CN112571238A - Special grinding and polishing composite grinding tool fast switching device for robot - Google Patents

Special grinding and polishing composite grinding tool fast switching device for robot Download PDF

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Publication number
CN112571238A
CN112571238A CN202011396481.4A CN202011396481A CN112571238A CN 112571238 A CN112571238 A CN 112571238A CN 202011396481 A CN202011396481 A CN 202011396481A CN 112571238 A CN112571238 A CN 112571238A
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China
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polishing
grinding
force
ball screw
switching device
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CN112571238B (en
Inventor
梁志强
周磊
谭浩
肖世宏
丁悦
王西彬
周天丰
杜宇超
冯博雅
胡雨童
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Beijing Institute of Technology BIT
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Beijing Institute of Technology BIT
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B27/00Other grinding machines or devices
    • B24B27/0076Other grinding machines or devices grinding machines comprising two or more grinding tools
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B41/00Component parts such as frames, beds, carriages, headstocks
    • B24B41/04Headstocks; Working-spindles; Features relating thereto
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B47/00Drives or gearings; Equipment therefor
    • B24B47/22Equipment for exact control of the position of the grinding tool or work at the start of the grinding operation
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B49/00Measuring or gauging equipment for controlling the feed movement of the grinding tool or work; Arrangements of indicating or measuring equipment, e.g. for indicating the start of the grinding operation
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B55/00Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition
    • B24B55/04Protective covers for the grinding wheel
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B57/00Devices for feeding, applying, grading or recovering grinding, polishing or lapping agents
    • B24B57/02Devices for feeding, applying, grading or recovering grinding, polishing or lapping agents for feeding of fluid, sprayed, pulverised, or liquefied grinding, polishing or lapping agents

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
  • Constituent Portions Of Griding Lathes, Driving, Sensing And Control (AREA)

Abstract

本发明公开了一种机器人专用磨抛复合磨具快速切换装置,属于磨抛机器人装备技术领域,其包括三个功能模块,一是用于提高磨抛效率的高效恒力粗磨加工单元,二是用于控制工件形状尺寸的精磨加工单元,三是用于控制工件表面质量及性能的抛光加工单元,其中所述高效恒力粗磨单元、精磨加工单元和抛光加工单元环形排列布置集成于一体,以实现固结磨具高效去除与柔性磨具精密抛光的机器人协同磨抛。本发明将粗磨、精磨和抛光三道工艺集成一体,可以根据待磨抛工件不同的尺寸形貌和表面质量,合理规划工艺步骤,实现高温合金构件机器人自动化磨抛的工程化应用,并保证其一致性,提高生产效率、加工精度和表面完整性。

Figure 202011396481

The invention discloses a rapid switching device for grinding and polishing compound abrasive tools specially for robots, belonging to the technical field of grinding and polishing robot equipment. It is a fine grinding unit used to control the shape and size of the workpiece, and the third is a polishing unit used to control the surface quality and performance of the workpiece. In one, to achieve efficient removal of bonded abrasives and precise polishing of flexible abrasives with robotic grinding and polishing. The invention integrates the three processes of rough grinding, fine grinding and polishing, and can reasonably plan the process steps according to the different size, morphology and surface quality of the workpiece to be ground and polished, so as to realize the engineering application of robot automatic grinding and polishing of high-temperature alloy components, and Guarantee its consistency, improve production efficiency, machining accuracy and surface integrity.

Figure 202011396481

Description

Special grinding and polishing composite grinding tool fast switching device for robot
Technical Field
The invention relates to the technical field of robot processing equipment, in particular to a grinding and polishing composite integrated processing device for a high-temperature alloy component of an engine.
Background
High-temperature alloy components such as blades, blade discs, combustion chambers and the like are cores and vulnerable parts of the engine, and the grinding and polishing level of the high-curvature complex surface of the high-temperature alloy components seriously influences the reliability and safety of the engine.
At present, complete sets of technology and equipment are researched in the field of robot grinding and polishing of high-temperature alloy components of engines abroad, and the technology and the equipment are successfully applied to the actual production of aero-engines. The manual grinding and polishing is still mainly used in China, the problems of high labor intensity, poor stability, low timeliness and the like exist, and the research on the robot grinding and polishing technology belongs to the starting stage.
With the change of the design concept of the high-temperature alloy component of the new-generation engine, the grinding and polishing of the high-temperature alloy component must be completed by adopting an intelligent technology, and the production process based on manual grinding and polishing cannot meet the processing and production requirements of the core component of the aero-engine in future. In this case, how to integrate the rough grinding, the finish grinding and the polishing processes into a whole to form a special grinding and polishing composite device for the robot to realize controllable constant-force grinding and polishing is a key problem of high-precision grinding and polishing engineering and intellectualization.
Disclosure of Invention
Aiming at the problems in the prior art, the invention provides a quick switching device for a special grinding and polishing composite grinding tool for a robot, aiming at forming equipment integrating rough grinding, fine grinding and polishing of a high-temperature alloy component, and improving the processing precision, the production efficiency and the production safety.
The specific technical scheme provided by the invention is as follows:
a quick switching device of a grinding and polishing composite grinding tool special for a robot comprises a six-dimensional force sensor, a robot-six-dimensional force sensor connecting flange, a quick switching mechanism, a high-efficiency constant-force rough grinding unit, a fine grinding unit and a polishing unit; one end of the robot-six-dimensional force sensor connecting flange is arranged at the tail end of a sixth joint of the robot, the other end of the robot-six-dimensional force sensor connecting flange is connected with the six-dimensional force sensor, and the six-dimensional force sensor is used for monitoring force information of six degrees of freedom in a machining process in real time; the quick switching mechanism is fixed on the six-dimensional force sensor; the high-efficiency constant-force rough grinding unit, the fine grinding unit and the polishing unit are arranged on the quick switching mechanism at intervals of 120 degrees in an annular sequence through the connecting frame.
Preferably, the quick switching mechanism comprises a main body bracket, a switching turntable, a servo motor, a crossed roller bearing and a locking mechanism. The main body bracket is fixedly arranged on the six-dimensional force sensor; the inner ring of the crossed roller bearing is fixedly connected with the main body bracket, the outer ring of the crossed roller bearing is fixedly connected with a switching turntable, and a crossed roller bearing external bevel gear is concentrically and fixedly connected to the switching turntable; the servo motor is fixedly arranged in the main body support, an output flange of the servo motor is fixedly connected with a drive motor external bevel gear, and the output flange of the servo motor is meshed with the cross roller bearing external bevel gear for driving the switching turntable to move.
Preferably, the locking mechanism comprises an air cylinder and three pin hole sleeves; the cylinder is fixedly arranged on a main body bracket of the quick switching device; the three pin hole sleeves are fixedly arranged on the switching rotary table at intervals of 120 degrees by taking the rotating center of the switching rotary table as a circle center, when the switching rotary table rotates to reach one of three locking positions, a push rod of the air cylinder is driven out, and the push rod is inserted into the pin hole sleeves to lock the positioning switching rotary table.
Preferably, the high-efficiency constant-force rough grinding unit comprises a rough grinding constant-force control system, a constant-force executing mechanism, a high-speed right-angle motor, a first tool chuck and a rough grinding wheel; the main body of the constant force actuating mechanism is fixed on the connecting frame, and the push plate is fixedly connected with the supporting frame through the pressure sensor; the output flange of the high-speed right-angle motor is fixedly connected with a first tool chuck, and coarse grinding wheels of different models can be installed on the first tool chuck in a replaceable mode.
Preferably, the constant force actuator comprises: the constant force execution cylinder, the connecting frame, the supporting frame, the pressure sensor, the push plate, the polished rod and the linear bearing are arranged on the frame; the constant force execution cylinder is fixed on the switching turntable through the connecting frame, the output end of the constant force execution cylinder is provided with threads and is fixedly connected with the push plate, one side of the push plate is fixedly connected with two polished rods, the other side of the push plate is fixedly connected with the pressure sensor, the other side of the pressure sensor is fixedly connected with the supporting frame, and the polished rods are in sliding fit with two linear bearings arranged in the cylinder shell to provide larger bending and twisting resistance for the cylinder; the other side of the supporting frame is fixedly connected with the high-speed right-angle motor through a connecting screw.
Preferably, the rough grinding constant force control system fuses grinding tangential force and grinding pressure signals collected by the six-dimensional force sensor and the pressure sensor, real-time force data are obtained after processing through a filtering algorithm, expected force data are compared to obtain a force compensation value, the force compensation value is converted into control signals of air pressure, flow rate and the like after processing through the algorithm to control the constant force execution cylinder to act, and constant force grinding with the grinding force stabilized within a threshold range set by a user is achieved.
Preferably, the fine grinding processing unit comprises a fine grinding control system, a constant force actuating mechanism, a ball screw linear module, a cover plate, a ball screw, a driving motor, an absolute position photoelectric encoder, a fine grinding high-speed motor, a second tool chuck, a fine grinding wheel and the like; the constant force actuating mechanism is fixedly installed on the switching turntable through a connecting screw, a ball screw penetrates through deep groove ball bearings with flanges, which are installed at two ends of the supporting frame, and is movably installed in a cavity formed by the supporting frame and the protective cover, an input end is connected with an output shaft of a driving motor through an elastic coupling and can rotate around an axis under the driving of the output shaft, an upper sliding block of the constant force actuating mechanism is matched with a guide rail and the ball screw at the same time, when the ball screw rotates, the sliding block can translate along the axis direction of the ball screw under the constraint of the guide rail, a movable end of an absolute position photoelectric encoder is fixedly connected with the sliding block through the connecting screw, and a grating end of the absolute position photoelectric encoder is fixedly installed on.
Preferably, the fine grinding high-speed motor is fixed on the sliding block through a connecting piece, a flange at the output end of the electric main shaft of the fine grinding high-speed motor is fixedly provided with a second tool chuck through a mounting screw, and the second tool chuck is provided with fine grinding wheels of different models in a replaceable manner.
Preferably, the accurate grinding control system fuses grinding pressure and grinding tangential force acquired by the pressure sensor and the six-dimensional force sensor and displacement data of an absolute position photoelectric encoder in the ball screw linear module as a basis, obtains force-position deviation information after algorithm processing, sends a compensation control signal to a driver of a driving motor of the ball screw linear module, and realizes accurate control of grinding force and high-precision profile size compensation in the machining process through advanced PID adjustment.
Preferably, the polishing processing unit comprises a polishing control system, a ball screw linear module, a constant force execution cylinder, a polishing servo motor, a toughened glass cover, a third tool chuck, a polishing wheel and a polishing solution supply device; the ball screw linear module comprises a supporting frame, a protective cover, a ball screw, a driving motor and an absolute position photoelectric encoder; the support frame is fixedly installed on the pressure sensor, the ball screw is installed in a cavity formed by the support frame and the protective cover and can rotate around an axis, the upper sliding block of the ball screw can translate along the axis direction of the ball screw, the polishing high-speed motor is fixed on the sliding block, the output end of the driving motor is fixedly installed at the input end of the ball screw to drive the screw to rotate, and the fixed end of the absolute position photoelectric encoder is installed at the other end of the driving motor and used for monitoring position data of the polishing high-speed motor. Polishing wheels with different types can be installed on the tool chuck in a replaceable way; the toughened glass cover is detachably mounted on the switching disc, and the polishing high-speed motor and the polishing wheel are both located inside the toughened glass cover and used for preventing polishing liquid from splashing.
Preferably, the polishing solution supply device comprises a polishing solution tank, a polishing solution pump and a polishing solution nozzle; the polishing solution nozzle is connected with a polishing solution pump fixed at the rear of the robot through a liquid conveying pipe, and the polishing solution pump is connected with a polishing solution box through a liquid pumping pipe.
Preferably, the polishing control system fuses polishing force data acquired by the pressure sensor and the six-dimensional force sensor and displacement data of an absolute position linear encoder in the ball screw linear module as a basis, obtains force-position deviation information after algorithm processing, sends a compensation control signal to a driver of a driving motor of the ball screw linear module, and controls the flow and pressure of polishing liquid through advanced PID adjustment according to different process requirements so as to ensure that the polishing force and the polishing contact position float and polish within a threshold range set by a user.
Preferably, the first tool chuck, the second tool chuck and the third tool chuck are all hand-tightening movable iron chucks, and can be tightened or loosened by using a hand-tightening wrench, so that tools with different types and transmission rod diameters of 1.5-13mm can be replaced.
By adopting the technical scheme of the invention, the invention has the following beneficial effects: according to the device for quickly switching the special grinding and polishing composite grinding tool for the robot, the rough grinding processing unit, the fine grinding processing unit and the polishing processing unit are annularly arranged and integrated into a whole, so that a special grinding and polishing tool for the robot, which can be quickly switched according to different processing requirements, is formed, and the device is suitable for high-efficiency and high-precision grinding and polishing of complex surfaces; each unit has real-time force control feedback control and high control precision, wherein the fine grinding unit has a high-precision profile size compensation function, and the grinding and polishing integrated engineering application aiming at the complex profile, high machining efficiency, high profile size precision and high profile performance quality of the high-temperature alloy component of the engine can be realized.
Description of the drawings:
FIG. 1 is a schematic view of a high precision finish grinding process of the present invention;
FIG. 2 is a schematic view of a high quality polishing process of the present invention;
FIG. 3 is a schematic view of the rough grinding process of the present invention;
fig. 4 is a schematic side view of the overall structure of the rapid switching device of the grinding and polishing composite abrasive tool special for the robot, three processing units are fixedly assembled in a triangular outer frame, and other auxiliary conversion components are fixed on one side of the frame body;
FIG. 5 is a schematic structural view of the rapid switching device of the grinding and polishing composite abrasive tool special for the robot of the invention;
FIG. 6 is a schematic view of the connection between the rough grinding unit and the switching plate;
FIG. 7 is a schematic view of the connection between the precision polishing unit structure and the switching turntable;
FIG. 8 is a schematic view of the connection between the polishing unit and the switching turntable;
in the figure: the device comprises a high-efficiency constant-force rough grinding unit 1, a robot-six-dimensional force sensor connecting flange 2, a six-dimensional force sensor 3, a main body bracket 4, a pneumatic telescopic rod 5, a servo motor 6, a crossed roller bearing 7, a motor external bevel gear 8, a crossed roller bearing external bevel gear 9, a switching turntable 10, a cover plate 11, a fine grinding unit 12, a second tool chuck 13, a workbench 14, a clamping tool 15, a workpiece to be processed 16, a grinding and polishing tool library 17, a fine grinding tool 18, a first tool chuck 19, a polishing unit 20, a third tool chuck 21, a polishing tool 22, a polishing liquid supply system 23, a toughened glass cover 24, a rough grinding wheel 25, a pin hole sleeve 26, a constant-force execution cylinder 27, a protective cover 28, a ball screw 29, a guide rail 30, a driving motor 31, an absolute position photoelectric encoder 32, a connecting frame 33, a connecting screw 34, a supporting frame 35, A fine grinding high-speed motor 36, a slide block 37, a high-speed right-angle motor 38, a ball screw linear module 39, a polishing servo motor 40, a pressure sensor 41, a push plate 42, a polished rod 43 and a linear bearing 44.
Detailed Description
The invention is further described below with reference to the following figures and specific examples.
Referring to fig. 1 to 8, the invention provides a quick switching device for a grinding and polishing composite grinding tool special for a robot, which comprises a high-efficiency constant-force rough grinding unit 1, a robot-six-dimensional force sensor connecting flange 2, a six-dimensional force sensor 3, a quick switching mechanism, a fine grinding unit 12 and a polishing unit 20; robot-six dimension force sensor flange 2 one end is installed at robot sixth joint end, and the other end is connected six dimension force sensor 3, six dimension force sensor 3 is used for the force information on the six degrees of freedom of real-time supervision course of working, adopts six dimension force sensor to carry out data processing can effectively avoid because the monitoring error of processing power data that processing and installation error lead to provides the assurance for the power accuse precision of system.
The quick switching mechanism comprises a main body support 4, a servo motor 6, a crossed roller bearing 7, a locking mechanism and a switching turntable 10, and is fixed on the six-dimensional force sensor 3. The high-efficiency constant-force rough grinding unit 1, the fine grinding unit 12 and the polishing unit 20 are arranged on the rapid switching mechanism at intervals of 120 degrees in an annular sequence through a connecting frame 33.
The robot-six-dimensional force sensor connection and the quick switching mechanism main body support-six-dimensional force sensor connection are connected through rigid flange plates, so that the connection reliability is guaranteed.
The inner ring of the crossed roller bearing is fixed on the main body support 4 through a countersunk screw, the outer ring of the crossed roller bearing is fixed on the switching turntable 10 through the countersunk screw, and the concentric whole row of screw holes on the switching turntable 10 are used for fixedly connecting the external bevel gear 9 of the crossed roller bearing.
The servo motor 6 is fixedly arranged in the main body support 4 through a mounting screw, an output shaft of the servo motor is fixedly connected with an external bevel gear 8 of the motor and is meshed with an external bevel gear 9 of the crossed roller bearing to drive the switching turntable 10 to move, and a static inner ring of the crossed roller bearing provides space for the arrangement and routing of the three functional units.
The locking mechanism comprises an air cylinder 5 and three pin hole sleeves 26; the cylinder 5 is fixedly arranged on a main body bracket 4 of the quick switching device through a holding collet, and the three pin hole sleeves 26 are annularly and fixedly arranged on the switching turntable 10 at intervals of 120 degrees by taking the rotating center of the switching turntable 10 as the circle center; when the switching rotary disc 10 rotates to reach one of the three locking positions, the push rod of the air cylinder 5 is driven out, and the push rod is inserted into the pin hole sleeve 26 to lock and position the switching rotary disc 10.
The high-efficiency constant-force rough grinding unit 1 comprises a rough grinding constant-force control system, a constant-force executing mechanism, a high-speed right-angle motor 38, a first tool chuck 19 and a rough grinding wheel 25; an output flange of the high-speed right-angle motor 38 is fixedly connected with the first tool chuck 19, and the first tool chuck 19 can be provided with different types of rough grinding wheels 25 in a replaceable mode.
The constant force actuator includes: the constant force execution cylinder 27, the connecting frame 33, the supporting frame 35, the pressure sensor 41, the push plate 42, the polish rod 43 and the linear bearing 44.
The cylinder body diameter of the constant force execution cylinder 27 is 32mm, and can provide 0-50KG continuous thrust, the constant force execution cylinder 27 is fixed on the switching turntable 10 through the connecting frame 33, the output end of the constant force execution cylinder 27 is provided with threads and is fixedly connected with the push plate 42, one side of the push plate is fixedly connected with two polish rods 43, the other side of the push plate is fixedly connected with the pressure sensor 41, the other side of the pressure sensor 41 is fixedly connected with the supporting frame 35, and the polish rods 43 are in sliding fit with two linear bearings 44 arranged in the cylinder shell, so that greater bending and twisting resistance is provided for the cylinder; the other side of the support frame 35 is fixedly connected with a high-speed right-angle motor 38 through a connecting screw 34.
The rough grinding constant force control system fuses grinding tangential force and grinding pressure signals collected by the six-dimensional force sensor 3 and the pressure sensor 41, real-time force data are obtained after processing through a filtering algorithm, a force compensation value is obtained by comparing expected force data, the force compensation value is converted into control signals of air pressure, flow rate and the like after processing through the algorithm to control the constant force execution cylinder 27 to act, and constant force grinding with grinding force stabilized within a threshold range set by a user is achieved.
The fine grinding processing unit 12 comprises a fine grinding control system, a constant force actuating mechanism, a ball screw linear module 39, a cover plate 28, a ball screw 29, a driving motor 31, an absolute position photoelectric encoder 32, a fine grinding high-speed motor 36, a second tool chuck 13, a fine grinding wheel 18 and the like; the constant force actuator is fixedly mounted on the switching turntable 10 through a connecting screw 34, the ball screw 29 passes through a deep groove ball bearing with flanges mounted at two ends of the supporting frame 35 and is movably mounted in a cavity formed by the supporting frame 35 and the protective cover 28, the input end of the ball screw is connected with the output shaft of the driving motor 31 through an elastic coupling and can rotate around the axis under the driving of the output shaft, the upper slide block 37 of the ball screw is simultaneously matched with the guide rail 30 and the ball screw 29, when the ball screw 29 rotates, the slide block 37 can translate along the axial direction of the ball screw 29 under the restriction of the guide rail 30, the movable end of the absolute position photoelectric encoder 32 is fixedly connected with the slide block 37 through the connecting screw 34, and the grating end of the absolute position photoelectric encoder is fixedly mounted on the supporting frame through the connecting screw.
The end face of the output shaft of the driving motor 31 is fixed in the supporting frame 35 through 4 connecting screws 34.
The fine grinding high-speed motor 36 is fixed on the sliding block 37 through a connecting piece, the output end flange of the electric spindle is fixedly provided with the second tool chuck 13 through a mounting screw, and the fine grinding wheel 18 with different models can be mounted on the second tool chuck 13 in a replaceable manner.
The accurate grinding control system integrates the grinding pressure and the grinding tangential force acquired by the pressure sensor 41 and the six-dimensional force sensor 3 and the displacement data of the absolute position linear encoder in the ball screw linear module as the basis, obtains force-position deviation information after algorithm processing, sends a compensation control signal to a driver of a driving motor 31 of the ball screw linear module, and realizes accurate control of grinding force and high-precision profile size compensation in the machining process through advanced PID adjustment.
The polishing processing unit 20 comprises a polishing control system, a constant force executing mechanism, a toughened glass cover 24, a third tool chuck 21, a polishing wheel 22, a polishing solution supply device 23, a cover plate 28, a ball screw 29, a driving motor 31, an absolute position photoelectric encoder 32, a ball screw linear module 39, a polishing servo motor 40, the third tool chuck 21 and the polishing wheel 22; the constant force actuating mechanism is fixedly provided with a polishing servo motor 40 through a sliding block 37, a flange at the output end of the motor is fixedly provided with a third tool chuck 21 through a mounting screw, and polishing wheels 22 of different models can be installed on the third tool chuck 21 in a replaceable manner; the toughened glass cover 24 is detachably mounted on the switching turntable 10 through a buckle, and the polishing servo motor 40 and the polishing wheel 22 are both located inside the toughened glass cover 24 and used for preventing polishing liquid from splashing.
The polishing solution supply device comprises a polishing solution box, a polishing solution pump and a polishing solution nozzle; the polishing solution nozzle is connected with a polishing solution pump fixed at the rear of the robot through a liquid conveying pipe, and the polishing solution pump is connected with a polishing solution box through a liquid pumping pipe.
The polishing control system fuses polishing force data acquired by the pressure sensor 41 and the six-dimensional force sensor 3 and displacement data of an absolute position linear encoder in the ball screw linear module as a basis, obtains force-position deviation information after algorithm processing, sends a compensation control signal to a driver of a driving motor of the ball screw linear module, and controls the flow and pressure of polishing liquid through advanced PID adjustment according to different process requirements so as to ensure that the polishing force and the polishing contact position float and polish within a threshold range set by a user.
The first tool chuck 19, the second tool chuck 13 and the third tool chuck 21 are all hand-tightening movable iron chucks, and can be tightened or loosened by using a hand-tightening wrench, so that tools with different types and transmission rod diameters of 1.5-13mm can be replaced.
The above detailed description is provided for the fast switching device of the grinding and polishing composite grinding tool special for the robot, and specific examples are applied in the detailed description to explain the structure and the working principle of the invention, and the description of the above embodiments is only used to help understand the method and the core idea of the invention. It should be noted that, for those skilled in the art, it is possible to make various improvements and modifications to the present invention without departing from the principle of the present invention, and those improvements and modifications also fall within the scope of the claims of the present invention.

Claims (10)

1.一种机器人专用磨抛复合磨具快速切换装置,其特征在于,包括六维力传感器、机器人-六维力传感器连接法兰、快速切换机构、高效恒力粗磨单元、精磨加工单元、抛光加工单元;所述机器人-六维力传感器连接法兰一端安装在机器人第六关节末端,另一端连接所述六维力传感器,用于实时监测加工过程六个自由度上的力信息;所述快速切换机构固定在所述六维力传感器上;所述高效恒力粗磨单元、精磨加工单元、抛光加工单元相互间隔120°环形顺序通过连接架安装在快速切换机构上。1. a special grinding and polishing compound abrasive tool rapid switching device for robots, characterized in that, comprising a six-dimensional force sensor, a robot-six-dimensional force sensor connecting flange, a quick switching mechanism, a high-efficiency constant force rough grinding unit, a fine grinding processing unit , polishing processing unit; one end of the robot-six-dimensional force sensor connecting flange is installed at the end of the sixth joint of the robot, and the other end is connected to the six-dimensional force sensor, which is used for real-time monitoring of the force information on the six degrees of freedom in the processing process; The fast switching mechanism is fixed on the six-dimensional force sensor; the high-efficiency constant-force rough grinding unit, fine grinding processing unit, and polishing processing unit are arranged on the fast switching mechanism through a connecting frame in an annular sequence spaced apart from each other by 120°. 2.根据权利要求1所述的机器人专用磨抛复合磨具快速切换装置,其特征在于,所述快速切换机构包括主体支架、切换转盘、伺服电机、交叉滚子轴承、锁紧机构;所述主体支架固定安装在六维力传感器上;所述交叉滚子轴承内环与主体支架固连,外环固连切换转盘,所述切换转盘上同心固连交叉滚子轴承外接锥齿轮;所述伺服电机固定安装在主体支架内,其输出法兰固连驱动电机外接锥齿轮,且与交叉滚子轴承外接锥齿轮啮合安装,用以驱动切换转盘运动。2 . The rapid switching device for grinding and polishing compound abrasive tools specially used for robots according to claim 1 , wherein the rapid switching mechanism comprises a main body support, a switching turntable, a servo motor, a crossed roller bearing, and a locking mechanism; 2 . The main body bracket is fixedly installed on the six-dimensional force sensor; the inner ring of the crossed roller bearing is fixedly connected with the main body bracket, and the outer ring is fixedly connected to the switching turntable, and the crossed roller bearing is concentrically connected to the external bevel gear on the switching turntable; The servo motor is fixedly installed in the main body bracket, and its output flange is fixedly connected to the external bevel gear of the drive motor, and is meshed with the external bevel gear of the crossed roller bearing to drive the movement of the switching turntable. 3.根据权利要求2所述的机器人专用磨抛复合磨具快速切换装置,其特征在于,所述锁紧机构包括一个气缸、三个销钉孔套;所述气缸固定安装在快速切换装置的主体支架上;所述三个销钉孔套以切换盘旋转中心为圆心相互间隔120°环形固定安装在切换转盘上,当切换转盘旋转到达三个锁紧位置之一时,气缸的推杆打出,推杆插入销钉孔套即可锁紧定位切换转盘。3 . The rapid switching device for grinding and polishing composite abrasive tools for robots according to claim 2 , wherein the locking mechanism comprises a cylinder and three pin hole sleeves; the cylinder is fixedly installed on the main body of the quick switching device. 4 . On the bracket; the three pin hole sleeves are fixedly mounted on the switch turntable in a ring shape with the rotation center of the switch plate as the center of the circle at a distance of 120° from each other. Insert the pin hole sleeve to lock the positioning switch dial. 4.根据权利要求1所述的机器人专用磨抛复合磨具快速切换装置,其特征在于,所述高效恒力粗磨单元包括粗磨恒力控制系统、恒力执行机构、高速直角主轴、第一工具夹头、粗磨砂轮;所述恒力执行机构的主体固定在连接架上,推板通过压力传感器与支撑框架固定连接;所述高速直角电机的输出法兰固连第一工具夹头,第一工具夹头上可更换安装不同型号的粗磨砂轮。4. The rapid switching device for grinding and polishing compound abrasive tools specially for robots according to claim 1, wherein the high-efficiency constant-force rough grinding unit comprises a rough grinding constant-force control system, a constant-force actuator, a high-speed right-angle spindle, a a tool chuck and a rough grinding wheel; the main body of the constant force actuator is fixed on the connecting frame, and the push plate is fixedly connected with the support frame through the pressure sensor; the output flange of the high-speed right-angle motor is fixedly connected to the first tool chuck , Different types of rough grinding wheels can be replaced and installed on the first tool chuck. 5.根据权利要求4所述的机器人专用磨抛复合磨具快速切换装置,其特征在于,所述恒力执行机构包括:恒力执行气缸、连接架、支撑框架、压力传感器、推板、光杆、直线轴承;所述恒力执行气缸通过连接架固定在切换转盘上,恒力执行气缸的输出端有螺纹且固连推板,推板一侧固连两根光杆,另一侧固连压力传感器,压力传感器另一侧与支撑框架固连,所述光杆与气缸外壳内部安装的两个直线轴承滑动配合,为气缸提供更大的抗弯扭能力;支撑框架另一侧和高速直角电机通过连接螺钉固定连接。5 . The rapid switching device for grinding and polishing composite abrasive tools for robots according to claim 4 , wherein the constant force actuator comprises: a constant force actuator cylinder, a connecting frame, a support frame, a pressure sensor, a push plate, a polished rod , Linear bearing; the constant force actuating cylinder is fixed on the switching turntable through the connecting frame, the output end of the constant force actuating cylinder is threaded and is fixed with the push plate, one side of the push plate is fixed with two polished rods, and the other side is fixed with the pressure The sensor, the other side of the pressure sensor is fixedly connected with the support frame, and the polished rod is slidably fitted with two linear bearings installed inside the cylinder shell to provide the cylinder with greater resistance to bending and torsion; the other side of the support frame and the high-speed right-angle motor pass through Attachment screws secure the connection. 6.根据权利要求5所述的机器人专用磨抛复合磨具快速切换装置,其特征在于,所述粗磨恒力控制系统融合六维力传感器与压力传感器采集的磨削切向力和磨削压力信号,通过滤波算法处理后得到实时的力数据,对比期望力数据得到力补偿值,在算法处理后转变为气压、流速等控制信号控制恒力执行气缸动作,实现磨削力稳定在用户设定阈值范围内的恒力打磨。6 . The rapid switching device for grinding and polishing compound abrasive tools for robots according to claim 5 , wherein the rough grinding constant force control system integrates the grinding tangential force and grinding force collected by the six-dimensional force sensor and the pressure sensor. 7 . The pressure signal is processed by the filtering algorithm to obtain the real-time force data, and the force compensation value is obtained by comparing the expected force data. Constant force grinding within a certain threshold range. 7.根据权利要求1所述的机器人专用磨抛复合磨具快速切换装置,其特征在于,精磨加工单元包括精磨控制系统、恒力执行机构、滚珠螺杆直线模组、盖板、滚珠螺杆、驱动电机、绝对位置光电编码器、精磨高速电机、第二工具夹头、精磨砂轮等;恒力执行机构通过连接螺钉固定安装在切换转盘上,滚珠螺杆穿过安装在支撑框架两端的带法兰的深沟球轴承可动安装在支撑框架与保护罩形成的空腔内,且输入端通过弹性联轴器连接驱动电机输出轴并可在其驱动下绕轴线转动,其上滑块同时与导轨和滚珠螺杆配合,当滚珠螺杆转动时,滑块可在导轨的约束下沿滚珠螺杆轴线方向平动,绝对位置光电编码器的活动端与滑块通过连接螺钉固定连接,其光栅端通过连接螺钉固定安装在支撑框架上,用以实时监测精磨高速电机的位置数据。7 . The rapid switching device for grinding and polishing composite abrasive tools specially for robots according to claim 1 , wherein the fine grinding processing unit comprises a fine grinding control system, a constant force actuator, a ball screw linear module, a cover plate, a ball screw , drive motor, absolute position photoelectric encoder, fine grinding high-speed motor, second tool chuck, fine grinding wheel, etc.; the constant force actuator is fixedly installed on the switching turntable through connecting screws, and the ball screw passes through the two ends of the support frame. The deep groove ball bearing with flange is movably installed in the cavity formed by the support frame and the protective cover, and the input end is connected to the output shaft of the drive motor through an elastic coupling and can rotate around the axis under its drive, and the upper slider At the same time, it cooperates with the guide rail and the ball screw. When the ball screw rotates, the slider can translate along the axis of the ball screw under the constraint of the guide rail. The movable end of the absolute position photoelectric encoder and the slider are fixedly connected by connecting screws. It is fixed on the support frame by connecting screws to monitor the position data of the fine grinding high-speed motor in real time. 8.根据权利要求7所述的机器人专用磨抛复合磨具快速切换装置,其特征在于,所述精磨高速电机通过连接件固定在滑块上,且其电主轴输出端法兰通过安装螺钉固定安装第二工具夹头,第二工具夹头上可更换安装不同型号的精磨砂轮;所述精磨控制系统融合压力传感器和六维力传感器采集的磨削压力和磨削切向力及滚珠螺杆直线模组中绝对位置光电编码器的位移数据为依据,使用算法处理后得到力-位偏差信息,并将补偿控制信号发送到滚珠螺杆直线模组的驱动电机的驱动器上,通过先进PID调节,实现加工过程磨削力与高精度形面尺寸补偿的精准控制。8 . The rapid switching device for grinding and polishing compound abrasive tools specially for robots according to claim 7 , wherein the fine grinding high-speed motor is fixed on the slider through a connecting piece, and the output end flange of the motorized spindle is fixed by mounting screws. 9 . The second tool chuck is fixedly installed, and different types of fine grinding wheels can be replaced on the second tool chuck; the fine grinding control system integrates the grinding pressure and the grinding tangential force and the grinding tangential force collected by the pressure sensor and the six-dimensional force sensor. Based on the displacement data of the absolute position photoelectric encoder in the ball screw linear module, the force-position deviation information is obtained after processing by the algorithm, and the compensation control signal is sent to the driver of the driving motor of the ball screw linear module. Adjustment to achieve precise control of grinding force and high-precision shape and surface size compensation during processing. 9.根据权利要求1所述的机器人专用磨抛复合磨具快速切换装置,其特征在于,所述抛光加工单元包括抛光控制系统、滚珠螺杆直线模组、恒力执行气缸、抛光伺服电机、钢化玻璃罩、第三工具夹头、抛光轮、抛光液供给装置;滚珠螺杆直线模组包括支撑框架、保护罩、滚珠螺杆、驱动电机、绝对位置光电编码器;所述支撑框架固定安装在压力传感器上,滚珠螺杆安装在支撑框架与保护罩形成的空腔内,且可绕轴线转动,其上滑块可沿滚珠螺杆轴线方向平动,且抛光高速电机固定在滑块上,驱动电机输出端固定安装在滚珠螺杆输入端带动螺杆转动,绝对位置光电编码器固定端安装在驱动电机另一端上,用以监测抛光高速电机的位置数据。工具夹头上可更换安装不同型号的抛光轮;所述钢化玻璃罩可拆卸安装在切换盘上,所述抛光高速电机和抛光轮均位于钢化玻璃罩内部,用以防止抛光液飞溅。9 . The rapid switching device for grinding and polishing composite abrasive tools for robots according to claim 1 , wherein the polishing processing unit comprises a polishing control system, a ball screw linear module, a constant force execution cylinder, a polishing servo motor, a tempering Glass cover, third tool chuck, polishing wheel, polishing liquid supply device; ball screw linear module includes support frame, protective cover, ball screw, drive motor, absolute position photoelectric encoder; the support frame is fixedly installed on the pressure sensor The ball screw is installed in the cavity formed by the support frame and the protective cover, and can rotate around the axis. The upper slide block can translate along the axis of the ball screw, and the polishing high-speed motor is fixed on the slide block and drives the output end of the motor. It is fixedly installed on the input end of the ball screw to drive the screw to rotate, and the fixed end of the absolute position photoelectric encoder is installed on the other end of the drive motor to monitor the position data of the polishing high-speed motor. Different types of polishing wheels can be replaced and installed on the tool chuck; the tempered glass cover can be detachably installed on the switch plate, and the polishing high-speed motor and the polishing wheel are located inside the tempered glass cover to prevent splashing of polishing liquid. 10.根据权利要求9所述的机器人专用磨抛复合磨具快速切换装置,其特征在于,所述抛光液供给装置包括抛光液箱、抛光液泵、抛光液喷嘴;所述抛光液喷嘴通过输液管与固定在机器人后方的抛光液泵连接,抛光液泵通过抽液管与抛光液箱相连接,所述抛光控制系统融合压力传感器和六维力传感器采集的抛光力数据及滚珠螺杆直线模组中绝对位置直线编码器的位移数据为依据,使用算法处理后得到力-位偏差信息,并将补偿控制信号发送到滚珠螺杆直线模组的驱动电机的驱动器上,并根据不同工艺需求通过先进PID调节控制抛光液的流量和压力,以保证抛光力和抛光接触位置在用户设定阈值范围内浮动抛光。10 . The rapid switching device for grinding and polishing composite abrasive tools specially used for robots according to claim 9 , wherein the polishing liquid supply device comprises a polishing liquid tank, a polishing liquid pump, and a polishing liquid nozzle; The pipe is connected to the polishing liquid pump fixed at the rear of the robot, and the polishing liquid pump is connected to the polishing liquid tank through the suction pipe. The polishing control system integrates the polishing force data collected by the pressure sensor and the six-dimensional force sensor and the ball screw linear module Based on the displacement data of the absolute position linear encoder, the force-position deviation information is obtained after the algorithm is processed, and the compensation control signal is sent to the driver of the drive motor of the ball screw linear module, and the advanced PID is passed according to different process requirements. Adjust and control the flow and pressure of the polishing liquid to ensure that the polishing force and the polishing contact position are floating and polishing within the user-set threshold range.
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CN115870851A (en) * 2023-02-07 2023-03-31 莱州恒宇刹车制品有限公司 Sand-blasting low-temperature running-in equipment for machining automobile brake pad
CN118752395A (en) * 2024-09-09 2024-10-11 常州市友利桐自动化设备有限公司 A micro-nano mirror CNC polishing and grinding machine tool
CN118752395B (en) * 2024-09-09 2024-12-03 常州市友利桐自动化设备有限公司 Micro-nano mirror surface numerical control polishing grinding machine tool
CN119839735A (en) * 2025-03-18 2025-04-18 宁波勋辉电器有限公司 Magnesium alloy die casting equipment of polishing

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