CN112490968A - Electroceramics composite pipe and production facility thereof - Google Patents
Electroceramics composite pipe and production facility thereof Download PDFInfo
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- CN112490968A CN112490968A CN202011340139.2A CN202011340139A CN112490968A CN 112490968 A CN112490968 A CN 112490968A CN 202011340139 A CN202011340139 A CN 202011340139A CN 112490968 A CN112490968 A CN 112490968A
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- column
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- porcelain
- wire
- composite pipe
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- 239000002131 composite material Substances 0.000 title claims abstract description 59
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 20
- 239000003365 glass fiber Substances 0.000 claims abstract description 78
- 229910052573 porcelain Inorganic materials 0.000 claims abstract description 49
- 238000004804 winding Methods 0.000 claims abstract description 47
- 238000007598 dipping method Methods 0.000 claims abstract description 32
- 239000003822 epoxy resin Substances 0.000 claims abstract description 20
- 229920000647 polyepoxide Polymers 0.000 claims abstract description 20
- 238000002791 soaking Methods 0.000 claims abstract description 18
- 239000000919 ceramic Substances 0.000 claims abstract description 9
- 239000000463 material Substances 0.000 claims description 76
- 238000007654 immersion Methods 0.000 claims 1
- 230000000694 effects Effects 0.000 abstract description 3
- 239000012212 insulator Substances 0.000 description 41
- 238000006073 displacement reaction Methods 0.000 description 17
- 238000000034 method Methods 0.000 description 7
- 239000002699 waste material Substances 0.000 description 7
- 239000004593 Epoxy Substances 0.000 description 6
- 238000007790 scraping Methods 0.000 description 5
- 150000001875 compounds Chemical class 0.000 description 4
- 230000000149 penetrating effect Effects 0.000 description 4
- 230000006835 compression Effects 0.000 description 3
- 238000007906 compression Methods 0.000 description 3
- 238000010586 diagram Methods 0.000 description 3
- 238000007599 discharging Methods 0.000 description 3
- 238000004880 explosion Methods 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 2
- 239000005995 Aluminium silicate Substances 0.000 description 1
- 235000012211 aluminium silicate Nutrition 0.000 description 1
- 229910001570 bauxite Inorganic materials 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 210000003298 dental enamel Anatomy 0.000 description 1
- 239000010433 feldspar Substances 0.000 description 1
- 238000009730 filament winding Methods 0.000 description 1
- 238000005470 impregnation Methods 0.000 description 1
- 229910052500 inorganic mineral Inorganic materials 0.000 description 1
- 239000011810 insulating material Substances 0.000 description 1
- NLYAJNPCOHFWQQ-UHFFFAOYSA-N kaolin Chemical compound O.O.O=[Al]O[Si](=O)O[Si](=O)O[Al]=O NLYAJNPCOHFWQQ-UHFFFAOYSA-N 0.000 description 1
- 239000004850 liquid epoxy resins (LERs) Substances 0.000 description 1
- 239000011707 mineral Substances 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 238000005245 sintering Methods 0.000 description 1
Images
Classifications
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02G—INSTALLATION OF ELECTRIC CABLES OR LINES, OR OF COMBINED OPTICAL AND ELECTRIC CABLES OR LINES
- H02G3/00—Installations of electric cables or lines or protective tubing therefor in or on buildings, equivalent structures or vehicles
- H02G3/02—Details
- H02G3/04—Protective tubing or conduits, e.g. cable ladders or cable troughs
- H02G3/0462—Tubings, i.e. having a closed section
- H02G3/0481—Tubings, i.e. having a closed section with a circular cross-section
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C41/00—Shaping by coating a mould, core or other substrate, i.e. by depositing material and stripping-off the shaped article; Apparatus therefor
- B29C41/003—Shaping by coating a mould, core or other substrate, i.e. by depositing material and stripping-off the shaped article; Apparatus therefor characterised by the choice of material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C41/00—Shaping by coating a mould, core or other substrate, i.e. by depositing material and stripping-off the shaped article; Apparatus therefor
- B29C41/24—Shaping by coating a mould, core or other substrate, i.e. by depositing material and stripping-off the shaped article; Apparatus therefor for making articles of indefinite length
- B29C41/30—Shaping by coating a mould, core or other substrate, i.e. by depositing material and stripping-off the shaped article; Apparatus therefor for making articles of indefinite length incorporating preformed parts or layers, e.g. moulding around inserts or for coating articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C41/00—Shaping by coating a mould, core or other substrate, i.e. by depositing material and stripping-off the shaped article; Apparatus therefor
- B29C41/34—Component parts, details or accessories; Auxiliary operations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2063/00—Use of EP, i.e. epoxy resins or derivatives thereof, as moulding material
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Architecture (AREA)
- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Insulating Bodies (AREA)
Abstract
本申请涉及一种电瓷复合管及其生产设备，涉及电瓷复合管的领域，一种电瓷复合管包括瓷柱和复合管，复合管固接于瓷柱外壁，复合管为环氧树脂管，复合管内设有多个玻璃纤维丝体；一种用于制作电瓷复合管的生产设备，包括送丝组件、浸料组件以及缠丝组件，浸料组件包括浸料箱和换向柱，浸料箱沿水平方向滑动，换向柱转动设于浸料箱内，缠丝组件包括机架、第一夹料件和第一电机，第一夹料件用于夹持瓷柱，第一夹料件与机架转动连接，第一电机用于驱动第一夹料件转动，浸料箱的运动方向、换向柱的转动轴线以及第一夹料件的转动轴线平行设置。本申请具有提高电瓷的抗爆性能的效果。
The application relates to an electro-porcelain composite pipe and production equipment thereof, and relates to the field of electro-porcelain composite pipes. An electro-porcelain composite pipe includes a ceramic column and a composite pipe, the composite pipe is fixed on the outer wall of the ceramic column, and the composite pipe is an epoxy resin pipe. A plurality of glass fiber filaments are arranged in the tube; a production equipment for making an electric porcelain composite tube includes a wire feeding component, a dipping component and a wire winding component. The dipping component includes a dipping box and a reversing column, and the dipping box Sliding along the horizontal direction, the reversing column is rotated and set in the soaking box, the wire winding assembly includes a frame, a first clamping part and a first motor, the first clamping part is used for clamping the porcelain column, and the first clamping part Rotatingly connected with the frame, the first motor is used to drive the first clamping piece to rotate, and the movement direction of the dipping box, the rotation axis of the reversing column and the rotation axis of the first clamping piece are arranged in parallel. The present application has the effect of improving the anti-knock performance of the electric porcelain.
Description
Technical Field
The application relates to the field of electroceramic composite pipes, in particular to an electroceramic composite pipe and production equipment thereof.
Background
The electric porcelain is a porcelain insulating material, has certain insulating property and mechanical strength, is widely applied to power industry systems, and is a part for supporting and insulating.
In the related technology, the electric porcelain mainly uses natural minerals such as bauxite, kaolin, feldspar and the like as main raw materials, is made into a blank body through high-temperature sintering, then the surface of the blank body is polished, then the surface of the blank body is glazed, the blank body is dried after glazing, and finally the dried enamel layer is polished, so that the finished electric porcelain can be obtained.
In view of the above-mentioned related technologies, the inventors believe that there is a defect that the blank of the electric porcelain is ceramic, which has a large brittleness, resulting in a weak antiknock capability of the electric porcelain.
Disclosure of Invention
In order to improve the antiknock performance of electroceramics, this application provides an electroceramics composite tube and production facility thereof.
The application provides a compound pipe of electroceramics adopts following technical scheme:
the utility model provides an electroceramics composite pipe, includes knob insulator and composite pipe, composite pipe rigid coupling in the knob insulator outer wall, composite pipe is the epoxy pipe, be equipped with a plurality of glass fiber silk bodies in the composite pipe.
By adopting the technical scheme, the porcelain column is made of ceramic, the composite pipe made of epoxy resin is fixedly connected to the outer layer of the porcelain column, and the glass fiber filament is arranged in the composite pipe, so that the anti-explosion performance of the composite pipe can be further enhanced, and the epoxy resin has good insulating property, so that the insulating property of the electric porcelain composite pipe can be improved by arranging the composite pipe outside the porcelain column, and the overall anti-explosion performance of the electric porcelain composite pipe can be improved.
The utility model provides a production facility of compound pipe of electroceramics, includes send a subassembly, soaks the material subassembly and twines the subassembly, soak the material subassembly including soaking the case and the switching-over post, it slides along the horizontal direction to soak the case, the switching-over post rotates to be located soak in the case, twine the subassembly and include frame, first material spare and the first motor that presss from both sides, first material spare that presss from both sides is used for centre gripping knob insulator, first material spare with the frame rotates to be connected, first motor is used for the drive first material spare that presss from both sides rotates, soak the direction of motion of case the axis of rotation of switching-over post and the axis of rotation parallel arrangement of first material spare that presss from both sides.
By adopting the technical scheme, when the electric ceramic composite pipe is manufactured, liquid epoxy resin is added into the material soaking box, the ceramic column is clamped by the first material clamping piece, the glass fiber filament body is conveyed into the material soaking component by the wire feeding component, one end of the glass fiber filament body is positioned at the wire feeding component, the other end of the glass fiber filament body bypasses the reversing column and is conveyed to the wire winding component, and the epoxy resin can be attached to the surface of the glass fiber filament body when the glass fiber filament body is output from the material soaking box; when the glass fiber body is conveyed to the wire winding assembly, the glass fiber body is wound on the knob insulator for a certain distance, the first clamping piece is driven by the first motor to rotate, the knob insulator is driven by the first clamping piece to rotate, the glass fiber body can be wound on the knob insulator in the rotating process of the knob insulator, and the material soaking box slides in the rotating process of the knob insulator, so that the glass fiber body can be wound on the surface of the knob insulator in a spiral shape; after winding, cutting off the glass fiber filament, and taking down the knob insulator wound with the filament from the first clamping piece; through setting up the material subassembly that soaks and twine the subassembly and twine the glass fiber filament body that epoxy will be stained with and twine in the knob insulator outer wall, treat that epoxy solidifies the back alright fixed with the knob insulator, changed the structure of the compound pipe of electric porcelain, strengthened the antiknock performance of the compound pipe of electric porcelain.
Optionally, the wire feeding assembly comprises a support frame, a support plate and a plurality of material guiding seats, the support plate is fixedly connected with the support frame, the support plate is used for placing rolled glass fiber wires, and the material guiding seats are provided with material guiding holes in a penetrating mode.
By adopting the technical scheme, when in use, a plurality of coiled glass fiber filament bodies are placed on the supporting plate, and one glass fiber filament body correspondingly penetrates through one material guide hole one by one and then is conveyed to the material soaking component, so that a plurality of glass fiber filament bodies can be combined; the guide holes are formed in the guide seat, so that the rolled glass fiber filaments can be conveniently peeled.
Optionally, still include first reason line subassembly, first reason line subassembly is located send a subassembly with soak between the workbin, first reason line subassembly includes first mounting bracket, first winding displacement seat and second winding displacement seat, first mounting bracket with soak workbin fixed connection, first winding displacement seat and second winding displacement seat all with first mounting bracket fixed connection, a plurality of winding displacement holes have been seted up in the run-through of first winding displacement seat, run through on the second winding displacement seat and seted up a plurality of winding displacement grooves, interval between the axis in two adjacent winding displacement holes is greater than the interval between the axis in two adjacent winding displacement grooves.
By adopting the technical scheme, in the process of conveying the glass fiber filaments from the feeding assembly to the dipping assembly, the glass fiber filaments need to pass through the first wire arranging assembly, namely the glass fiber filaments sequentially pass through the wire arranging holes and the wire arranging grooves, when the glass fiber filaments pass through the wire arranging holes, a plurality of glass fiber filaments can pass through the same wire arranging hole to obtain a first filament, then the first filament in the wire arranging holes passes through the same wire arranging groove to obtain a second filament, and finally the second filament is dipped into the dipping box; through setting up winding displacement hole and winding displacement groove, can merge many glass fiber filament bodies into one by one to improve the intensity of glass fiber filament body when twining in knob insulator outer wall, thereby can further improve the antiknock performance of electric porcelain composite pipe.
Optionally, first reason line subassembly still includes first guide roll and second guide roll, the axis of first guide roll and second guide roll all with the switching-over post is parallel, first guide roll and second guide roll all with first mounting bracket fixed connection, first guide roll and second guide roll all locate between first winding displacement seat and the second winding displacement seat.
Through adopting above-mentioned technical scheme, when carrying the glass fiber filament from the winding displacement hole to winding displacement groove, with the glass fiber filament around first guide roll and second guide roll in proper order with the S type to play the tensioning effect by first guide roll and second guide roll to the glass fiber filament.
Optionally, still include second reason line subassembly, second reason line subassembly includes second mounting bracket and reason line post, the second mounting bracket with soak workbin fixed connection, the reason line post is located on the second mounting bracket, the reason line post is located soak the workbin with between the first clamp material spare, a plurality of reason wire casings have been seted up to reason line post perisporium, and adjacent two interval between the reason wire casing is less than adjacent two interval between the wire casing.
By adopting the technical scheme, the combined second filament body passes through the wire arranging groove after passing through the material soaking box to obtain the third filament body, so that the gap between two adjacent third filament bodies is smaller than the gap between two adjacent second filament bodies, the width between two adjacent second filament bodies is set to be larger than the width between two adjacent third filament bodies, the glass fiber filament bodies can be more fully contacted with epoxy resin when passing through the material soaking box, the glass fiber filament bodies are gradually reduced from the first filament body stage to the second filament body stage and then to the third filament body stage, the density of the subsequent glass fiber filament bodies wound on the porcelain column can be increased, and the anti-explosion performance of the electric porcelain composite pipe can be further improved.
Optionally, the wire arranging column is connected with the second mounting frame in a sliding manner along the vertical direction.
Through adopting above-mentioned technical scheme, establish the reason terminal into sliding connection along the second mounting bracket, can be convenient for the operating personnel adjusts the vertical height of reason terminal to be convenient for carry out the tensioning to the glass fiber silk body.
Optionally, the material dipping assembly further comprises a backflow plate, one end of the backflow plate is arranged at the other end below the porcelain column and extends to the top of the material dipping box, and the backflow plate is arranged at one side of the material dipping box in a downward inclined mode and faces towards the porcelain column.
Through adopting above-mentioned technical scheme, during a section distance of glass fiber filament from soaking workbin to knob insulator surface, partial epoxy dropped to the backward flow board from glass fiber filament, flows back to soaking workbin from the backward flow board again to epoxy's waste has been reduced.
Optionally, still including scraping the material subassembly, scrape the material subassembly and include third mounting bracket and scraper blade, the third mounting bracket with dip tank fixed connection, the scraper blade with third mounting bracket elastic connection, scraper blade one end stretches into knob insulator one side.
Through adopting above-mentioned technical scheme, when the glass fiber filament twined in the knob insulator surface, the scraper blade contacted with the glass fiber filament of winding to the knob insulator surface to scrape off partial unnecessary epoxy, owing to scrape flitch and third mounting bracket elastic connection, consequently can be when glass fiber filament winding thickness increases, the scraper blade still can contact with the glass fiber filament.
Optionally, still include initial winding material subassembly, initial winding material subassembly includes that fourth mounting bracket, dwang, second motor and second press from both sides the material spare, the fourth mounting bracket slides along the axis of rotation direction that is on a parallel with first material spare that presss from both sides, the dwang with the fourth mounting bracket rotates to be connected, just the axis of rotation of dwang with the axis of rotation coincidence of first material spare that presss from both sides, the second motor is used for the drive the dwang rotates.
By adopting the technical scheme, when the initial end of the glass fiber filament body is wound on the surface of the knob insulator, the glass fiber filament body is firstly clamped by the second clamping piece, then the rotating rod is driven by the second motor to rotate, the rotating rod drives the second clamping piece to synchronously rotate, the glass fiber filament body is wound on the knob insulator during the process that the second clamping piece drives the glass fiber filament body to rotate, and the fourth mounting frame slides during the process that the glass fiber filament body is wound, so that the glass fiber filament body can be wound on the outer wall of the knob insulator in a spiral shape; after the glass fiber filament body is wound for a certain distance, the first material clamping piece starts to rotate, and then the glass fiber filament body can be continuously wound on the knob insulator; need not the manual operation of carrying out initial winding material of operation personnel through setting up initial winding material subassembly, improved the operating efficiency.
In summary, the present application includes at least one of the following beneficial technical effects:
1. the explosion-proof performance of the electric porcelain composite pipe can be improved by additionally arranging the composite pipe outside the porcelain column and adding the glass fiber filament body in the composite pipe;
2. by arranging the material soaking component and the wire winding component, the glass fiber filament body coated with the epoxy resin is wound on the outer wall of the porcelain column, and after the epoxy resin and the glass fiber filament body are dried, the explosion-proof performance of the electric porcelain composite pipe can be improved;
3. the waste of epoxy resin can be reduced by arranging the reflow board.
Drawings
FIG. 1 is a schematic structural view of a knob insulator, a composite tube and a glass fiber filament body in an embodiment of the present application;
FIG. 2 is a schematic structural diagram of the whole of a production facility of an electroceramic composite pipe in the embodiment of the present application;
FIG. 3 is a schematic structural view of a wire feed assembly in an embodiment of the present application;
FIG. 4 is a schematic structural view of a first wire management assembly, a dip assembly and a second wire management assembly in an embodiment of the present application;
FIG. 5 is a schematic structural diagram of a first linear motor, a first wire arranging assembly and a material soaking assembly in the embodiment of the application;
FIG. 6 is a schematic structural view of a wire winding assembly and an initial winder assembly in an embodiment of the present application;
fig. 7 is a schematic structural diagram of a scraping assembly in an embodiment of the present application.
Description of reference numerals: 11. a knob insulator; 12. a composite pipe; 13. a glass fiber filament; 2. a wire feed assembly; 21. a support frame; 22. a support plate; 23. a material guide seat; 231. a material guide hole; 3. a first linear motor; 31. a first guide table; 32. a first bearing sliding table; 4. a first wire management assembly; 41. a first mounting bracket; 42. a first wire arranging base; 421. a wire arranging hole; 43. a first guide roller; 44. a second guide roller; 45. a second wire arranging seat; 451. a wire arrangement groove; 5. a material soaking component; 51. a material soaking box; 52. a reversing post; 53. a third guide roller; 54. a fourth guide roller; 55. a return plate; 6. a second wire management assembly; 61. a second mounting bracket; 611. a waist groove; 612. locking screws; 62. a lifting rod; 63. arranging wire columns; 631. arranging wire grooves; 7. a wire winding assembly; 71. a frame; 72. a first motor; 73. a first clamping member; 74. a waste material receiving seat; 741. a discharge chute; 75. a material receiving box; 8. an initial winding assembly; 81. a second linear motor; 811. a second guide table; 812. a second bearing sliding table; 82. a fourth mounting bracket; 83. a second motor; 84. rotating the rod; 85. a second clamping member; 9. a scraping component; 91. a third mounting bracket; 911. a guide hole; 92. a compression spring; 93. a guide bar; 94. a scraper.
Detailed Description
The present application is described in further detail below with reference to figures 1-7.
The embodiment of the application discloses an electroceramic composite pipe. Referring to fig. 1, an electric porcelain composite pipe comprises a porcelain column 11 and a composite pipe 12, wherein the porcelain column 11 is cylindrical, the composite pipe 12 is hollow cylindrical, the composite pipe 12 is coaxially and fixedly connected to the outer wall of the porcelain column 11, the composite pipe 12 is made of epoxy resin, and a plurality of glass fiber filaments 13 are fixedly fused in the composite pipe 12.
The implementation principle of the electroceramics composite pipe in the embodiment of the application is as follows: during operation, the glass fiber filament 13 is immersed in the colloidal epoxy resin, then the glass fiber filament 13 with the colloidal epoxy resin adhered to the surface is wound on the surface of the knob insulator 11, after the colloidal epoxy resin is dried, the epoxy resin and the glass fiber filament 13 can be fixed with the outer wall of the knob insulator 11, and therefore the electric ceramic composite pipe can be formed.
The embodiment of the application also discloses production equipment of the electroceramic composite pipe. Referring to fig. 2 and 3, the production equipment of the electric ceramic composite pipe comprises a wire feeding assembly 2, a first linear motor 3, a first wire arranging assembly 4, a material soaking assembly 5, a second wire arranging assembly 6, a wire winding assembly 7, an initial wire winding assembly 8 and a material scraping assembly 9, wherein the wire feeding assembly 2, the first wire arranging assembly 4, the material soaking assembly 5, the second wire arranging assembly 6 and the wire winding assembly 7 are sequentially arranged along a wire feeding direction.
Referring to fig. 2 and 3, the wire feeding assembly 2 includes a support frame 21, a support plate 22 and a plurality of material guiding seats 23, the support plate 22 is welded to the support frame 21, in this embodiment, two support plates 22 are disposed, the two support plates 22 are vertically distributed, the material guiding seats 23 are welded to the support frame 21, the material guiding seats 23 are disposed above the uppermost support plate 22, and the material guiding seats 23 are disposed through the material guiding holes 231. In use, the glass fiber filament 13 wound in a roll shape is placed on the support plate 22. The free end of the glass fiber filament 13 is pulled to the first wire arranging member 4 after passing through the material guiding hole 231.
Referring to fig. 2, the first linear motor 3 includes a first guide table 31 and a first carrying slide table 32, the first guide table 31 is disposed on one side of the wire feeding assembly 2, and the first carrying slide table 32 is slidably connected to the first guide table 31 along a horizontal direction.
Referring to fig. 4 and 5, the first wire arranging assembly 4 includes a first mounting frame 41, a first wire arranging seat 42, a first guide roller 43, a second guide roller 44 and a second wire arranging seat 45, the first mounting frame 41 is fixedly connected with the first bearing sliding table 32 through screws, the first wire arranging seat 42, the first guide roller 43, the second guide roller 44 and the second wire arranging seat 45 are all fixedly connected with the first mounting frame 41 through screws, the material guide seat 23, the first wire arranging seat 42, the first guide roller 43, the second guide roller 44 and the second wire arranging seat 45 are sequentially arranged downwards from one side of the support frame 21 to one side of the dipping assembly 5, and an axis of the first guide roller 43, an axis of the second guide roller 44 and a moving direction of the first bearing sliding table 32 are parallel. The first wire arranging seat 42 is provided with a plurality of wire arranging holes 421 in a penetrating manner, the second wire arranging seat 45 is provided with a plurality of wire arranging grooves 451 in a penetrating manner, and the distance between the central axes of two adjacent wire arranging holes 421 is larger than the distance between the central axes of two adjacent wire arranging grooves 451; the free end of the glass fiber filament 13 passes through the wire arranging hole 421, winds from the upper surface of the first guide roller 43 to the lower surface of the second guide roller 44, passes through the wire arranging groove 451, and is pulled to the material dipping assembly 5.
Referring to fig. 4 and 5, the dipping module 5 includes a dipping box 51, a reversing column 52, two third guide rollers 53, a fourth guide roller 54 and a return plate 55, the dipping box 51 is fixedly connected with the first bearing sliding table 32 through screws, the reversing column 52 is welded on the inner wall of the dipping box 51, the third guide rollers 53 and the fourth guide rollers 54 are fixedly connected with the top of the dipping box 51 through screws, the axis of the reversing column 52, the axis of the third guide rollers 53 and the axis of the fourth guide rollers 54 are parallel to the moving direction of the first bearing sliding table 32, the reversing column 52, the third guide rollers 53 and the fourth guide rollers 54 are sequentially arranged along the feeding direction of the glass fiber filament 13, the reversing column 52 is arranged lower than the second wire arranging base 45, the two third guide rollers 53 are arranged higher than the reversing column 52, the two third guide rollers 53 are vertically arranged up and down, a material clamping gap is formed between the two third guide rollers 53, the height of the nip is the same as the thickness of the glass fiber filament 13, and the fourth guide roll 54 is disposed lower than the third guide roll 53. The glass fiber filament 13 is drawn out from the winding displacement groove 451, then bypasses the lower surface of the reversing column 52, and is pulled to the material clamping gap, and the glass fiber filament 13 is drawn out from the material clamping gap, then bypasses the lower surface of the fourth guide roller 54, and finally is wound to the second wire arranging assembly 6. The return board 55 is welded with the material receiving box 75, the return board 55 extends from the material dipping box 51 to the wire winding assembly 7, and the return board 55 is arranged obliquely downwards towards one side close to the material dipping box 51.
Referring to fig. 4 and 5, the second wire arranging assembly 6 includes a second mounting bracket 61, a lifting rod 62 and a wire arranging column 63, the second mounting bracket 61 is fixedly connected with the first bearing sliding table 32 through screws, the lifting rod 62 is slidably connected with the second mounting bracket 61 along the vertical direction, a waist groove 611 is formed in the side wall of the second mounting bracket 61, a locking screw 612 connected with the lifting rod 62 in a threaded manner is arranged through the waist groove 611, the wire arranging column 63 is fixedly connected with the lifting rod 62, the axis of the wire arranging column 63 is parallel to the moving direction of the first bearing sliding table 32, and the wire arranging column 63 is higher than the reversing column 52. The peripheral wall of the wire arranging column 63 is coaxially provided with a plurality of wire arranging grooves 631, the distance between two adjacent wire arranging grooves 631 is smaller than the distance between two adjacent wire arranging grooves 451, and the glass fiber body 13 extends out of the lower surface of the fourth guide roller 54 and then penetrates out of the wire arranging grooves 631 to the wire winding assembly 7.
Referring to fig. 5 and 6, the winding assembly 7 includes a frame 71, a first motor 72, a first clamping member 73, a waste receiving seat 74 and a receiving box 75; the rack 71 is L-shaped, the housing of the first motor 72 is fixedly connected with the rack 71 through screws, the first clamping member 73 is a three-jaw chuck in the embodiment, the three-jaw chuck is coaxially and fixedly connected with the output shaft of the first motor 72 through screws, the rotation direction of the first clamping member 73 is parallel to the movement direction of the first bearing sliding table 32, the first clamping member 73 is used for clamping the knob insulator 11, and the axis of the knob insulator 11 when being clamped by the first clamping member 73 is parallel to the movement direction of the first bearing sliding table 32; the waste material receiving seat 74 is fixedly connected with the rack 71 through screws, the waste material receiving seat 74 is arranged below the porcelain column 11, a discharging groove 741 is formed in the receiving seat, the discharging groove 741 is obliquely and downwards arranged along the axis direction of the porcelain column 11, and the material receiving box 75 is arranged below the waste material receiving seat 74 and below the lower end of the discharging groove 741.
Referring to fig. 6, the initial winding assembly 8 includes a second linear motor 81, a fourth mounting bracket 82, a second motor 83, a rotating lever 84, and a second clamping member 85; the second linear motor 81 includes that the second leads platform 811 and second bear slip table 812, the second leads platform 811 passes through screw fixed connection with frame 71, the second bears slip table 812 along the axis direction that is on a parallel with knob insulator 11 and second guide table 811 sliding connection, the fourth mounting bracket 82 bears slip table 812 through screw fixed connection with the second, the second motor 83 is servo motor, the casing of second motor 83 passes through screw fixed connection with fourth mounting bracket 82, the output shaft of second motor 83 passes through screw fixed connection with dwang 84, the output shaft of second motor 83 coincides with the axis of knob insulator 11, one side of knob insulator 11 is located to second clamp 85, second clamp 85 is mechanical clamping jaw in this embodiment.
Referring to fig. 6 and 7, the scraping component 9 includes a third mounting frame 91, a compression spring 92, a guide rod 93 and a scraper 94, the third mounting frame 91 is fixedly connected with the rack 71 through screws, one end of the compression spring 92 is welded to the other end of the third mounting frame 91 and is welded to the scraper 94, a guide hole 911 has been opened in the side wall of the third mounting frame 91 in a penetrating manner, one end of the guide rod 93 and the other end of the scraper 94 are passed through the guide hole 911 and slide along the guide hole 911, the sliding direction of the guide rod 93 coincides with the diameter of the knob insulator 11, and one end of the scraper 94 far away from the third mounting frame 91 extends into one side of the.
The implementation principle of the production equipment of the electroceramic composite pipe in the embodiment of the application is as follows: in operation, the glass fiber filament 13 wound in a roll shape is first placed on the supporting plate 22, and then the free end of the glass fiber filament 13 is threaded out of the material guiding hole 231 to the first wire arranging assembly 4.
The glass fiber filament 13 which is threaded out of the first wire arranging assembly 4 passes through the wire arranging hole 421, then winds from the upper surface of the first guide roller 43 to the lower surface of the second guide roller 44, then passes through the wire arranging groove 451 and is pulled into the material dipping box 51, after entering the material dipping box 51, the glass fiber filament 13 winds around the bottom of the reversing column 52 and passes through the material clamping gap, winds into the wire arranging groove 631 from the lower part of the fourth guide roller 54, and then extends from the wire arranging groove 631 to the wire winding assembly 7.
Before the winding, at first, press from both sides the free end of glass fiber filament body 13 tightly with second clamp 85, drive dwang 84 by second motor 83 and rotate, dwang 84 drives second clamp 85 and glass fiber filament body 13 and rotates, dwang 84 when rotating, the second bears the weight of slip table 812 and slides along second direction platform 811, thereby alright twine glass fiber filament body 13 in the outer wall of knob insulator 11 with the heliciform, obtain first winding filament body after twining 5 circles glass fiber filament body 13, second motor 83 and second linear electric motor 81 stop the drive, twine the winding by twining subassembly 7 to knob insulator 11.
When the wire winding assembly 7 winds the wire, the first motor 72 drives the first material clamping part 73 to rotate, the first material clamping part 73 drives the knob insulator 11 to rotate, meanwhile, the first bearing sliding table 32 moves along the first guide table 31, and the moving direction of the first bearing sliding table 32 is opposite to that of the second bearing sliding table 812, so that the glass fiber filament body 13 can be wound on the outer wall of the knob insulator 11 in the opposite spiral direction to obtain a second wound filament body, after the second wound filament body presses the first wound filament body on the outer wall of the knob insulator 11, the second material clamping part 85 loosens the glass fiber filament body 13, the first bearing sliding table 32 moves reversely, so that the glass fiber filament body 13 can be wound on the outer wall of the knob insulator 11 step by step until the operation is completed, and finally, the knob insulator 11 is loosened by the first material clamping part 73, and the knob insulator 11 and the epoxy resin are dried.
During the winding process, when the glass fiber filament 13 passes through the reflow plate 55, the excess epoxy resin falls onto the reflow plate 55 and flows from the reflow plate 55 into the impregnation tank 51 for recycling.
In the winding process, the excess epoxy resin attached to the surface of the knob insulator 11 falls into the discharge groove 741, and the epoxy resin falling into the discharge groove 741 is collected in the material receiving box 75. In addition, after the scraper scrapes the redundant epoxy resin on the surface of the knob insulator 11, the epoxy resin falls into the discharge groove 741 for collection.
The above embodiments are preferred embodiments of the present application, and the protection scope of the present application is not limited by the above embodiments, so: all equivalent changes made according to the structure, shape and principle of the present application shall be covered by the protection scope of the present application.
Claims (10)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011340139.2A CN112490968B (en) | 2020-11-25 | 2020-11-25 | An electric porcelain composite pipe and its production equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011340139.2A CN112490968B (en) | 2020-11-25 | 2020-11-25 | An electric porcelain composite pipe and its production equipment |
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| Publication Number | Publication Date |
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| CN112490968A true CN112490968A (en) | 2021-03-12 |
| CN112490968B CN112490968B (en) | 2025-01-07 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202011340139.2A Active CN112490968B (en) | 2020-11-25 | 2020-11-25 | An electric porcelain composite pipe and its production equipment |
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Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2463922Y (en) * | 2001-01-22 | 2001-12-05 | 戴守国 | Porcelain core and silicon rubber umbrella sleeve combined insulator |
| WO2019047401A1 (en) * | 2017-09-05 | 2019-03-14 | 全球能源互联网研究院有限公司 | Composite pipe material for insulating joystick and preparation method therefor |
| CN213989969U (en) * | 2020-11-25 | 2021-08-17 | 西安联欣特种瓷有限公司 | Electroceramics composite pipe and production facility thereof |
-
2020
- 2020-11-25 CN CN202011340139.2A patent/CN112490968B/en active Active
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2463922Y (en) * | 2001-01-22 | 2001-12-05 | 戴守国 | Porcelain core and silicon rubber umbrella sleeve combined insulator |
| WO2019047401A1 (en) * | 2017-09-05 | 2019-03-14 | 全球能源互联网研究院有限公司 | Composite pipe material for insulating joystick and preparation method therefor |
| CN213989969U (en) * | 2020-11-25 | 2021-08-17 | 西安联欣特种瓷有限公司 | Electroceramics composite pipe and production facility thereof |
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| CN112490968B (en) | 2025-01-07 |
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