CN112491226B - Stator assembly paint dipping device for motor production - Google Patents
Stator assembly paint dipping device for motor production Download PDFInfo
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- CN112491226B CN112491226B CN202011190727.2A CN202011190727A CN112491226B CN 112491226 B CN112491226 B CN 112491226B CN 202011190727 A CN202011190727 A CN 202011190727A CN 112491226 B CN112491226 B CN 112491226B
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- paint
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- 239000003973 paint Substances 0.000 title claims abstract description 87
- 238000007598 dipping method Methods 0.000 title claims abstract description 54
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 11
- 230000005540 biological transmission Effects 0.000 claims abstract description 11
- 238000007789 sealing Methods 0.000 claims description 25
- 230000000712 assembly Effects 0.000 claims description 20
- 238000000429 assembly Methods 0.000 claims description 20
- 230000000694 effects Effects 0.000 claims description 11
- 230000000149 penetrating effect Effects 0.000 claims description 8
- 238000003618 dip coating Methods 0.000 claims description 7
- 238000007599 discharging Methods 0.000 claims description 5
- 238000003756 stirring Methods 0.000 claims description 2
- 239000002966 varnish Substances 0.000 claims 1
- 230000000630 rising effect Effects 0.000 description 3
- 230000002452 interceptive effect Effects 0.000 description 2
- 239000004922 lacquer Substances 0.000 description 2
- 238000010030 laminating Methods 0.000 description 2
- 238000004804 winding Methods 0.000 description 2
- 238000005299 abrasion Methods 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 244000309464 bull Species 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000007858 starting material Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K15/00—Processes or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
- H02K15/12—Impregnating, moulding insulation, heating or drying of windings, stators, rotors or machines
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Power Engineering (AREA)
- Manufacture Of Motors, Generators (AREA)
Abstract
The invention discloses a stator assembly paint dipping device for motor production, which belongs to the technical field of paint dipping devices and comprises a base, wherein an assembly box is fixedly arranged at the bottom of the base, and a paint dipping box is fixedly arranged at the top of the base; the paint dipping assembly comprises a first driving motor fixed on the top of the right inner wall of the assembly cavity, a cam is fixedly sleeved in the middle of the outer wall of the transverse rotating rod, and a transmission connecting assembly matched with the drive bevel gear is arranged above the cam.
Description
Technical Field
The invention relates to the technical field of paint dipping devices, in particular to a stator assembly paint dipping device for motor production.
Background
The motor stator is the stationary part of the motor. The stator is composed of a stator core, a stator winding and a machine base, the main function of the stator is to generate a rotating magnetic field, the main function of the rotor is to be cut by magnetic lines of force in the rotating magnetic field so as to generate current, and the motor stator is an important component of motors such as a generator, a starter and the like. The stator is an important part of the motor. The stator consists of a stator core, a stator winding and a stand.
In the prior art, the motor stator assembly that needs to produce carries out the dip coating operation, and traditional mode can only dip coating to single motor stator assembly, and production efficiency is lower, and motor stator assembly is in the state of standing in the paint simultaneously, on the one hand greatly reduced work efficiency, on the other hand greatly reduced motor stator assembly dip coating homogeneity, lead to the dip coating effect poor, and for this reason, we propose a stator assembly dip coating device for motor production.
Disclosure of Invention
The invention aims to provide a stator assembly paint dipping device for motor production, which aims to solve the problems in the background technology.
In order to achieve the above purpose, the present invention provides the following technical solutions: a stator assembly paint dipping device for motor production comprises,
the base, the fixed assembly case that is provided with in bottom of base, the assembly chamber has been seted up to the assembly incasement, the fixed paint dipping case that is provided with in top of base, paint dipping case top is the cavity setting, the right side bottom of paint dipping case is provided with the row's lacquer pipe that is linked together, and is provided with the control valve in the row's lacquer pipe.
The paint dipping assembly comprises a first driving motor fixed on the top of the inner wall on the right side of an assembly cavity, a transverse rotating rod is transversely movably arranged in the assembly cavity, a cam is fixedly sleeved at the middle part of the outer wall of the transverse rotating rod, a rotating rod is arranged at the output end of the first driving motor, a driving bevel gear is fixedly arranged at the left end of the rotating rod, a driving sprocket is fixedly sleeved on the outer wall of the rotating rod, a driven sprocket meshed with the driving sprocket is fixedly sleeved on the right side of the outer wall of the transverse rotating rod, the driving sprocket is connected with the driven sprocket through chain transmission, and a transmission connecting assembly matched with the driving bevel gear is arranged above the cam.
Further, the transmission coupling assembling is including setting up the loop bar in the cam top, assembly case and base are run through at the top of loop bar, and the junction of loop bar and assembly case and base all is provided with the bearing, run through the activity from top to bottom in the loop bar and be provided with movable rod, the fixed cover in loop bar outer wall bottom is equipped with the driven bevel gear with initiative bevel gear meshing, loop bar inner wall top is provided with the sealing washer, and sealing washer inner wall laminating movable rod outer wall, the outer wall of movable rod is all fixed to be provided with spacing slider about the side bottom, and the side inner wall about the loop bar all vertically has seted up the spacing spout that matches with spacing slider, the bottom of movable rod is provided with the round pin through the bearing, and the round pin bottom is fixed to be provided with and accept the board, accept the fixed location ball that is provided with of board bottom, and the cam outer wall set up with the location ball groove that matches, the top of movable rod runs through the dip coating case bottom and is connected with the rotation subassembly.
Further, the rotating assembly comprises a connecting disc fixedly connected with the top of a movable rod, a plurality of groups of supporting rods are arranged on an annular array of the circumferential outer wall of the connecting disc, a bottom disc is arranged on the outer wall of the movable rod through a bearing movable sleeve, a fluted disc is fixedly arranged at the top of the bottom disc and is arranged on the outer wall of the movable rod through a bearing movable sleeve, the bottom disc and the fluted disc are all located below the connecting disc, positioning rods are fixedly arranged on the left side and the right side of the bottom disc, positioning sleeves matched with the positioning rods are fixedly arranged on the left side and the right side of the inner wall of the bottom of a paint dipping box, a plurality of groups of supporting rods are fixedly arranged on the supporting rods in a penetrating mode, a connecting rotating rod is movably arranged on the bottom of the connecting rod through a bearing, a T-shaped sliding block is arranged on the top of the bottom disc, a T-shaped sliding groove matched with the T-shaped sliding block is arranged on the outer side of the connecting rod, a driven gear meshed with the fluted disc is sleeved on the bottom of the outer wall of the connecting rod, and the motor stator assembly clamping assemblies with the same structure are fixedly arranged on the top of the plurality of groups of connecting rotating rods.
Further, motor stator assembly clamping component includes the connecting block with connecting bull stick top fixed connection, and the both ends of connecting block are all fixed to be provided with the grip block, and the screw runs through about and is provided with stop screw on the grip block of one side near the connection pad centre of a circle, the connection pad top has sealed reset component through bearing swing joint, multiunit through-hole one has been seted up to annular array on the fluted disc, and the bottom plate bottom is run through to through-hole one bottom, multiunit through-hole two has been run through from top to bottom to annular array on the bottom plate.
Further, sealed subassembly that resets includes the sleeve through bearing and connection pad top swing joint, telescopic top activity grafting has the carriage release lever, and the bottom outer wall of carriage release lever passes through stress spring and sleeve bottom inner wall is fixed, the top of carriage release lever extends to dip tank top, carriage release lever outer wall activity cover is equipped with the sealed case lid with dip tank assorted, and sealed case lid laminating is at dip tank top, the carriage release lever outer wall just is located the fixed cover in position of sealed case lid top and is equipped with the fixed block, and fixed block bottom both ends all are connected with sealed case lid top through connecting spring, the fixed connecting rod that is provided with in the right side of fixed block, and dip tank right side outer wall top integrated into one piece is provided with the lug, and the lug top is provided with the rising subassembly of being connected with the connecting rod.
Further, rising subassembly is including fixing the U-shaped frame at lug top, and the vertical activity is provided with the connection pivot in the U-shaped frame, and the bottom of connecting the pivot runs through U-shaped frame bottom inner wall and is fixed with driving motor two output, and driving motor two is fixed in U-shaped frame bottom, and the fixed cover of outer wall that the connection pivot is located the U-shaped frame is equipped with the spliced pole, and has seted up the first and second mutually closed helicla flute of spliced pole outer wall, the vertical movable mouth has been seted up in the middle part of U-shaped frame left side left and right sides in the run through, and the bottom slides in the vertical movable mouth and be provided with assorted assembly piece, and the right-hand member of connecting rod is fixed with the left side of assembly piece, and the fixed drive post that is provided with of right-hand member of assembly piece, and drive post right-hand member is located the helicla flute bottom.
Compared with the prior art, the invention has the beneficial effects that:
1) The invention is provided with a plurality of groups of motor stator assembly clamping assemblies, can fix a plurality of groups of motor stator assemblies to simultaneously carry out paint dipping operation, improves the working efficiency, and simultaneously is matched with structures such as a driving motor I, a transverse rotating rod, a cam, a chain, a driving bevel gear, a driven bevel gear, a transmission connecting assembly, a bottom disc, a fluted disc, a driven gear and the like, so that the fixed plurality of groups of motor stator assemblies to be subjected to paint dipping carry out circular motion around the connecting disc in paint and simultaneously carry out autorotation and up-down motion in the paint, the paint dipping uniformity of the motor stator assemblies is improved, the paint dipping effect is achieved, the activity of the paint is ensured, the paint dipping quality is improved, and the working efficiency of paint dipping is also improved;
2) The invention is provided with the sealing reset component and the lifting component, the sealing reset component is driven to move upwards or downwards by the lifting component, the sealing reset component drives the structures such as the sealing box cover, the bottom disc and the connecting disc upwards or downwards, so that a user can conveniently and rapidly take the stator assembly of the electric discharge machine, and meanwhile, the sealing box cover always contacts the top of the paint dipping box through the fixing block and the connecting spring during paint dipping operation, so that paint in the paint dipping box can not exude when the motor stator assembly is subjected to paint dipping operation in the paint dipping box, the paint waste is reduced, and the working stability is improved.
Drawings
FIG. 1 is a cross-sectional view of the structure of the present invention;
FIG. 2 is a cross-sectional view of the drive connection assembly of the present invention;
FIG. 3 is a top view of the rotary assembly of the present invention;
fig. 4 is a left side view of the U-shaped frame structure of the present invention.
In the figure: 1. a base; 2. assembling a box; 3. an assembly chamber; 4. a paint dipping box; 5. a paint discharging pipe; 6. a paint dipping component; 61. driving a first motor; 62. a transverse rotating rod; 63. a cam; 64. a chain; 65. a drive bevel gear; 66. a drive connection assembly; 661. a loop bar; 662. a movable rod; 663. a limit sliding block; 664. a receiving plate; 665. positioning the ball; 666. a seal ring; 667. a rotating assembly; 6671. a connecting disc; 6672. a support rod; 6673. a bottom tray; 6674. fluted disc; 6675. a positioning rod; 6676. positioning a sleeve; 6677. a driven gear; 6678. a motor stator assembly clamping assembly; 66781. a connecting block; 66782. a clamping plate; 66783. a limit screw; 6679. sealing the reset assembly; 66791. a sleeve; 66792. a moving rod; 66793. a stress spring; 66794. sealing the box cover; 66795. a fixed block; 66796. a connecting rod; 66797. a connecting spring; 66798. a lifting assembly; 667981, U-shaped rack; 667982, rotating posts; 667983, helical groove; 667984, drive post; 667985, driving motor two; 667986, vertical movable ports.
The drawings are for illustrative purposes only and are not to be construed as limiting the present patent; for the purpose of better illustrating the embodiments, certain elements of the drawings may be omitted, enlarged or reduced and do not represent the actual product dimensions; it will be appreciated by those skilled in the art that certain well-known structures in the drawings and descriptions thereof may be omitted.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Referring to fig. 1, the invention provides a stator assembly paint dipping device for motor production, which comprises a base 1, wherein an assembly box 2 is fixedly arranged at the bottom of the base 1, an assembly cavity 3 is formed in the assembly box 2, a through hole (not shown in the figure) matched with the assembly cavity 3 is formed in one side of the assembly box 2, a matched cover body (not shown in the figure) is arranged at the through hole, the internal structure of the assembly cavity 3 is convenient to maintain, a paint dipping box 4 is fixedly arranged at the top of the base 1, the top of the paint dipping box 4 is hollow, a paint discharging pipe 5 communicated with the bottom of the right side of the paint dipping box 4 is arranged, and a control valve is arranged in the paint discharging pipe 5, and all electric elements in the invention are connected with an external power supply through wires;
referring to fig. 1 and 2, the paint dipping component 6 comprises a first driving motor 61 fixed on the top of the right inner wall of the assembly cavity 3, a transverse rotating rod 62 is movably arranged in the inner bottom of the assembly cavity 3, the left end and the right end of the transverse rotating rod 62 are respectively movably connected with the left inner wall and the right inner wall of the assembly cavity 3 through bearings, a cam 63 is fixedly sleeved on the middle part of the outer wall of the transverse rotating rod 62, a rotating rod is arranged at the output end of the first driving motor 61, a driving bevel gear 65 is fixedly arranged at the left end of the rotating rod, a driving sprocket is fixedly sleeved on the outer wall of the rotating rod, a driven sprocket meshed with the driving sprocket is fixedly sleeved on the right side of the outer wall of the transverse rotating rod 62, the driving sprocket is in transmission connection with the driven sprocket through a chain 64, and a transmission connecting component 66 matched with the driving bevel gear 65 is arranged above the cam 63.
Please refer to fig. 1 and 2: the transmission connecting component 66 comprises a sleeve rod 661 arranged above the cam 63, the top and the bottom of the sleeve rod 661 are both provided with openings, the top of the sleeve rod 661 penetrates through the assembly box 2 and the base 1, bearings are arranged at the joints of the sleeve rod 661 and the assembly box 2 and the base 1, the sleeve rod 661 can rotate and can not move up and down, a movable rod 662 is movably arranged in the sleeve rod 661 in a penetrating manner, a driven bevel gear meshed with the drive bevel gear 65 is fixedly sleeved at the bottom of the outer wall of the sleeve rod 661, a sealing ring 666 is arranged at the top of the inner wall of the sleeve rod 661, the tightness between the sleeve rod 661 and the movable rod 662 is improved, the inner wall of the sealing ring 666 is attached to the outer wall of the movable rod 662, limit sliding blocks 663 are fixedly arranged at the left and right side bottoms of the outer wall of the movable rod 662, limit sliding grooves matched with the limit sliding blocks 663 are vertically arranged at the left and right side inner walls of the sleeve rod 661, the limiting sliding block 663 and the limiting sliding groove can drive the movable rod 662 to rotate when the sleeve rod 661 rotates while the movable rod 662 is not influenced to move up and down, a rotating pin is arranged at the bottom of the movable rod 662 through a bearing, so that the movable rod 662 rotates without interfering with the positioning balls 665 to be matched with the positioning ball grooves, a bearing plate 664 is fixedly arranged at the bottom of the rotating pin, the positioning balls 665 are fixedly arranged at the bottom of the bearing plate 664, the positioning balls 665 are contacted with the positioning ball grooves, contact abrasion is reduced, positioning ball grooves matched with the positioning balls 665 are formed in the outer wall of the cam 63, the positioning ball grooves are similar to the outer outline of the cam 63, the cam 63 pushes the movable rod 662 upwards, and the top of the movable rod 662 penetrates through the bottom of the paint dipping box 4 and is connected with a rotating assembly 667;
please refer to fig. 1 and 3: the rotating assembly 667 comprises a connecting disc 6671 fixedly connected with the top of a movable rod 662, a plurality of groups of supporting rods 6672 are arranged on the circumferential outer wall annular array of the connecting disc 6671, the supporting rods 6672 are at least six groups, the outer wall of the movable rod 662 is provided with a bottom disc 6673 through a bearing movable sleeve, the bottom disc 6673 can not be vertically moved along with the movable rod 662 while being rotated by the movable rod 662, the top of the bottom disc 6673 is fixedly provided with a fluted disc 6674, the circumferential outer wall annular array of the fluted disc 6674 is provided with a plurality of groups of teeth, the bearing movable sleeve is provided with a plurality of groups of teeth, the bottom disc 6673 and the fluted disc 6674 are respectively positioned below the connecting disc 6671, the bottom disc 6673, the connecting disc 6671 and the fluted disc 6674 are respectively positioned in a paint dipping box 4, the left side and the right side of the bottom disc 6673 are respectively fixedly provided with a positioning rod 6675, the left side and the right side of the bottom of the paint dipping box 4 are respectively fixedly provided with a positioning sleeve 6676 matched with the positioning rod 6675, when the movable rod 662 is upwards to the highest distance through a cam 63, the positioning rod 6675 is also positioned in the positioning sleeve 6675, the positioning rod 6673, the movable rod 662 is enabled to rotate along with the bottom disc 6673, the bottom disc 6673 is arranged on the sliding block, the sliding block is arranged on the bottom disc 6672, the sliding block is in the sliding groove-shaped slide groove 6672, and the sliding block is simultaneously, the sliding block is arranged on the bottom disc 6672, and the sliding block is in the bottom of the sliding block-shaped slide block is in the shape of the sliding block and the sliding block, and the sliding block is in the sliding block-shaped slide block-shaped joint, and the sliding block is connected with the sliding block 6672, and the sliding block is in the sliding block and the sliding block type, and the sliding block. The tops of the plurality of groups of connecting rotating rods are fixedly provided with motor stator assembly clamping assemblies 6678 with the same structure;
please refer to fig. 3: the motor stator assembly clamping assembly 6678 comprises a connecting block 66781 fixedly connected with the top of a connecting rotating rod, clamping plates 66782 are fixedly arranged at two ends of the connecting block 66781, a limiting screw 66783 is arranged on a clamping plate 66782 on one side close to the center of a connecting disc 6671 in a threaded manner in a penetrating manner, the motor stator assembly is placed between the two clamping plates 66782, the limiting screw 66783 is screwed in, the tail end of the limiting screw 66783 enters into an inner ring of the motor stator assembly to fix the motor stator assembly, the top of the connecting disc 6671 is movably connected with a sealing reset assembly 6679 through a bearing, a plurality of groups of through holes I are formed in an annular array on the fluted disc 6674, the bottom of the through holes I penetrates through the bottom of a bottom disc 6673, a plurality of groups of through holes II are formed in an annular array on the bottom disc 6673 in a penetrating manner, and the arrangement of the through holes I and the through holes II is convenient to be oozed downwards when the connecting disc 6671 is upwards or the bottom disc 6673 is upwards;
please refer to fig. 1: the seal resetting assembly 6679 comprises a sleeve 66791 movably connected with the top of the connecting disc 6671 through a bearing, the connecting disc 6671 rotates without interfering with the sleeve 66791, a movable rod 66792 is movably inserted into the top of the sleeve 66791, the bottom outer wall of the movable rod 66792 is fixed with the bottom inner wall of the sleeve 66791 through a stress spring 66793, the stress spring 66793 plays a role of driving the upward movable rod 662 to reset downwards, the top of the movable rod 66792 extends to the upper part of the top of the paint dipping box 4, a seal box cover 66794 matched with the paint dipping box 4 is movably sleeved on the outer wall of the movable rod 66792, the seal box cover 66794 is used for sealing the top of the paint dipping box 4, paint cannot exude during paint dipping operation, the sealed box cover 66794 can move up and down on the outer wall of the movable rod 66792, the sealed box cover 66794 is attached to the top of the paint dipping box 4, a fixed block 66795 is sleeved on the outer wall of the movable rod 66792 and positioned above the sealed box cover 66794, two ends of the bottom of the fixed block 66795 are connected with the top of the sealed box cover 66794 through a connecting spring 66797, the connecting spring 66797 compresses the sealed box cover 66794 to ensure the sealing tightness of the sealed box cover 66794, a connecting rod 66796 is fixedly arranged on the right side of the fixed block 66795, a bump is integrally formed on the top of the outer wall on the right side of the paint dipping box 4, and a lifting assembly 66798 connected with the connecting rod 66796 is arranged on the top of the bump;
please refer to fig. 1 and 4: the rising component 66798 comprises a U-shaped frame 667981 fixed at the top of the protruding block, a connecting rotating shaft is vertically and movably arranged in the U-shaped frame 667981, the top of the connecting rotating shaft is movably connected with the inner wall of the top of the U-shaped frame 667981 through a bearing, the bottom of the connecting rotating shaft penetrates through the inner wall of the bottom of the U-shaped frame 667981 and is fixed with the output end of a driving motor II 667985, the driving motor II 667985 is fixed at the bottom of the U-shaped frame 667981, a rotating column 667982 is fixedly sleeved on the outer wall of the connecting rotating shaft, which is positioned in the U-shaped frame 667981, a spiral groove 667983 with the head and tail closed is formed on the outer wall of the rotating column 667982, the rotating column 667982 drives a driving column 667984 to reciprocate up and down through the spiral groove 667983, a vertical movable opening 667986 is formed in the left middle part and the left side of the U-shaped frame 667981, and the bottom slides in the vertical movable port 667986 and is provided with assorted assembly piece, the front and back side of assembly piece all sets up the slider, and the spout that matches with the slider has all been vertically seted up to the front and back side inner wall of vertical movable port 667986, make the assembly piece can not left and right sides remove, and the right-hand member of connecting rod 66796 is fixed with the left side of assembly piece, the fixed post 667984 that is provided with in right-hand member of assembly piece, and drive post 667984 right-hand member is located the bottom in spiral groove 667983, vertical direction spout has all been seted up to the left side outer wall front and back side of U-shaped frame 667981, and seal case lid 66794's right side front and back end all is provided with the direction slider (not shown in the figure) that matches with the direction spout.
The application method of the stator assembly paint dipping device for motor production comprises the following steps:
s1: when the motor is used, the driving motor II 667985 is started, the driving motor II 667985 drives the connecting rotating shaft to enable the rotating column 667982 to rotate, the rotating column 667982 drives the driving column 667984 to enable the assembling block to slide upwards in the vertical movable opening 667986 through the spiral groove 667983, the assembling block drives the connecting rod 66796 to enable the fixed block 66795 to drive the movable rod 66792 upwards, the movable rod 66792 drives the seal box cover 66794 and the sleeve 66791 upwards, the sleeve 66791 further drives the connecting disc 6671 to enable the movable rod 662 to upwards, meanwhile, the bottom disc 6673 follows upwards, the positioning rod 6675 is separated from the positioning sleeve 6676, the positioning balls 665 are separated from the positioning ball grooves, after the connecting disc 6671 is upwards moved to a specified position, the driving motor II 667985 is closed, at the moment, a motor stator assembly to be impregnated with paint is arranged on the multi-group motor stator assembly clamping assembly 6678, the motor stator assembly is placed between the two clamping plates 9, a limit screw 66783 is screwed in, and the tail end of the limit screw 66783 enters into an inner ring of the motor stator assembly, and the motor stator assembly is fixed;
s2: after a plurality of groups of motor stator assemblies to be impregnated are fixed, a proper amount of paint is injected into the impregnating vessel 4 from the top, the driving motor II 667985 is continuously driven, the driving motor II 667985 drives the connecting rotating shaft to enable the rotating column 667982 to rotate, the rotating column 667982 rotates and drives the driving column 667984 to start to move downwards through the spiral groove 667983 until the motor stator assemblies cannot continue to move downwards, the driving motor II 667985 is closed, at the moment, the positioning rod 6675 enters the positioning sleeve 6676 and contacts with the inner wall at the bottom of the positioning sleeve 6676, the positioning balls 665 contact with the positioning ball grooves, the sealing vessel cover 66794 is pressed and fixed at the top of the impregnating vessel 4 through the fixing block 66795 and the connecting spring 66797, and at the moment, a plurality of groups of motor stator assemblies to be impregnated are fixed and impregnated in the paint;
s3: by opening the first driving motor 61, the first driving motor 61 drives the rotating rod to rotate, the rotating rod rotates to drive the sleeve rod 661 to rotate through the matching of the driving bevel gear 65 and the driven bevel gear, the sleeve rod 661 drives the movable rod 662 to rotate through a limiting chute and a limiting sliding block 663 on the inner wall of the sleeve rod 661, the movable rod 662 rotates to drive the connecting disc 6671 to rotate, the connecting disc 6671 rotates to drive a plurality of groups of supporting rods 6672 to perform circular motion, so that the fixed plurality of groups of motor stator assemblies to be impregnated with paint perform circular motion around the connecting disc 6671 in paint, meanwhile, the matching of the driven gear 6677 and the fluted disc 6674 rotates a connecting rod during the circular motion of the plurality of groups of supporting rods 6672, and then the motor stator assembly clamping assembly 6678 rotates to enable the fixed plurality of groups of motor stator assemblies to be impregnated with paint to perform rotation when performing circular motion around the connecting disc 6671 in the paint, simultaneously, when the rotating rod rotates, the transverse rotating rod 62 rotates through the cooperation of the driving sprocket, the driven sprocket and the chain, the transverse rotating rod 62 drives the cam 63 to rotate, the movable rod 662 is propped upwards when the convex end of the cam 63 faces upwards, the movable rod 662 is upwards and further drives the connecting disc 6671 to upwards, the connecting disc 6671 upwards drives the sleeve 66791 to upwards, thereby the stress spring 66793 is extruded, meanwhile, the connecting disc 6671 upwards also drives the bottom disc 6673 to upwards, the distance can not lead the positioning rod 6675 to be separated from the positioning sleeve 6676, when the convex end of the cam 63 faces downwards, the stress spring 66793 drives the movable rod 662 to reset downwards, so that the fixed multiple groups of motor stator assemblies to be impregnated are enabled to move up and down in the paint while surrounding the connecting disc 6671 to do circular motion and autorotation in the paint, the effect of stirring the paint is further improved, the activity of the paint is ensured, the paint dipping quality is improved.
Standard parts used in the invention can be purchased from the market, special-shaped parts can be customized according to the description of the specification and the drawings, the specific connection modes of all parts adopt conventional means such as mature bolts, rivets and welding in the prior art, the machinery, the parts and the equipment adopt conventional models in the prior art, and the circuit connection adopts conventional connection modes in the prior art, so that the details are not described.
Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (1)
1. The utility model provides a stator assembly dip coating device for motor production which characterized in that: comprising the steps of (a) a step of,
the automatic paint dipping device comprises a base (1), wherein an assembly box (2) is fixedly arranged at the bottom of the base (1), an assembly cavity (3) is formed in the assembly box (2), a paint dipping box (4) is fixedly arranged at the top of the base (1), the top of the paint dipping box (4) is hollow, a paint discharging pipe (5) which is communicated with the bottom of the right side of the paint dipping box (4) is arranged, and a control valve is arranged in the paint discharging pipe (5);
the paint dipping assembly (6) comprises a first driving motor (61) fixed on the top of the right inner wall of the assembly cavity (3), a transverse rotating rod (62) is transversely movably arranged in the assembly cavity (3), a cam (63) is fixedly sleeved in the middle of the outer wall of the transverse rotating rod (62), a rotating rod is arranged at the output end of the first driving motor (61), a driving bevel gear (65) is fixedly arranged at the left end of the rotating rod, a driving sprocket is fixedly sleeved on the outer wall of the rotating rod, a driven sprocket meshed with the driving sprocket is fixedly sleeved on the right side of the outer wall of the transverse rotating rod (62), the driving sprocket is in transmission connection with the driven sprocket through a chain (64), and a transmission connecting assembly (66) matched with the driving bevel gear (65) is arranged above the cam (63);
the transmission connecting assembly (66) comprises a sleeve rod (661) arranged above the cam (63), the top of the sleeve rod (661) penetrates through the assembly box (2) and the base (1), bearings are arranged at the joints of the sleeve rod (661) and the assembly box (2) and the base (1), movable rods (662) are movably arranged in the sleeve rod (661) in a penetrating mode, driven bevel gears meshed with the drive bevel gears (65) are fixedly sleeved at the bottom of the outer wall of the sleeve rod (661), sealing rings (666) are arranged at the top of the inner wall of the sleeve rod (661), the inner wall of the sealing rings (666) is attached to the outer wall of the movable rod (662), limit sliding grooves matched with the limit sliding blocks (663) are vertically formed in the left side and the right side of the outer wall of the movable rod (662), bearing plates (664) are fixedly arranged at the bottom of the movable rod (662) through the bearings, positioning balls (664) are fixedly arranged at the bottom of the plate (664), the outer wall of the positioning balls (664) are attached to the outer wall of the movable rod (662), and the ball assemblies (665) are connected with the top of the positioning assembly (665), and the ball assemblies (664) are connected with the ball positioning assemblies (665) in a penetrating mode;
the rotating assembly (667) comprises a connecting disc (6671) fixedly connected with the top of a movable rod (662), a plurality of groups of supporting rods (6672) are annularly arranged on the circumferential outer wall of the connecting disc (6671), a bottom disc (6673) is movably sleeved on the outer wall of the movable rod (662) through a bearing, a fluted disc (6674) is fixedly arranged on the top of the bottom disc (6673), the fluted disc (6674) is movably sleeved on the outer wall of the movable rod (662) through a bearing, the bottom disc (6673) and the fluted disc (6674) are both positioned below the connecting disc (6671), positioning rods (6675) are fixedly arranged on the left side and the right side of the bottom disc (6673), the left side and the right side of the inner wall of the bottom of the paint dipping box (4) are fixedly provided with positioning sleeves (6676) matched with positioning rods (6675), a plurality of groups of supporting rods (6672) are vertically and movably provided with connecting rotating rods, the bottoms of the connecting rotating rods are movably provided with T-shaped sliding blocks through bearings, the tops of bottom plates (6673) are provided with T-shaped sliding grooves matched with the T-shaped sliding blocks, the connecting rotating rods are positioned on the outer sides of fluted discs (6674), the bottoms of the outer walls of the connecting rotating rods are sleeved with driven gears (6677) meshed with the fluted discs (6674), and the tops of the connecting rotating rods are fixedly provided with motor stator assembly clamping assemblies (6678) with the same structure;
the motor stator assembly clamping component (6678) comprises a connecting block (66781) fixedly connected with the top of a connecting rod, clamping plates (66782) are fixedly arranged at two ends of the connecting block (66781), limit screws (66783) are arranged on left and right threads of one side clamping plate (66782) close to the center of a connecting disc (6671) in a penetrating mode, the top of the connecting disc (6671) is movably connected with a sealing reset component (6679) through a bearing, a plurality of groups of first through holes are formed in an annular array on the fluted disc (6674), the bottom of the first through holes penetrates through the bottom of a bottom disc (6673), and a plurality of groups of second through holes are formed in an annular array on the bottom disc (6673) in a penetrating mode up and down;
the sealing reset assembly (6679) comprises a sleeve (66791) movably connected with the top of a connecting disc (6671) through a bearing, a moving rod (66792) is movably inserted into the top of the sleeve (66791), the bottom outer wall of the moving rod (66792) is fixed with the bottom inner wall of the sleeve (66791) through a stress spring (66793), the top of the moving rod (66792) extends to the upper part of the top of a paint dipping box (4), a sealing box cover (66794) matched with the paint dipping box (4) is movably sleeved on the outer wall of the moving rod (66792), the sealing box cover (66794) is attached to the top of the paint dipping box (4), a fixed block (66795) is sleeved on the outer wall of the moving rod (66792) and positioned above the sealing box cover (66794), two ends of the bottom of the fixed block (66795) are connected with the top of the sealing box cover (66794) through a connecting spring (66797), a connecting rod (66796) is fixedly arranged on the right side of the fixed block (66795), and a bump (66798) is integrally formed on the top of the paint dipping box (4), and the connecting rod assembly (66796) is integrally arranged;
the lifting assembly (66798) comprises a U-shaped frame (667981) fixed at the top of the protruding block, a connecting rotating shaft is vertically and movably arranged in the U-shaped frame (667981), the bottom of the connecting rotating shaft penetrates through the inner wall of the bottom of the U-shaped frame (667981) and is fixed with the output end of a driving motor II (667985), the driving motor II (667985) is fixed at the bottom of the U-shaped frame (667981), a rotating column (667982) is fixedly sleeved on the outer wall of the connecting rotating shaft, which is positioned in the U-shaped frame (667981), a spiral groove (667983) with the head and tail closed is formed in the outer wall of the rotating column (667982), a vertical movable opening (667986) is formed in the left middle part and the right part of the left side of the U-shaped frame (667981), a matched assembly block is slidably arranged at the inner bottom of the vertical movable opening (667986), the right end of the connecting rod (66796) is fixed with the left side of the assembly block, the right end of the assembly block is fixedly provided with a driving column (667984), and the right end of the driving column (667984) is positioned at the inner bottom of the spiral groove (667983);
when the device is used, the driving motor II (667985) is started, the driving motor II (667985) drives the connecting rotating shaft to enable the rotating column (667982) to rotate, the rotating column (667982) drives the driving column (667984) to enable the assembling block to slide upwards in the vertical movable opening (667986) through the spiral groove (667983), the assembling block drives the connecting rod (66796) to enable the fixing block (66795) to drive the moving rod (66792) to upwards, the moving rod (66792) drives the sealing cover (66794) and the sleeve (66791) to upwards, the sleeve (66791) upwards further drives the connecting disc (6671) to enable the movable rod (662) to upwards, meanwhile, the bottom disc (6673) follows the upwards, the positioning rod (6675) is separated from the positioning sleeve (6676), the positioning ball (665) is separated from the positioning ball groove, after the connecting disc (6671) is upwards to a designated position, the driving motor II (667985) is closed, at the moment, the motor stator assembly to be immersed in paint is installed on the plurality of groups of motor stator assembly clamping components (6678), the motor assembly is placed between two clamping plates (7866), the motor assembly 783 is screwed into the stator assembly, and the stator assembly is screwed into the stator assembly (663) to be fixed into the stator assembly;
after a plurality of groups of motor stator assemblies to be impregnated are fixed, a proper amount of paint is injected into the impregnating box (4) from the top, the driving motor II (667985) is continuously driven, the driving motor II (667985) drives the connecting rotating shaft to enable the rotating column (667982) to rotate, the rotating column (667982) rotates to drive the driving column (667984) to start to move downwards through the spiral groove (667983), when the driving motor II (667985) cannot be continuously moved downwards, the positioning rod (6675) enters the positioning sleeve (6676) and contacts with the inner wall at the bottom of the positioning sleeve (6676), the positioning balls (665) contact with the positioning ball grooves, the sealing box cover (66794) is pressed and fixed at the top of the impregnating box (4) through the fixing block (66795) and the connecting spring (66797), and a plurality of groups of motor stator assemblies to be impregnated are fixed and impregnated in the paint;
by opening the first driving motor (61), the first driving motor (61) drives the rotating rod to rotate, the rotating rod is driven to rotate through the matching of the driving bevel gear (65) and the driven bevel gear, the sleeve rod (661) drives the movable rod (662) to rotate through a limiting sliding groove and a limiting sliding block (663) on the inner wall of the sleeve rod (661), the movable rod (662) is driven to rotate to drive the connecting disc (6671) to rotate, the connecting disc (6671) is driven to rotate to drive a plurality of groups of support rods (6672) to perform circular motion, so that the fixed plurality of groups of motor stator assemblies to be impregnated circumferentially move around the connecting disc (6671), simultaneously, the connecting disc (6671) is driven to rotate through the matching of the driving sprocket, the driven sprocket and the chain, the connecting disc (6672) to drive the connecting disc (6671) to rotate upwards, the connecting disc (6671) is driven to rotate through the matching of the driven gear (6677) and the toothed disc (6674) to enable the connecting rod to rotate when the plurality of groups of support rods (6672) perform circular motion, and then the motor stator assembly clamping assembly rotates to drive the motor stator assembly (6678) to perform uniform impregnating, and the uniform impregnating varnish is realized, simultaneously, the rotating rod is driven by the connecting disc (6662) is driven to rotate through the driving sprocket and the matching of the driving sprocket and the driven chain and the connecting disc (6671) to rotate, and the rotating rod (6671) upwards when the connecting disc (62) rotates upwards, and then upwards rotates upwards, and further upwards stress is driven to drive the connecting disc (63) to rotate and upwards stressed on the connecting disc (63) to be upwards rotates and upwards to be upwards stressed on the rotating rod (63, meanwhile, the connecting disc (6671) drives the bottom disc (6673) to move upwards, the distance does not enable the locating rod (6675) to be separated from the locating sleeve (6676), when the convex end of the cam (63) faces downwards, the stress spring (66793) drives the movable rod (662) to reset downwards, so that the fixed multiple groups of motor stator assemblies to be impregnated with paint do circular motion around the connecting disc (6671) in the paint and do autorotation and do up-and-down motion in the paint, the paint impregnating uniformity is further improved, the paint stirring effect is achieved, the activity of the paint is guaranteed, and the paint impregnating quality is improved.
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| Application Number | Priority Date | Filing Date | Title |
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| CN202011190727.2A CN112491226B (en) | 2020-10-30 | 2020-10-30 | Stator assembly paint dipping device for motor production |
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| CN202011190727.2A CN112491226B (en) | 2020-10-30 | 2020-10-30 | Stator assembly paint dipping device for motor production |
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| CN118249596B (en) * | 2024-03-25 | 2025-04-08 | 江苏惠博机电科技股份有限公司 | Motor stator winding paint dipping recovery device |
| CN118900007A (en) * | 2024-10-09 | 2024-11-05 | 徐州亚泰电机有限公司 | A motor stator varnish dipping device |
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| CN211670750U (en) * | 2020-04-23 | 2020-10-13 | 重庆格浩机械有限公司 | Paint rolling device for generator rotor |
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| JP4853265B2 (en) * | 2006-12-08 | 2012-01-11 | トヨタ自動車株式会社 | Varnish processing apparatus and varnish processing method |
| CN208174500U (en) * | 2018-04-13 | 2018-11-30 | 中山凯旋真空科技股份有限公司 | Vacuum paint dipping system |
| CN208600001U (en) * | 2018-06-22 | 2019-03-15 | 天津信诚宏泰科技有限公司 | A kind of bogie spring spray painting hanger |
| CN210122423U (en) * | 2019-04-28 | 2020-03-03 | 苏州市双虎科技有限公司 | Power cable winding machine convenient to use |
| CN210867460U (en) * | 2019-09-12 | 2020-06-26 | 福建福安汉升电机有限公司 | Coil paint dipping device for motor production |
| CN211319924U (en) * | 2019-11-27 | 2020-08-21 | 龙岩剑桥电子有限公司 | High-frequency paint dipping device based on small-sized transformer insulation treatment |
| CN211321169U (en) * | 2020-03-16 | 2020-08-21 | 南通杰玛电机有限公司 | Paint dipping device for motor production and processing of electric vehicle |
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Effective date of registration: 20230602 Address after: 317500 Daxi Zhenshan Industrial Zone, Wenling City, Taizhou City, Zhejiang Province Applicant after: GUANGLU ELECTRICAL Co.,Ltd. Address before: No.22, No.2, Liubing team, Jiangping village, Siyang Town, Shangsi County, Fangchenggang City, Guangxi Zhuang Autonomous Region Applicant before: Huang Jianzhuo |
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