Single-sided spraying and gluing device for PE film and application method of single-sided spraying and gluing device
Technical Field
The invention relates to the technical field of PE film manufacturing, in particular to a single-sided spraying and gluing device for a PE film and a using method of the single-sided spraying and gluing device.
Background
The PE film is arranged below the surface paper in the product structure and mainly plays a role in providing decoration effect of the patterns and preventing the glue solution at the bottom layer from seeping. This layer requires good hiding power, impregnation and printing properties of the paper. The PE film is required to have smooth surface, good absorptivity and adaptability, uniform color tone of the undertone and fresh color. The utility model discloses a PE film, the preparation in-process of PE film, the one side of PE film need be gone up to set up the gum dipping, so more convenient pasting when using, but the device to single face rubber coating is still very few at the present stage, can't satisfy the user demand at the present stage, some devices use the brush pipe to scribble, it can cause to scribble inhomogeneous to scribble the pipe, and it collects the difficulty to scribble the gum, it is extravagant, can cause the problem such as solidification of scribbling for a long time, can cause the adhesive force of PE film not strong simultaneously at the in-process of scribbling, cause later stage to play limit or remove the package, influence later stage pleasing to the eye, should design a kind and can increase and scribble the adhesive force, can retrieve the equipment of gluing simultaneously.
Disclosure of Invention
The invention aims to solve the defects of the prior art, and provides a single-sided spray coating device for a PE film and a use method thereof.
In order to achieve the aim, the technical scheme adopted by the invention is that the single-sided spray gluing device for the PE film comprises a device base, wherein a tensioning roller is arranged on the left side of the device base, the tensioning roller is arranged above the device base through a tensioning support, the tensioning support comprises a tensioning screw rod, the tensioning screw rod is arranged on one side of the tensioning support, a roller seat is arranged at the upper end of the tensioning screw rod, the tensioning roller is arranged at the upper end of the roller seat, the roller seat is in sliding connection with the tensioning support, a leveling device is arranged on the right side of the tensioning roller, the leveling device comprises a first roller and a second roller, the first roller is arranged at the upper end of the leveling support, the second roller is arranged on the leveling support below the first roller, and the leveling device is arranged on the device base through a leveling support;
The spraying device is arranged on the right side of the leveling device, the spraying device comprises a spraying pipe, a plurality of spraying valves are arranged at the lower end of the spraying pipe, a spraying nozzle is arranged on the spraying valve, a brushing device is arranged on the right side of the spraying device, the brushing device comprises a brushing roller, the brushing roller is arranged on the base of the device through a brushing bracket, brushing micropores are formed in the surface of an upper roller of the brushing roller, the brushing roller is driven to rotate by a motor, a roller plate is arranged in the roller of the brushing roller, the roller plate is obliquely and fixedly arranged inside the roller, the roller plate is arranged on a roller shaft of the roller, a brushing plate is arranged at the lower end of the brushing roller, a guide roller is arranged on the right side of the brushing plate, a brushing device is arranged on the right side of the brushing roller, the brushing device comprises a lower supporting plate and an upper sucking block, the lower supporting plate is obliquely arranged on the right side of the base of the device, and the upper sucking block is arranged at the upper end of the lower supporting plate symmetrically;
The tensioning roller is installed above the base of the device, the PE film can be tensioned to a certain extent, the later spraying is enabled to be more uniform, so that the coating glue is better adhered to the PE film, meanwhile, the coating tube of the coating device at the rear end is used for spraying the coating glue through the spraying nozzle, the upper end of the coating tube is provided with the spraying tank, the spraying tank is connected with the compressed air tube, the coating glue is sprayed onto the PE film by using the compressed air tube, the spraying is more uniform, and when in spraying, compressed air is used, the spraying force is large, the adhering effect is better, the spraying nozzle spraying is uniform, the paper is not damaged, the coating operation is performed at the later stage after spraying, the thickness of the glue is increased, meanwhile, the coating glue can be continuously rotated and rolled through the placing of the coating glue in the roller, the roller plate is prevented from being solidified, the glue is prevented from rolling in a large range, meanwhile, the roller plate has a scraping effect on the roller, the waste of the glue is reduced, the glue is simultaneously, the thickness of the PE film can be controlled, and the adhesive force of the PE film can be reduced, and the adhesive force of the PE film can be recovered.
Preferably, the first roller is fixedly arranged on the leveling bracket, the second roller is slidably arranged on the leveling bracket, the second roller is arranged on a sliding block at the lower end through second roller shafts at two sides, a leveling screw is arranged at the lower end of the sliding block, the leveling screw is arranged at one side of the leveling bracket, a rotating handle is arranged at the lower end of the leveling screw, when leveling, the PE film can be adjusted up and down through up and down adjustment of the second roller, the later spraying and brushing of the PE film are completed through adjustment, the spraying distance is indirectly adjusted, the spraying effect can be controlled, and better spraying is completed through price adjustment.
Preferably, the two sides of the brushing roller are provided with glue blocking plates which are fixedly arranged on the base of the device, the glue blocking plates are vertically arranged with the brushing plates, and the baffle plates are used for preventing the spraying of the brushing glue during brushing, and completely fixing the brushing glue at the front end of the brushing roller to prevent the spraying.
Preferably, the length of the roller plate is equal to that of the roller, the width of the roller plate is smaller than the diameter of the roller, sealing rubber strips are arranged on the periphery of the edge of the roller plate, the sealing rubber strips can seal the contact part of the roller plate and the roller, the roller plate is arranged inside the roller, the roller plate is used for fixing the brushing on a certain range in order to ensure that the brushing adhesive is always on the bottom side, meanwhile, brushing drops are reduced, the brushing process is ensured, and the sealing rubber strips are added to scrape the inner surface of the roller by the roller plate, so that the waste of the brushing adhesive is reduced.
Preferably, the upper coating suction block is a sponge suction block, the upper coating suction block is arranged on the device base through an upper coating support, a negative pressure tank is arranged at the upper end of one side of the upper coating suction block, the upper coating suction block is arranged at the port of the negative pressure tank, a glue solution collecting tank is arranged at one side of the negative pressure tank, a glue solution collecting tank is arranged at the lower end of the glue solution collecting tank, a negative pressure fan is arranged at the upper end of the negative pressure tank, the upper coating suction block is a sponge suction block, redundant coating glue on a PE film can be adsorbed, the suction block is used for sucking the coating glue in the sponge suction block through the negative pressure tank, then the coating glue flows into the glue solution collecting tank through the coating glue collecting tank, the collection is completed, and meanwhile, the temperature in the negative pressure tank is controlled at 50-60 ℃, so that the glue can not be solidified.
The application method of the single-sided spray coating device for the PE film comprises the following steps of:
S1, after a PE film enters the tensioning roller and proper tensioning force is adjusted through the tensioning screw rod, the PE film enters the leveling roller, the second roller is adjusted through the second roller of the leveling roller, the sliding block is adjusted through the leveling screw rod in the adjusting process to complete the adjustment of the second roller, the PE film can be sprayed on the bottom surface of the brushing roller in the same horizontal position with the bottom surface of the brushing roller, the PE film is sprayed on the bottom surface of the brushing roller just before entering the brushing roller, the PE film is pre-sprayed through a spraying nozzle of the spraying device, and the spraying nozzle is used for spraying, so that the concentration of glue used for spraying is low relative to that of the brushing glue, the spraying nozzle is convenient to use for spraying, the PE film can be better attached in the later brushing process, and after the spraying is completed;
S2, brushing PE films through the brushing plate, brushing glue on the lower side of the roller plate in the brushing roller in the brushing process, finishing brushing the PE films through the brushing micropores on the surface of the roller, wherein the brushing roller rotates to brush, the roller plate is obliquely and fixedly arranged in the roller and does not rotate along with the rotation of the roller in the brushing process, so that the brushing glue is prevented from rolling to the upper end of the roller, the brushing glue in the roller can be scraped, the brushing glue is always positioned at the lower end of the roller, the brushing process is accelerated, and the brushing is finished;
S3, uniformly smearing the upper smearing suction block on the smearing device on the right side of the smearing roller, collecting redundant smearing glue at the same time, collecting the upper smearing suction block in the collecting process, supporting the lower smearing suction block, wherein the upper smearing suction block is a sponge suction block capable of absorbing the smearing glue, enabling the smearing glue to enter the upper smearing suction block, extracting the smearing glue in the upper smearing suction block through the negative pressure tank, entering the glue collecting tank, collecting the glue through the glue collecting tank, finishing glue collecting, and simultaneously enabling the temperature in the negative pressure tank to be 50-60 ℃ to prevent the smearing glue from solidifying in the collecting process.
The invention has the technical effects that:
1. Compared with the prior art, the invention can prevent the glue from solidifying by placing the brushing glue in the roller in the brushing process, and simultaneously sets the roller plate in the roller to prevent the glue from rolling in a large range, and meanwhile the roller plate has a scraping effect on the roller, thereby reducing the flowing anywhere of the glue, reducing the waste of the glue, and simultaneously the smearing device can recycle a part of the glue on the PE film, simultaneously control the thickness of the PE film, save the cost and simultaneously not reduce the adhesive force of the glue.
2. When leveling, through the upper and lower regulation of second roller, can adjust PE membrane from top to bottom, through the later stage spraying of adjusting completion PE membrane and scribble, indirect regulation the distance of spraying, can control the effect of spraying like this, accomplish better spraying through the price adjustment.
3. In order to ensure that the coating glue is always on the bottom side, the roller plate is used for fixing the coating glue in a certain range, meanwhile, the dripping of the coating glue is reduced, the coating process is ensured, and the sealing rubber strip is added to scrape the inner surface of the roller by the roller plate, so that the waste of the coating glue is reduced.
4. The upper coating suction block is a sponge suction block, can adsorb redundant coating glue on the PE film, and after adsorption, the coating glue in the sponge suction block is extracted through a negative pressure box, then flows into a glue solution collecting tank through the coating glue, flows into a glue solution collecting box through the glue solution collecting tank, and is collected, and meanwhile, the temperature in the negative pressure box is controlled at 50-60 ℃, so that the glue is prevented from solidifying.
Drawings
FIG. 1 is a schematic diagram of a PE film gumming device of the present invention;
FIG. 2 is a schematic view of a brush roll structure of the spray coating device of the present invention;
FIG. 3 is a schematic view of the coating device of the spray coating device of the present invention;
Fig. 4 is a schematic diagram of a second roller structure of the glue spraying device of the present invention.
The device comprises a device base, 2, a tension roller, 3, a tension bracket, 4, a tension screw, 5, a roller seat, 6, a leveling device, 7, a first roller, 8, a second roller, 9, a leveling bracket, 10, a spraying device, 11, a spraying pipe, 12, a spraying valve, 13, a spraying nozzle, 14, a brushing device, 15, a brushing roller, 16, a brushing bracket, 17, brushing micropores, 18, a motor, 19, a roller, 20, a roller plate, 21, a roller shaft, 22, a brushing plate, 23, a guide roller, 24, a smearing device, 25, a lower brushing plate, 26, an upper brushing block, 27, a second roller shaft, 28, a sliding block, 29, a leveling screw, 30, a rotating handle, 31, a blocking plate, 32, an upper brushing bracket, 33, a negative pressure box, 34, a glue collecting tank, 35 and a glue collecting box.
Detailed Description
The present invention will be described in further detail with reference to the drawings and examples, in order to make the objects, technical solutions and advantages of the present invention more apparent. It should be understood that the particular embodiments described herein are illustrative only and are not meant to limit the invention.
Examples
As shown in fig. 1, a single-sided glue spraying and coating device for a PE film comprises a device base 1, wherein a tensioning roller 2 is installed on the left side of the device base 1, the tensioning roller 2 is installed above the device base 1 through a tensioning support 3, the tensioning support 3 comprises a tensioning screw 4, the tensioning screw 4 is installed on one side of the tensioning support 3, a roller seat 5 is installed at the upper end of the tensioning screw 4, the tensioning roller 2 is installed at the upper end of the roller seat 5, the roller seat 5 is in sliding connection with the tensioning support 3, a leveling device 6 is installed on the right side of the tensioning roller 2, the leveling device 6 comprises a first roller 7 and a second roller 8, the first roller 7 is installed at the upper end of a leveling support 9, the second roller 8 is installed on a leveling support 9 below the first roller 7, and the leveling device 6 is installed on the device base 1 through the leveling support 9;
The right side of the leveling device 6 is provided with a spraying device 10, the spraying device 10 comprises a spraying pipe 11, the lower end of the spraying pipe 11 is provided with a plurality of spraying valves 12, the spraying valves 12 are provided with spraying nozzles 13, the right side of the spraying device 10 is provided with a brushing device 14, the brushing device 14 comprises a brushing roller 15, the brushing roller 15 is arranged on the device base 1 through a brushing bracket 16, the upper roller surface of the brushing roller 15 is provided with brushing micropores 17, the brushing roller 15 is driven to rotate by a motor 18, a roller plate 20 is arranged in a roller 19 of the brushing roller 15, the roller plate 20 is obliquely and fixedly arranged in the roller 19, the roller plate 20 is arranged on a roller shaft 21 of the roller 19, the lower end of the brushing roller 15 is provided with a brushing plate 22, the right side of the brushing roller 22 is provided with a guide roller 23, the right side of the brushing roller 15 is provided with a brushing device 24, the brushing device 24 comprises a lower brushing plate 25 and an upper brushing block 26, and the lower brushing block 26 is obliquely arranged on the right side of the base 1, and the lower supporting block 25 is obliquely arranged on the lower supporting block 25;
The tensioning roller 2 is installed above the device base 1, the PE film can be tensioned to a certain degree, the later spraying and brushing can be enabled to be more uniform, so that the brushing glue is better adhered to the PE film, meanwhile, the brushing tube of the brushing device 14 at the rear end is used for spraying the brushing glue through the spraying nozzle 13, the spraying tank is installed at the upper end of the brushing tube 11, the spraying tank is connected with the compressed air tube, the brushing glue is sprayed onto the PE film by using the compressed air tube, the spraying is more uniform, and when in spraying, the compressed air is used, the spraying effect is large, the adhesion effect can be better, the spraying nozzle sprays uniformity is not bad, the paper is not damaged, the later brushing operation is performed after spraying, the thickness of the glue is increased, meanwhile, the brushing glue can be continuously rotated and rolled through the placing of the brushing glue in the roller, the roller plate 20 is arranged in the 19, the glue is prevented from rolling on a large scale, meanwhile, the roller plate 20 has a scraping effect on the roller 19, the flowing everywhere of the glue is reduced, the thickness of the PE film is not wasted when the PE film is coated, and the thickness of the PE film is not recovered.
The PE film spraying device comprises a first roller 7, a second roller 8, a sliding block 28, a leveling screw 29, a rotating handle 30, a second roller 8, a second roller 27, a leveling screw 29 and a rotating handle 8, wherein the first roller 7 is fixedly arranged on the leveling support 9, the second roller 8 is slidably arranged on the leveling support 9, the second roller 8 is arranged on the sliding block 28 at the lower end through the second roller 27 at the two sides, the lower end of the sliding block 28 is provided with the leveling screw 29, the leveling screw 29 is arranged on one side of the leveling support 9, and the rotating handle 30 is arranged at the lower end of the leveling screw 29.
The two sides of the brushing roller 15 are provided with glue baffle plates 31, the glue baffle plates 31 are fixedly arranged on the device base 1, the glue baffle plates 31 are vertically arranged with the brushing roller 15, the glue baffle plates 31 are used for preventing the spraying of the brushing glue during brushing, and the brushing glue is completely fixed at the front end of the brushing roller 15 to prevent the spraying.
The length of the roller plate 20 is equal to that of the roller 19, the width of the roller plate 20 is smaller than the diameter of the roller 19, sealing rubber strips are arranged on the peripheral sides of the edges of the roller plate 20 and can seal the contact positions of the roller plate 20 and the roller 19, the roller plate 20 is arranged inside the roller 19, the roller plate 20 is used for fixing brushing in a certain range in order to ensure that the brushing adhesive is always on the bottom side, brushing drops are reduced, the brushing process is ensured, sealing rubber strips are added, the roller plate 20 is used for scraping the inner surface of the roller 19, and the waste of the brushing adhesive is reduced.
The upper coating suction block 26 is a sponge suction block, the upper coating suction block 26 is arranged on the device base 1 through an upper coating bracket 32, a negative pressure tank 33 is arranged at the upper end of one side of the upper coating suction block 26, the upper coating suction block 26 is arranged at the port of the negative pressure tank 33, a glue solution collecting tank 34 is arranged at one side of the negative pressure tank 33, a glue solution collecting tank 35 is arranged at the lower end of the glue solution collecting tank 34, a negative pressure fan 36 is arranged at the upper end of the negative pressure tank 33, the upper coating suction block 26 can absorb excessive coating glue on a PE film, after absorption, the coating glue in the sponge suction block is extracted through the negative pressure tank 33, then flows into the glue solution collecting tank 34 through the glue solution collecting tank 34, and flows into the glue solution collecting tank 35 to complete collection, and meanwhile, the temperature in the negative pressure tank 33 is controlled at 50-60 ℃, so that the glue can not solidify.
The application method of the single-sided spray coating device for the PE film comprises the following steps of:
S1, after a PE film enters the tensioning roller 2 and proper tensioning force is adjusted through the tensioning screw 4, the PE film enters the leveling device 6, the second roller 8 of the leveling device 6 is adjusted through the second roller 8, the sliding block 28 is adjusted through the leveling screw 29 in the adjusting process, the second roller 8 is adjusted to be positioned at the same horizontal position with the bottom surface of the brushing roller 15, so that device paper just passes through the lower surface of the brushing roller 15, the PE film is sprayed in advance before entering the brushing roller 15, the PE film is sprayed through the spraying nozzle 13 of the spraying device 14, and the spraying nozzle 13 is used for spraying, so that the adhesive used by the spraying nozzle 13 is low relative to the concentration of the brushing adhesive, the spraying nozzle 13 is convenient to spray, the PE film can be better attached in the later brushing process, and after the spraying is finished;
S2, brushing PE film by the brushing plate 22, wherein the brushing glue is coated on the lower side of the roller plate 20 in the brushing roller 15 in the brushing process, the brushing of the PE film is completed by the brushing micropores 17 on the surface of the roller 19, in the brushing process, the brushing roller 18 rotates to brush, the roller plate 20 is obliquely and fixedly arranged in the roller 19 and does not rotate along with the rotation of the roller 19, so that the brushing glue is prevented from rolling to the upper end of the roller 19, the brushing glue in the roller 19 can be scraped, the brushing glue is always positioned at the lower end of the roller 19, the brushing process is accelerated, and the brushing is completed;
S3, uniformly smearing the upper smearing suction block 26 on the smearing device 24 on the right side of the smearing roller 15, collecting redundant smearing glue at the same time, collecting the excessive smearing glue through the upper smearing suction block 26 in the collecting process, supporting the lower smearing suction block 25, wherein the upper smearing suction block 26 is a sponge suction block capable of absorbing the smearing glue, enabling the smearing glue to enter the upper smearing suction block 26, extracting the smearing glue in the upper smearing suction block 26 through the negative pressure box 33, entering the glue collecting tank 34, collecting the glue through the glue collecting tank 34, completing glue collecting, and simultaneously enabling the temperature in the negative pressure box to be 50-60 ℃ to prevent the smearing glue from solidifying in the collecting process.
Compared with the prior art, the application method of the single-sided glue spraying and coating device for the PE film reduces waste of glue, is more uniform in coating, can recycle part of glue on the PE film, simultaneously controls the thickness of the glue on the PE film, saves cost and increases adhesive force of the glue.
The foregoing is merely a preferred embodiment of the present invention, and is not intended to limit the scope of the present invention. Equivalent changes and modifications of the invention are intended to fall within the scope of the present invention.