CN112512141A - Use method of inside and outside multi-structure free-rotation electric heating roller with controllable temperature and rotation speed - Google Patents
Use method of inside and outside multi-structure free-rotation electric heating roller with controllable temperature and rotation speed Download PDFInfo
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- CN112512141A CN112512141A CN202011204768.2A CN202011204768A CN112512141A CN 112512141 A CN112512141 A CN 112512141A CN 202011204768 A CN202011204768 A CN 202011204768A CN 112512141 A CN112512141 A CN 112512141A
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- temperature
- roller
- rotation
- heating roller
- rotation speed
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- 238000000034 method Methods 0.000 title claims abstract description 18
- 238000005485 electric heating Methods 0.000 title claims abstract description 13
- 238000010438 heat treatment Methods 0.000 claims description 38
- 230000009286 beneficial effect Effects 0.000 abstract description 2
- 238000004519 manufacturing process Methods 0.000 abstract description 2
- 239000004744 fabric Substances 0.000 description 12
- 238000010409 ironing Methods 0.000 description 4
- 230000000694 effects Effects 0.000 description 3
- 238000005265 energy consumption Methods 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 238000004321 preservation Methods 0.000 description 2
- 238000007493 shaping process Methods 0.000 description 2
- 239000000779 smoke Substances 0.000 description 2
- 206010053615 Thermal burn Diseases 0.000 description 1
- 238000009529 body temperature measurement Methods 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 238000001514 detection method Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000004134 energy conservation Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000011810 insulating material Substances 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 239000011490 mineral wool Substances 0.000 description 1
- 230000001681 protective effect Effects 0.000 description 1
- 238000009987 spinning Methods 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
- 239000000758 substrate Substances 0.000 description 1
- 230000005676 thermoelectric effect Effects 0.000 description 1
- 239000005341 toughened glass Substances 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
Images
Classifications
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B3/00—Ohmic-resistance heating
- H05B3/02—Details
- H05B3/06—Heater elements structurally combined with coupling elements or holders
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B3/00—Ohmic-resistance heating
- H05B3/02—Details
-
- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B3/00—Ohmic-resistance heating
- H05B3/40—Heating elements having the shape of rods or tubes
Landscapes
- Control Of Resistance Heating (AREA)
Abstract
The invention discloses a use method of an internal and external multi-structure free-rotation electric heating roller with controllable temperature and rotation speed. Compared with the prior art, the invention has the beneficial effects that: the invention has simple structure and novel design, has some advantages on the structure in function, greatly improves the production efficiency of products, meets the requirements of users and has wide market prospect.
Description
Technical Field
The invention relates to the technical field of mechanical equipment, in particular to a use method of an internal and external multi-structure free-rotation electric heating roller with controllable temperature and rotation speed.
Background
The zipper is also called zipper, and is widely used by people due to wide application range and convenience for life. It is widely used in various fields such as spaceflight, aviation, military, medical treatment, civil use and the like. The small zipper plays an increasingly greater role in the life of people, and increasingly shows the great life and importance of the small zipper. As one of ten civilized inventions in this century, history books have been loaded. However, the heating tube of the heating roller of the traditional zipper machine is fixed and can not rotate, and the heating mode has uneven temperature and easy color change of the cloth tape. This problem is urgently to be solved.
Disclosure of Invention
The invention aims to provide a use method of an internal and external multi-structure free-rotation electric heating roller with controllable temperature and rotation speed, so as to solve the problems in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme: the use method of the internal and external multi-structure free-rotation electric heating roller with controllable temperature and rotation speed enables the squirrel-cage type movable rotating heating roller and the heating tube to independently and controllably rotate freely.
Preferably, the heating tube is controllable in temperature, and the temperature control system can control the heating temperature and time in the whole process according to preset numerical values.
Preferably, 4-8 heating tubes are uniformly distributed in the squirrel-cage movable rotary heating roller.
Compared with the prior art, the invention has the beneficial effects that: the invention has simple structure and novel design, has some advantages on the structure in function, greatly improves the production efficiency of products, meets the requirements of users and has wide market prospect.
Drawings
FIG. 1 is a schematic structural diagram of a method for using an inside and outside multi-structure free-rotation electrothermal roller with controllable temperature and rotation speed;
FIG. 2 is a schematic view of a roller structure of a method for using the inner and outer multi-structure free-rotation electrothermal roller with controllable temperature and rotation speed;
FIG. 3 is a sectional view of the use of the inside and outside multi-structure free-spinning electrothermal cylinder with controllable temperature and rotation speed.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments.
In the description of the present invention, it is to be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", and the like, indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, are merely for convenience in describing the present invention and simplifying the description, and do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the present invention.
In the embodiment of the present invention, the first and second substrates,
the use method of the inside and outside multi-structure free-rotation electric heating roller with the controllable temperature and rotation speed comprises a rack 1, a modularized left side plate 2 and a modularized right side plate 3 are arranged on two sides of the rack 1 respectively, a modularized top plate 4 is arranged at the top of the rack 1, a modularized front cover 5 is arranged on the front portion of the rack 1, a modularized rear cover 6 is arranged on the rear portion of the rack 1, and at least one group of squirrel-cage movable rotary heating rollers 7 are arranged in the rack 1.
The squirrel-cage movable rotary heating roller 7 is characterized in that at least two squirrel-cage movable rotary heating rollers 7 are symmetrically arranged in a group, each squirrel-cage movable rotary heating roller 7 comprises a main shaft 8, a sliding ring 9 is arranged on each main shaft 8, each main shaft 8 is movably connected with an inner shaft 10, and each inner shaft 10 is movably connected with a rotary heating tube 11.
A temperature control system and a thermoelectric effect temperature sensor 12 are arranged in the squirrel-cage movable rotary heating roller 7.
At least one end of the squirrel-cage movable rotary heating roller 7 is provided with at least one convenient mounting hole 13.
The use method of the internal and external multi-structure free-rotation electric heating roller with controllable temperature and rotation speed enables the squirrel-cage type movable rotating heating roller and the heating tube to independently and controllably rotate freely.
The heating tube temperature is controllable, and the temperature control system can control the heating temperature and time in the whole process according to preset numerical values.
4-8 heating tubes are uniformly distributed in the squirrel-cage movable rotary heating roller.
The method comprises the following specific steps:
for the assembly of the machine internal parts and the subsequent maintenance, a modular split assembly is invented, using 5 modules.
In order to prevent the bearing seat from being in a high-temperature working environment, a heat-insulating protective cover and a split installation mode are designed, and the traditional installation mode is changed.
In order to assemble conveniently and efficiently, a lightweight heat-insulating material is used, and the rock wool wallboard is light in weight and good in heat-insulating effect.
In order to facilitate threading and observe visually and clearly, a large-size toughened glass sliding window which can be disassembled and assembled is designed.
The hot cloth belt has large moisture oil smoke, and a large-caliber inclined-plane smoke hood is designed.
The electric heating roller has the advantages of quick heating, accurate temperature, uniform temperature of a temperature zone, and good shaping effect of the ironing belt with the temperature of 150-180 degrees. The energy consumption is saved by 30-50%, the traditional steam roller wastes steam with high energy consumption, can not reach higher temperature, and has poor belt ironing effect.
The surface of the electric heating roller is provided with a radian groove, the radian required by the cloth belt is scalded, and the traditional steam roller is not provided with a groove.
Each zipper uses 2 electric heating rollers, an 8-shaped tape winding method is adopted, so that the ironing contact surfaces on the surfaces of the cloth tapes are more, 2 cloth tapes are ironed simultaneously by each machine, and 150 meters of each cloth tape is in contact with the roller surfaces, so that the shaping is good, and the efficiency is high. 2 cylinders of 2 strap of traditional steam cylinder scald the area contact surface short.
And a high-efficiency heat-preservation shield is added, so that heat preservation and energy conservation are realized effectively. Conventional steam drums do not.
And the tape feeding system enables the cloth tape to be ironed under controllable tension.
A powerful cooling system is used.
In order to heat the roller uniformly, a squirrel-cage heating tube is designed, and a method of a shaft middle shaft and a bearing in the bearing is designed, so that the roller and the squirrel-cage heating tube can rotate respectively.
In order to prevent the cloth belt from being affected by color change when the cloth belt needs to be frequently started and stopped, a squirrel-cage heating tube independent automatic rotating system is designed.
In order to prevent the color change of the cloth belt caused by the residual heat in the roller when the roller stops and does not rotate for heating and the color change of the cloth belt caused by the residual heat in the roller when the roller stops, an independent temperature control system is designed, and even if a control power supply on an electric box is turned off, the squirrel-cage heating tube stops after the squirrel-cage heating tube automatically rotates to reach a set temperature.
In order to achieve the purposes of rotating the roller and well supplying power, a rotating slip ring is designed and used.
A6 multiplied by 0.8 stainless steel pipe is designed in the roller to be preset, a high-temperature resistant K-type thermocouple wire is threaded, and the thermocouple wire is led out from a small hole of the roller and is embedded into the surface of the roller, so that the surface temperature of the roller can be accurately detected, and the trend and the flow of a cloth ironing belt are not influenced. The roller can not be detected or an infrared thermometer is used, and the temperature measurement is inaccurate due to the influence of various conditions.
And a rotary electric ring is used for transmitting a rotary roller detection signal to the temperature controller.
Two ends of the roller are provided with 4 large round holes for convenient assembly and replacement of the heating tube.
The heating tube and the roller inner container keep a certain space, and the heating tube is composed of 4-8 evenly distributed on the circumference.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and the technical solutions and the inventive concepts thereof according to the present invention are equivalent to or changed within the technical scope of the present invention.
Claims (3)
1. The use method of the internal and external multi-structure free-rotation electric heating roller with controllable temperature and rotation speed is characterized in that the squirrel-cage movable rotary heating roller and the heating tube can realize independent controllable free rotation.
2. The method for using the inside and outside multi-structure free-rotation electric heating roller with controllable temperature and rotation speed according to claim 1, wherein the heating pipe is controllable in temperature, and the temperature control system can control heating temperature and time in a whole course according to preset values.
3. The use method of the inside and outside multi-structure free-rotation electrothermal roller with controllable temperature and rotation speed according to claim 1 or 2, characterized in that 4-8 heating tubes are uniformly distributed in the squirrel-cage movable rotary heating roller.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011204768.2A CN112512141A (en) | 2020-11-02 | 2020-11-02 | Use method of inside and outside multi-structure free-rotation electric heating roller with controllable temperature and rotation speed |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011204768.2A CN112512141A (en) | 2020-11-02 | 2020-11-02 | Use method of inside and outside multi-structure free-rotation electric heating roller with controllable temperature and rotation speed |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN112512141A true CN112512141A (en) | 2021-03-16 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202011204768.2A Pending CN112512141A (en) | 2020-11-02 | 2020-11-02 | Use method of inside and outside multi-structure free-rotation electric heating roller with controllable temperature and rotation speed |
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| CN (1) | CN112512141A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114855403A (en) * | 2022-06-02 | 2022-08-05 | 佛山市具力科技实业有限公司 | Double-rotation type roller ironing and shaping equipment |
Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2004008385A (en) * | 2002-06-05 | 2004-01-15 | Arusu:Kk | Food processing machine, and cooking and processing method of the same |
| CN102535079A (en) * | 2012-02-25 | 2012-07-04 | 常熟新诚鑫织造有限公司 | Nonwoven forming press roller |
| CN204993918U (en) * | 2015-09-30 | 2016-01-20 | 杨开彬 | Annular heat pipe formula hot -rolling |
| KR20170067045A (en) * | 2015-12-07 | 2017-06-15 | 김선기 | Heating roller of the fabric maker |
| CN209806824U (en) * | 2019-03-25 | 2019-12-20 | 衡水河牧牧业有限公司 | Temperature-controllable electric heating brooding device |
| CN210916667U (en) * | 2019-11-06 | 2020-07-03 | 常州奥普托机械制造有限公司 | Three-roller non-woven fabric composite calender |
| CN211256377U (en) * | 2019-06-21 | 2020-08-14 | 抚顺博达产业滤布有限公司 | Temperature control device of calender |
| CN211782446U (en) * | 2019-12-28 | 2020-10-27 | 龙川纽恩泰新能源科技发展有限公司 | Drying device using heat pump for heat supply |
| CN213925489U (en) * | 2020-11-02 | 2021-08-10 | 佛山市具力科技实业有限公司 | High-efficiency energy-saving belt ironing machine with built-in electric heating roller |
-
2020
- 2020-11-02 CN CN202011204768.2A patent/CN112512141A/en active Pending
Patent Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2004008385A (en) * | 2002-06-05 | 2004-01-15 | Arusu:Kk | Food processing machine, and cooking and processing method of the same |
| CN102535079A (en) * | 2012-02-25 | 2012-07-04 | 常熟新诚鑫织造有限公司 | Nonwoven forming press roller |
| CN204993918U (en) * | 2015-09-30 | 2016-01-20 | 杨开彬 | Annular heat pipe formula hot -rolling |
| KR20170067045A (en) * | 2015-12-07 | 2017-06-15 | 김선기 | Heating roller of the fabric maker |
| CN209806824U (en) * | 2019-03-25 | 2019-12-20 | 衡水河牧牧业有限公司 | Temperature-controllable electric heating brooding device |
| CN211256377U (en) * | 2019-06-21 | 2020-08-14 | 抚顺博达产业滤布有限公司 | Temperature control device of calender |
| CN210916667U (en) * | 2019-11-06 | 2020-07-03 | 常州奥普托机械制造有限公司 | Three-roller non-woven fabric composite calender |
| CN211782446U (en) * | 2019-12-28 | 2020-10-27 | 龙川纽恩泰新能源科技发展有限公司 | Drying device using heat pump for heat supply |
| CN213925489U (en) * | 2020-11-02 | 2021-08-10 | 佛山市具力科技实业有限公司 | High-efficiency energy-saving belt ironing machine with built-in electric heating roller |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114855403A (en) * | 2022-06-02 | 2022-08-05 | 佛山市具力科技实业有限公司 | Double-rotation type roller ironing and shaping equipment |
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