Adjustable drilling jig for drilling cabin assembly holes and application method thereof
Technical Field
The invention relates to an adjustable drilling jig for drilling cabin assembly holes and a using method thereof, and belongs to the technical field of drilling dies.
Background
The inside of the large cabin body needs to be provided with an instrument assembly hole, and because the inside structure of some cabin bodies is complex, the assembly hole cannot be machined by mechanical machining equipment, and therefore, the assembly hole needs to be matched and drilled by a drilling jig tool; the requirements of each instrument assembly hole are different, 1 instrument is less than 1 assembly hole, more than 8 assembly holes are provided, and meanwhile, the requirements of the hole pitch of each instrument assembly hole are different, so that more than 30 drilling jig tools are needed for processing a large cabin, the time for installing various drilling jig tools is long, the production efficiency is reduced, and meanwhile, various drilling jig tools and subsequent maintenance are produced or purchased, so that the production cost of enterprises is increased.
Disclosure of Invention
In order to solve the technical problems, the invention provides an adjustable drilling jig for drilling cabin assembly holes.
The invention discloses a use method of an adjustable drilling jig for drilling cabin assembly holes.
The invention is realized by the following technical scheme.
The invention provides an adjustable drilling jig for drilling cabin assembly holes, which comprises the following components: the die body is provided with a plurality of positioning holes which are through holes;
The locating hole is fixed with quick change bush, and quick change bush can slide the adjustment position in the locating hole, and quick change bush middle part is the through-hole, quick change bush middle part through-hole installation locating pin, and the locating pin can slide along its axis at quick change bush middle part through-hole.
The quick change bush is located the lower part outside in the locating hole and is equipped with the external screw thread, still includes the nut that closes with quick change bush external screw thread screwing, and quick change bush upper portion and nut width are greater than the width of locating hole, and when nut and quick change bush lower part external screw thread screwed, quick change bush was screwed on the locating hole side, and when nut and quick change bush lower part external screw thread unscrewed, quick change bush can slide the adjustment position in the locating hole.
The application method of the adjustable drilling jig for drilling the cabin assembly holes comprises the following steps:
drilling an assembly through hole on the cabin body, extending the quick-change bushing into the positioning hole and the assembly through hole, screwing and clamping the quick-change bushing and the nut on the cabin body, and aligning other positioning holes on the die body with the assembly through hole to be drilled on the cabin body;
And secondly, installing a quick-change bushing in the positioning hole, sliding the quick-change bushing to align to the position of the assembly through hole to be drilled, and machining the assembly through hole to be drilled of the cabin body by a machined drill bit under the guide of the middle through hole of the quick-change bushing.
The invention has the beneficial effects that: when each hole is machined, the locating pin stretches into the middle through hole of the quick change bushing and stretches into the assembly through hole on the cabin body, the overall position of the cabin body is limited, the position of the die body can be fixed each time, the efficiency of machining the next assembly through hole to be drilled is higher, the abrasion during machining is concentrated on the quick change bushing, the quick change bushing is replaced, and the integral scrapping caused by the abrasion of the die body is reduced; the problem of adopt multiple jig frock installation to consume long time, production or purchase multiple jig frock and follow-up maintenance cost high is solved, improved production efficiency, be convenient for maintain.
Drawings
FIG. 1 is a schematic view of a front cross-sectional structure of the present invention;
FIG. 2 is a schematic top view of the present invention;
FIG. 3 is a schematic view of the front view of the locating pin of the present invention;
FIG. 4 is a schematic view of the front view of the quick change bushing of the present invention;
in the figure: 1-die body; 2-positioning holes; 3-quick change bushings; 4-locating pins; 5-nut.
Detailed Description
The technical solution of the present invention is further described below, but the scope of the claimed invention is not limited to the above.
See fig. 1-4.
The invention discloses an adjustable drilling jig for drilling cabin assembly holes, which comprises the following components: the die body 1, the die body 1 is provided with a plurality of positioning holes 2 which are through holes;
The locating hole 2 is fixed with quick change bush 3, and quick change bush 3 can slide in locating hole 2 and adjust the position, and quick change bush 3 middle part is the through-hole, and quick change bush 3 middle part through-hole installs locating pin 4, and locating pin 4 can slide along its axis at quick change bush 3 middle part through-hole.
The locating hole 2 is a square hole extending outwards from the middle part of the die body 1, and the quick-change bushing 3 is slidably arranged in the square hole.
The quick change bush 3 is located the lower part outside in the locating hole 2 and is equipped with the external screw thread, still includes the nut 5 that closes with quick change bush 3 external screw thread screwing, and quick change bush 3 upper portion and nut 5 width are greater than the width of locating hole 2, and when nut 5 was screwed with quick change bush 3 lower part external screw thread, quick change bush 3 was screwed on the locating hole 2 side, and when nut 5 was unscrewed with quick change bush 3 lower part external screw thread, quick change bush 3 can slide in locating hole 2 and adjust the position.
The upper and lower terminal surfaces of locating hole 2 are equipped with the heavy platform that the width is greater than quick change bush 3 upper portion and nut 5 width, and quick change bush 3 upper portion and nut 5 are located heavy platform after screwing, avoid bush 3 upper portion and nut 5 to occupy the external space, interfere the operation of machining equipment.
The quick-change bushing 3 is made of a material with the hardness of HRC 36-40.
The width of locating pin 4 upper portion is greater than quick change bush 3 middle part through-hole width, locating pin 4 upper portion surface is the knurl face, and the convenient operation of gripping of being convenient for.
The number of the positioning holes 2 is eight, and the included angle of the central lines of the positioning holes 2 is 45 degrees.
The periphery of the die body 1 is polygonal; the periphery of the die body 1 is quadrilateral.
The upper surface of the die body 1 is a plane or an arc surface, and the lower surface of the die body 1 is a plane or an arc surface.
The application method of the adjustable drilling jig for drilling the cabin assembly holes comprises the following steps:
Firstly, drilling an assembly through hole on a cabin body, enabling a quick-change bushing 3 to extend into a positioning hole 2 and the assembly through hole, screwing and clamping the cabin body by the quick-change bushing 3 and a nut 5, and enabling other positioning holes 2 on a die body 1 to be aligned with the assembly through hole to be drilled on the cabin body;
Or, the quick-change bushing 3 is fixed to the position of the cabin near the first to-be-drilled assembly through hole of the cabin, the quick-change bushing 3 stretches into the positioning hole 2 and the assembly through hole, the quick-change bushing 3 and the nut 5 are used for screwing and clamping the cabin, and other positioning holes 2 on the die body 1 are aligned with the to-be-drilled assembly through hole on the cabin;
Installing a quick change bushing 3 in the positioning hole 2, sliding the quick change bushing 3 to align to the position of an assembly through hole to be drilled, machining the assembly through hole to be drilled of the cabin body by a machining drill bit under the guide of the middle through hole of the quick change bushing 3, when each hole is machined, extending a positioning pin 4 into the middle through hole of the quick change bushing 3 and then into the assembly through hole on the cabin body, limiting the overall position of the cabin body, enabling the position of the mold body 1 to be fixed each time, enabling the machining efficiency of the next assembly through hole to be drilled to be faster, enabling the abrasion during machining to be concentrated on the quick change bushing 3, and reducing the integral scrapping caused by the abrasion of the mold body 1; the problem of adopt multiple jig frock installation to consume long time, production or purchase multiple jig frock and follow-up maintenance cost high is solved, improved production efficiency, be convenient for maintain.