CN112456243B - Full-automatic winding machine based on automatic material taking system - Google Patents
Full-automatic winding machine based on automatic material taking system Download PDFInfo
- Publication number
- CN112456243B CN112456243B CN202011443747.6A CN202011443747A CN112456243B CN 112456243 B CN112456243 B CN 112456243B CN 202011443747 A CN202011443747 A CN 202011443747A CN 112456243 B CN112456243 B CN 112456243B
- Authority
- CN
- China
- Prior art keywords
- wire
- cylinder
- module
- pulling
- feeding
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Active
Links
- 239000000463 material Substances 0.000 title claims abstract description 100
- 238000004804 winding Methods 0.000 title claims abstract description 37
- 230000007246 mechanism Effects 0.000 claims abstract description 50
- 238000003466 welding Methods 0.000 claims abstract description 34
- 238000005520 cutting process Methods 0.000 claims abstract description 28
- 230000008093 supporting effect Effects 0.000 claims description 99
- 238000003825 pressing Methods 0.000 claims description 37
- 230000009471 action Effects 0.000 claims description 7
- 210000001503 joint Anatomy 0.000 claims description 5
- 230000002093 peripheral effect Effects 0.000 claims description 3
- 238000013519 translation Methods 0.000 claims description 3
- 238000000034 method Methods 0.000 abstract description 8
- 238000004519 manufacturing process Methods 0.000 abstract description 4
- 238000010923 batch production Methods 0.000 abstract 1
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 25
- 238000010586 diagram Methods 0.000 description 5
- 229910052802 copper Inorganic materials 0.000 description 3
- 239000010949 copper Substances 0.000 description 3
- 230000006872 improvement Effects 0.000 description 3
- 238000013461 design Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000005491 wire drawing Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000006698 induction Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H67/00—Replacing or removing cores, receptacles, or completed packages at paying-out, winding, or depositing stations
- B65H67/06—Supplying cores, receptacles, or packages to, or transporting from, winding or depositing stations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/22—Devices influencing the relative position or the attitude of articles during transit by conveyors
- B65G47/24—Devices influencing the relative position or the attitude of articles during transit by conveyors orientating the articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/52—Devices for transferring articles or materials between conveyors i.e. discharging or feeding devices
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H51/00—Forwarding filamentary material
- B65H51/18—Gripping devices with linear motion
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H54/00—Winding, coiling, or depositing filamentary material
- B65H54/02—Winding and traversing material on to reels, bobbins, tubes, or like package cores or formers
- B65H54/40—Arrangements for rotating packages
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H67/00—Replacing or removing cores, receptacles, or completed packages at paying-out, winding, or depositing stations
- B65H67/04—Arrangements for removing completed take-up packages and or replacing by cores, formers, or empty receptacles at winding or depositing stations; Transferring material between adjacent full and empty take-up elements
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Wire Processing (AREA)
Abstract
The invention discloses a full-automatic winding machine based on an automatic material taking system, which comprises a frame, a vibration feeding tray, a feeding guide mechanism, a rotary workbench, a winding and welding wire mechanism, a wire cutting mechanism and a material taking manipulator. The feeding is carried out through the vibration feeding disc, the feeding guide mechanism guides and positions the product, the feeding guide mechanism is transferred to the rotary jig of the rotary workbench, the rotary workbench is transferred to the position of the winding and wire-bonding mechanism, the winding and wire-bonding mechanism is used for winding the product, the rotary workbench is then transferred to the position of the wire-cutting mechanism, the wire end of the product is sheared by the wire-cutting mechanism, the rotary workbench is then transferred to the position of the material taking manipulator, the product is taken down through the material taking manipulator, the working procedures such as feeding, guide, winding, wire bonding, wire cutting and material taking can be correspondingly replaced by manpower, the working speed is high, the degree of automation is high, the production efficiency of the buzzer is greatly improved, the labor intensity of operators is reduced, and the automatic feeding device is suitable for batch production.
Description
Technical Field
The invention relates to the technical field of winding machines, in particular to a full-automatic winding machine based on an automatic material taking system, which is applied to production of buzzer coils.
Background
With the continuous improvement of the industrial automation degree, the traditional manual assembly method cannot meet the development requirement of society, with the continuous improvement of the labor cost, the continuous improvement of the social competitiveness, and in order to occupy a place in vigorous competition, a powerful industrial automation post shield is needed to be used, so that the method cannot be eliminated.
Today, electronic products are widely popularized and rapidly developed, and the demands for electronic components inside the electronic products are increasing. The buzzer is one of them. The buzzer is a common sounding or alarming device, a certain amount of copper wires need to be wound to form the coil when the coil in the buzzer is manufactured, and in the existing coil production method, the manual feeding, material taking and wire welding procedures are adopted, so that the problems of low efficiency, troublesome procedures, low production speed and the like generally exist.
Disclosure of Invention
Aiming at the defects, the invention aims to provide the full-automatic winding machine based on the automatic material taking system, which has the advantages of ingenious and reasonable structural design, simple and convenient operation and high working efficiency.
In order to achieve the above purpose, the technical scheme provided by the invention is as follows: the utility model provides a full-automatic coiling machine based on automatic feeding system, its includes frame, vibration feeding tray, feeding guide mechanism, rotary table, wire winding bonding wire mechanism, tangent line mechanism and get material manipulator, the rotary table sets up on the mesa of frame, feeding guide mechanism, rotary table, wire winding bonding wire mechanism, tangent line mechanism and get material manipulator arrange in proper order and set up in the peripheral position of rotary table, vibration feeding tray sets up in the frame, and with feeding guide mechanism interfaces.
As a preferable scheme of the invention, the rotary workbench comprises an index plate, an index box, an index motor and a rotary jig, wherein the index plate is arranged on an output shaft of the index box, and the index motor is connected with an input shaft of the index box through a belt conveyor belt; the plurality of rotary jigs are arranged at the edge positions of the dividing plate in a circle center symmetry mode.
As a preferred scheme of the invention, the feeding guide mechanism comprises a feeding bracket, a track connecting plate, a positioning module, a material pulling module, a guide module, a direction selecting module and a translational feeding manipulator, wherein the front end of the track connecting plate is fixed on the feeding bracket, the middle part of the tail end is provided with a feeding slot, one end of the feeding slot is in butt joint with a feeding groove of a vibration feeding disc to form a material receiving opening, the other end of the feeding slot extends to the middle position of the track connecting plate to form a feeding level, and the positioning module is arranged on the track connecting plate corresponding to the material receiving opening and forces the material receiving opening to be folded to clamp and position a product; the material pulling module is located at the lower position of the track connecting plate and can pull and move a product located at the material receiving opening to the upper material level, one side position of the guide module corresponding to the track connecting plate is arranged on the feeding support, the direction selecting module is located at the lower position of the guide module and can rotate the product located on the guide module to a preset angle, and the translation feeding manipulator is arranged on the feeding support and can move the product on the guide module to the rotary workbench.
As a preferable scheme of the invention, the positioning module comprises a positioning seat, a positioning cylinder and a pull rod, wherein the positioning seat is arranged at one side position of a material receiving opening, a through hole for the pull rod to pass through is arranged at one side position of the material receiving opening, a screw hole is arranged at the other side position of the material receiving opening, one end of the pull rod penetrates through the through hole and is screwed into the screw hole, the other end of the pull rod is connected with a piston rod of the positioning cylinder, and a cylinder body of the positioning cylinder is fixed on the positioning seat.
As a preferable scheme of the invention, the material pulling module comprises a material pulling rod frame, a horizontal material pulling cylinder, a material pulling sliding seat, a vertical material pulling cylinder and a material pulling rod, wherein the material pulling sliding seat is movably arranged on the material pulling rod frame through a material pulling sliding rail, the horizontal material pulling cylinder is arranged on the material pulling rod frame and can drive the material pulling sliding seat to reciprocate on the material pulling sliding rail, the vertical material pulling cylinder is arranged on the material pulling sliding seat, and the material pulling rod is arranged on a piston rod of the vertical material pulling cylinder and can correspondingly stretch into or withdraw from the material feeding slot when the piston rod of the vertical material pulling cylinder stretches out and draws back.
As a preferable scheme of the invention, the guide module comprises a guide pneumatic finger and two guide supporting plates, wherein the two guide supporting plates are symmetrically arranged on two finger parts of the guide pneumatic finger, arc-shaped openings matched with products are arranged on the two guide supporting plates, and guide protrusions are arranged on one of the arc-shaped openings.
As a preferable scheme of the invention, the direction selecting module comprises a direction selecting support, a direction selecting pneumatic finger, a rotating seat, a direction selecting motor and a position sensor, wherein the rotating seat is arranged on the direction selecting support, a rotating shaft is arranged on the rotating seat, the direction selecting pneumatic finger is arranged at the upper end of the rotating shaft, the direction selecting motor is arranged on the direction selecting support, a driving shaft of the direction selecting motor is connected with the lower end of the rotating shaft through a belt pulley assembly, and the position sensor is arranged on the direction selecting support corresponding to one side position of the direction selecting pneumatic finger.
As a preferable scheme of the invention, the wire winding and bonding wire mechanism comprises a combined frame, a wire pressing and clamping module, a wire pulling module, a bottom supporting module and a bonding wire module, wherein the bonding wire module is arranged on the combined frame, and the wire pressing and clamping module, the wire pulling module and the bottom supporting module are arranged below the bonding wire module.
As a preferable scheme of the invention, the wire pressing and clamping module comprises a supporting rod, a pressing and clamping lifting device, a wire mould, a pressing and clamping support plate, a hook pressing rod, a hook pressing cylinder and a wire clamping cylinder, wherein the supporting rod is vertically arranged on the pressing and clamping lifting device and driven by the pressing and clamping lifting device to perform lifting action, the wire mould is arranged on the supporting rod through a mounting arm, a clamping seat of the pressing and clamping support plate is arranged on the supporting rod, the wire clamping cylinder is horizontally arranged on one side surface of the pressing and clamping support plate, the hook pressing cylinder is vertically arranged on the other side surface of the pressing and clamping support plate, one end of the hook pressing rod is fixed on a piston rod of the hook pressing cylinder, and the other end of the hook pressing rod extends to one side position of a clamping finger part of the wire clamping cylinder and is provided with a wire clamping opening.
As a preferred scheme of the invention, the stay wire module comprises a longitudinal stay wire moving assembly, a transverse stay wire moving assembly, a lifting stay wire moving assembly and a stay wire pneumatic finger, wherein the transverse stay wire moving assembly is arranged on the longitudinal stay wire moving assembly, the lifting stay wire moving assembly is arranged on the transverse stay wire moving assembly, and the stay wire pneumatic finger is arranged on the lifting stay wire moving assembly.
As a preferable scheme of the invention, the bottom supporting die set comprises a lifting bottom supporting moving assembly, a bottom supporting base, a bottom supporting arm, a bottom supporting telescopic cylinder and a supporting plate, wherein the bottom supporting base is arranged on the lifting bottom supporting moving assembly and driven by the lifting bottom supporting moving assembly to do lifting motion, the bottom supporting arm is movably arranged on the bottom supporting base through a sliding rail assembly, the supporting plate is arranged at the front end of the bottom supporting arm, and the bottom supporting telescopic cylinder is arranged on the bottom supporting base and can drive the bottom supporting arm to do reciprocating motion on the bottom supporting base.
As a preferred embodiment of the present invention, the wire bonding module includes a lateral wire bonding moving assembly, a longitudinal wire bonding moving assembly disposed on the lateral wire bonding moving assembly, and a lifting spot welding head disposed on the longitudinal wire bonding moving assembly.
As a preferable scheme of the invention, the tangent mechanism comprises a supporting seat, a supporting rod, a tangent lifting cylinder, a tangent parallel cylinder and a cutter, wherein the supporting rod is vertically arranged on the supporting seat, the tangent lifting cylinder is arranged on the supporting rod, the tangent parallel cylinder is arranged on a piston rod of the tangent lifting cylinder, and the cutter is arranged on a piston rod of the tangent parallel cylinder.
The beneficial effects of the invention are as follows: the invention has ingenious and reasonable structural design, the feeding is carried out through the vibration feeding disc, the feeding guide mechanism guides and positions the product and transfers the product to the rotary jig of the rotary worktable, the rotary worktable transfers to the position of the winding and wire-bonding mechanism, the winding and wire-bonding mechanism carries out the winding and wire-bonding procedures on the product, the rotary worktable transfers to the position of the wire-bonding mechanism, the wire-bonding mechanism shears the wire head of the product, the rotary worktable transfers to the position of the material taking manipulator, and the material taking manipulator takes down the product, thereby correspondingly replacing the procedures of feeding, guiding, winding, wire-bonding, material taking and the like.
The invention will be further described with reference to the drawings and examples.
Drawings
Fig. 1 is a schematic perspective view of the present invention.
Fig. 2 is a schematic structural view of a feed guide mechanism in the present invention.
Fig. 3 is a schematic structural diagram of a positioning module according to the present invention.
Fig. 4 is a schematic structural diagram of a drawing module in the present invention.
Fig. 5 is a schematic structural diagram of the alignment module in the present invention.
Fig. 6 is a schematic diagram of a wire bonding mechanism in accordance with the present invention.
Fig. 7 is a schematic diagram of a wire bonding mechanism in accordance with the present invention.
Fig. 8 is a schematic structural view of the thread cutting mechanism in the present invention.
Detailed Description
Referring to fig. 1 to 8, the embodiment provides a full-automatic winding machine based on an automatic material taking system, which includes a frame 1, a vibration feeding tray 2, a feeding guide mechanism 3, a rotary table 4, a wire winding and bonding mechanism 5, a wire cutting mechanism 6 and a material taking manipulator 7.
The rotary table 4 is arranged on the table top of the frame 1, the feeding guide mechanism 3, the rotary table 4, the wire winding and bonding mechanism 5, the wire cutting mechanism 6 and the material taking manipulator 7 are sequentially arranged at the peripheral position of the rotary table 4, and the vibration feeding tray 2 is arranged on the frame 1 and is in butt joint with the feeding guide mechanism 3.
Specifically, the rotary workbench 4 comprises an indexing disc, an indexing box, an indexing motor and a rotary jig, wherein the indexing disc is arranged on an output shaft of the indexing box, and the indexing motor is connected with an input shaft of the indexing box through a belt conveyer belt; the plurality of rotary jigs are arranged at the edge positions of the dividing plate in a circle center symmetry mode.
Referring to fig. 2, the feeding guide mechanism 3 includes a feeding support 31, a track connecting plate 32, a positioning module 33, a pulling module 34, a guide module 35, a direction selecting module 36 and a translational feeding manipulator 37, wherein the front end of the track connecting plate 32 is fixed on the feeding support 31, a feeding slot 321 is arranged in the middle of the tail end, one end of the feeding slot 321 is in butt joint with a feeding groove of the vibration feeding tray 2 to form a material receiving opening, the other end of the feeding slot 321 extends to the middle position of the track connecting plate 32 to form a feeding level, the positioning module 33 is arranged on the track connecting plate 32 corresponding to the position of the material receiving opening, and forces the material receiving opening to be folded to clamp and position a product; the material pulling module 34 is located at the lower position of the track connecting plate 32 and can pull and move the product located at the material receiving opening to the upper material level, the guide module 35 is arranged on the feeding support 31 corresponding to one side position of the track connecting plate 32, the direction selecting module 36 is located at the lower position of the guide module 35 and can rotate the product located on the guide module 35 to a preset angle, and the translation feeding manipulator 37 is arranged on the feeding support 31 and can move the product located on the guide module 35 to the rotary workbench 4.
Referring to fig. 3, the positioning module 33 includes a positioning seat 331, a positioning cylinder 332 and a pull rod 333, the positioning seat 331 is mounted at a side position of a receiving port, a through hole for the pull rod 333 to pass through is provided at a side position of the receiving port, a screw hole is provided at another side position of the receiving port, one end of the pull rod 333 passes through the through hole and is screwed into the screw hole, the other end of the pull rod 333 is connected with a piston rod of the positioning cylinder 332, and a cylinder body of the positioning cylinder 332 is fixed on the positioning seat 331.
Referring to fig. 4, the drawing module 34 includes a drawing rod frame 341, a horizontal drawing cylinder 342, a drawing slide seat 343, a vertical drawing cylinder 344 and a drawing rod 345, the drawing slide seat 343 is movably disposed on the drawing rod frame 341 through a drawing slide rail, the horizontal drawing cylinder 342 is disposed on the drawing rod frame 341 and can drive the drawing slide seat 343 to reciprocate on the drawing slide rail, the vertical drawing cylinder 344 is disposed on the drawing slide seat 343, and the drawing rod 345 is disposed on a piston rod of the vertical drawing cylinder 344 and can correspondingly extend into or withdraw from the feeding slot 321 when the piston rod of the vertical drawing cylinder 344 performs a telescopic action.
Referring to fig. 5, the alignment module 35 includes an alignment pneumatic finger 351 and two alignment support plates 352, the two alignment support plates 352 are symmetrically disposed on two finger components of the alignment pneumatic finger 351, the two alignment support plates 352 are provided with arc-shaped openings 3521 adapted to the product, and one of the arc-shaped openings 3521 is provided with an alignment protrusion 3522. The direction selecting module 36 includes a direction selecting support 361, a direction selecting pneumatic finger 362, a rotating seat 363, a direction selecting motor 364 and a position sensor 365, the rotating seat 363 is disposed on the direction selecting support 361, a rotating shaft is disposed on the rotating seat 363, the direction selecting pneumatic finger 362 is disposed at an upper end of the rotating shaft, the direction selecting motor 364 is disposed on the direction selecting support 361, a driving shaft of the direction selecting motor 364 is connected with a lower end of the rotating shaft through a belt pulley assembly, and the position sensor 365 is disposed on the direction selecting support 361 corresponding to a position of one side of the direction selecting pneumatic finger 362.
Referring to fig. 6 and 7, the wire winding and bonding mechanism 5 includes a combination frame 51, a wire clamping module 52, a wire drawing module 53, a bottom supporting module 54 and a bonding wire module 55, the bonding wire module 55 is disposed on the combination frame 51, and the wire clamping module 52, the wire drawing module 53 and the bottom supporting module 54 are disposed below the bonding wire module 55.
The wire clamping module 52 comprises a supporting rod 521, a wire clamping lifting device 522, a wire die 523, a wire clamping support plate 524, a hook pressing rod 525, a hook pressing cylinder 526 and a wire clamping cylinder 527, wherein the supporting rod 521 is vertically arranged on the wire clamping lifting device 522 and driven by the wire clamping lifting device 522 to lift, the wire die 523 is arranged on the supporting rod 521 through an installation arm, a clamping seat of the wire clamping support plate 524 is arranged on the supporting rod 521, the wire clamping cylinder 527 is horizontally arranged on one side surface of the wire clamping support plate 524, the hook pressing cylinder 526 is vertically arranged on the other side surface of the wire clamping support plate 524, one end of the hook pressing rod 525 is fixed on a piston rod of the hook pressing cylinder 526, and the other end extends to one side position of a finger clamping part of the wire clamping cylinder 527 and is provided with a wire hooking opening.
The stay wire module 53 comprises a longitudinal stay wire moving component 531, a transverse stay wire moving component 532, a lifting stay wire moving component 533 and a stay wire pneumatic finger 534, wherein the transverse stay wire moving component 532 is arranged on the longitudinal stay wire moving component 531, the lifting stay wire moving component 533 is arranged on the transverse stay wire moving component 532, and the stay wire pneumatic finger 534 is arranged on the lifting stay wire moving component 533.
The supporting base module 54 comprises a lifting supporting base moving assembly 541, a supporting base 542, a supporting base supporting arm 543, a supporting base telescopic cylinder 544 and a supporting plate 545, wherein the supporting base 542 is arranged on the lifting supporting base moving assembly 541 and driven by the lifting supporting base moving assembly 541 to perform lifting action, the supporting base supporting arm 543 is movably arranged on the supporting base 542 through a sliding rail assembly, the supporting plate 545 is arranged at the front end of the supporting base supporting arm 543, and the supporting base telescopic cylinder 544 is arranged on the supporting base 542 and can drive the supporting base supporting arm 543 to perform reciprocating motion on the supporting base 542.
The wire bonding module 55 includes a lateral wire bonding movement assembly 551, a longitudinal wire bonding movement assembly 552, and a lifting spot welding tip 553, wherein the longitudinal wire bonding movement assembly 552 is disposed on the lateral wire bonding movement assembly 551, and the lifting spot welding tip 553 is disposed on the longitudinal wire bonding movement assembly 552.
Referring to fig. 8, the cutting mechanism 6 includes a support base 61, a support rod 62, a cutting lifting cylinder 63, a cutting parallel cylinder 64, and a cutter 65, wherein the support rod 62 is vertically disposed on the support base 61, the cutting lifting cylinder 63 is disposed on the support rod 62, the cutting parallel cylinder 64 is disposed on a piston rod of the cutting lifting cylinder 63, and the cutter 65 is disposed on a piston rod of the cutting parallel cylinder 64.
In operation, a buzzer coil is wound for example. Conveying a coil rack through a vibration feeding disc 2, wherein a PCB (printed circuit board) is fixed on the coil rack, and a positioning induction point is arranged on the bottom surface of the PCB; the coil rack is sent to the material receiving opening of the feeding slot 321, the piston rod of the positioning cylinder 332 is retracted, and the two sides of the material receiving opening are closed by pulling the pull rod 333, so that the coil rack is clamped and positioned by the narrowing of the material receiving opening, and the feeding purpose is realized.
When feeding is needed, the horizontal pulling cylinder 342 and the vertical pulling cylinder 344 are matched to enable the pulling rod 345 to move and extend into the feeding slot 321 and be positioned at the rear position of the coil rack, at the moment, the positioning cylinder 332 is restored to the initial state, the coil rack is opened and loosened by the material receiving opening, and the horizontal pulling cylinder 342 drives the pulling rod 345 to move forwards to push the coil rack to move to the feeding level; the translational feeding manipulator 37 grabs and moves the coil former on the feeding level to the arc-shaped openings 3521 of the two guide support plates 352; at this time, if the positioning groove on the coil rack is not aligned with the alignment protrusion 3522, the direction-selecting pneumatic finger 362 clamps the coil rack on the alignment support plate 352, the direction-selecting motor 364 drives the direction-selecting pneumatic finger 362 to rotate, the coil rack rotates along with the rotation of the direction-selecting pneumatic finger 362, and when the position sensor 365 is aligned with the positioning sensing point on the bottom surface of the PCB board, the direction-selecting motor 364 stops rotating, and at this time, the positioning groove on the coil rack is not aligned with the alignment protrusion 3522, and the direction-selecting pneumatic finger 362 releases the coil rack, so as to achieve the alignment purpose.
The translational feeding mechanical arm 37 grabs the guided coil rack and moves the coil rack to the rotary jig on the index plate, and the index plate rotates to move the coil rack to the position of the wire winding and bonding mechanism 5; the front end of the copper wire passes through the wire die 523 and is clamped by the wire clamping cylinder 527; the wire pulling pneumatic finger 534 is moved to the rear side position of the wire clamping cylinder 527 through the cooperation of the longitudinal wire pulling moving assembly 531, the transverse wire pulling moving assembly 532 and the lifting wire pulling moving assembly 533, the front end of the copper wire is clamped by the wire pulling pneumatic finger 534, and the copper wire is loosened by the wire clamping cylinder 527; the front end of the copper wire is pulled to one side of the coil frame through the matching of the longitudinal wire pulling moving assembly 531, the transverse wire pulling moving assembly 532 and the lifting wire pulling moving assembly 533, the corresponding wire clamping air cylinder 527 is positioned at the other side of the coil frame, the wire clamping air cylinder 527 is folded to clamp the copper wire, the copper wire is transversely hung on the PCB of the coil frame, the hook pressing air cylinder 526 is retracted to enable the hook wire opening of the hook pressing rod 525 to be buckled on the copper wire and pressed downwards, and the copper wire is contacted with the first welding spot of the PCB. At this time, the supporting plate 545 is pushed to extend forward to the lower position of the coil frame by the extension of the supporting base extension cylinder 544, the lifting supporting base moving component 541 extends out of the lifting supporting plate 545, and the supporting plate 545 slightly supports the coil frame so as to support the PCB board of the coil frame, so that the supporting effect is good; the lifting spot welding head 553 moves to the upper position of the coil rack through the matching of the transverse welding wire moving assembly 551 and the longitudinal welding wire moving assembly 552, and the lifting spot welding head 553 downwards presses the copper wire to enable the copper wire to be welded with the first welding spot of the PCB; after the copper wire is welded with the first welding spot, the longitudinal pulling wire moving component 531 and the transverse pulling wire moving component 532 are matched to drive the pulling wire pneumatic finger 534 to retract and tear off the wire head of the copper wire; The bottom supporting telescopic cylinder 544 retracts to pull the supporting plate 545 to retract to the initial position, and the coil rack automatically falls back to the rotary jig to be positioned; the wire clamping cylinder 527 releases the copper wire, and the hooking cylinder 526 extends to enable the hooking compression rod 525 to be far away from the copper wire; at the moment, the rotating jig drives the coil rack to rotate, so that copper wires are wound on the coil rack, and after the copper wires are wound to the required number of turns, the rotating jig stops rotating; the wire clamping cylinder 527 clamps and presses down the copper wire to enable the copper wire to be in contact with a second welding spot of the PCB; the supporting base telescopic cylinder 544 stretches out to push the supporting plate 545 to stretch forward to the lower position of the coil rack, the lifting supporting base moving assembly 541 stretches out to lift the supporting plate 545, and the supporting plate 545 slightly supports the coil rack; The lifting spot welding head 553 downwards presses the copper wire to enable the copper wire to be welded with a second welding spot of the PCB; the pull wire pneumatic finger 534 releases the wire end of the copper wire, one end of which is connected to the second weld. The longitudinal wire pulling moving component 531 and the transverse wire pulling moving component 532 are matched to move the wire pulling pneumatic finger 534 to the rear side position of the wire clamping cylinder 527, the wire pulling pneumatic finger 534 clamps the copper wire clamped by the wire clamping cylinder 527, the wire pulling pneumatic finger 534 moves away relative to the wire clamping cylinder 527, the copper wire is pulled apart, the wire clamping cylinder 527 releases the wire end, and the wire pulling pneumatic finger 534 keeps clamping the front end of the copper wire and waits for the next round of traction action. The purposes of winding and welding wires are achieved.
The coil former for winding coils is moved to the position of the wire cutting mechanism 6 by the rotation of the dividing disc, the wire cutting lifting cylinder 63 drives the cutter 65 to move downwards to the position of one side of the second welding spot, the wire cutting parallel cylinder 64 drives the cutter 65 to move towards the second welding spot, and then the wire ends on the second welding spot are cut off by the cutter 65, so that the purpose of cutting wires is realized.
Then, the coil rack with the wire ends cut is moved to the position of the material taking manipulator 7 by the rotation of the dividing plate, and the coil rack with the wire ends cut is grabbed by the material taking manipulator 7 and moved to the position below the blanking tray, so that the purpose of material taking is achieved. The full-automatic winding machine based on the automatic material taking system can replace manual working procedures of feeding, guiding, winding, welding wires, cutting wires, taking materials and the like, and has high working efficiency.
Variations and modifications to the above would be obvious to persons skilled in the art to which the invention pertains from the foregoing description and teachings. Therefore, the invention is not limited to the specific embodiments disclosed and described above, but some modifications and changes of the invention should be also included in the scope of the claims of the invention. In addition, although specific terms are used in the present specification, these terms are used for convenience of description only and do not limit the present invention in any way, and the same or similar machines are used as the same, but are within the scope of the present invention.
Claims (7)
1. The full-automatic winding machine based on the automatic material taking system comprises a frame and is characterized by further comprising a vibration feeding tray, a feeding guide mechanism, a rotary table, a winding and wire welding mechanism, a wire cutting mechanism and a material taking manipulator, wherein the rotary table is arranged on the table top of the frame, the feeding guide mechanism, the rotary table, the winding and wire welding mechanism, the wire cutting mechanism and the material taking manipulator are sequentially arranged at the peripheral position of the rotary table, and the vibration feeding tray is arranged on the frame and is in butt joint with the feeding guide mechanism;
The feeding guide mechanism comprises a feeding support, a track connecting plate, a positioning module, a material pulling module, a guide module, a direction selecting module and a translational feeding manipulator, wherein the front end of the track connecting plate is fixed on the feeding support, a feeding slot is formed in the middle of the tail end of the track connecting plate, one end of the feeding slot is in butt joint with a feeding groove of a vibration feeding disc to form a material receiving opening, the other end of the feeding slot extends to the middle position of the track connecting plate to form a material loading position, and the positioning module is arranged on the track connecting plate corresponding to the material receiving opening and forces the material receiving opening to be folded to clamp and position a product; the material pulling module is positioned below the track connecting plate and can pull and move a product positioned at the material receiving opening to an upper material level, one side position of the guide module corresponding to the track connecting plate is arranged on the feeding support, the direction selecting module is positioned below the guide module and can rotate the product positioned on the guide module to a preset angle, and the translation feeding manipulator is arranged on the feeding support and can move the product on the guide module to the rotary workbench;
The wire winding and welding wire mechanism comprises a combined frame, a wire pressing and clamping module, a wire pulling module, a bottom supporting module and a welding wire module, wherein the welding wire module is arranged on the combined frame, and the wire pressing and clamping module, the wire pulling module and the bottom supporting module are arranged below the welding wire module;
the wire pressing and clamping module comprises a supporting rod, a pressing and clamping lifting device, a wire die, a pressing and clamping support plate, a hooking pressing rod, a hooking pressing cylinder and a wire clamping cylinder, wherein the supporting rod is vertically arranged on the pressing and clamping lifting device and driven by the pressing and clamping lifting device to perform lifting action, the wire die is arranged on the supporting rod through a mounting arm, a clamping seat of the pressing and clamping support plate is arranged on the supporting rod, the wire clamping cylinder is horizontally arranged on one side surface of the wire clamping support plate, the hook pressing cylinder is vertically arranged on the other side surface of the wire clamping support plate, one end of the hook pressing rod is fixed on a piston rod of the hook pressing cylinder, and the other end of the hook pressing rod extends to one side position of a finger clamping part of the wire clamping cylinder and is provided with a wire hooking port;
The wire pulling module comprises a longitudinal wire pulling moving assembly, a transverse wire pulling moving assembly, a lifting wire pulling moving assembly and a wire pulling pneumatic finger, wherein the transverse wire pulling moving assembly is arranged on the longitudinal wire pulling moving assembly, the lifting wire pulling moving assembly is arranged on the transverse wire pulling moving assembly, and the wire pulling pneumatic finger is arranged on the lifting wire pulling moving assembly;
The bottom supporting die set comprises a lifting bottom supporting moving assembly, a supporting base, a bottom supporting support arm, a bottom supporting telescopic cylinder and a supporting plate, wherein the supporting base is arranged on the lifting bottom supporting moving assembly and driven by the lifting bottom supporting moving assembly to do lifting action, the bottom supporting support arm is movably arranged on the supporting base through a sliding rail assembly, the supporting plate is arranged at the front end of the bottom supporting support arm, and the bottom supporting telescopic cylinder is arranged on the supporting base and can drive the bottom supporting support arm to do reciprocating motion on the supporting base;
The welding wire module comprises a transverse welding wire moving assembly, a longitudinal welding wire moving assembly and a lifting spot welding head, wherein the longitudinal welding wire moving assembly is arranged on the transverse welding wire moving assembly, and the lifting spot welding head is arranged on the longitudinal welding wire moving assembly.
2. The automatic material taking system-based full-automatic winding machine according to claim 1, wherein: the rotary workbench comprises an index plate, an index box, an index motor and a rotary jig, wherein the index plate is arranged on an output shaft of the index box, and the index motor is connected with an input shaft of the index box through a belt conveyor belt; the plurality of rotary jigs are arranged at the edge positions of the dividing plate in a circle center symmetry mode.
3. The automatic material taking system-based full-automatic winding machine according to claim 1, wherein: the positioning module comprises a positioning seat, a positioning cylinder and a pull rod, wherein the positioning seat is arranged at one side of a material receiving opening, a through hole for the pull rod to pass through is formed at one side of the material receiving opening, a screw hole is formed at the other side of the material receiving opening, one end of the pull rod penetrates through the through hole and is screwed into the screw hole, the other end of the pull rod is connected with a piston rod of the positioning cylinder, and a cylinder body of the positioning cylinder is fixed on the positioning seat.
4. The automatic material taking system-based full-automatic winding machine according to claim 1, wherein: the material pulling module comprises a material pulling rod frame, a horizontal material pulling cylinder, a material pulling sliding seat, a vertical material pulling cylinder and a material pulling rod, wherein the material pulling sliding seat is movably arranged on the material pulling rod frame through a material pulling sliding rail, the horizontal material pulling cylinder is arranged on the material pulling rod frame and can drive the material pulling sliding seat to reciprocate on the material pulling sliding rail, the vertical material pulling cylinder is arranged on the material pulling sliding seat, the material pulling rod is arranged on a piston rod of the vertical material pulling cylinder, and the piston rod of the vertical material pulling cylinder can correspondingly stretch into or withdraw from the feeding slot when in telescopic action.
5. The automatic material taking system-based full-automatic winding machine according to claim 1, wherein: the guide module comprises a guide pneumatic finger and two guide support plates, wherein the two guide support plates are symmetrically arranged on two finger parts of the guide pneumatic finger, arc-shaped openings matched with products are formed in the two guide support plates, and guide protrusions are arranged on one of the arc-shaped openings.
6. The automatic material taking system-based full-automatic winding machine according to claim 5, wherein: the direction selecting module comprises a direction selecting support, a direction selecting pneumatic finger, a rotating seat, a direction selecting motor and a position sensor, wherein the rotating seat is arranged on the direction selecting support, a rotating shaft is arranged on the rotating seat, the direction selecting pneumatic finger is arranged at the upper end of the rotating shaft, the direction selecting motor is arranged on the direction selecting support, a driving shaft of the direction selecting motor is connected with the lower end of the rotating shaft through a belt pulley assembly, and the position sensor is correspondingly arranged on the direction selecting support at one side of the direction selecting pneumatic finger.
7. The automatic material taking system-based full-automatic winding machine according to claim 1, wherein: the cutting mechanism comprises a supporting seat, a supporting rod, a cutting lifting cylinder, a cutting parallel cylinder and a cutter, wherein the supporting rod is vertically arranged on the supporting seat, the cutting lifting cylinder is arranged on the supporting rod, the cutting parallel cylinder is arranged on a piston rod of the cutting lifting cylinder, and the cutter is arranged on a piston rod of the cutting parallel cylinder.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011443747.6A CN112456243B (en) | 2020-12-11 | 2020-12-11 | Full-automatic winding machine based on automatic material taking system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011443747.6A CN112456243B (en) | 2020-12-11 | 2020-12-11 | Full-automatic winding machine based on automatic material taking system |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN112456243A CN112456243A (en) | 2021-03-09 |
| CN112456243B true CN112456243B (en) | 2024-08-30 |
Family
ID=74801354
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202011443747.6A Active CN112456243B (en) | 2020-12-11 | 2020-12-11 | Full-automatic winding machine based on automatic material taking system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN112456243B (en) |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113523791A (en) * | 2021-07-15 | 2021-10-22 | 浙江金麦特自动化系统有限公司 | Automatic assembling equipment for side filter screen of valve |
| CN113562547B (en) * | 2021-08-06 | 2023-02-17 | 台州市新大陆电子科技有限公司 | Automatic wire reel winding machine |
Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN214243283U (en) * | 2020-12-11 | 2021-09-21 | 东莞市华涵自动化设备有限公司 | Full-automatic winding machine based on automatic material taking system |
Family Cites Families (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB8332252D0 (en) * | 1983-12-02 | 1984-01-11 | Rieter Ag Maschf | Handling of conical thread packages |
| KR101507724B1 (en) * | 2014-10-16 | 2015-04-07 | (주)로픽 | Automation equipment for loading a transport box with individually containers packaging packaged a processed foods |
| WO2019215048A1 (en) * | 2018-05-11 | 2019-11-14 | Tetra Laval Holdings & Finance S.A. | Outfeed device for a packaging assembly and packaging assembly comprising an outfeed device |
| CN109335675B (en) * | 2018-11-09 | 2024-07-05 | 南京富信节能科技有限公司 | Automatic ball top sticking machine and working method thereof |
| CN110342342B (en) * | 2019-08-13 | 2024-06-25 | 福建省骏旗机械工贸有限公司 | Automatic winding machine |
-
2020
- 2020-12-11 CN CN202011443747.6A patent/CN112456243B/en active Active
Patent Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN214243283U (en) * | 2020-12-11 | 2021-09-21 | 东莞市华涵自动化设备有限公司 | Full-automatic winding machine based on automatic material taking system |
Also Published As
| Publication number | Publication date |
|---|---|
| CN112456243A (en) | 2021-03-09 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN109773267B (en) | Long round bar cutting machine | |
| CN106637705B (en) | Umbrella belt sewing machine | |
| CN112456243B (en) | Full-automatic winding machine based on automatic material taking system | |
| CN214243283U (en) | Full-automatic winding machine based on automatic material taking system | |
| CN115172040A (en) | Inductance single line cross coiling machine | |
| CN111508700B (en) | Full-automatic intelligent assembling and butt-welding integrated equipment | |
| CN112787201A (en) | Automatic peeling and tinning wire welding machine and working method thereof | |
| CN106835522B (en) | Folding and sewing structure of umbrella belt sewing machine | |
| CN112621065A (en) | Multi-station full-automatic winding spot welding machine | |
| CN115440498B (en) | Novel intelligent winding angle folding machine | |
| CN217141891U (en) | Automatic cutting equipment for electric cabinet wire slot | |
| CN214255036U (en) | Automatic peeling and tin plating wire welding machine | |
| CN112935054A (en) | Automatic stamping production line | |
| CN212171431U (en) | Feeding device of paper box forming equipment | |
| CN211945627U (en) | Automatic folding equipment for threaded cuffs | |
| CN114603913A (en) | Intelligent automatic feeding and discharging integrated machine for 5G and new energy automobile inductors | |
| CN114161665A (en) | Notebook shell stub bar excision machine | |
| CN220952420U (en) | Improvement type trade mark equipment of making up | |
| CN214556585U (en) | Automatic stamping production line | |
| CN214569055U (en) | Loading and unloading device applied to riveting machine | |
| CN218517623U (en) | Braided wire tangent device | |
| CN215103901U (en) | Trinity bag mouth folding machine convenient to operate | |
| CN218950387U (en) | Automatic double-station feeding device | |
| CN213230876U (en) | Rubber band sewing feeding mechanism and material cutting component thereof | |
| CN217102324U (en) | Automatic splicing device for materials on feeding equipment |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant |