Disclosure of Invention
The invention aims to provide a composite mint fiber towel and quilt carding device, which solves the problems that the prior art lacks a structure for uniformly dispersing accumulated fibers after the fibers are put in, so that carding leakage is easy to occur, and impurities contained in the mint fiber towel and quilt carding device usually have partial fluff in the discharging process, so that a screening structure is blocked.
In order to achieve the purpose, the invention provides the following technical scheme: a composite mint fiber towel quilt carding device comprises a processing box, a motor, a first belt pulley mechanism, a fan and a waste discharge opening, wherein a feed inlet is formed in one side of the processing box, the motor is installed on an edge bolt of the processing box, an output shaft of the motor is rotatably connected with a driving barrel, a connecting shaft penetrates through the end of the driving barrel, the driving barrel is connected with a movable shaft through the first belt pulley mechanism, a first gear is sleeved at the end of the movable shaft, a combing roller is fixedly installed on the outer side of the movable shaft, a material receiving plate is movably arranged in the processing box below the combing roller, a carding needle is welded on the surface of the material receiving plate, a discharge outlet is formed in the processing box on the edge of the material receiving plate, the fan is installed on the top bolt of the processing box, a slow flow box is fixed in the processing box below the fan, and an air outlet is reserved at the bottom of the slow flow box, the outside cover of a driving cylinder is equipped with the awl tooth, and the inside of awl tooth runs through there is the transmission shaft, the transmission shaft passes through second belt pulley mechanism and vertical axis interconnect, and the intermediate position of vertical axis installs the flabellum, set up in the processing incasement in the vertical axis outside and collect the chamber, and the top of vertical axis is fixed with the fixed plate to the bottom of collecting the chamber is provided with the waste discharge mouth, the up end of fixed plate is provided with the lug, and is fixed with the connecting block on the material receiving plate of lug top.
Preferably, one end of the connecting shaft is provided with 2 thread grooves with the same thread pitch and opposite screwing directions, and the connecting shaft is in threaded connection with the driving cylinder.
Preferably, one side of connecting axle is fixed with breaks up the pole, and the opposite side of connecting axle is provided with the pick to the outside cover of pick is equipped with the protection box, breaks up pole and pick simultaneously and all equidistant setting on the connecting axle.
Preferably, the avris movable mounting of ratch has the second gear, and both are the meshing connection to the inside of second gear is fixed at the interior top surface of processing case through the back shaft, and the side of second gear is fixed with the movable rod simultaneously, and movable rod and drive cylinder be sliding connection moreover, and the movable rod sets up opposite direction with the pole of breaing up on the connecting axle.
Preferably, the material receiving plate is in a grid shape, the cross section of the material receiving plate is of an arc-shaped structure which is sunken downwards, the two ends of the material receiving plate are hinged with the processing box, and meanwhile, the comb pins are uniformly distributed on the material receiving plate.
Preferably, the air outlets are uniformly arranged on the slow flow box, and the inclined direction of the air outlets is consistent with the conveying direction of the fibers.
Preferably, the bevel gear is arranged on both the driving cylinder and the transmission shaft, the diameter of the bevel gear on the driving cylinder is larger than that of the bevel gear on the transmission shaft, and the diameter of the belt pulley on the transmission shaft is larger than that of the belt pulley on the vertical shaft.
Preferably, the collecting cavity is communicated with the interior of the processing box through a material receiving plate, and the cross section of the collecting cavity is of a funnel-shaped structure.
Preferably, the bumps are distributed on the fixing plate at equal angles, and the height of the bumps is larger than the distance between the connecting block and the fixing plate.
Compared with the prior art, the invention has the beneficial effects that: according to the composite mint fiber towel quilt carding device, a structure for uniformly dispersing the mint fiber towel quilt before the fiber is carded, so that the carding uniformity is ensured, the omission phenomenon is avoided, and the discharged impurities in the carding process can be prevented from being blocked, so that the discharging smoothness and the smoothness of subsequent carding are ensured;
1. the driving cylinder is driven by the motor to rotate, the connecting shaft can be driven to move back and forth, the movable rod can be driven to synchronously move through the transmission of meshing between the tooth block and the first gear, the fibers can be uniformly distributed through the alternate back and forth movement of the 2 groups of scattering rods, the comprehensive uniformity during subsequent carding is ensured, and the first gear and the tooth block are protected by the protection box, so that the fibers can be prevented from entering the inside of the protection box to influence the transmission of the fibers;
2. when the fibers are carded, the air blown out by the fan has an auxiliary effect on carding, the blown-out risk is consistent with the conveying direction of the fibers, the discharge of the carded fibers can be assisted, and impurities contained in the fibers can be screened;
3. the bevel gear of accessible engaged with drives the transmission shaft and rotates when the driving cylinder pivoted, and then drives the synchronous rotation of vertical axis through belt pulley mechanism, has certain acceleration effect when driving the flabellum rotation like this, and the suction of production can accelerate the speed with impurity suction, can drive lug and connecting block contact through the fixed plate when vertical axis pivoted, can drive latticed flitch incessantly shake like this, avoids impurity to cause the jam of mesh.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-7, the present invention provides a technical solution: a composite mint fiber towel quilt carding device comprises a processing box 1, a feeding hole 2, a motor 3, a driving cylinder 4, a connecting shaft 5, a scattering rod 6, a toothed block 7, a protective box 8, a first gear 9, a supporting shaft 10, a movable rod 11, a first belt pulley mechanism 12, a movable shaft 13, a second gear 14, a carding roller 15, a material receiving plate 16, a carding needle 17, a discharging hole 18, a fan 19, a slow flow box 20, an air outlet 21, a conical tooth 22, a transmission shaft 23, a second belt pulley mechanism 24, a vertical shaft 25, fan blades 26, a collecting cavity 27, a fixing plate 28, a convex block 29, a connecting block 30 and a waste discharging hole 31, wherein the feeding hole 2 is formed in one side of the processing box 1, the motor 3 is installed on a side bolt of the processing box 1, the driving cylinder 4 is rotatably connected with an output shaft of the motor 3, the connecting shaft 5 penetrates through the end of the driving cylinder 4, the driving cylinder 4 is mutually connected through the first belt pulley mechanism 12 and the, a second gear 14 is sleeved at the end of the movable shaft 13, a combing roller 15 is fixedly installed on the outer side of the movable shaft 13, a material receiving plate 16 is movably arranged in the processing box 1 below the combing roller 15, a combing needle 17 is welded on the surface of the material receiving plate 16, a discharge hole 18 is formed in the processing box 1 at the side of the material receiving plate 16, a fan 19 is installed on the top of the processing box 1 through a bolt, a slow flow box 20 is fixed in the processing box 1 below the fan 19, an air outlet 21 is reserved at the bottom of the slow flow box 20, a conical tooth 22 is sleeved on the outer side of the driving cylinder 4, a transmission shaft 23 penetrates through the inner part of the conical tooth 22, the transmission shaft 23 is connected with a vertical shaft 25 through a second belt wheel mechanism 24, a fan blade 26 is installed at the middle position of the vertical shaft 25, a collecting cavity 27 is formed in the processing box 1 outside the vertical shaft 25, a fixing plate 28 is fixed at the top of the vertical shaft 25, and a waste discharge, a lug 29 is arranged on the upper end surface of the fixing plate 28, and a connecting block 30 is fixed on the material receiving plate 16 above the lug 29;
one end of the connecting shaft 5 is provided with 2 thread grooves with the same thread pitch and opposite rotation directions, the connecting shaft 5 is in threaded connection with the driving cylinder 4, one side of the connecting shaft 5 is fixedly provided with a scattering rod 6, the other side of the connecting shaft 5 is provided with a tooth block 7, the outer side of the tooth block 7 is sleeved with a protective box 8, the scattering rod 6 and the tooth block 7 are arranged on the connecting shaft 5 at equal intervals, the side of the tooth block 7 is movably provided with a first gear 9 which is in meshed connection, the inside of the first gear 9 is fixed on the inner top surface of the processing box 1 through a supporting shaft 10, the side surface of the first gear 9 is fixedly provided with a movable rod 11, the movable rod 11 is in sliding connection with the driving cylinder 4, the directions of the scattering rod 11 and the scattering rod 6 on the connecting shaft 5 are opposite, the driving cylinder 4 rotates to drive the connecting shaft 5 to move back and forth, the connecting shaft 5 drives the first gear 9 to rotate through the, the other set of tooth blocks 7 drives the movable rod 11 to move back and forth, so that the 2 sets of scattering rods 6 move back and forth in opposite directions, and fibers entering the processing box 1 can be uniformly scattered;
the receiving plate 16 is in a grid shape, the cross section of the receiving plate is of a downward-sunken arc-shaped structure, two ends of the receiving plate 16 are hinged with the processing box 1, meanwhile, the comb pins 17 are uniformly distributed on the receiving plate 16, the air outlets 21 are uniformly arranged on the slow flow box 20, the inclination direction of the air outlets 21 is consistent with the conveying direction of the fibers, and wind power is blown onto the combing roller 15 through the air outlets 21, so that the combing efficiency can be improved, the auxiliary discharging effect can be achieved, and impurities contained in the fibers can be filtered by the receiving plate 16;
the bevel teeth 22 are arranged on the driving cylinder 4 and the transmission shaft 23, the diameter of the bevel teeth 22 on the driving cylinder 4 is larger than that of the bevel teeth 22 on the transmission shaft 23, the diameter of the belt wheel on the transmission shaft 23 is larger than that of the belt wheel on the vertical shaft 25, the collecting cavity 27 is communicated with the interior of the processing box 1 through the material receiving plate 16, and the cross section of the collecting cavity 27 is funnel-shaped, the projections 29 are distributed at equal angles on the fixing plate 28, and the height of the projection 29 is larger than the distance between the connecting block 30 and the fixing plate 28, the bevel gear 22 drives the transmission shaft 23 to rotate, the vertical shaft 25 is driven to rotate by the second belt pulley mechanism 24, the transmission has an accelerating effect, the fan blade 26 is driven to rotate by suction, the falling speed of impurities can be accelerated, meanwhile, the vertical shaft 25 rotates to drive the projection 29 to push the connecting block 30, so that the receiving plate 16 can be driven to shake, and the blocking of the receiving plate 16 caused by impurities and fibers is prevented.
The working principle is as follows: when the compound mint fiber towel quilt carding device is used, as shown in fig. 1 and fig. 4-5, firstly, fibers to be carded are poured into a processing box 1 from a feeding hole 2, then a driving cylinder 4 is driven by a motor 3 to rotate, so that a connecting shaft 5 in threaded connection with the driving cylinder can be driven to move back and forth, the connecting shaft 5 drives a first gear 9 to rotate through a tooth block 7 during movement, and drives a movable rod 11 to move back and forth through another group of tooth blocks 7 and slide in the driving cylinder 4, so that 2 groups of scattering rods 6 move back and forth in opposite directions, fibers entering the processing box 1 can be uniformly dispersed, and the uniformity of subsequent carding processing is ensured;
as shown in fig. 1-3, then the fibers are conveyed continuously, the driving cylinder 4 drives the movable shafts 13 to rotate through the first belt pulley mechanism 12, the 2 groups of movable shafts 13 rotate through the meshed second gears 14, the 2 groups of carding rollers 15 are driven to rotate to realize the carding operation of the fibers, the wind power generated by the operation of the fan 19 in the carding process is blown onto the carding rollers 15 through the air outlets 21, the carding efficiency of the carding roller can be accelerated, the wind direction is consistent with the conveying direction of the fibers, the auxiliary discharging function can be realized, and the impurities contained in the fibers can be filtered by the material receiving plate 16;
as shown in fig. 1, 4 and 6-7, after the carding roller 15 combs the fiber, the impurities contained in the fiber fall into the collecting cavity 27 through the receiving plate 16, the driving cylinder 4 can drive the transmission shaft 23 to rotate through 2 engaging bevel teeth 22 while rotating, and further drive the vertical shaft 25 to rotate through the second pulley mechanism 24, and the transmission has an accelerating effect, and the driving fan 26 has a suction force when rotating, so as to accelerate the falling speed of the impurities, and at the same time, the vertical shaft 25 can drive the fixing plate 28 to rotate when rotating, and drive the bump 29 to push the connecting block 30, so as to drive the receiving plate 16 to shake, and prevent the impurities and the fiber from causing the blocking of the receiving plate 16, so as to facilitate the smoothness of the carding operation.
In the description of the present invention, "a plurality" means two or more unless otherwise specified; the terms "upper", "lower", "left", "right", "inner", "outer", "front", "rear", "head", "tail", and the like, indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, are only for convenience in describing and simplifying the description, and do not indicate or imply that the device or element referred to must have a particular orientation, be constructed in a particular orientation, and be operated, and thus, should not be construed as limiting the invention. Furthermore, the terms "first," "second," "third," and the like are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the description of the present invention, it is to be noted that, unless otherwise explicitly specified or limited, the terms "connected" and "connected" are to be interpreted broadly, e.g., as being fixed or detachable or integrally connected; can be mechanically or electrically connected; may be directly connected or indirectly connected through an intermediate. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
Although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that various changes in the embodiments and/or modifications of the invention can be made, and equivalents and modifications of some features of the invention can be made without departing from the spirit and scope of the invention.