CN112518397A - Main transmission system of numerical control boring machine - Google Patents
Main transmission system of numerical control boring machine Download PDFInfo
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- CN112518397A CN112518397A CN202011520860.XA CN202011520860A CN112518397A CN 112518397 A CN112518397 A CN 112518397A CN 202011520860 A CN202011520860 A CN 202011520860A CN 112518397 A CN112518397 A CN 112518397A
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- spindle
- speed reducer
- main shaft
- boring machine
- transmission system
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q5/00—Driving or feeding mechanisms; Control arrangements therefor
- B23Q5/02—Driving main working members
- B23Q5/04—Driving main working members rotary shafts, e.g. working-spindles
- B23Q5/10—Driving main working members rotary shafts, e.g. working-spindles driven essentially by electrical means
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q1/00—Members which are comprised in the general build-up of a form of machine, particularly relatively large fixed members
- B23Q1/70—Stationary or movable members for carrying working-spindles for attachment of tools or work
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Abstract
Description
技术领域technical field
本发明属于金属切削机床技术领域,具体涉及一种数控镗床主传动系统。The invention belongs to the technical field of metal cutting machine tools, in particular to a main drive system of a numerically controlled boring machine.
背景技术Background technique
特种车体前桥加工是车体制造的关键工序,加工过程包括镗孔、铣端面、钻孔攻丝等多个工序,其特点是工序集中、工艺复杂、切削量大。Special car body front axle processing is a key process in car body manufacturing. The processing process includes boring, end face milling, drilling and tapping and other processes. It is characterized by concentrated processes, complex processes and large cutting volumes.
多年来,车体前桥加工设备技术落后,存在加工质量差、效率低、不同车型无法通用的问题。为此,综合考虑车体前桥结构特点、精度要求、车型的多样性等因素,需全新开发设计专用数控镗床。机床主传动系统是决定机床性能的关键部分之一,它直接决定了机床的加工能力、加工效率、加工精度,为满足专用数控镗床性能及加工工艺要求,需开发设计一种数控镗床主传动系统。Over the years, the processing equipment for the front axle of the car body has been backward in technology, and there are problems such as poor processing quality, low efficiency, and inability to use different models. For this reason, considering the structural characteristics of the front axle of the car body, the accuracy requirements, the diversity of models and other factors, it is necessary to develop and design a special CNC boring machine. The main transmission system of the machine tool is one of the key parts that determines the performance of the machine tool. It directly determines the processing capacity, processing efficiency and processing accuracy of the machine tool. In order to meet the performance and processing requirements of the special CNC boring machine, it is necessary to develop and design a CNC boring machine main transmission system. .
发明内容SUMMARY OF THE INVENTION
(一)要解决的技术问题(1) Technical problems to be solved
本发明提出一种数控镗床主传动系统,通过特定的传动形式及结构设计,使机床主轴具有高精度、高刚度及大扭矩切削能力;通过主轴箱的特殊设计,解决由于加工部位处于深处位置,加工时车体局部干涉的技术问题。The invention proposes a main drive system of a numerically controlled boring machine. Through specific transmission form and structural design, the machine tool spindle has high precision, high rigidity and high torque cutting ability; , the technical problem of local interference of the car body during processing.
(二)技术方案(2) Technical solutions
本发明提出一种数控镗床主传动系统,该数控镗床主传动系统包括主轴箱、主轴单元、精密减速机、联轴器和主轴电机;其中,The present invention provides a main drive system of a numerically controlled boring machine. The main drive system of the numerically controlled boring machine includes a spindle box, a spindle unit, a precision reducer, a coupling and a spindle motor; wherein,
主轴箱的两翼通过滚动导轨安装在机床立柱上,主轴箱前端采取悬伸结构设计,主轴单元安装在主轴箱的前端悬伸轴套孔内;主轴单元的输入端通过联轴器与精密减速机的输出端连接;精密减速机通过法兰安装在主轴箱的后部端面上并通过止口定位;主轴电机安装在精密减速机的后端法兰上;主轴电机的输出端与精密减速机的输入端连接套配合并固定。The two wings of the spindle box are installed on the machine tool column through rolling guides. The front end of the spindle box adopts an overhang structure design. The spindle unit is installed in the overhanging bushing hole at the front end of the spindle box; The precision reducer is installed on the rear end face of the spindle box through the flange and is positioned through the spigot; the spindle motor is installed on the rear flange of the precision reducer; the output end of the spindle motor is connected to the precision reducer. The input end connecting sleeve is matched and fixed.
进一步地,联轴器的动力传递采用摩擦接合方式。Further, the power transmission of the coupling adopts frictional engagement.
进一步地,精密减速机采用精密行星减速机。Further, the precision reducer adopts a precision planetary reducer.
(三)有益效果(3) Beneficial effects
本发明提出一种数控镗床主传动系统,包括主轴箱、主轴单元、精密减速机、联轴器和主轴电机。本发明的数控镗床主传动系统,传动链短、结构紧凑,刚性好,经济适用;通过主轴电机调速和减速机增大扭矩,使输出转速范围和扭矩满足工艺要求,适合专用机床中低速大扭矩切削加工;主轴箱前端采取悬伸结构设计,可进行车体深处部位的加工。The invention provides a main drive system of a numerically controlled boring machine, which includes a spindle box, a spindle unit, a precision reducer, a coupling and a spindle motor. The main transmission system of the numerical control boring machine of the invention has the advantages of short transmission chain, compact structure, good rigidity and economical application; the speed regulation of the spindle motor and the increase of the torque through the reducer make the output speed range and torque meet the technological requirements, and are suitable for the special machine tool with medium and low speed and large speed. Torque machining; the front end of the headstock adopts an overhang structure design, which can be used for machining deep parts of the car body.
本发明的技术效果具体包括:The technical effects of the present invention specifically include:
(1)主轴电机通过精密行星减速机传递主轴,实现定比传动。相比采用带传动具有更高的承载能力和可靠性,传动比选择范围更大;相比普通齿轮传动,具有低背隙、低噪音、传动平稳、结构紧凑的特点,(1) The spindle motor transmits the main shaft through the precision planetary reducer to realize constant ratio transmission. Compared with the use of belt drive, it has higher bearing capacity and reliability, and has a wider range of transmission ratio options; compared with ordinary gear drive, it has the characteristics of low backlash, low noise, stable transmission and compact structure.
(2)主轴箱前端采取悬伸结构设计,主轴单元安装在悬伸轴套内,工作时主轴可探入工件深处进行加工。(2) The front end of the spindle box adopts an overhanging structure design, the spindle unit is installed in the overhanging bushing, and the spindle can penetrate deep into the workpiece for processing during operation.
(3)主轴单元、联轴器、精密减速机全部采用专业化生产的标准部件,技术成熟可靠,经济适用。(3) The main shaft unit, coupling and precision reducer are all professionally produced standard components, with mature and reliable technology, economical and applicable.
附图说明Description of drawings
图1为本发明实施例的数控镗床主传动系统主视剖视图;1 is a front cross-sectional view of a main drive system of a CNC boring machine according to an embodiment of the present invention;
图2为本发明实施例的数控镗床主传动系统俯视图;Fig. 2 is the top view of the main transmission system of the numerical control boring machine of the embodiment of the present invention;
图3为本发明实施例中主轴箱结构示意图。FIG. 3 is a schematic structural diagram of a spindle box in an embodiment of the present invention.
具体实施方式Detailed ways
为使本发明的目的、内容和优点更加清楚,下面结合附图和实施例,对本发明的具体实施方式作进一步详细描述。In order to make the purpose, content and advantages of the present invention clearer, the specific embodiments of the present invention will be described in further detail below with reference to the accompanying drawings and embodiments.
本实施例提出一种数控镗床主传动系统,其结构如图1和2所示,包括主轴箱1、主轴单元2、精密减速机4、联轴器3和主轴电机5。This embodiment proposes a main drive system of a CNC boring machine, the structure of which is shown in FIGS.
主轴箱1是主传动系统中各传动部件的安装基础,确保传动系统整体刚度及传动精度。如图3所示,主轴箱1的两翼通过滚动导轨安装在机床立柱上,主轴箱1前端采取悬伸结构设计,主轴单元2安装在主轴箱1的前端悬伸轴套孔内并精密配合,工作时主轴单元2可探入工件深处进行加工,解决车体局部干涉问题。主轴单元2的输入端通过联轴器3与精密减速机4的输出端连接。精密减速机4通过法兰安装在主轴箱1的后部端面上并通过止口定位,保证安装后与主轴单元2同轴。主轴电机5安装在精密减速机4的后端法兰上,主轴电机5的输出端与精密减速机4的输入端连接套配合并固定。The
本发明中,主轴单元2、联轴器3、精密减速机4均采用专业化生产的标准部件。主轴单元2具有高精度、高转速性能,内部集成刀具夹紧机构及打刀油缸。联轴器3的扭转刚性高,动力传递均采用摩擦接合方式,没有背隙,并补偿主轴单元2与精密减速机4之间的同轴度误差,保证传动的平稳,避免冲击振动。精密减速机4采用精密行星减速机,具有低噪音、低背隙、高扭矩、高稳定性的特点。In the present invention, the main shaft unit 2, the
本发明数控镗床主传动系统的工作原理为:The working principle of the main drive system of the numerical control boring machine of the present invention is:
主轴箱1的两翼通过滚动导轨安装在机床立柱上,通过进给系统驱动立柱及主轴箱1运动,实现主轴三坐标进给运动。The two wings of the
主轴电机5经精密减速机4、联轴器3、主轴单元2实现传动系统的定比传动,增大主轴输出扭矩。主轴转速由控制系统对主轴电机5的调节控制,实现无级变速,满足镗孔、铣端面、钻孔攻丝等不同转速要求。The spindle motor 5 realizes the fixed ratio transmission of the transmission system through the
在主轴传动链中,主轴电机5、精密减速机4、联轴器3、精密减速机4之间的输入输出轴的连接,均采用摩擦接合无间隙传动,精密减速机4为低背隙精密行星减速机,主轴电机5内置旋转编码器,通过控制系统实现主轴Z向进给与旋转运动的同步,从而实现刚性攻丝功能。In the spindle drive chain, the connection between the input and output shafts of the spindle motor 5, the precision reducer 4, the
本发明的数控镗床主传动系统,传动链短、结构紧凑,刚性好,经济适用;通过主轴电机调速和减速机增大扭矩,使输出转速范围和扭矩满足工艺要求,适合专用机床中低速大扭矩切削加工;主轴箱前端采取悬伸结构设计,可进行车体深处部位的加工。The main transmission system of the numerical control boring machine of the invention has the advantages of short transmission chain, compact structure, good rigidity and economical application; the speed regulation of the spindle motor and the increase of the torque through the reducer make the output speed range and torque meet the technological requirements, and are suitable for the special machine tool with medium and low speed and large speed. Torque machining; the front end of the headstock adopts an overhang structure design, which can be used for machining deep parts of the car body.
以上所述仅是本发明的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明技术原理的前提下,还可以做出若干改进和变形,这些改进和变形也应视为本发明的保护范围。The above are only the preferred embodiments of the present invention. It should be pointed out that for those skilled in the art, without departing from the technical principles of the present invention, several improvements and modifications can be made. These improvements and modifications It should also be regarded as the protection scope of the present invention.
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114309681A (en) * | 2022-01-25 | 2022-04-12 | 合肥华林精工科技有限公司 | Outer circle boring tool for large workpiece |
| CN114951777A (en) * | 2022-05-31 | 2022-08-30 | 山西风源机械制造有限公司 | In-line spindle and CNC whirling machine for cutting straight and helical grooves |
| TWI804393B (en) * | 2022-07-22 | 2023-06-01 | 惠亞工程股份有限公司 | Milling height device and milling height component thereof |
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| CN214213052U (en) * | 2020-12-21 | 2021-09-17 | 北京北方车辆集团有限公司 | Main transmission system of numerical control boring machine |
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| CN101905335A (en) * | 2009-06-02 | 2010-12-08 | 上海上电机电设备工程有限公司 | Inner bore processing equipment of motor base |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114309681A (en) * | 2022-01-25 | 2022-04-12 | 合肥华林精工科技有限公司 | Outer circle boring tool for large workpiece |
| CN114951777A (en) * | 2022-05-31 | 2022-08-30 | 山西风源机械制造有限公司 | In-line spindle and CNC whirling machine for cutting straight and helical grooves |
| TWI804393B (en) * | 2022-07-22 | 2023-06-01 | 惠亞工程股份有限公司 | Milling height device and milling height component thereof |
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