CN112606173A - Pretreatment device for vacuum movable insulator mud blank - Google Patents
Pretreatment device for vacuum movable insulator mud blank Download PDFInfo
- Publication number
- CN112606173A CN112606173A CN202011435261.8A CN202011435261A CN112606173A CN 112606173 A CN112606173 A CN 112606173A CN 202011435261 A CN202011435261 A CN 202011435261A CN 112606173 A CN112606173 A CN 112606173A
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- Prior art keywords
- mud blank
- insulator mud
- insulator
- moving
- moving device
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B3/00—Producing shaped articles from the material by using presses; Presses specially adapted therefor
- B28B3/20—Producing shaped articles from the material by using presses; Presses specially adapted therefor wherein the material is extruded
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/08—Apparatus or processes for treating or working the shaped or preshaped articles for reshaping the surface, e.g. smoothing, roughening, corrugating, making screw-threads
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/14—Apparatus or processes for treating or working the shaped or preshaped articles for dividing shaped articles by cutting
- B28B11/16—Apparatus or processes for treating or working the shaped or preshaped articles for dividing shaped articles by cutting for extrusion or for materials supplied in long webs
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B17/00—Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
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- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Structural Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Insulating Bodies (AREA)
Abstract
The invention relates to the technical field of insulators, in particular to a pretreatment device for vacuum moving of an insulator mud blank, which comprises an extruder, a sharpening machine and a moving device, wherein the sharpening machine is used for sharpening one end of the insulator mud blank into a circular truncated cone shape, the moving device comprises a first moving device, a second moving device and a transferring device, the transferring device comprises a driving cylinder, a sucking disc and a vacuumizing device, and the vacuumizing device is connected with the sucking disc and used for sucking air in the sucking disc when the sucking disc is in contact with the end part of the insulator mud blank. According to the invention, the insulator mud blank is extruded by the extruder, the insulator mud blank is cut off by the cutting device, the insulator mud blank is sharpened by the sharpening machine, one end of the insulator mud blank is sharpened into a round table shape, the blank pressing efficiency is improved, the insulator mud blank is transferred to the second moving device by the transferring device, the insulator mud blank is adsorbed by the transferring device through the sucking disc and the vacuumizing device, and the integrity of the insulator mud blank is ensured by moving the insulator mud blank in the manner.
Description
Technical Field
The invention relates to the technical field of insulators, in particular to a pretreatment device for a vacuum movable insulator mud blank.
Background
At present, in the electric porcelain insulator industry, electric porcelain insulator products are all made manually, mud blanks are placed on an operation table according to requirements and are operated by workers, the disc insulator is generally processed by a plurality of steps of making the mud blanks, pressing blank forming, repairing inner blanks, repairing outer blanks and the like, and the operation is complicated. Because the manual manufacturing mode has low efficiency, automatic production and processing equipment for the electric porcelain insulator gradually appears. For example, patent with application number CN201620366077.5 discloses an automatic molding system for single umbrella-shaped electrical porcelain insulators, which comprises a spinning machine, a rotary manipulator, a mud segment manipulator, a mould turning manipulator, a mould taking manipulator, a mould releasing manipulator and a process control system; the processing of the blank adopts a three-time spinning forming mode, and the station of the blank adopts a rotating and turning conveying mode; the automatic molding system completely realizes preset programming, remote control and automatic processing; the equipment operation is reliable, and the product uniformity is good, compares production efficiency with traditional production line and obtains very big improvement, compares the liberated manpower with manual production line.
In the process of making the mud blank, the prior art usually directly extrudes the mud blank through an extruder, and then cuts the mud blank into a cylinder, because the mud blank is pressed into a blank in the subsequent procedure, and the cylinder mud blank is not suitable for directly pressing into a blank to be formed, the pressing efficiency and the quality of an insulator are influenced, and because the surface of the mud blank is softer and is easy to damage, the situation of damage often appears in the moving process of the mud blank, the mud blank can be scrapped if serious, and the manufacturing cost is increased.
Disclosure of Invention
The invention aims to solve at least one technical problem in the prior art and provides a pretreatment device for a vacuum movable insulator mud blank.
In order to achieve the purpose, the technical scheme adopted by the invention is as follows: a pretreatment device for vacuum moving of insulator mud billets comprises an extruder, a sharpening machine and a moving device, wherein the extruder is used for extruding cylindrical insulator mud billets, the sharpening machine is used for sharpening one end of each insulator mud billet into a round table shape, the moving device comprises a first moving device, a second moving device and a transferring device, the first moving device is located in front of an outlet of the extruder and used for moving the insulator mud billets output by the extruder, the second moving device is used for moving the insulator mud billets to the sharpening machine, the transferring device is used for transferring the insulator mud billets from the first moving device to the second moving device and comprises a driving cylinder, a sucker and a vacuumizing device, the driving cylinder is connected with the sucker and used for driving the sucker to move back and forth between the first moving device and the second moving device, the sucker is located on one side of the first moving device and can be in contact with the end portions of the insulator mud billets under the action of the driving cylinder, and the vacuumizing device is connected with the sucker and used for sucking air in the sucker when the sucker is contacted with the end part of the insulator mud billet so as to adsorb the insulator mud billet on the sucker.
Further, the device also comprises a cutting device, wherein the cutting device is positioned between the extruder and the first moving device and is used for cutting the insulator mud blank.
Further, the cutting device comprises a first cutter and a first driver, and the first driver is used for driving the first cutter to move back and forth so as to cut off the insulator mud blank.
Furthermore, the first cutter comprises a cutting line and an arc-shaped supporting tool, two ends of the cutting line are respectively fixed at two ends of the arc-shaped supporting tool, and a gap for accommodating the insulator mud blank is formed between the cutting line and the arc-shaped supporting tool.
Furthermore, the first moving device comprises a supporting device, a power device and a plurality of power rollers, the power rollers are uniformly distributed on the supporting device, and the power device is used for providing power for the power rollers so as to enable the power rollers to rotate.
Furthermore, the power roller is positioned in front of an outlet of the extruder, and the insulator mud blank output by the extruder is positioned on the power roller.
Furthermore, the second moving device comprises a conveying device and a plurality of supporting plates, the supporting plates are used for supporting the insulator mud blank, the supporting plates are uniformly distributed on the conveying device, and the conveying device is used for driving the supporting plates to move to the sharpening machine.
Furthermore, conveyor includes sprocket chain subassembly and driving motor, the backup pad is located sprocket chain subassembly, driving motor is used for the activity of drive sprocket chain subassembly.
Furthermore, a plurality of hoses are connected between the vacuumizing device and the suckers and are communicated with the vacuumizing device and the suckers through the hoses.
Furthermore, the sharpening machine comprises a second cutter and a second driver, and the second driver is used for driving the second cutter to rotate and sharpening one end of the insulator mud blank into a circular truncated cone shape through the second cutter.
The invention has the beneficial effects that: as can be seen from the above description of the present invention, compared with the prior art, the pretreatment apparatus for vacuum moving insulator mud blank of the present invention comprises an extruder, a sharpening machine and a moving apparatus, the insulator mud blank is extruded by the extruder, the insulator mud blank is cut by the cutting apparatus, the insulator mud blank is sharpened by the sharpening machine, one end of the insulator mud blank is sharpened into a round table shape, so as to be placed in a corresponding insulator mold for compact forming in a subsequent step, the compact efficiency and the quality of the insulator are improved, the moving apparatus of the present invention comprises a first moving apparatus, a second moving apparatus and a transferring apparatus, the first moving apparatus moves the insulator mud blank output by the extruder to the transferring apparatus, the transferring apparatus transfers the insulator mud blank to the second moving apparatus, the second moving apparatus moves the insulator mud blank to the sharpening machine for sharpening, the transferring apparatus adsorbs the mud blank by a suction cup and a vacuum pumping apparatus, the sucker is driven to move through the driving cylinder so as to move the insulator mud blank to the second moving device, the insulator mud blank is moved in the mode, the integrity of the insulator mud blank is guaranteed, and the yield is improved.
Drawings
Fig. 1 is a schematic perspective view of a pretreatment apparatus for a vacuum-moving insulator mud blank according to a preferred embodiment of the present invention;
fig. 2 is a schematic front view of a pretreatment apparatus for vacuum-moving an insulator mud blank according to a preferred embodiment of the present invention;
FIG. 3 is a schematic side view of a transfer device in accordance with a preferred embodiment of the present invention;
description of the drawings: 1. an extruder; 2. a sharpening machine; 3. a mobile device; 4. a cutting device; 31. a first mobile device; 32. a second mobile device; 33. a transfer device; 41. a first cutter; 42. a first driver; 311. a support device; 312. a powered roller; 321. a conveying device; 322. a support plate; 331. a drive cylinder; 332. a suction cup; 333. and (4) a vacuumizing device.
Detailed Description
The technical solutions in the present invention will be described clearly and completely with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments.
In the description of the present invention, it is to be noted that, unless otherwise explicitly specified or limited, the terms "connected" and "connected" are to be interpreted broadly, e.g., as being fixed or detachable or integrally connected; can be mechanically or electrically connected; may be directly connected or indirectly connected through an intermediate. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
Referring to fig. 1-3, in a preferred embodiment of the present invention, a pretreatment apparatus for vacuum-moving an insulator paste comprises an extruder 1, a sharpening machine 2 and a moving device 3, wherein the extruder 1 is used for extruding a cylindrical insulator paste, the sharpening machine 2 is used for sharpening one end of the insulator paste into a circular truncated cone shape, the moving device 3 comprises a first moving device 31, a second moving device 32 and a transfer device 33, the first moving device 31 is located in front of an outlet of the extruder 1 and is used for moving the insulator paste output by the extruder 1, the second moving device 32 is used for moving the insulator paste to the sharpening machine 2, the transfer device 33 is used for transferring the insulator paste from the first moving device 31 to the second moving device 32, the transfer device 33 comprises a driving cylinder 331, a suction cup 332 and a vacuum-pumping device 333, the driving cylinder 331 is connected with the suction cup 332, the device is used for driving the suction cup 332 to move back and forth between the first moving device 31 and the second moving device 32, the suction cup 332 is positioned on one side of the first moving device 31 and can be contacted with the end part of the insulator mud blank under the action of the driving cylinder 331, and the vacuumizing device 333 is connected with the suction cup 332 and is used for pumping air in the suction cup 332 when the suction cup 332 is contacted with the end part of the insulator mud blank, so that the insulator mud blank is adsorbed on the suction cup 332.
The invention relates to a pretreatment device for vacuum moving insulator mud billets, which comprises an extruder 1, a sharpening machine 2 and a moving device 3, wherein the insulator mud billets are extruded through the extruder 1, the insulator mud billets are cut through a cutting device 4, the insulator mud billets are sharpened through the sharpening machine 2, one end of the insulator mud billets are sharpened into a round table shape so as to be placed in a corresponding insulator die for green compact forming in a subsequent step, and the green compact efficiency and the insulator quality are improved, the moving device 3 comprises a first moving device 31, a second moving device 32 and a transferring device 33, the first moving device 31 moves the insulator mud billets output by the extruder 1 to the transferring device 33, the transferring device 33 transfers the insulator mud billets to the second moving device 32, the second moving device 32 moves the mud billets to the sharpening machine 2 for sharpening, the transferring device 33 adsorbs the insulator mud billets through a suction disc 332 and a vacuumizing device 333, the sucker 332 is driven to move by the driving cylinder 331 so as to move the insulator mud blank to the second moving device 32, and the insulator mud blank is moved by adopting the mode, so that the integrity of the insulator mud blank is ensured, and the yield is improved.
As a preferred embodiment of the present invention, it may also have the following additional technical features:
in this embodiment, a cutting device 4 is further included, said cutting device 4 being located between the extruder 1 and the first moving device 31 for cutting the insulator mud blank. The insulator paste is cut by providing a cutting device 4 between the extruder 1 and the first moving device 31 so that the insulator paste becomes a cylindrical structure that can be processed in a single piece.
In this embodiment, the cutting device 4 comprises a first cutter 41 and a first driver 42, and the first driver 42 is used for driving the first cutter 41 to move back and forth to cut the insulator mud blank. The insulator mud blank is cut by the first cutter 41, and the first cutter 41 is driven by the first driver 42 to move back and forth to continuously cut the mud blank, and the first driver 42 may adopt a driving mechanism such as an air cylinder, a motor and the like, but is not limited thereto.
In this embodiment, the first cutter 41 includes a cutting line and an arc supporter, both ends of the cutting line are respectively fixed to both ends of the arc supporter, and a space for accommodating the insulator mud blank is formed between the cutting line and the arc supporter. First cutter 41 comprises line of cut and arc supporting tool, cut the mud base through the line of cut, support the line of cut and be formed with the space that holds the insulator mud base between the line of cut through the arc supporting tool, after first driver 42 drive line of cut activity cuts off the insulator mud base downwards, the cutter does not reset, extruder 1 continues to export the insulator mud base and passes through from the space between line of cut and the arc supporting tool, treat that output insulator mud base length reaches when cutting the requirement, first driver 42 drive line of cut activity upwards, the line of cut resets and cuts the insulator mud base, adopt this kind of mode to cut the insulator mud base and can avoid repeated cutting same position, and cause the insulator mud base unevenness.
In this embodiment, the first moving device 31 includes a supporting device 311, a power device and a plurality of power rollers 312, the power rollers 312 are uniformly distributed on the supporting device 311, the power device is configured to provide power to the power rollers 312 to rotate the power rollers 312, the power rollers 312 are located in front of the outlet of the extruder 1, and the insulator mud blank output by the extruder 1 is located on the power rollers 312. The first moving device 31 drives the power roller 312 to rotate through the power device, so as to drive the insulator mud blank on the power roller 312 to move, and supports the power roller 312 through the supporting device 311, and the integrity of the insulator mud blank can be ensured by moving the insulator mud blank in this way, wherein the power device can be formed by combining a motor and a chain sprocket, but is not limited thereto.
In this embodiment, the second moving device 32 includes a conveying device 321 and a plurality of supporting plates 322, the supporting plates 322 are used for supporting the insulator mud blank, the supporting plates 322 are uniformly distributed on the conveying device 321, and the conveying device 321 is used for driving the supporting plates 322 to move to the sharpening machine 2. The second moving device 32 supports the insulator adobe through the supporting plate 322, when the supporting plate 322 is located at the outer side of the first moving device 31, the transferring device 33 transfers the insulator adobe on the first moving device 31 to the supporting plate 322, the supporting plate 322 is driven to move through the conveying device 321, and the insulator adobe is conveyed to the sharpening machine 2 for sharpening.
In this embodiment, the conveying device 321 includes a chain wheel and chain assembly, and the supporting plate 322 is located on the chain wheel and chain assembly, and the driving motor is used for driving the chain wheel and chain assembly to move. The conveying device 321 drives the sprocket chain assembly to move through the driving motor, and further drives the supporting plate 322 on the sprocket chain assembly to move.
In this embodiment, a plurality of hoses are connected between the vacuum extractor 333 and the suction cup 332, and the vacuum extractor 333 and the suction cup 332 are communicated through the hoses. The vacuum unit 333 communicates with the suction cup 332 through a hose to perform a vacuum operation on the suction cup 332.
In this embodiment, the sharpening machine 2 includes a second cutter and a second driver, and the second driver is configured to drive the second cutter to rotate and sharpen one end of the insulator mud blank into a circular truncated cone shape through the second cutter. The sharpening machine 2 drives the second cutter to rotate through the second driver to sharpen the insulator mud blank, and specifically, the second cutter may adopt a cutting oblique line, but is not limited thereto.
The above additional technical features can be freely combined and used in superposition by those skilled in the art without conflict.
It is to be understood that the present invention has been described with reference to certain embodiments, and that various changes in the features and embodiments, or equivalent substitutions may be made therein by those skilled in the art without departing from the spirit and scope of the invention. In addition, many modifications may be made to adapt a particular situation or material to the teachings of the invention without departing from the essential scope thereof. Therefore, it is intended that the invention not be limited to the particular embodiment disclosed, but that the invention will include all embodiments falling within the scope of the appended claims.
Claims (10)
1. The utility model provides a preprocessing device of insulator clay base is removed in vacuum which characterized in that: the device comprises an extruder (1), a sharpening machine (2) and a moving device (3), wherein the extruder (1) is used for extruding a cylindrical insulator mud blank, the sharpening machine (2) is used for sharpening one end of the insulator mud blank into a circular truncated cone shape, the moving device (3) comprises a first moving device (31), a second moving device (32) and a transferring device (33), the first moving device (31) is located in front of an outlet of the extruder (1) and used for moving the insulator mud blank output by the extruder (1), the second moving device (32) is used for moving the insulator mud blank to the sharpening machine (2), the transferring device (33) is used for transferring the insulator mud blank from the first moving device (31) to the second moving device (32), and the transferring device (33) comprises a driving cylinder (331), a sucking disc (332) and a vacuumizing device (333), the driving cylinder (331) is connected with the sucker (332) and used for driving the sucker (332) to move back and forth between the first moving device (31) and the second moving device (32), the sucker (332) is located on one side of the first moving device (31) and can be in contact with the end portion of the insulator mud blank under the action of the driving cylinder (331), and the vacuumizing device (333) is connected with the sucker (332) and used for sucking air in the sucker (332) when the sucker (332) is in contact with the end portion of the insulator mud blank so that the insulator mud blank is adsorbed on the sucker (332).
2. The pretreatment device for the vacuum movable insulator mud blank according to claim 1, characterized in that: the device is characterized by further comprising a cutting device (4), wherein the cutting device (4) is located between the extruder (1) and the first moving device (31) and used for cutting the insulator mud blank.
3. The pretreatment device for the vacuum movable insulator mud blank according to claim 2, characterized in that: the cutting device (4) comprises a first cutter (41) and a first driver (42), wherein the first driver (42) is used for driving the first cutter (41) to move back and forth to cut off the insulator mud blank.
4. The pretreatment device for the vacuum movable insulator mud blank according to claim 3, characterized in that: the first cutter (41) comprises a cutting line and an arc-shaped support, two ends of the cutting line are respectively fixed at two ends of the arc-shaped support, and a gap for accommodating the insulator mud blank is formed between the cutting line and the arc-shaped support.
5. The pretreatment device for the vacuum movable insulator mud blank according to claim 1, characterized in that: the first moving device (31) comprises a supporting device (311), a power device and a plurality of power rollers (312), wherein the power rollers (312) are uniformly distributed on the supporting device (311), and the power device is used for providing power for the power rollers (312) so as to enable the power rollers (312) to rotate.
6. The pretreatment device for the vacuum movable insulator mud blank according to claim 5, characterized in that: the power roller (312) is positioned in front of an outlet of the extruder (1), and the insulator mud blank output by the extruder (1) is positioned on the power roller (312).
7. The pretreatment device for the vacuum movable insulator mud blank according to claim 1, characterized in that: the second moving device (32) comprises a conveying device (321) and a plurality of supporting plates (322), the supporting plates (322) are used for supporting the insulator mud blank, the supporting plates (322) are uniformly distributed on the conveying device (321), and the conveying device (321) is used for driving the supporting plates (322) to move to the sharpening machine (2).
8. The pretreatment device for the vacuum movable insulator mud blank according to claim 7, characterized in that: conveyor (321) include sprocket chain component and driving motor, backup pad (322) are located sprocket chain component, driving motor is used for the activity of drive sprocket chain component.
9. The pretreatment device for the vacuum movable insulator mud blank according to claim 1, characterized in that: a plurality of hoses are connected between the vacuumizing device (333) and the suction cups (332), and the vacuumizing device (333) is communicated with the suction cups (332) through the hoses.
10. The pretreatment device for the vacuum movable insulator mud blank according to claim 1, characterized in that: the sharpening machine (2) comprises a second cutter and a second driver, and the second driver is used for driving the second cutter to rotate and sharpening one end of the insulator mud blank into a circular truncated cone shape through the second cutter.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011435261.8A CN112606173A (en) | 2020-12-10 | 2020-12-10 | Pretreatment device for vacuum movable insulator mud blank |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011435261.8A CN112606173A (en) | 2020-12-10 | 2020-12-10 | Pretreatment device for vacuum movable insulator mud blank |
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| CN112606173A true CN112606173A (en) | 2021-04-06 |
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| CN202011435261.8A Pending CN112606173A (en) | 2020-12-10 | 2020-12-10 | Pretreatment device for vacuum movable insulator mud blank |
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Application publication date: 20210406 |