CN112547632B - Intelligent aluminum product surface dirt processing apparatus - Google Patents
Intelligent aluminum product surface dirt processing apparatus Download PDFInfo
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- CN112547632B CN112547632B CN202011282675.1A CN202011282675A CN112547632B CN 112547632 B CN112547632 B CN 112547632B CN 202011282675 A CN202011282675 A CN 202011282675A CN 112547632 B CN112547632 B CN 112547632B
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- outer box
- fixedly connected
- mounting ring
- box body
- motor
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- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 title claims abstract description 105
- 229910052782 aluminium Inorganic materials 0.000 title claims abstract description 105
- 238000012545 processing Methods 0.000 title claims description 10
- 230000000670 limiting effect Effects 0.000 claims abstract description 47
- 229910000838 Al alloy Inorganic materials 0.000 claims abstract description 40
- 230000005540 biological transmission Effects 0.000 claims abstract description 14
- 230000006835 compression Effects 0.000 claims abstract description 12
- 238000007906 compression Methods 0.000 claims abstract description 12
- 238000004140 cleaning Methods 0.000 claims description 86
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 28
- 238000007664 blowing Methods 0.000 claims description 24
- 239000000463 material Substances 0.000 claims 8
- 238000005406 washing Methods 0.000 abstract description 9
- 230000013011 mating Effects 0.000 abstract 1
- 238000000034 method Methods 0.000 description 19
- 230000008569 process Effects 0.000 description 17
- 230000007246 mechanism Effects 0.000 description 14
- 239000007788 liquid Substances 0.000 description 11
- 239000007921 spray Substances 0.000 description 7
- 230000008859 change Effects 0.000 description 6
- 208000037805 labour Diseases 0.000 description 5
- 238000009434 installation Methods 0.000 description 4
- 238000007602 hot air drying Methods 0.000 description 3
- 230000033001 locomotion Effects 0.000 description 3
- 238000012423 maintenance Methods 0.000 description 3
- 238000004506 ultrasonic cleaning Methods 0.000 description 3
- 239000002351 wastewater Substances 0.000 description 3
- 238000003466 welding Methods 0.000 description 3
- 239000002131 composite material Substances 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000004880 explosion Methods 0.000 description 2
- 238000005507 spraying Methods 0.000 description 2
- 229910001369 Brass Inorganic materials 0.000 description 1
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- 229910000831 Steel Inorganic materials 0.000 description 1
- 208000004350 Strabismus Diseases 0.000 description 1
- 238000007605 air drying Methods 0.000 description 1
- 229910045601 alloy Inorganic materials 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- 239000004411 aluminium Substances 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 239000010951 brass Substances 0.000 description 1
- 238000004891 communication Methods 0.000 description 1
- 230000008602 contraction Effects 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 125000004122 cyclic group Chemical group 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000003111 delayed effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 230000001804 emulsifying effect Effects 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000001727 in vivo Methods 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 238000003825 pressing Methods 0.000 description 1
- 230000001737 promoting effect Effects 0.000 description 1
- 238000000746 purification Methods 0.000 description 1
- 230000008439 repair process Effects 0.000 description 1
- 230000000452 restraining effect Effects 0.000 description 1
- 238000011012 sanitization Methods 0.000 description 1
- 239000013049 sediment Substances 0.000 description 1
- 239000002893 slag Substances 0.000 description 1
- 230000000087 stabilizing effect Effects 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/02—Cleaning by the force of jets or sprays
- B08B3/022—Cleaning travelling work
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/10—Cleaning by methods involving the use of tools characterised by the type of cleaning tool
- B08B1/14—Wipes; Absorbent members, e.g. swabs or sponges
- B08B1/143—Wipes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/20—Cleaning of moving articles, e.g. of moving webs or of objects on a conveyor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B13/00—Accessories or details of general applicability for machines or apparatus for cleaning
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B15/00—Preventing escape of dirt or fumes from the area where they are produced; Collecting or removing dirt or fumes from that area
- B08B15/02—Preventing escape of dirt or fumes from the area where they are produced; Collecting or removing dirt or fumes from that area using chambers or hoods covering the area
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/04—Cleaning involving contact with liquid
- B08B3/08—Cleaning involving contact with liquid the liquid having chemical or dissolving effect
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23G—CLEANING OR DE-GREASING OF METALLIC MATERIAL BY CHEMICAL METHODS OTHER THAN ELECTROLYSIS
- C23G3/00—Apparatus for cleaning or pickling metallic material
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B21/00—Arrangements or duct systems, e.g. in combination with pallet boxes, for supplying and controlling air or gases for drying solid materials or objects
- F26B21/001—Drying-air generating units, e.g. movable, independent of drying enclosure
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B5/00—Drying solid materials or objects by processes not involving the application of heat
- F26B5/14—Drying solid materials or objects by processes not involving the application of heat by applying pressure, e.g. wringing; by brushing; by wiping
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Mechanical Engineering (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- General Engineering & Computer Science (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Health & Medical Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Molecular Biology (AREA)
- Materials Engineering (AREA)
- Cleaning By Liquid Or Steam (AREA)
- Cleaning In General (AREA)
- Cleaning And De-Greasing Of Metallic Materials By Chemical Methods (AREA)
Abstract
The invention relates to the technical field of aluminum product treatment, and discloses an intelligent aluminum product surface dirt treatment device which comprises an outer box body, wherein rotating rings are fixedly connected to the inner sides of the outer box body, linkage rings are rotatably connected to the inner sides of the rotating rings, an arc-shaped rack is sleeved outside the linkage ring on one side, a first mounting ring and a second mounting ring are welded to one side of the linkage rings on the two sides respectively, limiting transmission structures are arranged in the first mounting ring and the second mounting ring respectively, a first proximity sensor and a second proximity sensor are inserted into the inner front portions of the first mounting ring and the second mounting ring respectively, a limiting rod is erected in the middle of the outer box body, a screw rod is rotatably connected to the top of the outer box body, and slide rails are fixedly connected. The device passes through swivel becket, arc rack, spacing transmission structure, motor, sensor, screw rod, nozzle, clean sponge, cylinder and compression spring's mating reaction, has realized the automatic washing of aluminium alloy, conveniently carries and clean comprehensively, has alleviateed the labour and has improved work efficiency.
Description
Technical Field
The invention relates to the technical field of aluminum product treatment, in particular to an intelligent aluminum product surface dirt treatment device.
Background
The density of the aluminum profile is only 2.7g/cm3, which is about 1/3 the density of steel, copper or brass. Aluminum profiles exhibit excellent corrosion resistance and processability under most environmental conditions, including in air, water, petrochemistry, and many chemical systems. In various wrought aluminum alloys and cast aluminum alloys, and in various states that these alloys have after production, the change in machining characteristics is considerable, and aluminum has extremely high recyclability, and the characteristics of recycled aluminum are hardly different from those of virgin aluminum.
6060 aluminium alloy on the present market need cut and wash it in the course of working, use the air gun to blow through operating personnel basically in the cleaning process, blow off the aluminium sediment on aluminium alloy surface earlier, then clean the aluminium alloy through the washing liquid, artificial cleaning efficiency is extremely low, and the aluminium alloy has a lot of recesses, it is very low that manual cleaning is difficult to carry out abundant washing and the longer efficiency of the time that consumes to the recess, in order can use fast or carry out the inventory and need dry washing liquid or the moisture on surface after the aluminium alloy washs the completion, this process is also very loaded down with trivial details, above-mentioned manual work is cleaned and is wasted time and energy and seriously reduced work efficiency.
Chinese patent CN101966524A discloses an automatic cleaning device for aluminum alloy composite boards, which comprises an ultrasonic cleaning mechanism, a spray rinsing mechanism, an air knife dewatering mechanism and a hot air drying mechanism, wherein a conveying mechanism connected with the ultrasonic cleaning mechanism, the spray rinsing mechanism, the air knife dewatering mechanism and the hot air drying mechanism is arranged between the ultrasonic cleaning mechanism, the spray rinsing mechanism, the air knife dewatering mechanism and the hot air drying mechanism, and a feeding platform for placing the composite boards is arranged on the conveying mechanism.
Although the efficiency of the prior art is improved compared with that of manual treatment, the reliability and the intelligence degree are low, and therefore, an intelligent aluminum product surface dirt treatment device is needed to solve at least one problem in the prior art.
Disclosure of Invention
Technical problem to be solved
Aiming at the defects of the prior art, the invention provides an intelligent aluminum product surface dirt treatment device which has the advantages of automatic cleaning and air drying of aluminum products and the like and solves the problem of low artificial cleaning efficiency.
(II) technical scheme
In order to solve the technical problems, the invention provides the following technical scheme: the utility model provides an intelligent aluminum product surface dirt processing apparatus, includes the outer box, the equal fixedly connected with swivel becket in the interior both sides of outer box, all rotate in the swivel becket and be connected with the link ring, one side the outside cover of link ring is equipped with the arc rack, both sides link ring one side has welded collar I and collar II respectively, all be provided with spacing transmission structure in collar I and the collar II, anterior portion is pegged graft respectively and is had proximity sensor I and proximity sensor II in collar I and the collar II, the internal middle part of outer box erects a definite pole, the top of outer box rotates and is connected with the screw rod, the lateral wall fixedly connected with slide rail of front and back side in the outer box, sliding connection has the slider on the slide rail, slider one side fixedly connected with link, the equal fixedly connected with in link both sides goes oiled plate, washs board and the board of blowing, go oiled plate, Cleaning plate and blowing plate one side all are provided with a plurality of nozzles, link one side bottom fixedly connected with is taken over outward, outer box opposite side lateral wall fixedly connected with motor one, a motor bottom fixedly connected with spout, sliding connection has clean sponge in the spout, spout tip fixedly connected with cylinder one, the welding of spout tip one side has the sponge storehouse, sponge storehouse tip is provided with the pressure plate, fixedly connected with compression spring one all around the pressure plate
Preferably, the bottom of the outer box body is fixedly connected with a second motor, the second shaft of the motor is fixedly connected with a first gear, the first gear penetrates through the bottom of the outer box body and is meshed with the arc-shaped rack, and an aluminum profile is inserted in the outer box body.
Preferably, the limiting transmission structure comprises a motor III, the motor III is fixedly connected with the side wall of one side of the mounting ring, the mounting ring is rotatably connected with a conveying roller one side, the middle part of the conveying roller and the shaft part of the motor II are fixedly connected with gears II, and the gears II are connected through a chain.
Preferably, one side of the first mounting ring far away from the third motor is fixedly connected with a second air cylinder, the end part of a push rod of the second air cylinder is rotatably connected with a driven roller, two ends of the driven roller are rotatably connected with telescopic sleeves, and the end parts of the telescopic sleeves are fixedly connected with one side wall of the mounting ring.
Preferably, two ends of the limiting rod are rotatably connected with a limiting sleeve, a second compression spring is fixedly connected in the limiting sleeve, and the limiting sleeve is located on two sides of the middle in the outer box body.
Preferably, a shaft part of the motor penetrates through the side wall of the outer box body and is fixedly connected with the screw rod, the screw rod penetrates through the top of the connecting frame and is in threaded connection with the connecting frame, the connecting frame is located between the sliding blocks on the two sides, and the oil removing plate, the cleaning plate and the air blowing plate are all arc-shaped and located on the outer side of the aluminum profile.
Preferably, the link frame is connected through the connecting pipe between the deoiling board of both sides, cleaning plate and the board of blowing, external pipe has three and communicates deoiling board, cleaning plate and the board of blowing respectively, the anterior lateral wall of outer box has seted up logical groove and has made external pipe runs through.
Preferably, the cleaning sponge with the aluminium alloy cross-section cooperation is connected, the cleaning sponge tip is the toper, a cylinder push rod runs through the spout lateral wall and extend to inside the spout, a cylinder push rod stroke is the same with the cleaning sponge width.
Preferably, outer box one side is rotated and is connected with spacing roller, spacing roller both sides fixedly connected with limiting plate, width between the limiting plate is the same with the aluminium alloy width, the water catch bowl has been seted up to outer box bottom in vivo, outer box opposite side fixedly connected with silo.
Preferably, the height of the conveying roller right below is the same as that of the limiting roller and the limiting rod, an access door is hinged to the top of the outer box body, and a handle is welded to the front portion of the access door.
(III) advantageous effects
Compared with the prior art, the invention provides an intelligent aluminum product surface dirt treatment device, which has the following beneficial effects:
1. this aluminum product processing apparatus drives the conveying roller through the drive of motor three and through the transmission of gear two and chain and rotates the transport that realizes the aluminium alloy, and avoids the aluminium alloy to take place to squint or overturn under the cooperation restriction of injecing pole and spacing roller, and stable in structure has just alleviateed a large amount of labours, has improved work efficiency.
2. This aluminum product processing apparatus, stretch out and make the driven voller carry out the centre gripping to the aluminium alloy under the injecing of flexible cover through two push rods of cylinder, under the drive of motor two, drive a collar through the meshing of gear one and arc rack and rotate, a collar rotation drives the aluminium alloy and rotates in step, has realized the upset of aluminium alloy in the cleaning process, guarantees all sanitization of four sides and recess, has improved the cleaning efficiency and has guaranteed stability under the centre gripping of driven voller.
3. This aluminum product processing apparatus, through the drive of motor one and the transmission of screw rod, realize that the link drives the reciprocating motion who removes the oiled-plate, washs board and air blowing board, and the board that just removes the oiled-plate, washs the board and the air blowing board is the arc and has guaranteed that the enclosed type sprays, categorised minute spraying washing liquid, clear water and air can quick effectual clean aluminium alloy, and weather after wasing the completion, made things convenient for subsequent processing installation or carried out the stock, improved work efficiency greatly.
4. This aluminum product processing apparatus slides in the spout through clean sponge, and cylinder one can release and change new sponge old sponge, can change at any time and add the sponge under the deposit in sponge storehouse, clean sponge can carry out further clearance and absorb water to the aluminium alloy, has guaranteed that the clearance effect of aluminium alloy and automatic change sponge have alleviateed the labour, has improved work efficiency and application scope more extensively.
5. This aluminum product processing apparatus, through the parcel of outer box and the setting of access door, the bottom is provided with the water catch bowl, has avoided the spill influence sanitation of water stain also to avoid spattering the operating personnel and arouse the discomfort on one's body in the cleaning process of aluminium alloy, and the water catch bowl can be collected the waste water that produces in wasing also convenient follow-up emission or purification cyclic utilization, and the access door then makes things convenient for the later stage to maintain or overhaul the device.
Drawings
FIG. 1 is an overall perspective view of one embodiment of the present invention;
FIG. 2 is a second overall perspective view of the present invention;
FIG. 3 is a schematic diagram of the overall explosion of the present invention;
FIG. 4 is an enlarged schematic view of the invention at A;
FIG. 5 is an internal perspective view of one embodiment of the present invention;
FIG. 6 is a second internal perspective view of the present invention;
FIG. 7 is a perspective view of a cleaning element of the present invention;
FIG. 8 is a perspective view of a clamp delivery assembly of the present invention;
FIG. 9 is an exploded view of the gripping and transfer member of the present invention;
FIG. 10 is a schematic illustration of the internal explosion of the present invention;
FIG. 11 is an enlarged view of the invention at B;
FIG. 12 is an enlarged schematic view of a cleaning sponge of the present invention.
In the figure: 1. an outer case; 2. a rotating ring; 3. a link ring; 4. an arc-shaped rack; 5. mounting a ring I; 502. a second mounting ring; 6. a limiting transmission structure; 601. a third motor; 602. a conveying roller; 603. a second gear; 604. a chain; 605. a second air cylinder; 606. a driven roller; 607. a telescopic sleeve; 7. a first proximity sensor; 8. a second proximity sensor; 9. a restraining bar; 10. a screw; 11. a slide rail; 12. a slider; 13. a connecting frame; 14. oil removing plate; 15. cleaning the plate; 16. a blowing plate; 17. a nozzle; 18. an external connection pipe; 19. a first motor; 20. a chute; 21. cleaning the sponge; 22. a first cylinder; 23. a sponge bin; 24. a pressure plate; 25. a first compression spring; 26. a second motor; 27. a first gear; 28. an aluminum profile; 29. a limiting sleeve; 30. a second compression spring; 31. a connecting pipe; 32. a limiting roller; 33. a limiting plate; 34. a water collection tank; 35. a charging chute; 36. an access door.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-12, the embodiment discloses an intelligent aluminum surface dirt treatment device, which comprises an outer box 1, wherein rotating rings 2 are fixedly connected to two sides in the outer box 1, a linkage ring 3 is rotatably connected to the rotating rings 2, an arc-shaped rack 4 is sleeved outside the linkage ring 3 on one side, a first mounting ring 5 and a second mounting ring 502 are welded to one side of the linkage ring 3 on the two sides respectively, limit transmission structures 6 are arranged in the first mounting ring 5 and the second mounting ring 502 respectively, a first proximity sensor 7 and a second proximity sensor 8 are inserted into the first mounting ring 5 and the second mounting ring 502 respectively, a limit rod 9 is erected in the middle of the outer box 1, a screw 10 is rotatably connected to the top of the outer box 1, slide rails 11 are fixedly connected to side walls of the front side and the rear side of the outer box 1 respectively, slide blocks 12 are slidably connected to the slide rails 11, a connecting frame 13 is fixedly connected to one side of the slide blocks 12, and oil removing plates 14 are fixedly connected to two sides of the connecting frame 13 respectively, Cleaning plate 15 and air blowing plate 16, remove oil board 14, cleaning plate 15 and air blowing plate 16 one side all are provided with a plurality of nozzles 17, link 13 one side bottom fixedly connected with is external to take over 18, 1 opposite side lateral wall fixedly connected with motor 19 of outer box, 19 bottom fixedly connected with spout 20 of motor, sliding connection has clean sponge 21 in the spout 20, 20 tip fixedly connected with cylinders 22 of spout, 20 tip one side welding of spout has sponge storehouse 23, the sponge storehouse 23 tip is provided with pressure plate 24, pressure plate 24 fixedly connected with compression spring 25 all around
Further, 1 bottom fixedly connected with motor two 26 of outer box, 26 axial region fixedly connected with gear one 27 of motor two, gear one 27 runs through 1 bottom of outer box and meshing and arc rack 4, it has aluminium alloy 28 to peg graft in the outer box 1, thereby motor two 26 drives gear one 27 and rotates after the start, gear one 27 rotates and drives arc rack 4 of meshing and rotates, arc rack 4 rotates and drives one 5 rotations of fixed connection's collar, because aluminium alloy 28 pegs graft in collar one 5, collar one 5 rotates and drives aluminium alloy 28 synchronous rotation to realize the washing and the blowing of every face this moment, and then realized the omnidirectional washing of aluminium alloy 28, the use in the convenient later stage of cleaning performance has been guaranteed. In addition, during concrete application, motor two 26 uses self-locking servo motor, and the turned angle of collar one 5 is injectd through the gear ratio of gear one 27 and arc rack 4, and motor two 26 drives collar one 5 turned angle and is 90 degrees and can realize just reversing, and the skew that the skew of avoiding taking place the angle of motor two 26 auto-locks when not atress does not switch on electricity leads to the precision to descend.
Further, spacing transmission structure 6 includes three motors 601, three 601 fixed connection of motor and the lateral wall of one 5 side of collar, one 5 one side of collar is rotated and is connected with conveying roller 602, conveying roller 602 middle part and the equal fixedly connected with gear two 603 of three 601 axial parts of motor, connect through chain 604 between two gears 603, thereby aluminium alloy 28 is located conveying roller 602, three 601 starts the transmission through gear two 603 and chain 604 and drives conveying roller 602 and rotate this moment, conveying roller 602 rotates the aluminium alloy 28 motion that drives the top, and then realized the unmanned transport of aluminium alloy 28, conveniently get into and carry out cleaning process in outer box 1, and accessible conveying roller 602 directly carries out outer box 1 with aluminium alloy 28 after the washing, and convenient to use has just alleviateed a large amount of labours.
Further, one side of the first installation ring 5, which is far away from the third motor 601, is fixedly connected with a second air cylinder 605, the end of a push rod of the second air cylinder 605 is rotatably connected with a driven roller 606, two ends of the driven roller 606 are rotatably connected with a telescopic sleeve 607, the end of the telescopic sleeve 607 is fixedly connected with the side wall of the first installation ring 5, so that after the aluminum profile 28 enters the outer box 1 and is placed on the conveying roller 602, the first proximity sensor 7 senses the output signal of the aluminum profile 28 and controls the push rod of the second air cylinder 605 to extend out, the push rod of the second air cylinder 605 drives the driven roller 606 to descend to clamp the aluminum profile 28, the telescopic sleeve 607 assists the driven roller 606 to descend in the descending process of the driven roller 606, the limiting and stabilizing effects are achieved to prevent the driven roller 606 from shaking left and right, the clamping of the driven roller 606 ensures the stability of the aluminum profile 28 when the aluminum profile 28 is cleaned in the outer box 1, and also prevents the first installation ring 5 from falling when the aluminum profile 28 is driven to rotate, the centre gripping of driven voller 606 also makes conveying roller 602 and aluminium alloy 28 fully contact, avoids conveying roller 602 transmission in-process to appear skidding the influence and carries, and then has guaranteed the stability when implementability and use, conveniently carries out the fixed transport of centre gripping and washs aluminium alloy 28. In addition, in specific application, the structures in the first mounting ring 5 and the second mounting ring 502 are the same.
Furthermore, two ends of the limiting rod 9 are rotatably connected with a limiting sleeve 29, a second compression spring 30 is fixedly connected in the limiting sleeve 29, the limiting sleeve 29 is positioned at two sides of the inner middle part of the outer box body 1, so that in the process that the aluminum profile 28 enters the outer box body 1, the aluminum profile 28 firstly passes through the limiting roller 32 and then passes through the conveying roller 602 in the first mounting ring 5, the conveying roller 602 conveys the aluminum profile 28 through the limiting rod 9 and enters the conveying roller 602 in the second mounting ring 502, the aluminum profile 28 is always supported by the two rod bodies to avoid deviation and overturning in the entering process, but in the cleaning process of the aluminum profile 28, two ends are clamped in the first mounting ring 5 and the second mounting ring 502, and the aluminum profile 28 is driven to rotate, because the aluminum profile 28 is square, downward pressure is applied to the limiting rod 9 in the rotating process, the second compression spring 30 is extruded to shrink to enable the limiting rod 9 to descend in the pressurizing process, and then guaranteed feasibility and stability, do not influence the transmission promptly and do not influence the washing either, simple structure and stability are stronger.
Further, the shaft part of the first motor 19 penetrates through the side wall of the outer box body 1 and is fixedly connected with the screw rod 10, the screw rod 10 penetrates through the top of the connecting frame 13 and is in threaded connection with the connecting frame 13, the connecting frame 13 is located between the sliding blocks 12 on the two sides, the oil removing plate 14, the cleaning plate 15 and the air blowing plate 16 are all arc-shaped and are located on the outer side of the aluminum profile 28, so that the screw rod 10 is driven to rotate when the first motor 19 is started, the screw rod 10 rotates to drive the connecting frame 13 in threaded connection to move left and right, the stability of the connecting frame 13 is guaranteed under the limitation of the sliding blocks 12, the connecting frame 13 moves left and right more smoothly, the oil removing plate 14, the cleaning plate 15 and the air blowing plate 16 are all arc-shaped, enclosure type spray cleaning can be carried out on the aluminum profile 28, cleaning liquid is firstly sprayed on the oil removing plate 14 to carry out oil removal treatment in the cleaning process, then clear water is sprayed on the cleaning plate 15 to clean oil stains and aluminum slag are removed, and finally the air blowing plate 16 blows air to blow dry the clear water on the surface of the aluminum profile 28, avoid a large amount of clear water to be detained and influence follow-up use on aluminium alloy 28 surface, and then the classification of grading washes has guaranteed the cleaning performance and has alleviateed a large amount of labours and has improved work efficiency.
Further, the connecting frame 13 is connected with the oil removing plate 14, the cleaning plate 15 and the air blowing plate 16 on two sides through connecting pipes 31, the external connecting pipe 18 is three and is respectively communicated with the oil removing plate 14, the cleaning plate 15 and the air blowing plate 16, the side wall of the front part of the outer box body 1 is provided with a through groove, the external connecting pipe 18 penetrates through the through groove, so that the external connecting pipe 18 is respectively connected with an external cleaning pump, a clean water pump and a water pump, because the middle of the connecting frame 13 is provided with a hollow groove, the oil removing plate 14, the cleaning plate 15 and the air blowing plate 16 on two sides are communicated under the communication of the connecting pipes 31, after the external connecting pipe 18 is started, cleaning liquid, clean water and air are respectively conveyed to the spray nozzles 17 through the respective external connecting pipe 18 to be sprayed out, the external connecting pipe 18 is also driven to move when the screw 10 drives the connecting frame 13 to reciprocate left and right, the through groove avoids influencing the use, further ensures the stability and is convenient for cleaning the aluminum profile 28, the cleaning liquid and the clean water are connected on the device through the external connecting avoiding water tank to increase the volume and the weight, and different cleaning liquids can be added externally according to personal requirements.
Furthermore, the section of the cleaning sponge 21 is matched and connected with the section of the aluminum profile 28, the end part of the cleaning sponge 21 is conical, the push rod of the cylinder I22 penetrates through the side wall of the sliding groove 20 and extends into the sliding groove 20, the stroke of the push rod of the cylinder I22 is the same as the width of the cleaning sponge 21, after the aluminum profile 28 is cleaned, the aluminum profile 28 is conveyed out of the outer box body 1 by the conveying rollers 602 of the mounting ring II 502, the aluminum profile 28 can pass through the cleaning sponge 21 and be cleaned when protruding out of the outer box body 1, because the grooves are formed in the periphery of the aluminum profile 28, two layers of the cleaning sponge 21 are arranged, one layer of the cleaning sponge enters the grooves of the aluminum profile 28 for cleaning, the end part of the cleaning sponge 21 is conical, the sponge can effectively enter the grooves, the cleaning sponge 21 cannot enter the grooves when the aluminum profile 28 is slightly deviated, the other layer of the cleaning sponge 21 is used for cleaning the outer surface of the aluminum profile 28, and the cleaning sponge 21 always cleans the aluminum profile 28 when the aluminum profile 28 is conveyed out of the outer box body 1, clean remaining water stain and oil stain on aluminium alloy 28 surface, clean five aluminium alloy 28 backs at a cleaning sponge 21, cylinder 22 push rod release push away the cleaning sponge 21 after using push away to spout 20 end and push up new cleaning sponge 21 to the aluminium alloy 28 exit, push rod length and the same assurance of cleaning sponge 21 width can make cleaning sponge 21 arrive the assigned position at every turn of promoting, and then to the further clearance of cleaning and the moisture removal of cleaning of aluminium alloy 28, subsequent use has been guaranteed, and automatic change cleaning sponge 21 has alleviateed a large amount of labours, can be manual after using a period of time add cleaning sponge 21 in sponge storehouse 23 and guarantee the use.
Furthermore, one side of the outer box body 1 is rotatably connected with a limiting roller 32, two sides of the limiting roller 32 are fixedly connected with limiting plates 33, the width between the limiting plates 33 is the same as that of the aluminum section 28, the bottom in the outer box body 1 is provided with a water collecting tank 34, the other side of the outer box body 1 is fixedly connected with a blanking tank 35, therefore, when the aluminum profile 28 is put into the outer box body 1, the aluminum profile 28 is erected on the limiting roller 32 in a section and pushed inwards in parallel, the limiting plate 33 has the same width with the aluminum profile 28, so that the aluminum profile 28 keeps a central position when pushed in, the subsequent cleaning and wiping are convenient, the water collecting tank 34 arranged at the bottom of the outer box body 1 is convenient for collecting waste water generated during cleaning, and the surrounding type cleaning avoids water stain splashing, the charging chute 35 can make the cleaned aluminum profile 28 slide off from the charging chute to be convenient for subsequent placement and use, thereby being more convenient to use and take out, and having stable structure and avoiding the water stain from splashing to damage the sanitation of the surrounding environment.
Further, the height that conveying roller 602 is located directly below is the same with spacing roller 32 and delimitation pole 9 height, outer box 1 top articulates there is access door 36, access door 36 front portion welding has the handle, thereby aluminium alloy 28 loops through spacing roller 32 at the in-process that pushes outer box 1, conveying roller 602 and delimitation pole 9, highly the same has guaranteed that aluminium alloy 28 can not receive the hindrance when carrying and influence the use, and collar one 5 is in the initial point when rotating to conveying roller 602 under, motor three 601 turned angle all begins to rotate for 0 degree with the initial point, access door 36 then conveniently opens directly when the maintenance device and maintains, more conveniently observe and change the maintenance, and then facilitate the use and maintain, and stable in structure life is longer.
The working principle is as follows: when the aluminum profile packaging box is used, the external connecting pipe 18 is respectively connected into an external water pump and an air pump, the two water pumps are respectively arranged in cleaning liquid and clear water, the position right below the conveying roller 602 is determined, the position of a first mounting ring 5 is set as an original point, one end of an aluminum profile 28 is erected on a limiting roller 32, the aluminum profile 28 is arranged between two limiting plates 33, the aluminum profile 28 is horizontally pushed into the outer box body 1, the aluminum profile 28 enters the first mounting ring 5, a first proximity sensor 7 senses the entering of the aluminum profile 28 and outputs a signal to a controller, the controller outputs a second cylinder 605 push rod to stretch out through an electromagnetic valve to clamp the aluminum profile 28, a telescopic sleeve 607 stretches out synchronously in the stretching process of the push rod to limit a driven roller 606 and avoid shaking, the aluminum profile 28 is clamped between the conveying roller 602 and the driven roller 606 at the moment, the clamping force is sensed to release the aluminum profile, and a third motor 601 is started in a delayed mode, the third motor 601 drives the conveying roller 602 to rotate through the second gear 603 and the meshed chain 604, the conveying roller 602 rotates and drives the aluminum profile 28 to move towards the inside of the outer box 1 under the clamping of the driven roller 606, the aluminum profile 28 is guaranteed to be parallel under the limitation of the two sides of the limiting roller 32 and the conveying roller 602, the aluminum profile 28 passes through the limiting rod 9 and enters the second mounting ring 502 in the moving process, the second proximity sensor 8 in the second mounting ring 502 senses the aluminum profile 28 and then clamps the aluminum profile 28 through the feedback starting cylinder second 605, the first mounting ring 5 and the conveying roller 602 in the second mounting ring 502 stop rotating, at the moment, the aluminum profile 28 completely enters the inside of the outer box 1, and two ends of the aluminum profile are respectively clamped in the first mounting ring 5 and the second mounting ring 502.
Starting a motor I19 to drive a screw rod 10 to rotate, driving a connecting frame 13 in threaded connection to horizontally move by the rotation of the screw rod 10, simultaneously opening an oil removing plate 14, communicating the oil removing plates 14 on two sides with a nozzle 17 under the connection of a connecting pipe 31, uniformly spraying cleaning liquid on the surface of an aluminum profile 28 through the nozzle 17 of the oil removing plate 14, stopping the motor I19 after the connecting frame 13 moves to the end part, starting a motor II 26, driving a gear I27 to rotate by the motor II 26, driving a mounting ring I5 to rotate through a meshed arc-shaped rack 4, driving a clamped aluminum profile 28 to rotate by the rotation of the mounting ring I5, stopping the motor II 26 after rotating for 90 degrees, applying pressure on a central limiting rod 9 by the aluminum profile 28 in the rotating process, avoiding damaging the aluminum profile 28, preventing the limiting rod 9 from descending due to the contraction of a compression spring II 30 in the limiting sleeve 29, avoiding blocking the rotation of the aluminum profile 28, and starting and reversing the motor I19, the connecting frame 13 is driven by the screw 10 to move reversely to the other end of the outer box 1, so that the cleaning liquid is uniformly sprayed on the four sides of the aluminum profile 28, the cleaning liquid is temporarily kept for emulsifying oil stains on the surface of the aluminum profile 28, the motor I19 starts the forward rotation to drive the connecting frame 13 to move, simultaneously closes the oil removing plate 14 and the air blowing plate 16 and opens the cleaning plate 15, under the movement of the connecting frame 13, the nozzles 17 on the cleaning plate 15 uniformly spray clear water to wash the aluminum profiles 28, after reaching the end part, the second motor 26 is started and rotates reversely, the second motor 26 drives the first mounting ring 5 to rotate reversely by 90 degrees for resetting, then, the first motor 19 is started to reversely rotate to wash the other two surfaces of the aluminum profile 28, the air blowing plate 16 is opened to blow air on the four surfaces of the aluminum profile 28 once in a reciprocating mode in the same way to blow the moisture on the surfaces to the greatest extent, the waste water generated in the cleaning process flows into the water collecting tank 34 at the bottom, and the aluminum profile 28 is cleaned at the moment.
After cleaning, a motor III 601 in the first mounting ring 5 and the second mounting ring 502 is started to drive a conveying roller 602 to synchronously rotate to convey the aluminum profile 28 to the outside of the outer box body 1, after the aluminum profile 28 leaves the first mounting ring 5, a first proximity sensor 7 feeds back a signal and a push rod of a second cylinder 605 is retracted and reset, the aluminum profile 28 extends out of the outer box body 1 and is wiped through cleaning sponges 21, one layer of the cleaning sponges 21 is inserted into a groove of the aluminum profile 28 in a conical shape for wiping, the other layer of the sponges wraps the outer surface of the aluminum profile 28 for wiping, the cleaning sponges 21 clean water stains and oil stains remained on the surface of the aluminum profile 28, after the aluminum profile 28 completely extends out of the outer box body 1, the cleaning sponges 21 slide out from a blanking groove 35 and are collected, in the using process, after the device circularly cleans five aluminum profiles 28, the push rod of the first cylinder 22 extends out to push the cleaning sponges 21 in the sliding groove 20 to a designated position, and push old sponge out of the chute 20, can place the collection frame in the front of the chute 20 and collect and recycle the sponge, push rod of the cylinder one 22 resets after new sponge is pushed out, push the cleaning sponge 21 in the sponge storehouse 23 to the chute 20 again under the pressure of the pressure plate 24 and the compression spring one 25 at this moment and realize the circulation, can open the sponge storehouse 23 and put into new cleaning sponge 21 after using for a period of time, can maintain through the access door 36 in daily maintenance and repair.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (9)
1. The utility model provides an intelligent aluminum product surface dirt processing apparatus, includes outer box (1), its characterized in that: the inner side and the outer side of the outer box body (1) are both fixedly connected with rotating rings (2), the inner side of each rotating ring (2) is rotatably connected with a linkage ring (3), an arc-shaped rack (4) is sleeved outside the linkage ring (3) on one side, a first mounting ring (5) and a second mounting ring (502) are welded on one side of the linkage ring (3) on the other side, limiting transmission structures (6) are arranged in the first mounting ring (5) and the second mounting ring (502), the inner front parts of the first mounting ring (5) and the second mounting ring (502) are respectively inserted with a first proximity sensor (7) and a second proximity sensor (8), a limiting rod (9) is erected in the middle of the inner part of the outer box body (1), the top of the outer box body (1) is rotatably connected with a screw rod (10), the side walls of the front side and the rear side of the inner part of the outer box body (1) are fixedly connected with sliding rails (11), and sliding blocks (12) are slidably connected on the sliding rails (11), the cleaning device is characterized in that a connecting frame (13) is fixedly connected to one side of the sliding block (12), both sides of the connecting frame (13) are fixedly connected with an oil removing plate (14), a cleaning plate (15) and an air blowing plate (16), one sides of the oil removing plate (14), the cleaning plate (15) and the air blowing plate (16) are provided with a plurality of nozzles (17), the bottom of one side of the connecting frame (13) is fixedly connected with an outer connecting pipe (18), the side wall of the other side of the outer box body (1) is fixedly connected with a motor I (19), the bottom of the motor I (19) is fixedly connected with a sliding chute (20), a cleaning sponge (21) is slidably connected in the sliding chute (20), the end part of the sliding chute (20) is fixedly connected with a cylinder I (22), a sponge bin (23) is welded to one side of the end part of the sliding chute (20), a pressure plate (24) is arranged at the end part of the sponge bin (23), and a compression spring I (25) is fixedly connected around the pressure plate (24), outer box (1) bottom fixedly connected with motor two (26), motor two (26) axial part fixedly connected with gear (27), gear (27) run through outer box (1) bottom and mesh in arc rack (4), outer box (1) interpolation has aluminium alloy (28).
2. An intelligent aluminum material surface fouling treatment device according to claim 1, characterized in that: spacing transmission structure (6) include motor three (601), motor three (601) fixed connection in collar one (5) one side lateral wall, collar one (5) one side is rotated and is connected with conveying roller (602), conveying roller (602) middle part and the equal fixedly connected with gear two (603) of motor three (601) axial part, two connect through chain (604) between gear two (603).
3. An intelligent aluminum material surface fouling treatment device according to claim 2, characterized in that: one side, far away from the motor three (601), of the mounting ring one (5) is fixedly connected with a cylinder two (605), the end part of a push rod of the cylinder two (605) is rotatably connected with a driven roller (606), two ends of the driven roller (606) are rotatably connected with telescopic sleeves (607), and the end parts of the telescopic sleeves (607) are fixedly connected to the side wall of the mounting ring one (5).
4. An intelligent aluminum material surface fouling treatment device according to claim 3, wherein: two ends of the limiting rod (9) are rotatably connected with a limiting sleeve (29), a compression spring II (30) is fixedly connected in the limiting sleeve (29), and the limiting sleeve (29) is located on two sides of the middle in the outer box body (1).
5. An intelligent aluminum material surface fouling treatment device according to claim 4, wherein: the first motor (19) shaft part penetrates through the side wall of the outer box body (1) and is fixedly connected with the screw rod (10), the screw rod (10) penetrates through the top of the connecting frame (13) and is in threaded connection with the top of the connecting frame, the connecting frame (13) is located between the sliding blocks (12) on the two sides, and the oil removing plate (14), the cleaning plate (15) and the air blowing plate (16) are arc-shaped and located on the outer side of the aluminum profile (28).
6. An intelligent aluminum material surface fouling treatment device according to claim 5, wherein: link (13) and deoiling board (14), cleaning plate (15) and the board of blowing (16) of both sides are connected through connecting pipe (31) between, external pipe (18) have three and communicate respectively deoiling board (14), cleaning plate (15) and the board of blowing (16), logical groove has been seted up to outer box (1) front portion lateral wall and has been made external pipe (18) run through.
7. An intelligent aluminum material surface fouling treatment device according to claim 6, wherein: clean sponge (21) with aluminium alloy (28) cross-section cooperation is connected, clean sponge (21) tip is the toper, cylinder (22) push rod runs through spout (20) lateral wall and extend to inside spout (20), cylinder (22) push rod stroke is the same with clean sponge (21) width.
8. An intelligent aluminum material surface fouling treatment device according to claim 7, wherein: outer box (1) one side is rotated and is connected with spacing roller (32), spacing roller (32) both sides fixedly connected with limiting plate (33), width between limiting plate (33) is the same with aluminium alloy (28) width, water catch bowl (34) have been seted up to the bottom in outer box (1), outer box (1) opposite side fixedly connected with silo (35).
9. An intelligent aluminum material surface fouling treatment device according to claim 8, wherein: the conveying roller (602) is located the height of the right lower side and is the same as the height of the limiting roller (32) and the limiting rod (9), the top of the outer box body (1) is hinged with an access door (36), and a handle is welded to the front of the access door (36).
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CN113798096B (en) * | 2021-10-08 | 2022-06-28 | 江苏诺米新材料科技有限公司 | Conveying equipment for improving surface forming quality of aluminum veneer and spraying process |
CN114833112B (en) * | 2022-04-15 | 2022-12-02 | 深圳市沃尔奔达新能源股份有限公司 | Generating set with self-cleaning oil stain function |
CN115415238B (en) * | 2022-07-20 | 2023-10-03 | 上海太同弹簧有限公司 | Spring production process |
CN115254745B (en) * | 2022-08-03 | 2023-04-28 | 淮安市第二人民医院 | Instrument disinfection cleaning equipment for tumor nursing |
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