Disclosure of Invention
The application aims to at least solve one of the technical problems in the prior art, and therefore, the application provides an automatic feeding and discharging machine, which not only reduces the labor cost, but also effectively improves the production efficiency and the product quality.
The automatic feeding and discharging machine comprises a feeding mechanism, a discharging mechanism, a material taking mechanism and a positioning mechanism, wherein the feeding mechanism comprises a first supporting plate, the first supporting plate is used for placing a feeding tray, the feeding tray is used for placing materials to be injected, the discharging mechanism is arranged on one side of the feeding mechanism and comprises a second supporting plate, the second supporting plate is used for placing a discharging tray, the discharging tray is used for placing the injected materials, the material taking mechanism is arranged on the other side of the feeding mechanism and is used for taking the materials to be injected out of the feeding mechanism and placing the injected materials into the discharging tray, the positioning mechanism is arranged on the other side of the material taking mechanism and comprises a coarse positioning structure and a fine positioning structure, the coarse positioning structure is used for coarse positioning the materials taken out of the feeding mechanism, and the fine positioning structure is used for accurately positioning the materials taken out of the coarse positioning structure.
The automatic feeding and discharging machine provided by the embodiment of the application has the advantages that the material to be injected is automatically taken out of the feeding tray through the material taking mechanism, the material to be injected is placed in the coarse positioning structure for coarse positioning, then the material in the coarse positioning structure is taken out through the material taking mechanism and is placed in the fine positioning structure, so that the injection material is implanted into the material to be injected, and finally the injection material is taken out of the fine positioning structure through the material taking mechanism and is placed in the discharging tray. Through the twice location, realized the accurate location to the material to carry out the injection molding to this material. The whole process is automatically carried out, so that the labor cost is reduced, and the production efficiency and the product quality are effectively improved.
According to some embodiments of the application, the feeding mechanism further comprises a first lifting structure, the first supporting plate is arranged at an output end of the first lifting structure, and the first lifting structure is used for driving the first supporting plate to move up and down. Can place a plurality of material loading trays in the first backup pad, wait that take out material mechanism takes away the material in the material loading tray after, leave empty material loading tray, take out material structure can take empty material loading tray and place in the second backup pad of unloading mechanism, wait to take out material mechanism and take empty material loading tray and place in the second backup pad after, first elevation structure rises, jack-up the material loading tray below to adapt to the height that take out material mechanism got material. Then after the material is taken to the coarse positioning structure through the material taking mechanism, the material taking mechanism takes the empty feeding tray to the second supporting plate of the discharging mechanism, and then the first lifting structure ascends again. And (3) until all the material to be molded and the feeding trays on the first supporting plate are taken away by the material taking mechanism, then lowering the first lifting structure, placing a plurality of feeding trays for placing the material to be molded again, and then carrying out next round feeding.
According to some embodiments of the application, the blanking mechanism comprises a second lifting structure, the second supporting plate is arranged at an output end of the second lifting structure, and the second lifting structure is used for driving the second supporting plate to move up and down. And the second supporting plate is provided with a blanking tray, when the unloading mechanism fills the blanking tray with the injection molding material, the unloading mechanism further places the empty blanking tray on the blanking tray filled with the injection molding material, and at the moment, the second lifting structure descends to adapt to the height of the unloading mechanism for placing the material. And circulating in this way until the second lifting structure is lowered to the lowest position, and taking away all the blanking trays filled with the injection molding materials. And then the second lifting structure is lifted to start the next round of blanking.
According to some embodiments of the application, the coarse positioning structure comprises a first support frame and a third support plate, the third support plate is connected with the upper end of the first support frame, the third support plate forms a first angle with the first support plate, at least one coarse positioning groove is arranged on the third support plate, and the coarse positioning groove is used for sliding materials to a preset corner through the inclined arrangement of the third support plate. Through forming first angle with third backup pad and first support frame, when the material taking mechanism takes out the material from feed mechanism and places coarse positioning mechanism's third backup pad on, owing to the third backup pad slope sets up, utilizes gravity can be with making the material landing to the preset corner of third backup pad, realizes coarse positioning's purpose. The setting of coarse positioning structure is simple, and realizes the purpose of automatic positioning. The positioning efficiency is effectively improved.
According to some embodiments of the application, the third support plate is provided with a plurality of rough positioning grooves. So that each coarse positioning groove can realize coarse positioning independently without mutual influence. The positioning efficiency is further improved.
According to some embodiments of the application, the third support plate is provided with 4 coarse positioning grooves. The 4 coarse positioning grooves can be adjacent to each other through the partition plates, so that the positioning efficiency is further improved, the space utilization rate is improved, and a balance is achieved between the efficiency and the occupied area.
According to some embodiments of the application, the fine positioning structure comprises a second supporting frame and a fourth supporting plate, wherein the fourth supporting plate is arranged at the upper end of the second supporting frame and is horizontally arranged, and at least one fine positioning groove is arranged on the fourth supporting plate. Through set up the accurate constant head tank in the fourth backup pad that the level was placed, can be with the accurate location of material that extracting mechanism took out from coarse positioning structure, be convenient for treat the injection molding material and predetermine the position and mould plastics, effectively improved the precision of location, and then improved the precision of moulding plastics, improve the quality of product.
According to some embodiments of the application, four fine positioning grooves are provided on the fourth support plate. Through setting up four accurate positioning grooves, can effectively improve the efficiency of accurate positioning. And a balance is obtained between the fine positioning efficiency and the occupied area, so that the utilization rate of space is improved for coworkers with further improved fine positioning efficiency.
According to some embodiments of the application, the reclaiming mechanism comprises a mechanical arm and at least one suction nozzle, wherein the suction nozzle is arranged at the lower end of the mechanical arm. Through the transfer motion of the mechanical arm, the suction nozzle arranged at the lower end of the mechanical arm is driven to rotate, and the suction nozzle can realize the actions of taking and discharging by sucking or putting down materials, so that the feeding and discharging actions are conveniently carried out. The feeding and discharging efficiency is effectively improved.
According to some embodiments of the application, the lower end of the mechanical arm is provided with 4 suction nozzles. Through setting up 4 suction nozzles at the arm lower extreme, can once take out 4 materials, effectively improve the efficiency of going up the unloading.
Additional aspects and advantages of the application will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the application.
Detailed Description
Embodiments of the present application are described in detail below, examples of which are illustrated in the accompanying drawings, wherein like or similar reference numerals refer to like or similar elements or elements having like or similar functions throughout. The embodiments described below by referring to the drawings are illustrative only and are not to be construed as limiting the application.
In the description of the present application, it should be understood that references to orientation descriptions such as upper, lower, front, rear, left, right, etc. are based on the orientation or positional relationship shown in the drawings, are merely for convenience of description of the present application and to simplify the description, and do not indicate or imply that the apparatus or elements referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus should not be construed as limiting the present application.
In the description of the present application, a number means one or more, a number means two or more, and greater than, less than, exceeding, etc. are understood to not include the present number, and above, below, within, etc. are understood to include the present number. The description of the first and second is for the purpose of distinguishing between technical features only and should not be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated or implicitly indicating the precedence of the technical features indicated.
In the description of the present application, unless explicitly defined otherwise, terms such as arrangement, installation, connection, etc. should be construed broadly and the specific meaning of the terms in the present application can be reasonably determined by a person skilled in the art in combination with the specific contents of the technical scheme. The embodiments of the present application have been described in detail with reference to the accompanying drawings, but the present application is not limited to the above embodiments, and various changes can be made within the knowledge of one of ordinary skill in the art without departing from the spirit of the present application.
Referring to fig. 1, the automatic feeding and discharging machine according to the embodiment of the application comprises a feeding mechanism 100, a discharging mechanism 200, a material taking mechanism 300, a positioning mechanism 400 and a positioning mechanism 400, wherein the feeding mechanism 100 comprises a first supporting plate 110, the first supporting plate 110 is used for placing a feeding tray 130, the feeding tray 130 is used for placing materials to be injected, the discharging mechanism 200 is arranged on one side of the feeding mechanism 100, the discharging mechanism 200 comprises a second supporting plate 210, the second supporting plate 210 is used for placing a discharging tray 230, the discharging tray 230 is used for placing injected materials, the material taking mechanism 300 is arranged on the other side of the feeding mechanism 100, the material taking mechanism 300 is used for taking out the materials to be injected from the feeding mechanism 100 and placing the injected materials into the discharging tray 230, the positioning mechanism 400 is arranged on the other side of the material taking mechanism 300, the positioning mechanism 400 comprises a coarse positioning structure 410 and a fine positioning structure 420, and the coarse positioning structure 410 is used for coarsely positioning the materials taken out from the feeding mechanism 100.
Specifically, a plurality of loading trays 130 may be placed on the first support plate 110, and when the material taking mechanism 300 takes all the materials in the loading trays 130, the material taking mechanism 300 takes the empty loading tray 130 and places the empty loading tray 130 on the second support plate 210, and the empty loading tray 130 is used as the unloading tray 230 for placing the injection molded materials. When the discharge tray 230 on the second support plate 210 is full of injection molded material, the empty loading tray 130 is placed by the take out mechanism 300 onto the discharge tray 230 full of injection molded material. On one hand, the occupied area of the production line blanking tray 230 can be effectively saved, and on the other hand, the feeding and blanking efficiency can be improved. Wherein, because the material of waiting to mould plastics places in the material loading tray 130 in disorder, when the material of waiting to mould plastics is got to extracting mechanism 300, the position of the material of waiting to mould plastics that suction nozzle 320 sucked is different, will wait to mould plastics the material first and put thick constant head tank 413, can wait to mould plastics the material and carry out a rough location, again take away the material of placing in the thick constant head tank 413 by extracting mechanism 300, place in the fine positioning tank 423, can realize waiting to mould plastics the accurate alignment of material, and then improve the precision of moulding plastics.
The material to be injection molded is automatically taken from the feeding tray 130 through the material taking mechanism 300, the material to be injection molded is placed in the coarse positioning structure 410 to be roughly positioned, the material in the coarse positioning structure 410 is taken out through the material taking mechanism 300 to be placed in the fine positioning structure 420, so that the material to be injection molded is implanted into the material to be injection molded, and finally, the material to be injection molded is taken out from the fine positioning structure 420 through the material taking mechanism 300 to be placed in the blanking tray 230. Through the twice location, realized the accurate location to the material to carry out the injection molding to this material. The whole process is automatically carried out, so that the labor cost is reduced, and the production efficiency and the product quality are effectively improved.
In some embodiments of the present application, the feeding mechanism 100 further includes a first lifting structure 120, the first supporting plate 110 is disposed at an output end of the first lifting structure 120, and the first lifting structure 120 is used to drive the first supporting plate 110 to move up and down. A plurality of feeding trays 130 can be placed on the first supporting plate 110, after the material in the feeding trays 130 is taken away by the material taking mechanism 300, empty feeding trays 130 are left, the material taking mechanism can take the empty feeding trays 130 away and place the empty feeding trays 130 on the second supporting plate 210 of the material discharging mechanism 200, after the empty feeding trays 130 are taken away by the material taking mechanism 300 and placed on the second supporting plate 210, the first lifting structure 120 is lifted, and the lower feeding trays 130 are jacked up to adapt to the material taking height of the material taking mechanism 300. After the material is taken to the coarse positioning structure 410 by the material taking mechanism 300, the material taking mechanism 300 takes the empty feeding tray 130 to the second supporting plate 210 of the material discharging mechanism 200, and then the first lifting structure 120 ascends again. Until the material to be molded and the feeding trays 130 on the first supporting plate 110 are all taken away by the material taking mechanism 300, the first lifting structure 120 is lowered, a plurality of feeding trays 130 containing the material to be molded are to be replaced, and then the next round of feeding is performed.
In some embodiments of the present application, the blanking mechanism 200 includes a second lifting structure 220, the second supporting plate 210 is disposed at an output end of the second lifting structure 220, and the second lifting structure 220 is used to drive the second supporting plate 210 to move up and down. And the second support plate 210 is provided with a blanking tray 230, when the unloading mechanism 300 fills the blanking tray 230 with the injection molding material, the unloading mechanism 300 further places the empty blanking tray 230 on the blanking tray 230 filled with the injection molding material, and at this time, the second lifting structure 220 descends to adapt to the height of the unloading mechanism 300 for placing the material. This cycle is repeated until the second elevation structure 220 is minimized and all of the discharge trays 230 filled with the injection molding material are removed. The second lifting structure 220 is lifted up again, and the next round of blanking is started.
Specifically, when the material taking mechanism 300 takes all the material to be injection molded in the material loading tray 130, the material taking mechanism 300 takes the empty material loading tray 130 and places the empty material loading tray 130 on the second support plate 210, the first lifting structure 120 is lifted by a preset step distance to adapt to the material taking height of the material taking mechanism 300, after the empty material loading tray 130 on the first support plate 110 is taken, the lower material loading tray 130 fully filled with the material to be injection molded is exposed, the steps are repeated to complete the next round of material loading, when the material taking mechanism 300 places the empty material loading tray 130 on the second support plate 210, the empty material loading tray 130 serves as the material unloading tray 230, at this time, the second lifting structure 220 is lifted by a preset step distance to adapt to the material discharging height of the material taking mechanism 300, and after the material unloading tray 230 is fully filled with the material to be injection molded, the steps are repeated to complete the next round of material unloading.
Referring to fig. 2, in some embodiments of the present application, the coarse positioning structure 410 includes a first support frame 411 and a third support plate 412, the third support plate 412 is connected to an upper end of the first support frame 411, the third support plate 412 forms a first angle with the first support plate 110, at least one coarse positioning groove 413 is provided on the third support plate 412, and the coarse positioning groove 413 is used for sliding a material to a preset corner through an inclined arrangement of the third support plate. By forming the first angle between the third support plate 412 and the first support frame 411, when the material taking mechanism 300 takes out the material from the feeding mechanism 100 and places the material on the third support plate 412 of the coarse positioning mechanism 400, the material can slide to the preset corner of the third support plate 412 by utilizing gravity due to the inclined arrangement of the third support plate 412, so as to achieve the purpose of coarse positioning. The coarse positioning structure 410 is simple to set and achieves the purpose of automatic positioning. The positioning efficiency is effectively improved.
In some embodiments of the present application, a plurality of rough positioning grooves 413 are provided on the third support plate 412, and a partition is provided between each rough positioning groove 413. Each rough positioning groove 413 is separated by a partition board, so that the purpose of rough positioning can be realized between each rough positioning groove 413 independently, and the rough positioning grooves do not affect each other. The positioning efficiency is further improved.
In some embodiments of the present application, 4 rough positioning grooves 413 are provided on the third support plate 412. The 4 rough positioning grooves 413 can be adjacent to each other through the partition plates, so that the positioning efficiency is further improved, the space utilization rate is improved, and a balance is achieved between the efficiency and the occupied area.
In some embodiments of the present application, the fine positioning structure 420 includes a second supporting frame 421 and a fourth supporting plate 422, the fourth supporting plate 422 is disposed at an upper end of the second supporting frame 421, the fourth supporting plate 422 is horizontally disposed, and at least one fine positioning groove 423 is disposed on the fourth supporting plate 422. Through set up accurate constant head tank 423 on the fourth backup pad 422 that the level was placed, can be with the accurate location of material that take out of material taking mechanism 300 from coarse positioning structure 410, be convenient for treat the injection molding material and predetermine the position and mould plastics, effectively improved the precision of location, and then improved the precision of moulding plastics, improve the quality of product.
In some embodiments of the present application, four fine positioning grooves 423 are provided on the fourth support plate 422. Through setting up four smart constant head tank 423, can effectively improve the efficiency of smart location. And a balance is obtained between the fine positioning efficiency and the occupied area, so that the utilization rate of space is improved for coworkers with further improved fine positioning efficiency.
In some embodiments of the present application, the extracting mechanism 300 includes a mechanical arm 310 and at least one suction nozzle 320, and the suction nozzle 320 is disposed at a lower end of the mechanical arm 310. Through the transfer motion of the mechanical arm 310, the suction nozzle 320 arranged at the lower end of the mechanical arm 310 is driven to rotate, and the suction nozzle 320 can take and discharge materials by sucking or putting down the materials, so that the feeding and discharging actions are conveniently carried out. The feeding and discharging efficiency is effectively improved.
In some embodiments of the present application, the lower end of the robot arm 310 is provided with 4 suction nozzles 320. Through setting up 4 suction nozzles 320 at arm 310 lower extreme, 4 materials can once take out, have effectively improved the efficiency of going up the unloading.
The embodiments of the present application have been described in detail with reference to the accompanying drawings, but the present application is not limited to the above embodiments, and various changes can be made within the knowledge of one of ordinary skill in the art without departing from the spirit of the present application.
An automatic loading and unloading machine according to an embodiment of the present application will be described in detail with reference to fig. 1 to 2. It is to be understood that the following description is exemplary only and is not intended to limit the application in any way.
Referring to fig. 1 to 2, an embodiment of the present application provides an automatic loading and unloading machine, including a loading mechanism 100, including a first support plate 110 and a first lifting structure 120, where the first support plate 110 is disposed at an output end of the first lifting structure 120, the first lifting structure 120 is used to drive the first support plate 110 to move up and down, the first support plate 110 is used to place a loading tray 130, and the loading tray 130 is used to place a material to be injection molded; the feeding mechanism 200 is arranged on one side of the feeding mechanism 100, the feeding mechanism 200 comprises a second supporting plate 210 and a second lifting structure 220, the second supporting plate 210 is arranged at the output end of the second lifting structure 220, the second lifting structure 220 is used for driving the second supporting plate 210 to move up and down, the second supporting plate 210 is used for placing a feeding tray 230, the feeding tray 230 is used for placing injection molded materials, the taking mechanism 300 is arranged on the other side of the feeding mechanism 100, the taking mechanism 300 comprises a mechanical arm 310 and 4 suction nozzles 320,4, the suction nozzles 320 are arranged at the lower end of the mechanical arm 310, the mechanical arm 310 is used for driving the 4 suction nozzles 320 to move above the materials so that the suction nozzles 320 can suck the materials to be molded from the feeding mechanism 100 and place the injection molded materials into the feeding tray 230, the positioning mechanism 400 is arranged on the other side of the taking mechanism 300, the positioning mechanism 400 comprises a coarse positioning structure 410 and a fine positioning structure 420, the coarse positioning structure 410 comprises a first supporting frame 411 and a third supporting plate 412, the third supporting plate 412 is connected with the upper end of the first supporting frame 411, the third supporting plate 412 forms a first angle with the first supporting plate 110, the third supporting plate 412 is arranged on the corner and the first supporting plate 110, the third supporting plate 4 is arranged on the coarse positioning mechanism 413, coarse positioning is arranged on the coarse positioning mechanism 100 through the coarse positioning groove, the fine positioning structure 420 comprises a second supporting frame 421 and a fourth supporting plate 422, the fourth supporting plate 422 is arranged at the upper end of the second supporting frame 421, the fourth supporting plate 422 is horizontally placed, the fourth supporting plate 422 is provided with 4 fine positioning grooves 423, and the fine positioning structure 420 is used for accurately positioning materials taken out from the coarse positioning structure 410.
The using method comprises the following steps:
1. The material to be injection molded in the feeding tray 130 placed on the first supporting plate 110 is taken away by the material taking mechanism 300 and placed in the rough positioning groove 413 on the rough positioning structure 410;
2. The third supporting plate 412 is provided with an inclination angle of the first angle, and when the material to be injection-molded is placed in the rough positioning groove 413, the material to be injection-molded slides down to a preset corner of the rough positioning groove 413 under the action of gravity;
3. the material taking mechanism 300 takes out the material to be injection molded which is coarsely positioned in the coarse positioning groove 413, places the material into the fine positioning groove 423, accurately positions the material and performs injection molding;
4. the take-off mechanism 300 takes off the injection molded material and places it into the discharge tray 230;
5. When the materials in the feeding tray 130 are all taken away, the material taking mechanism 300 takes away the empty feeding tray 130 and places the empty feeding tray 130 on the second supporting plate 210, the space-time feeding tray 130 serves as the discharging tray 230, and the first lifting structure 120 is lifted by a preset stepping distance so as to adapt to the material taking height of the material taking mechanism 300, and one round of feeding is completed;
6. When the injection molding material is fully placed in the discharging tray 230, the material taking mechanism 300 takes the empty feeding tray 130 placed on the first supporting plate 110 to the position above the tray fully placed with the injection molding material, at this time, the empty feeding tray 130 is used as the discharging tray 230, and the second lifting structure 220 descends by a preset stepping distance so as to adapt to the discharging height of the material taking mechanism 300, and one round of discharging is completed;
7. When the material and the trays on the first support plate 110 are all taken away by the material taking mechanism 300, the first lifting structure 120 is lowered to the lowest, a preset number of feeding trays 130 filled with the material to be injection molded are placed on the first support plate 110, when the second lifting structure 220 is lowered to the lowest, the discharging trays 230 filled with the material to be injection molded are all taken away, the second lifting structure 220 is raised to the highest point, and the material taking mechanism 300 waits for placing the empty feeding trays 130 on the second support plate 210.
In the description of the present specification, reference to the terms "one embodiment," "some embodiments," "illustrative embodiments," "examples," "specific examples," or "some examples," etc., means that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the application. In this specification, schematic representations of the above terms do not necessarily refer to the same embodiments or examples. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
Although embodiments of the present application have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the spirit and scope of the application as defined by the appended claims and their equivalents.