CN112531076B - Solar panel small material automatic drilling machine - Google Patents

Solar panel small material automatic drilling machine Download PDF

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Publication number
CN112531076B
CN112531076B CN202011407940.4A CN202011407940A CN112531076B CN 112531076 B CN112531076 B CN 112531076B CN 202011407940 A CN202011407940 A CN 202011407940A CN 112531076 B CN112531076 B CN 112531076B
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automatic
small
frame
groups
solar panel
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CN112531076A (en
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李心跃
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Wuxi Jingdian Technology Co ltd
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Wuxi Jingdian Technology Co ltd
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    • H—ELECTRICITY
    • H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10F—INORGANIC SEMICONDUCTOR DEVICES SENSITIVE TO INFRARED RADIATION, LIGHT, ELECTROMAGNETIC RADIATION OF SHORTER WAVELENGTH OR CORPUSCULAR RADIATION
    • H10F71/00—Manufacture or treatment of devices covered by this subclass
    • H10F71/137—Batch treatment of the devices
    • H—ELECTRICITY
    • H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10P—GENERIC PROCESSES OR APPARATUS FOR THE MANUFACTURE OR TREATMENT OF DEVICES COVERED BY CLASS H10
    • H10P72/00—Handling or holding of wafers, substrates or devices during manufacture or treatment thereof
    • H10P72/04—Apparatus for manufacture or treatment
    • H—ELECTRICITY
    • H10—SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10P—GENERIC PROCESSES OR APPARATUS FOR THE MANUFACTURE OR TREATMENT OF DEVICES COVERED BY CLASS H10
    • H10P72/00—Handling or holding of wafers, substrates or devices during manufacture or treatment thereof
    • H10P72/04—Apparatus for manufacture or treatment
    • H10P72/0438—Apparatus for making assemblies not otherwise provided for, e.g. package constructions
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00—Energy generation through renewable energy sources
    • Y02E10/50—Photovoltaic [PV] energy
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50—Manufacturing or production processes characterised by the final manufactured product

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  • Photovoltaic Devices (AREA)

Abstract

The invention discloses an automatic trepanning machine for small materials of a solar module, which comprises a frame, a conveying device, an automatic placing device, a raw material processing device and a camera, wherein the conveying device is arranged on the frame and used for correcting the solar module, the automatic placing device is arranged above the conveying device and used for placing insulating small materials, the raw material processing device is arranged on the frame and used for processing raw materials of the insulating small materials, and the camera is arranged above the solar module. The automatic positioning device has the advantages that the punching and cutting processing operation of the insulating small material in the early stage is completed through the raw material processing device, in the operation process of the automatic positioning device, the x-axis and Y-axis coordinates of the battery piece are measured through the camera, the automatic positioning device is convenient to accurately position the insulating small material when the insulating small material is sleeved, and the transmission mechanism is matched with the traction motor to enable the clamping mechanism to do linear motion and complete the sleeving operation of the insulating small material; the invention improves the working efficiency and the precision, and can also adopt a single or double-head raw material treatment device according to the needs, thereby having strong practicability.

Description

Automatic trepanning machine for small materials of solar module
Technical Field
The invention relates to the technical field of mechanical equipment, in particular to an automatic small-size trepanning machine for a solar module.
Background
The solar panel is also called a solar cell module, and is a core part in a solar power generation system and is the most important part in the solar power generation system; the photovoltaic power generation equipment in the prior art is an electric appliance taking solar energy as energy, and the principle is that a solar panel generates power by absorbing solar energy and directly supplies power to an application product or charges a storage battery and then the storage battery supplies power to the application product; the photovoltaic power generation equipment does not need complex and expensive pipeline laying and high-low voltage conversion equipment, the position of a product can be adjusted at will, and the photovoltaic power generation equipment is safe, energy-saving, pollution-free and stable and reliable in work; the solar module is sleeved with the insulating small material at the outgoing line, but at present, manual material sleeving operation is adopted, so that the problems of low working efficiency, poor precision and the like exist;
In view of the foregoing, it is desirable to improve the existing lead-out wire nesting method to accommodate the needs of solar module assembly operations.
Disclosure of Invention
The invention aims to solve the problems and designs an automatic small-size trepanning machine for a solar module.
The technical proposal for realizing the aim is that the automatic trepanning machine for the solar module small powder comprises a frame and also comprises,
The conveying device is arranged on the frame and used for correcting the solar module;
the automatic placing device is arranged above the conveying device and is used for placing the insulating small materials;
And the raw material treatment device is arranged on the frame and is used for treating the raw materials of the insulating small materials.
As a further explanation of the invention, the raw material processing device comprises an unreeling motor, a roller, a punching mechanism, a material pulling mechanism, a cutting mechanism and a layering mechanism, wherein the punching mechanism, the material pulling mechanism and the cutting mechanism are sequentially arranged in the direction of the automatic placing device, and the layering mechanism is arranged above the material pulling mechanism.
As a further explanation of the invention, the automatic placing device comprises two groups of transmission mechanisms arranged on the frame, a traction motor arranged at one side of one group of transmission mechanisms, a cross beam connected with the two groups of transmission mechanisms, two groups of clamping mechanisms connected with the cross beam, and a shaping cylinder arranged between the two groups of clamping mechanisms, wherein the two groups of clamping mechanisms are symmetrically arranged, and two ends of the cross beam are respectively connected with the transmission mechanisms.
As a further illustration of the invention, each set of said transmission means comprises two synchronizing wheels, a timing belt closing around both said synchronizing wheels.
As a further explanation of the invention, the two groups of transmission mechanisms are connected through a transmission shaft, two ends of the transmission shaft respectively penetrate through the two synchronous wheels, a transmission wheel is sleeved on one end, close to the traction motor, of the transmission shaft, the transmission shaft is in parallel relation with the cross beam, and the traction motor and the transmission wheel are transmitted through belt transmission.
As a further explanation of the invention, the clamping mechanism comprises a lifting motor, a speed reducer, a fixed plate, a connecting piece, a rotary cylinder and an air claw, wherein the lifting motor, the speed reducer and the fixed plate are sequentially connected from top to bottom, the connecting piece is arranged on the side face of the fixed plate, the rotary cylinder is connected with the connecting piece, the air claw is connected with the rotary cylinder, the connecting piece is L-shaped, the horizontal plane of the connecting piece is connected with the rotary cylinder, the connecting piece is arranged on the surface, away from the shaping cylinder, of the fixed plate, and the speed reducer is connected with the cross beam.
As a further illustration of the invention, the conveyor comprises two sets of righting cylinders arranged on the frame, a conveyor frame arranged between the two sets of righting cylinders, and a conveyor motor for driving the conveyor frame, wherein the solar module is arranged on the conveyor frame.
As a further explanation of the present invention, the raw material processing device is provided at one side of the automatic placement device.
As a further explanation of the present invention, the raw material processing devices are provided on both sides of the automatic placement device, respectively.
As a further illustration of the invention, a camera is provided above the solar module.
The automatic trepanning machine for the small insulating material of the solar module mainly comprises a conveying device, an automatic placing device and a raw material processing device, punching and cutting processing operations of the small insulating material in the early stage are completed through the raw material processing device, in the operation process of the automatic placing device, the coordinates of the x axis and the Y axis of a battery piece are measured through a camera, the conveying device enables the solar module Y to move in place according to the coordinates, accurate positioning is facilitated when the automatic placing device is trepanning the small insulating material, and a transmission mechanism is matched with a traction motor to enable a clamping mechanism to do linear motion and complete trepanning operations of the small insulating material; the invention improves the working efficiency and the precision, and can also adopt a single or double-head raw material treatment device according to the needs, thereby having strong practicability.
Drawings
FIG. 1 is a schematic diagram of the front view of an automatic trepanning machine for small pieces of a double-ended solar module of the present invention;
FIG. 2 is a schematic top view of the automatic trepanning machine for double-ended solar module of the present invention;
FIG. 3 is a schematic diagram of the front view of the automatic trepanning machine for small pieces of a single-head solar module of the present invention;
FIG. 4 is a schematic top view of the automatic trepanning machine for single-head solar module small material of the present invention;
In the figure, 1, a conveying device; 101. a righting cylinder; 102. a carriage; 103. a conveying motor; 2. an automatic placement device; 2011. a synchronizing wheel; 2012. a synchronous belt; 202. a traction motor; 203. a cross beam; 2041. a lifting motor; 2042. a speed reducer; 2043. a fixing plate; 2044. a connecting piece; 2045. a rotary cylinder; 2046. a gas claw; 205. shaping air cylinders; 206. a transmission shaft; 207. a driving wheel; 3. a raw material treatment device; 301. unreeling the motor; 302. a roller; 303. a punching mechanism; 304. a material pulling mechanism; 305. a cutting mechanism; 306. a layering mechanism; 4. a camera is provided.
Detailed Description
Because the requirements on the assembly operation of the solar module are higher and higher at present, and the existing operation of sleeving insulating small materials at the outgoing lines mostly adopts manpower, the problems of low labor efficiency, poor precision, high cost and the like exist, the invention designs an automatic small material trepanning machine for the solar module, and the technical scheme of the invention is explained in detail according to the attached drawings.
As shown in fig. 1, the automatic trepanning machine for the small materials of the solar module comprises a frame, a conveying device 1 arranged on the frame and used for righting the solar module, an automatic placing device 2 arranged above the conveying device 1 and used for placing the small materials, a raw material processing device 3 arranged on the frame and used for processing the raw materials of the small materials, and a camera 4 arranged above the solar module; the raw material processing device 3 is arranged in two ways, namely, one way is arranged on one side of the automatic placing device 2 to obtain a single-head automatic small-material trepanning machine for the solar module, and the other way is respectively arranged on two sides of the automatic placing device 2 to obtain a double-head automatic small-material trepanning machine for the solar module; the above-described devices are described in detail below.
The raw material processing device 3 comprises an unreeling motor 301, a roller 302, a punching mechanism 303, a material pulling mechanism 304, a cutting mechanism 305 and a layering mechanism 306, wherein the punching mechanism 303, the material pulling mechanism 304 and the cutting mechanism 305 are sequentially arranged in the direction of the automatic placing device 2; the layering mechanism 306 mainly uses a pressing cylinder for operation, the punching mechanism 303 mainly uses a punching cylinder for operation, the material pulling mechanism 304 mainly uses a fixed-length feeding cylinder for operation, and the cutting mechanism 305 mainly uses a cutter cylinder for operation; the unreeling motor 301 is used for driving the unreeling shaft, raw materials of insulating small materials are mounted on the unreeling shaft, the raw materials are unreeled, the raw materials travel along a material-conveying path through the roller 302, then the pressing bar mechanism 306 compacts the raw materials, the punching mechanism 303 acts and punches corresponding holes in the raw materials, the material pulling mechanism 304 feeds the raw materials to the cutting mechanism 305 and the automatic placing device 2, the cutting mechanism 305 cuts off redundant materials, the working principle of the raw material processing device 3 is that the punching and cutting processing operation of the insulating small materials in the earlier stage is completed.
The conveying device 1 comprises two groups of righting cylinders 101 arranged on a frame, a conveying frame 102 arranged between the two groups of righting cylinders 101 and a conveying motor 103 used for driving the conveying frame 102, wherein a solar module is arranged on the conveying frame 102; the four sides of the solar module are positioned by the righting cylinder 101, the x-axis and Y-axis coordinates of the battery piece are measured by the camera 4, the conveying device 1 starts the conveying frame 102 and the conveying motor 103 according to the coordinates, so that the solar module moves in the Y direction, and accurate positioning is facilitated when the automatic placing device 2 is used for registering the insulating small material.
The automatic placing device 2 comprises two groups of transmission mechanisms arranged on a frame, a traction motor 202 arranged on one side of one group of transmission mechanisms, a cross beam 203 connected with the two groups of transmission mechanisms, two groups of clamping mechanisms connected with the cross beam 203, and a shaping cylinder 205 arranged between the two groups of clamping mechanisms, wherein the two groups of clamping mechanisms are symmetrically arranged, and two ends of the cross beam 203 are respectively connected with the transmission mechanisms;
each group of transmission mechanism specifically comprises two synchronous wheels 2011 and a synchronous belt 2012 wound on the two synchronous wheels 2011 in a closing manner; the two groups of transmission mechanisms are connected through a transmission shaft 206, two ends of the transmission shaft 206 respectively pass through two synchronous wheels 2011, and a transmission wheel 207 is sleeved on one end of the transmission shaft 206, which is close to the traction motor 202, wherein the transmission shaft 206 is in parallel relation with the cross beam 203, and the traction motor 202 and the transmission wheel 207 are transmitted through belt transmission; the traction motor 202 drives the driving wheel 207 to rotate, so that the driving wheel 207 carries the synchronizing wheel 2011, the transmission shaft 206 and the synchronous belt 2012 to be linked, and the clamping mechanism is enabled to do linear motion through the synchronous belt 2012.
The clamping mechanism specifically comprises a lifting motor 2041, a speed reducer 2042, a fixed plate 2043, a connecting piece 2044, a rotary cylinder 2045 and an air claw 2046, wherein the lifting motor 2041, the speed reducer 2042 and the fixed plate 2043 are sequentially connected from top to bottom, the connecting piece 2044 is arranged on the side face of the fixed plate 2043, the rotary cylinder 2045 is connected with the rotary cylinder 2045, the connecting piece 2044 is L-shaped, the horizontal plane of the connecting piece 2044 is connected with the rotary cylinder 2045, the connecting piece 2044 is arranged on the face, away from the shaping cylinder 205, of the fixed plate 2043, and the speed reducer 2042 is connected with the cross beam 203;
The air claw 2046 in the clamping mechanism can grab the insulating small material processed by the raw material processing device 3, the air claw 2046 can rotate 180 degrees through the rotary cylinder 2045 according to the requirement, the air claw 2046 grabs the insulating small material, the shaping cylinder 205 and the lifting motor 2041 are started to enable the air claw 2046 to approach the solar energy component, the air claw 2046 sleeves the insulating small material into the outgoing line of the solar energy component, the air claw 2046 is loosened, the traction motor 202 is started to enable the clamping mechanism to move backwards for a certain distance, the shaping cylinder 205 is closed, the air claw 2046 and the lifting motor 2041 are started to move forwards for a certain distance after the air claw 2041 is lifted to a proper height, the lifting motor 2041 is started to move downwards, the insulating small material is pressed into the bottom of the outgoing line through the bottom of the air claw 2046, and the lifting motor 2041 is started to move upwards to the original point; if the single-head automatic small-material trepanning machine for the solar module finishes trepanning operation of one insulating small material through the steps, and then continuously clamps the next insulating small material from the raw material processing device 3; if the automatic trepanning machine is used for trepanning the small materials of the double-head solar module, the clamping mechanism moves to the direction of the raw material processing device 3 on the other side through the transmission mechanism, the insulating small materials are clamped at the raw material processing device 3, the trepanning operation is completed by repeating the actions, the clamping mechanism works back and forth between the two raw material processing devices 3 to complete the automatic trepanning of the small materials of the solar module, then the conveying motor 103 is started, the small materials are moved out of the solar module through the conveying frame 102, and then the small materials are moved into the next solar module to repeat the trepanning operation; the automatic trepanning machine for the solar module small powder improves the working efficiency and the precision, and can also adopt a single head or a double head according to the needs, so that the practicability is strong.
The above technical solution only represents the preferred technical solution of the present invention, and some changes that may be made by those skilled in the art to some parts of the technical solution represent the principles of the present invention, and the technical solution falls within the scope of the present invention.

Claims (7)

1.太阳能组件小料自动套孔机，包括框架，其特征在于，还包括，1. A solar panel small material automatic piercing machine, comprising a frame, characterized in that it also includes: 输送装置(1)，设置于所述框架上，用于太阳能组件的归正；A conveying device (1), arranged on the frame, for correcting the solar module; 自动摆放装置(2)，设置于所述输送装置(1)的上方，用于绝缘小料的摆放；An automatic placement device (2) is arranged above the conveying device (1) and is used for placing small insulating materials; 原材料处理装置(3)，设置于所述框架上，用于对绝缘小料的原材料进行处理;A raw material processing device (3), disposed on the frame, for processing the raw materials of the insulating small material; 所述原材料处理装置(3)包括放卷电机(301)、辊筒(302)、向所述自动摆放装置(2)方向依次设置的冲孔机构(303)、拉料机构(304)和裁切机构(305)、设置于所述拉料机构(304)上方的压条机构(306)；The raw material processing device (3) comprises an unwinding motor (301), a roller (302), a punching mechanism (303), a material pulling mechanism (304) and a cutting mechanism (305) arranged in sequence in the direction of the automatic placing device (2), and a pressing mechanism (306) arranged above the material pulling mechanism (304); 所述自动摆放装置(2)包括设置于所述框架上的两组传动机构、设置于其中一组所述传动机构一侧的牵引电机(202)、与两组所述传动机构相连接的横梁(203)、与所述横梁(203)相连接的两组夹紧机构、设置于两组所述夹紧机构之间的整形气缸(205)，其中两组所述夹紧机构呈对称设置，所述横梁(203)的两端分别与所述传动机构相连接;The automatic placement device (2) comprises two groups of transmission mechanisms arranged on the frame, a traction motor (202) arranged on one side of one of the transmission mechanisms, a crossbeam (203) connected to the two groups of transmission mechanisms, two groups of clamping mechanisms connected to the crossbeam (203), and a shaping cylinder (205) arranged between the two groups of clamping mechanisms, wherein the two groups of clamping mechanisms are symmetrically arranged, and both ends of the crossbeam (203) are respectively connected to the transmission mechanisms; 所述夹紧机构包括从上之下依次连接设置的升降电机(2041)、减速机(2042)和固定板(2043)，还包括设置于所述固定板(2043)侧面上的连接件(2044)、与所述连接件(2044)相连接的旋转气缸(2045)、与所述旋转气缸(2045)相连接的气爪(2046)，其中所述连接件(2044)呈L字型，所述连接件(2044)的水平面与所述旋转气缸(2045)相连接，所述连接件(2044)设置于所述固定板(2043)远离所述整形气缸(205)的面上，所述减速机(2042)与所述横梁(203)相连接。The clamping mechanism comprises a lifting motor (2041), a reducer (2042) and a fixed plate (2043) which are connected in sequence from top to bottom, and also comprises a connecting piece (2044) arranged on the side of the fixed plate (2043), a rotating cylinder (2045) connected to the connecting piece (2044), and an air claw (2046) connected to the rotating cylinder (2045), wherein the connecting piece (2044) is L-shaped, the horizontal surface of the connecting piece (2044) is connected to the rotating cylinder (2045), the connecting piece (2044) is arranged on the surface of the fixed plate (2043) away from the shaping cylinder (205), and the reducer (2042) is connected to the crossbeam (203). 2.根据权利要求1所述的太阳能组件小料自动套孔机，其特征在于，每组所述传动机构包括两个同步轮(2011)、闭合绕于两个所述同步轮(2011)上的同步带(2012)。2. The automatic piercing machine for small solar panel materials according to claim 1, characterized in that each group of the transmission mechanism comprises two synchronous wheels (2011) and a synchronous belt (2012) closed and wound around the two synchronous wheels (2011). 3.根据权利要求2所述的太阳能组件小料自动套孔机，其特征在于，两组所述传动机构之间通过传动轴(206)相连接，所述传动轴(206)的两端分别穿过两个所述同步轮(2011)、所述传动轴(206)靠近所述牵引电机(202)的一端上套设有传动轮(207)，其中所述传动轴(206)与所述横梁(203)呈平行关系，所述牵引电机(202)和所述传动轮(207)之间通过带传动进行传动。3. The automatic hole-piercing machine for small materials of solar panels according to claim 2, characterized in that the two groups of the transmission mechanisms are connected by a transmission shaft (206), the two ends of the transmission shaft (206) respectively pass through the two synchronous wheels (2011), and a transmission wheel (207) is sleeved on one end of the transmission shaft (206) close to the traction motor (202), wherein the transmission shaft (206) is parallel to the crossbeam (203), and the traction motor (202) and the transmission wheel (207) are driven by a belt drive. 4.根据权利要求1所述的太阳能组件小料自动套孔机，其特征在于，所述输送装置(1)包括设置于所述框架上的两组归正气缸(101)、设置于两组所述归正气缸(101)之间的输送架(102)、用于驱动所述输送架(102)的输送电机(103)，其中太阳能组件位于所述输送架(102)上。4. The automatic piercing machine for small solar panel materials according to claim 1 is characterized in that the conveying device (1) comprises two groups of alignment cylinders (101) arranged on the frame, a conveying frame (102) arranged between the two groups of alignment cylinders (101), and a conveying motor (103) for driving the conveying frame (102), wherein the solar panel is located on the conveying frame (102). 5.根据权利要求1所述的太阳能组件小料自动套孔机，其特征在于，所述原材料处理装置(3)设置于所述自动摆放装置(2)的一侧。5. The solar panel small material automatic piercing machine according to claim 1, characterized in that the raw material processing device (3) is arranged on one side of the automatic placing device (2). 6.根据权利要求1所述的太阳能组件小料自动套孔机，其特征在于，所述原材料处理装置(3)分别设置于所述自动摆放装置(2)的两侧。6. The solar panel small material automatic piercing machine according to claim 1, characterized in that the raw material processing device (3) is respectively arranged on both sides of the automatic placing device (2). 7.根据权利要求1所述的太阳能组件小料自动套孔机，其特征在于，太阳能组件的上方设置有摄像头(4)。7. The automatic perforating machine for small solar panel materials according to claim 1, characterized in that a camera (4) is arranged above the solar panel.
CN202011407940.4A 2020-12-03 2020-12-03 Solar panel small material automatic drilling machine Active CN112531076B (en)

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