drift scraper is improved. The service life of the board improves the cleaning efficiency of the coal chips.
本发明结构紧凑,使用方便,在煤屑转运过程中利用防漂刮板对粘结在槽体底板上的煤屑的刮削清理及运送作用,防止了漂链现象的发生,提高了煤屑清理工作效率;该集料转载机构通过行走装置可以在井下狭窄巷道中灵活移动,能够主动推进,实现对煤屑的自动收集和清理转载,代替依靠人力用铁锹清挖的煤屑清理工作方式,减少了煤屑清理工作人员的数量,降低了工人的劳动强度,提高了煤屑清理的工作效率,降低了企业的人力成本,达到了减人提效的目的。The invention is compact in structure and convenient to use, and the anti-drift scraper is used to scrape, clean and transport the coal chips adhered to the bottom plate of the tank body during the coal chip transfer process, so as to prevent the occurrence of the floating chain phenomenon and improve the coal chip cleaning. Work efficiency; the aggregate transfer mechanism can move flexibly in the narrow tunnel underground through the walking device, and can actively advance to realize the automatic collection, cleaning and transfer of coal chips, instead of relying on manpower to remove coal chips with shovels. The number of coal dust cleaning staff is reduced, the labor intensity of workers is reduced, the work efficiency of coal dust cleaning is improved, the labor cost of the enterprise is reduced, and the purpose of reducing personnel and improving efficiency is achieved.
附图说明Description of drawings
图1为本发明的整体结构示意图。FIG. 1 is a schematic diagram of the overall structure of the present invention.
图2为本发明的槽体的结构示意图。FIG. 2 is a schematic structural diagram of the tank body of the present invention.
图3为本发明的防漂刮板链单组链节的结构示意图。3 is a schematic structural diagram of a single set of chain links of the anti-drift scraper chain of the present invention.
图4为本发明的防漂刮板的前侧方示意图。4 is a schematic diagram of the front side of the anti-drift scraper of the present invention.
图5为本发明的防漂刮板的后侧方示意图。5 is a schematic view of the rear side of the anti-drift scraper of the present invention.
图6为本发明的主动链轮组件的结构示意图。FIG. 6 is a schematic structural diagram of the drive sprocket assembly of the present invention.
具体实施方式Detailed ways
如图1、图2、图3、图4、图5和图6所示,一种防漂链的集料转载机构,包括槽体1、主动链轮组件2、张紧装置5、从动链轮轴3、防漂刮板链4、左支承座6、右支承座7、左螺旋叶片轴8、右螺旋叶片轴9和联轴器10;其中,槽体1由底板100、前端铰接耳座101、后端铰接耳座102、左侧板103、右侧板104、左支承板105、右支承板106、铲板107、滑移卡槽108和卸料口109组成;左支承座6和右支承座7分别固定在槽体1前端两侧的左支承板105和右支承板106上;左螺旋叶片轴8和右螺旋叶片轴9分别用联轴器10和从动链轮轴3的两端固定联接,并将左螺旋叶片轴8和右螺旋叶片轴9分别用左支承座6和右支承座7铰接支承;主动链轮组件2由主动链轮21、左滑移支承座22、右滑移支承座23和动力源24组成;主动链轮组件2的左滑移支承座22和右滑移支承座23滑动支承在槽体1后端两侧的滑移卡槽108内;张紧装置5通过左滑移支承座22和右滑移支承座23对防漂刮板链4进行张紧;防漂刮板链4与从动链轮轴3和主动链轮21上的轮齿相啮合,防漂刮板链4由防漂刮板41、内侧板42、T型侧板43、转轴44和销轴45组成;通过销轴45把转轴44和相邻链节的内侧板42和T型侧板43铰接;防漂刮板41用螺栓固定在链节两侧的T型侧板43上;防漂刮板41包括前侧面411、后侧面412、底面413、顶面414和沉头狭长调节孔415;其中,其前侧面411和底面413夹角为大于30度且小于50度,前侧面411和运行方向的槽体1的底板100夹角为大于110度且小于130度,该特定角度的防漂刮板41具有防止发生漂链现象的作用,对粘结在槽体1的底板100上的煤屑进行刮削清理,并通过沉头狭长调节孔415的调节使磨损后的防漂刮板41与槽体1的底板100始终保持接触,确保防漂刮板41对粘结在槽体1的底板100上的煤屑的刮削清理及运送效果。As shown in Figure 1, Figure 2, Figure 3, Figure 4, Figure 5 and Figure 6, an aggregate transfer mechanism for an anti-drift chain includes a
所述左螺旋叶片轴8和右螺旋叶片轴9上的螺旋叶片旋向相反;螺旋叶片外缘具有锯齿形结构。The spiral blades on the left
所述主动链轮组件2的动力源24经主动链轮21驱动防漂刮板链4运行,主动链轮组件2的动力源2可以为电动机、液压马达或气动马达动力设备。The
所述防漂链的集料转载机构通过槽体1的前端铰接耳座101和后端铰接耳座102铰接固定在行走装置12的机身上,行走装置12可以为履带式或车轮式结构形式。The aggregate transfer mechanism of the anti-drift chain is hingedly fixed on the body of the traveling
当需要对巷道中堆积的煤屑进行清理时,利用行走装置12将该集料转载机构移动到煤屑堆的一侧,使槽体1的铲板107贴近煤屑堆处的地板;利用行走装置12将该集料转载机构向前推进;同时,主动链轮组件2的动力源24开始工作,由于防漂刮板链4与从动链轮轴3和主动链轮21上的轮齿相啮合,主动链轮组件2的动力源24经主动链轮21驱动防漂刮板链4运行,由防漂刮板链4带动从动链轮轴3旋转运动,并由从动链轮轴3带动通过联轴器10固定联接的左螺旋叶片轴8和右螺旋叶片轴9旋转运动,由于左螺旋叶片轴8和右螺旋叶片轴9上的螺旋叶片旋向相反,煤屑不断地被左螺旋叶片轴8和右螺旋叶片轴9上的螺旋叶片输送到槽体1中部的防漂刮板链4的位置处;煤屑由防漂刮板链4的防漂刮板41推动转运到槽体1的尾部,煤屑经槽体1的卸料口109落入后方的矿车或运输机中。When it is necessary to clean the coal dust accumulated in the roadway, use the
以上显示和描述了本发明的基本原理、主要特征和本发明的优点。本行业的技术人员应该了解,本发明不受上述实施例的限制,上述实施例和说明书中描述的只是说明本发明的原理,在不脱离本发明精神和范围的前提下本发明还会有各种变化和改进,这些变化和改进都落入要求保护的发明范围内。本发明要求保护范围由所附的权利要求书及等同物界定。The foregoing has shown and described the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited by the above-mentioned embodiments. The above-mentioned embodiments and descriptions only illustrate the principle of the present invention. Such changes and improvements fall within the scope of the claimed invention. The claimed scope of the present invention is defined by the appended claims and their equivalents.
在本发明的描述中,需要理解的是,术语“前”、“后”、“左”、“右”、“中心”、等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为便于描述本发明和简化描述,而不是指示或暗指所指的装置或元件必须具有特定的方位、为特定的方位构造和操作,因而不能理解为对本发明保护内容的限制。In the description of the present invention, it should be understood that the orientation or positional relationship indicated by the terms "front", "rear", "left", "right", "center", etc. is based on the orientation or position shown in the drawings The relationship is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the indicated device or element must have a specific orientation, be constructed and operate for a specific orientation, and thus should not be construed as a limitation on the protection content of the present invention.
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