CN112475678A - Steel band automatic weld PLC system - Google Patents

Steel band automatic weld PLC system Download PDF

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Publication number
CN112475678A
CN112475678A CN202011314679.3A CN202011314679A CN112475678A CN 112475678 A CN112475678 A CN 112475678A CN 202011314679 A CN202011314679 A CN 202011314679A CN 112475678 A CN112475678 A CN 112475678A
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CN
China
Prior art keywords
slag
box
conveying
welding
plc system
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202011314679.3A
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Chinese (zh)
Inventor
王杨
张桂林
张洪雷
李贵男
丛晓红
陈宁
赵聪聪
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Hongan Group Co Ltd
Original Assignee
Hongan Group Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Hongan Group Co Ltd filed Critical Hongan Group Co Ltd
Priority to CN202011314679.3A priority Critical patent/CN112475678A/en
Publication of CN112475678A publication Critical patent/CN112475678A/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K37/00Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K37/00Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
    • B23K37/02Carriages for supporting the welding or cutting element
    • B23K37/0247Driving means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K37/00Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
    • B23K37/02Carriages for supporting the welding or cutting element
    • B23K37/0252Steering means

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  • Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Butt Welding And Welding Of Specific Article (AREA)

Abstract

The invention discloses a steel belt automatic welding PLC system which comprises a conveying group, a steel belt, a discharging roller group, a receiving roller group and a main support, wherein the discharging roller group, the receiving roller group and the main support are arranged on a fixed surface, a conveying belt and a conveying motor are preset on the conveying group, a material placing plate is arranged on the outer wall surface of the conveying belt, a material placing groove is arranged on the material placing plate, a receiving motor is arranged on the receiving roller group, a control box, a material pressing roller, a welding device and a slag sucking and storing group are arranged on the main support, the slag sucking and storing group comprises a connecting sleeve, a slag conveying pipe, a slag sucking pipe, a vibration box, a slag storing box, a fan and a filter screen, and. The problem of artifical pull steel band and cause the condition of extravagant a large amount of manpowers is solved, has practiced thrift manufacturing cost, and the metal slag that splashes that produces when the welding head welds the steel band realizes effectively absorbing and storing, avoids splashing the metal slag and splashes at will and cause operational environment's pollution, has improved the cleaning efficiency to the metal slag greatly, has guaranteed the air permeability of filter screen moreover.

Description

Steel band automatic weld PLC system
Technical Field
The invention belongs to the technical field of steel belt welding, and particularly relates to an automatic steel belt welding PLC system.
Background
A cable is typically a rope-like cable made up of several or groups of conductors twisted together, with each group being insulated from the other and surrounded entirely by a highly insulating coating. In the process of cable production, a cable needs to be armored, the mechanical strength of the cable is further improved, and in the process of armor, steel belts need to be welded.
However, in the existing process of welding the steel strip, the steel strip is generally placed on a conveying device, then when the steel strip is conveyed to a position matched with the length of the current cable, the conveying device is manually stopped, and then the welding device is manually started, and most of the whole process needs manual operation, so that a large amount of manpower is wasted, and the production cost of the optical cable is increased.
Moreover, when the steel strip is welded, splashed metal slag can be generated, and environmental pollution can be caused; in addition, most of them do not have a structure convenient for cleaning the metal slag.
Disclosure of Invention
The invention aims to provide a PLC system for automatically welding a steel strip, which aims to solve the problems that in the prior art, a large amount of manpower is wasted due to the fact that a steel strip is pulled manually, the working environment is polluted due to the fact that splashed metal slag is splashed randomly when the steel strip is welded, and a structure which is convenient, rapid and convenient to clean the metal slag is unavailable.
In order to achieve the purpose, the invention provides the following technical scheme: the utility model provides a steel band automatic weld PLC system, is including carrying group, steel band to and locate the blowing roller group, receiving roller set, the main support of solid fixed surface, carry and have set up conveyer belt, conveying motor in advance on the group, carry the conveying equipment who organizes for using commonly in the production, be equipped with on the outer wall of conveyer belt and put the flitch, it puts the silo on the flitch to put, be provided with on the receiving roller set and receive the material motor, be provided with control box, pressure feed roller, welding set on the main support, inhale sediment storage sediment group by adapter sleeve, slag conveying pipe, inhale sediment pipe, vibrations box, storage sediment box, fan, filter screen and constitute, this novel structure that uses all adopts forty five steel materials to make except special explanation, intensity is high, easy welding process, welding set comprises cylinder, soldered connection.
Preferably, put and be equipped with anti-skidding wearing layer on the inner tank wall face of silo, anti-skidding wearing layer is damping silica gel pad, has damping friction wearability, has not only improved the wearability of putting the inner tank wall face of silo, has improved the anti-skidding stability of steel band in putting the silo transport moreover.
Preferably, the upper end opening corner of the lateral section of the material placing groove is provided with an anti-falling strip, so that the steel strip can be prevented from being separated from the upper end of the material placing groove.
Preferably, the control box is electrically connected with the conveying motor, the receiving motor, a cylinder of the welding device and a welding head through wires, the types of the conveying motor and the receiving motor are XD-60KTYZ, the conveying motor and the receiving motor are slow-rotation-speed large-torque motors, the cylinder is an SC series standard cylinder, the welding head is common welding equipment in steel strip production, the related equipment is connected to an external power supply row through a power line and is inserted, a PLC and a control panel are preset in the control box, a button is arranged on the control panel, a length value of a cable to be generated can be input, then the PLC can receive a signal of the length value of the cable and control the related equipment to be started to convey and weld the steel strip, and in the process, the rotating speeds of the conveying motor and the receiving motor are the same, synchronous operation is realized, and synchronous discharging, conveying and receiving.
Preferably, the number of the material pressing rollers is two, the two material pressing rollers are arranged in a bilateral symmetry mode, the two material pressing rollers are in rolling fit with the steel strip, the outer wall surface of the lower end of each material pressing roller is horizontally flush with the inner wall surface of the material containing groove, and stable transportation and welding of the steel strip in the material containing groove can be guaranteed.
Preferably, the left end of the slag suction pipe is fixedly arranged with the outer wall of the welding head through a connecting block, the slag suction pipe is a metal corrugated pipe, and the slag suction pipe can be adjusted in a telescopic mode along with the vertical movement of the welding head, so that the slag suction effect is guaranteed.
Preferably, inhale the upper end and the slag conveying pipe intercommunication of slag pipe, the upper right end of slag conveying pipe is connected with the vibrations box through the adapter sleeve, and the adapter sleeve is the soft cover of rubber, realizes the soft connection of metal slag conveying pipe and vibrations box, when vibrations box, guarantees not to break away from between slag conveying pipe and the vibrations box.
Preferably, the lower extreme of vibrations box is equipped with socket, draw-in groove, the storage slag box pass the socket and with the draw-in groove joint, the upper end of vibrations box is equipped with sealed lid, and sealed lid is the polyurethane rubber material, has elastic sealing nature, when not using the sediment equipment of inhaling, will seal the lid in the upper end of vibrations box, avoids the fan to advance the dust.
Preferably, be equipped with the vibrations groove on the main support, be provided with the spring between the lower extreme of vibrations box and the vibrations groove, the left end of vibrations box is equipped with the fixed block, be equipped with the guide slot on the main support, sliding sleeve has the guide block in the guide slot, the upper end and the fixed block of guide block are fixed to be set up, when not shaking the dust falling operation from top to bottom, the spring of compressed can upwards kick-back, drives vibrations box and guide block and upwards slides and reset, and the upper end of guide block and the upper end internal face of guide slot closely laminate the back in addition, the guide block can not break away from the upper end of guide slot, and then avoids vibrations box can not follow vibrations inslot slippage.
Compared with the prior art, the invention has the beneficial effects that:
through the PLC and the conveyor motor of the control box that sets up, receive material motor and welding set's cylinder and soldered connection electric connection's structure, realized can be according to the cable length control conveyor motor of current production and receive the synchronous rotation of material motor, drive conveyer belt and receipts material roller synchronous operation to drive the blowing roller with the blowing and emit with the cable length assorted steel band welding length of current production, solved the artifical condition that pulls the steel band and cause extravagant a large amount of manpowers, practiced thrift manufacturing cost.
Through the slag-sucking and slag-storing group structure arranged on one side of the welding head, the splashing metal slag generated when the welding head welds the steel strip is effectively sucked and stored, and the pollution to the working environment caused by the random splashing of the splashing metal slag when the steel strip is welded is avoided.
Through the vibrations box that sets up and can pull out formula storage slag box structure, will adhere to earlier in the metal slag vibrations of terminal surface under the filter screen falls the storage slag box in, then extract the storage slag box and clear away the metal slag, peg graft fast at last with the storage slag box and reset, not only improved the cleaning efficiency to the metal slag greatly, also guaranteed the air permeability of filter screen moreover, and then guarantee to the steel band welding when inhaling the sediment effect.
Drawings
FIG. 1 is an elevational view of the overall construction of the present invention;
FIG. 2 is a partial enlarged view of the structure of the slag-sucking and slag-storing set and the structure of the vibrating box according to the present invention;
FIG. 3 is a partial enlarged view of the left side guide slide of the shock box of the present invention;
FIG. 4 is a side cross-sectional view of a retainer plate of the present invention;
FIG. 5 is a three-dimensional perspective view of the slag storage box of the present invention;
fig. 6 is a block diagram of the present invention.
In the figure: the device comprises a fixed surface 1, a 111 steel belt, a 2 conveying group, a 21 conveying belt, a 22 material placing plate, a 221 material placing groove, a 222 anti-skid wear-resistant layer, a 223 anti-dropping strip, a 23 conveying motor, a 3 material placing roller group, a 4 material receiving roller group, a 41 material receiving motor, a 5 main support, a 51 control box, a 52 material pressing roller, a 6 welding device, a 61 air cylinder, a 62 welding head, a 7 slag sucking and storing group, a 71 connecting sleeve, a 72 slag conveying pipe, a 73 slag sucking pipe, a 74 connecting block, an 8 vibration box, a 81 fan, a 82 filter screen, an 83 slag storing box, a 84 sealing cover, an 85 socket, a 86 clamping groove, a 9 vibration groove, a 91 spring, a 10 guide groove.
Detailed Description
Referring to fig. 1 and 2, a steel strip automatic welding PLC system includes a conveying group 2, a steel strip 111, and a discharging roller group 3, a receiving roller group 4, and a main support 5, which are disposed on a fixing surface 1, wherein a conveying belt 21 and a conveying motor 23 are pre-disposed on the conveying group 2, a material placing plate 22 is disposed on an outer wall surface of the conveying belt 21, a material placing groove 221 is disposed on the material placing plate 22, a receiving motor 41 is disposed on the receiving roller group 4, and a control box 51, a material pressing roller 52, a welding device 6, and a slag absorbing and storing group 7 are disposed on the main support 5.
Referring to fig. 1, 2 and 6, the slag suction and storage group 7 comprises a connecting sleeve 71, a slag conveying pipe 72, a slag suction pipe 73, a vibration box 8, a slag storage box 83, a fan 81 and a filter screen 82, the left end of the slag suction pipe 73 is fixedly welded with the outer wall of the welding head 62 through a connecting block 74, the slag suction pipe 73 is a metal corrugated pipe and can be adjusted in a telescopic manner along with the up-and-down movement of the welding head 62 to ensure the slag suction effect, the upper end of the slag suction pipe 73 is communicated with the slag conveying pipe 72, the right upper end of the slag conveying pipe 72 is connected with the vibration box 8 through the connecting sleeve 71, the welding device 6 comprises an air cylinder 61 and a welding head 62, the upper end of the welding head 62 is fixedly connected with the telescopic rod of the air cylinder 61, and the control box 51 is electrically connected with the conveying motor 23, the receiving motor 41 and the air.
Referring to fig. 4, the anti-skid and wear-resistant layer 222 is adhered to the inner wall of the material accommodating slot 221, so that the wear resistance of the inner wall of the material accommodating slot 221 is improved, and the anti-skid stability of the steel belt 111 conveyed in the material accommodating slot 221 is improved.
Referring to fig. 4, an anti-separation strip 223 is disposed at an upper opening corner of the lateral cross section of the material placing groove 221, and the anti-separation strip 223 can prevent the steel strip 111 from separating from the upper end of the material placing groove 221.
Referring to fig. 1 and 4, the two nip rolls 52 are symmetrically arranged, the two nip rolls 52 are both in rolling contact with the steel strip 111, the outer wall surface of the lower end of the nip roll 52 is horizontally flush with the inner wall surface of the material accommodating groove 221, and the two symmetrical nip rolls 52 can ensure stable transportation and welding of the steel strip 111 in the material accommodating groove 221.
Please refer to fig. 2 and 3, a vibration groove 9 is disposed on the main support 5, a spring 91 is welded between the lower end of the vibration box 8 and the vibration groove 9, the vibration box 8 is slidably sleeved with the vibration groove 9, a fixed block 12 is welded at the left end of the vibration box 8, a guide groove 10 is disposed on the main support 5, a guide block 11 is slidably sleeved in the guide groove 10, the upper end of the guide block 11 is fixedly welded with the fixed block 12, when the vibration box is not vibrated to drop dust, the compressed spring 91 can rebound upwards to drive the vibration box 8 and the guide block 11 to slide upwards to reset, and the upper end of the guide block 11 is closely attached to the inner wall surface of the upper end of the guide groove 10 until the guide block 11 is separated from the upper end of the guide groove 10, so as to prevent the vibration box 8 from.
Referring to fig. 2, 3 and 5, the lower end of the vibration box 8 is provided with a socket 85 and a slot 86, the slag storage box 83 passes through the socket 85 and is clamped with the slot 86, the upper end of the vibration box 8 is provided with a sealing cover 84, and when the slag suction device is not used, the sealing cover 84 is covered on the upper end of the vibration box 8 to prevent dust from entering the fan 81.
The working principle of the scheme is as follows: the control box 51, the conveying motor 23, the receiving motor 41, the air cylinder 61 and the welding head 62 are all electrified, after the length value of the cable currently produced is input on a preset control panel on the control box 51, the PLC in the control box 51 controls the conveying motor 23 and the receiving motor 41 to synchronously rotate at the moment, the preset steel belt 111 on the feeding roller group 3 is driven to rotate to feed the steel belt rightwards, the steel belt 111 enters a material placing groove 221 on a material placing plate 22 through a material pressing roller 52 and is synchronously conveyed rightwards by the conveying belt 21 which is working, meanwhile, the PLC in the control box 51 controls an expansion link of the air cylinder 61 to extend downwards to drive the welding head 62 to move downwards and weld the steel belt 111 below, the PLC in the control box 51 also controls the length of the discharged steel belt 111 to be matched with the length value of the cable currently produced, and the problem that a large amount of manpower is wasted due to the manual traction of the steel belt 111 is solved, the production cost is saved.
The sealing cover 84 is opened and the fan 81 is started, so that when the welding head 62 welds the steel strip 111, the generated splashing metal slag can be quickly absorbed by the slag absorption pipe 73 and is input into the vibration box 8 through the slag conveying pipe 72, and the pollution to the working environment caused by the random splashing of the splashing metal slag when the steel strip 111 is welded is avoided.
In addition, stop relevant transport, welding equipment, and stop fan 81, hold vibrations box 8 and reciprocate, vibrations box 8 can shake from top to bottom along vibrations groove 9 this moment, can be with attached to the dross vibrations of terminal surface under filter screen 82 in dropping to storage slag box 83, then extract storage slag box 83 right and clear away the dross, at last with storage slag box 83 quick grafting reset, the cleaning efficiency to the dross has been improved greatly, the air permeability of filter screen 82 has been guaranteed, and then guarantee to the slag effect of inhaling when steel band 111 welds.

Claims (10)

1. The utility model provides a steel band automatic weld PLC system, is including carrying group (2), steel band (111) to and locate blowing roller set (3), receipts material roller set (4), main support (5) of stationary plane (1), its characterized in that: the conveying device is characterized in that a conveying belt (21) and a conveying motor (23) are preset on the conveying group (2), a material placing plate (22) is arranged on the outer wall surface of the conveying belt (21), a material placing groove (221) is formed in the material placing plate (22), a material receiving motor (41) is arranged on the material receiving roller group (4), a control box (51), a material pressing roller (52), a welding device (6) and a slag sucking and storing group (7) are arranged on the main support (5), the slag sucking and storing group (7) is composed of a connecting sleeve (71), a slag conveying pipe (72), a slag sucking pipe (73), a vibration box (8), a slag storing box (83), a fan (81) and a filter screen (82), and the welding device (6) is composed of an air cylinder (61) and a welding head (62).
2. The PLC system for automatically welding the steel strip according to claim 1, wherein: an anti-skid wear-resistant layer (222) is arranged on the inner groove wall surface of the material placing groove (221).
3. The PLC system for automatically welding the steel strip according to claim 1, wherein: an anti-falling strip (223) is arranged at the upper end opening corner of the lateral section of the material placing groove (221).
4. The PLC system for automatically welding the steel strip according to claim 1, wherein: the control box (51) is electrically connected with the conveying motor (23), the receiving motor (41) and the cylinder (61) and the welding head (62) of the welding device (6) through leads.
5. The PLC system for automatically welding the steel strip according to claim 1, wherein: the number of the two nip rolls (52) is bilaterally symmetrical, the two nip rolls (52) are in rolling fit with the steel strip (111), and the outer wall surface of the lower end of each nip roll (52) is horizontally flush with the inner wall surface of the material accommodating groove (221).
6. The PLC system for automatically welding the steel strip according to claim 1, wherein: the left end of the slag suction pipe (73) is fixedly arranged with the outer wall of the welding head (62) through a connecting block (74).
7. The PLC system for automatically welding the steel strip according to claim 1, wherein: the upper end of the slag suction pipe (73) is communicated with the slag conveying pipe (72), and the right upper end of the slag conveying pipe (72) is connected with the vibration box (8) through a connecting sleeve (71).
8. The PLC system for automatically welding the steel strip according to claim 1, wherein: the vibration box is characterized in that a vibration groove (9) is formed in the main support (5), and a spring (91) is arranged between the lower end of the vibration box (8) and the vibration groove (9).
9. The PLC system for automatically welding the steel strip according to claim 1, wherein: the lower extreme of vibrations box (8) is equipped with socket (85), draw-in groove (86), storage slag box (83) pass socket (85) and with draw-in groove (86) joint, the upper end of vibrations box (8) is equipped with sealed lid (84).
10. The PLC system for automatically welding the steel strip according to claim 1, wherein: the left end of vibrations box (8) is equipped with fixed block (12), be equipped with guide slot (10) on main support (5), sliding sleeve has lead block (11) in guide slot (10), the upper end and the fixed block (12) of lead block (11) are fixed to be set up.
CN202011314679.3A 2020-11-20 2020-11-20 Steel band automatic weld PLC system Pending CN112475678A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202011314679.3A CN112475678A (en) 2020-11-20 2020-11-20 Steel band automatic weld PLC system

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202011314679.3A CN112475678A (en) 2020-11-20 2020-11-20 Steel band automatic weld PLC system

Publications (1)

Publication Number Publication Date
CN112475678A true CN112475678A (en) 2021-03-12

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CN202011314679.3A Pending CN112475678A (en) 2020-11-20 2020-11-20 Steel band automatic weld PLC system

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CN (1) CN112475678A (en)

Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN207056148U (en) * 2017-07-17 2018-03-02 杭州职业技术学院 A kind of dust arrester for welding manipulator
CN207899214U (en) * 2018-01-26 2018-09-25 惠州清水湾生物材料有限公司 A kind of efficient heavy absorption removing material
CN108856489A (en) * 2018-07-26 2018-11-23 合肥研新离合器有限公司 A kind of continuous high-efficient automobile clutch corrugated sheet stamping equipment
CN208556422U (en) * 2018-07-09 2019-03-01 广州斯恩环保科技有限公司 A kind of welding slag removing machine
CN208906353U (en) * 2018-08-25 2019-05-28 深圳市超越激光智能装备股份有限公司 A kind of stainless steel belt laser marking machine of view-based access control model identification positioning
CN209792917U (en) * 2019-04-10 2019-12-17 吉林盛大电缆有限公司 Steel band welding set for cable processing
CN210417403U (en) * 2019-03-06 2020-04-28 连云港光鼎电子有限公司 Material box and material turnover tool for production
CN210703858U (en) * 2019-09-18 2020-06-09 洛阳钢丰机械制造有限公司 Novel assembly line carbon steel cutting machine

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN207056148U (en) * 2017-07-17 2018-03-02 杭州职业技术学院 A kind of dust arrester for welding manipulator
CN207899214U (en) * 2018-01-26 2018-09-25 惠州清水湾生物材料有限公司 A kind of efficient heavy absorption removing material
CN208556422U (en) * 2018-07-09 2019-03-01 广州斯恩环保科技有限公司 A kind of welding slag removing machine
CN108856489A (en) * 2018-07-26 2018-11-23 合肥研新离合器有限公司 A kind of continuous high-efficient automobile clutch corrugated sheet stamping equipment
CN208906353U (en) * 2018-08-25 2019-05-28 深圳市超越激光智能装备股份有限公司 A kind of stainless steel belt laser marking machine of view-based access control model identification positioning
CN210417403U (en) * 2019-03-06 2020-04-28 连云港光鼎电子有限公司 Material box and material turnover tool for production
CN209792917U (en) * 2019-04-10 2019-12-17 吉林盛大电缆有限公司 Steel band welding set for cable processing
CN210703858U (en) * 2019-09-18 2020-06-09 洛阳钢丰机械制造有限公司 Novel assembly line carbon steel cutting machine

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Address after: 264200 No. 1, Longwei Road, Longshan office, Wendeng District, Weihai City, Shandong Province

Applicant after: HONGAN GROUP Co.,Ltd.

Address before: No.88, Hengshan Road, longshanban, Wendeng District, Weihai City, Shandong Province, 264200

Applicant before: HONGAN GROUP Co.,Ltd.

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Application publication date: 20210312