CN112607335A - Belt tensioning device and method under height-limited condition - Google Patents
Belt tensioning device and method under height-limited condition Download PDFInfo
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- CN112607335A CN112607335A CN202011528036.9A CN202011528036A CN112607335A CN 112607335 A CN112607335 A CN 112607335A CN 202011528036 A CN202011528036 A CN 202011528036A CN 112607335 A CN112607335 A CN 112607335A
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- tensioning
- belt
- roller
- tower
- pulley
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G23/00—Driving gear for endless conveyors; Belt- or chain-tensioning arrangements
- B65G23/44—Belt or chain tensioning arrangements
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G15/00—Conveyors having endless load-conveying surfaces, i.e. belts and like continuous members, to which tractive effort is transmitted by means other than endless driving elements of similar configuration
- B65G15/30—Belts or like endless load-carriers
- B65G15/32—Belts or like endless load-carriers made of rubber or plastics
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G39/00—Rollers, e.g. drive rollers, or arrangements thereof incorporated in roller-ways or other types of mechanical conveyors
- B65G39/10—Arrangements of rollers
- B65G39/12—Arrangements of rollers mounted on framework
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Drives For Endless Conveyors (AREA)
Abstract
本发明涉及一种高度受限条件下的皮带拉紧装置及方法,属于带式输送运送技术领域。包括张紧装置、拉伸装置、轨道(9),所述张紧装置包括改向滚筒
(1)、改向滚筒Ⅱ(2)、滚筒支座Ⅰ(3)、改向滚筒(4)、改向滚筒(5)、滚筒支架Ⅱ(6)、改向滚筒(7)、张紧小车(8),所述拉伸装置包括滑轮Ⅰ(11)、滑轮支架(12)、拉紧塔架(13)、重锤箱(14)、钢丝绳(22)。本发明装置利用改向滚筒、滑轮组将拉紧装置塔架布置到带式输送机的一侧,实现了在通廊高度不能满足重锤箱的拉紧行程的要求情况下,对皮带实施拉紧作业。The invention relates to a belt tensioning device and method under the condition of restricted height, and belongs to the technical field of belt conveying. Including a tensioning device, a stretching device, and a track (9), the tensioning device includes a deflection roller
(1), reversing roller II (2), roller support I (3), reversing roller (4), reversing roller (5), roller bracket II (6), reversing roller (7) A tensioning trolley (8), the tensioning device includes a pulley I (11), a pulley support (12), a tensioning tower (13), a weight box (14), and a steel wire rope (22). The device of the invention arranges the tensioning device tower on one side of the belt conveyor by using the reversing roller and the pulley block, and realizes the tensioning of the belt under the condition that the height of the corridor cannot meet the requirements of the tensioning stroke of the weight box. Operation.Description
Technical Field
The invention relates to a belt tensioning device and method under a height-limited condition, and belongs to the technical field of belt type conveying and conveying.
Background
The belt conveyor vertical tensioning device has the advantages of simple structure, high reliability, simplicity and convenience in maintenance, quick dynamic reaction, high cost performance and the like, and is widely applied to the field of belt conveyor conveying. The conventional belt conveyor vertical tensioning device adopts a heavy hammer box as a balance weight, the heavy hammer box is arranged below a gallery, and the gallery height needs to meet the requirement of the tensioning stroke of the heavy hammer box. However, under the condition of height limitation, the height of the corridor cannot meet the requirement of the tensioning stroke of the heavy hammer box, the arrangement mode of the heavy hammer box is limited, and the requirement of tensioning the belt cannot be met. Therefore, a belt tensioning device and a belt tensioning method under the height-limited condition need to be designed, and tensioning operation on the belt is realized under the condition that the height of a corridor cannot meet the requirement of a tensioning stroke of a heavy hammer box.
Disclosure of Invention
The invention aims to provide a belt tensioning device and a belt tensioning method under the condition of height limitation, so that the belt can be tensioned under the condition that the height of a corridor cannot meet the requirement of a tensioning stroke of a heavy hammer box.
The technical scheme of the invention is as follows: a belt tensioning device under a height-limited condition comprises a tensioning device, a stretching device and a rail, wherein the tensioning device comprises a turnabout drumTurnabout drum II, drum support I and turnabout drumTurnabout drumRoller bracket II and turnabout rollerThe tensioning trolley comprises wheels and a frame, the four wheels are assembled under the frame, the wheels are matched with the rail, the roller support I is a steel structure device, and the bend pulley is arrangedTwo turnabout drum II assemble respectively on two roller support I, two roller support I assemblies are at the down belt downside, roller bracket II is the steel construction, including erecting roof beam, sloping, floorbar), erect the perpendicular floorbar fixed connection of roof beam, the sloping is 45 degrees angle settings with the floorbar, turnabout drum II assembles on two roller support I, roller support II is the steel construction, and including erecting roof beam, sloping, floorbar, perpendicular floorbar fixed connection, the sloping is 45 degrees angle settings with the floorbar, turnaboutMounted on vertical beams, said turnabout drumAssembled on the oblique beam, the stretching device comprises a pulley I, a pulley bracket and a tension deviceThe tensioning tower is a steel structure tower with a hollow structure, the heavy hammer box is a weight box, pulleys I are arranged on two sides of the top of the heavy hammer box, the top of the tensioning tower and the side face of the bottom of the tensioning tower, the steel wire rope penetrates through a direction-changing pulley on the tensioning tower, one end of the steel wire rope is fixed to the top of the heavy hammer box, the other end of the steel wire rope is fixed to the tensioning trolley, and the pulleys I change directions of the steel wire rope.
The turnabout drumAnd the highest point bus of the bend pulley II and the lower surface of the descending belt are in the same plane.
The steel wire rope is arranged on the tensioning tower and the turnabout drum1-5 groups of pulleys II can be arranged between the two pulleys, and the pulleys II tension the steel wire rope.
The tension tower and turnabout drum1-3 steel wire ropes can be arranged between the two steel wire ropes.
The belt tensioning method under the height-limited condition based on the belt tensioning device under the height-limited condition comprises the following steps:
assembling a descending belt with a tensioning device: assembling a tensioning trolley on a track, and enabling a descending belt to pass through a turnabout drumPerforming a first direction change, passing through a direction-changing drumPerforming secondary direction change to enable the descending belt to be parallel to the track (9); the downward belt passes through the turnabout drum from bottom to topIs reversed and passes through a direction-changing rollerTurnabout drumTwice turning and returning to the working direction of the descending belt;
assembling a stretching device: a steel wire rope penetrates through a pulley I on the tensioning tower frame, one end of the steel wire rope is fixed with the top end of a heavy hammer box, the other end of the steel wire rope is fixed with a tensioning trolley, and the steel wire rope is arranged on the tensioning tower frame and a turnabout drumA pulley II arranged between the two pulleys is used for tensioning the steel wire rope, and the tensioning trolley is pulled by the heavy hammer box to pull the downward belt to move so as to perform tensioning operation;
and adjusting the balance weight of the heavy hammer box to ensure that the descending belt is in a proper tensioning state.
The invention has the beneficial effects that: the device has simple structure, low cost and convenient installation, adopts the belt conveyor tensioning device of 'tensioning trolley + direction-changing pulley + tensioning tower', effectively avoids the defect of insufficient space for conventional vertical tensioning installation under the condition of limited height, ingeniously arranges the tensioning device tower to one side of the belt conveyor by using the direction-changing pulley and the pulley block, fully utilizes the existing space, makes the whole process arrangement more compact and reasonable, and realizes the tensioning operation on the belt under the condition that the height of a corridor can not meet the requirement of the tensioning stroke of the heavy punch box.
Drawings
FIG. 1 is a schematic view of the apparatus of the present invention in use;
FIG. 2 is a top view of the apparatus of the present invention in use;
FIG. 3 is a front view of the roller frame of the apparatus of the present invention;
FIG. 4 is a schematic view of the tensioning cart of the apparatus of the present invention;
FIG. 5 is a front view of the roller support of the apparatus of the present invention;
FIG. 6 is a schematic view of a pulley I and a pulley II of the device of the present invention;
FIG. 7 is a front view of the weight box of the present invention;
FIG. 8 is a side view of the weight box of the present invention;
FIG. 9 is a front view of the tension tower of the apparatus of the present invention;
labeled as: turnabout drum1. Turnabout drum II 2, drum support 3 and turnabout drum 4. Turnabout drum 5. Roller bracket 6 and turnabout roller 7. Tensioning trolley 8, track 9, rope seat 10, pulley I11, pulley II 12, tensioning tower 13, heavy hammer box 14, wheel 16, frame 17, vertical beam 18, oblique beam 19, bottom beam 20, steel wire rope 22 and descending belt 23.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings and examples.
Examples
As shown in the attached drawing, the belt tensioning device under the height-limited condition comprises a tensioning device, a stretching device and a rail 9, wherein the tensioning device comprises a bend pulley1. Turnabout drum II 2, drum support I3 and turnabout drum 4. Turnabout drum 5. Roller bracket II 6 and turnabout roller 7. The tensioning trolley 8 comprises wheels 16 and a frame 17, the four wheels 16 are assembled under the frame 17, the wheels 16 are matched and assembled with the rail 9, the roller support I3 is a steel structure device, and the turnabout rollers1. Turnabout drum II 2 assembles respectively on two roller support I3, two roller support I3 assemblies are at down belt 23 downside, drum stand II 6 is the steel construction, including erecting roof beam 18, sloping 19, floorbar 20, erect the perpendicular floorbar 20 fixed connection of roof beam 18, sloping 19 and floorbar 20 are 45 degrees angle settings, turnabout drum II 2 assembles respectively4 are mounted on vertical beams 18, the direction-changing drums 5 are assembled on an oblique beam 19, the stretching device comprises pulleys I11, pulley supports 12, a tensioning tower 13, a weight box 14 and steel wire ropes 22, the tensioning tower 13 is a steel structure tower with a hollow structure, the weight box 14 is a weight box, the pulleys I11 are assembled on two sides of the top of the weight box 14 and on the sides of the top and the bottom of the tensioning tower 13, the steel wire ropes 22 penetrate through the direction-changing pulleys 11 on the tensioning tower 13, one end of each pulley is fixed with the top end of the weight box 14, the other end of each pulley is fixed with the tensioning trolley 8, and the pulleys I11 change the direction of the steel wire ropes 22. The turnabout drum1. The highest point generatrix of the direction-changing drum II 2 is in the same plane with the lower surface of the descending belt 23. The steel wire rope 22 is arranged on the tensioning tower 13 and the turnabout drum2 groups of pulleys II 12 can be arranged between the pulleys II 7, and the pulleys II 12 tension the steel wire rope 22. The tension tower 13 and the turnabout drum2 steel wire ropes 22 can be arranged between the two steel wires 7.
In the case of height limitation, the belt tensioning method comprises the following steps:
the down belt 23 is assembled with the tensioner: the tensioning trolley 8 is assembled on the track 9, and the descending belt 23 passes through a direction-changing roller1 first direction change, passing through a direction change drum 4, changing the direction for the second time to enable the descending belt 23 to be parallel to the track 9; the downward belt 23 passes through the turnabout drum from bottom to top 7, reversing direction and passing through a direction-changing roller 5. Turnabout drum 7, changing the direction twice and returning to the working direction of the descending belt 23;
assembling a stretching device: a steel wire rope 22 passes through a pulley I11 on a tensioning tower 13, one end of the steel wire rope is fixed with the top end of a heavy hammer box 14, the other end of the steel wire rope is fixed with a tensioning trolley 8, and the steel wire rope 22 is arranged on the tensioning tower 13 and a turnabout drumA pulley II 12 arranged between the pulleys II 7 tensions a steel wire rope 22, and a tensioning trolley 8 pulls a descending belt 23 to move under the pulling of a heavy hammer box 14 to perform tensioning operation;
The device has simple structure, low cost and convenient installation, adopts the belt conveyor tensioning device comprising the tensioning trolley, the bend pulley and the tensioning tower frame to effectively avoid the defect of insufficient space in the conventional vertical tensioning installation under the condition of limited height, skillfully utilizes the bend pulley and the pulley block to arrange the tensioning device tower frame to one side of the belt conveyor, fully utilizes the existing space, ensures that the whole process arrangement is more compact and reasonable, realizes the tensioning operation of the belt under the condition that the height of a corridor cannot meet the requirement of the tensioning stroke of a heavy hammer box, reduces the tensioning force by half by arranging the fixed ends at the two ends of a steel wire rope bypassing the movable pulley block on the tensioning trolley, effectively lightens the weight of the counterweight and saves the cost.
Claims (5)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011528036.9A CN112607335A (en) | 2020-12-22 | 2020-12-22 | Belt tensioning device and method under height-limited condition |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011528036.9A CN112607335A (en) | 2020-12-22 | 2020-12-22 | Belt tensioning device and method under height-limited condition |
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| Publication Number | Publication Date |
|---|---|
| CN112607335A true CN112607335A (en) | 2021-04-06 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202011528036.9A Pending CN112607335A (en) | 2020-12-22 | 2020-12-22 | Belt tensioning device and method under height-limited condition |
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Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102923443A (en) * | 2012-11-19 | 2013-02-13 | 北方重工集团有限公司 | Dynamic controllable tensioning device of belt conveyor |
| CN202743901U (en) * | 2012-09-19 | 2013-02-20 | 中冶北方(大连)工程技术有限公司 | Middle hydraulic tensioning device for small-angle long-distance belt conveyor |
| CN202897404U (en) * | 2012-11-16 | 2013-04-24 | 金仙惠 | Multifunctional belt conveyor headstock mechanism with tension function |
| CN208560632U (en) * | 2018-06-08 | 2019-03-01 | 伯曼机械制造(上海)有限公司 | A kind of vehicle type counterweighted take-up |
| CN210392564U (en) * | 2019-09-03 | 2020-04-24 | 太原向明智能装备股份有限公司 | Combined tensioning device for ultra-long-distance belt conveyor |
| CN215325101U (en) * | 2020-12-22 | 2021-12-28 | 唐钢国际工程技术股份有限公司 | Belt tensioning device under height-limited condition |
-
2020
- 2020-12-22 CN CN202011528036.9A patent/CN112607335A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN202743901U (en) * | 2012-09-19 | 2013-02-20 | 中冶北方(大连)工程技术有限公司 | Middle hydraulic tensioning device for small-angle long-distance belt conveyor |
| CN202897404U (en) * | 2012-11-16 | 2013-04-24 | 金仙惠 | Multifunctional belt conveyor headstock mechanism with tension function |
| CN102923443A (en) * | 2012-11-19 | 2013-02-13 | 北方重工集团有限公司 | Dynamic controllable tensioning device of belt conveyor |
| CN208560632U (en) * | 2018-06-08 | 2019-03-01 | 伯曼机械制造(上海)有限公司 | A kind of vehicle type counterweighted take-up |
| CN210392564U (en) * | 2019-09-03 | 2020-04-24 | 太原向明智能装备股份有限公司 | Combined tensioning device for ultra-long-distance belt conveyor |
| CN215325101U (en) * | 2020-12-22 | 2021-12-28 | 唐钢国际工程技术股份有限公司 | Belt tensioning device under height-limited condition |
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Application publication date: 20210406 |
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