CN112455948B - High-efficiency energy-saving explosion-proof electromagnetic heating rod for oil storage tank in oil field - Google Patents
High-efficiency energy-saving explosion-proof electromagnetic heating rod for oil storage tank in oil field Download PDFInfo
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- CN112455948B CN112455948B CN202011438500.5A CN202011438500A CN112455948B CN 112455948 B CN112455948 B CN 112455948B CN 202011438500 A CN202011438500 A CN 202011438500A CN 112455948 B CN112455948 B CN 112455948B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D88/00—Large containers
- B65D88/74—Large containers having means for heating, cooling, aerating or other conditioning of contents
- B65D88/744—Large containers having means for heating, cooling, aerating or other conditioning of contents heating or cooling through the walls or internal parts of the container, e.g. circulation of fluid inside the walls
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D88/00—Large containers
- B65D88/74—Large containers having means for heating, cooling, aerating or other conditioning of contents
- B65D88/745—Large containers having means for heating, cooling, aerating or other conditioning of contents blowing or injecting heating, cooling or other conditioning fluid inside the container
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D90/00—Component parts, details or accessories for large containers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D90/00—Component parts, details or accessories for large containers
- B65D90/02—Wall construction
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B6/00—Heating by electric, magnetic or electromagnetic fields
- H05B6/02—Induction heating
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B6/00—Heating by electric, magnetic or electromagnetic fields
- H05B6/02—Induction heating
- H05B6/10—Induction heating apparatus, other than furnaces, for specific applications
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- H—ELECTRICITY
- H05—ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
- H05B—ELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
- H05B6/00—Heating by electric, magnetic or electromagnetic fields
- H05B6/02—Induction heating
- H05B6/36—Coil arrangements
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Abstract
本发明公开了油田储油罐高效节能防爆电磁加热棒,包括防爆接线盒、过热保护测温电阻、进线口和接线柱,所述防爆接线盒的内部插设有过热保护测温电阻,且过热保护测温电阻的内部插设有内支撑筒,所述防爆接线盒的内部插设有接线柱,所述防爆接线盒的底端表面连接有进线口,所述防爆接线盒的一侧通过螺栓连接有外连接筒,所述外连接筒的一侧连接有注油孔,该装置通过设置有第一承托座和覆盖板,当注油孔的内部插接有外接管道时,覆盖板将会打开,当注油孔的内部没有有外接管道时,覆盖板关闭,使覆盖板和第一承托座进行紧密贴合,避免外套筒内部的导热介质回流至注油孔的内部,使外套筒在进行加热时更加均匀。
The invention discloses a high-efficiency, energy-saving and explosion-proof electromagnetic heating rod for an oil storage tank in an oil field, which comprises an explosion-proof junction box, an overheating protection temperature measuring resistor, a wire inlet and a connecting post. An inner support cylinder is inserted into the overheating protection temperature measuring resistor, a terminal is inserted into the inside of the explosion-proof junction box, a wire inlet is connected to the bottom surface of the explosion-proof junction box, and one side of the explosion-proof junction box is connected with a wire inlet. An external connection cylinder is connected by bolts, and an oil injection hole is connected to one side of the outer connection cylinder. The device is provided with a first bearing seat and a cover plate. When an external pipe is inserted into the oil injection hole, the cover plate will When there is no external pipeline inside the oil filling hole, the cover plate is closed, so that the cover plate and the first support seat are closely attached to prevent the heat transfer medium inside the outer sleeve from flowing back to the inside of the oil filling hole, so that the outer sleeve The cartridge is more uniform when heated.
Description
技术领域technical field
本发明涉及储油罐配件技术领域,具体为油田储油罐高效节能防爆电磁加热棒。The invention relates to the technical field of oil storage tank accessories, in particular to a high-efficiency, energy-saving, explosion-proof electromagnetic heating rod for oil storage tanks in oil fields.
背景技术Background technique
防爆电磁加热棒可用于油田采油生产、炼油、化工、油库以及各行业的储罐、贮气容器内介质的防冻、降粘和减阻之用;它取代了传统的火烧、蒸汽、热水盘管等加热方式,使加热过程变的更加安全。Explosion-proof electromagnetic heating rod can be used for antifreeze, viscosity reduction and drag reduction of medium in oil field production, oil refining, chemical industry, oil depot and storage tanks and gas storage containers in various industries; it replaces traditional fire, steam and hot water pans Tube and other heating methods make the heating process safer.
目前,现有的部分防爆电磁加热棒,其内部的导热介质会随着日常的使用而产生损耗,此时就需要通过注油孔,对加热棒的内部注入导热介质,但是注油孔和加热棒的内部还是存在一定的行程,而存在一定的行程后,如果对加热棒的工作姿态进行调整,可能会导致导热介质回流至注油孔内,而这样就会导致加热棒内部的导热介质不能充分和加热棒的内壁进行贴合,从而可能会产生导热不充分的现象,且现有的部分防爆电磁加热棒,其内部仅仅是靠导热介质和外筒壁进行接触的,但是仅靠导热介质会导致和外筒壁进行接触会导致其导热效率不高,因此亟需油田储油罐高效节能防爆电磁加热棒来解决上述问题。At present, for some of the existing explosion-proof electromagnetic heating rods, the heat transfer medium inside will be lost with daily use. At this time, it is necessary to inject the heat transfer medium into the inside of the heating rod through the oil filling hole, but the oil filling hole and the heating rod There is still a certain stroke inside, and after a certain stroke, if the working attitude of the heating rod is adjusted, it may cause the heat transfer medium to flow back into the oil filling hole, which will cause the heat transfer medium inside the heating rod to be insufficient and heated. The inner wall of the rod is attached, which may cause insufficient heat conduction, and some existing explosion-proof electromagnetic heating rods only rely on the heat transfer medium to contact the outer cylinder wall, but only the heat transfer medium will cause and The contact of the outer cylinder wall will lead to its low thermal conductivity. Therefore, high-efficiency, energy-saving, explosion-proof electromagnetic heating rods for oil storage tanks in oil fields are urgently needed to solve the above problems.
部分装置使用弹簧控制覆盖板,使覆盖板起到隔油的作用,防止油流入注油孔,但是弹簧的耐久有限,而且弹簧无法控制覆盖板完全密封,覆盖板可能会出现缝隙,依然会有油流入注油孔。Some devices use springs to control the cover plate, so that the cover plate acts as an oil separator to prevent oil from flowing into the oil filling hole, but the durability of the spring is limited, and the spring cannot control the cover plate to completely seal, there may be gaps in the cover plate, and there will still be oil. into the oil filler hole.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于提供油田储油罐高效节能防爆电磁加热棒,以解决上述背景技术中提出的现有的部分防爆电磁加热棒,其内部不具有防倒流功能,且现有的部分防爆电磁加热棒,其内部导热效率不高的问题。The object of the present invention is to provide high-efficiency, energy-saving, explosion-proof electromagnetic heating rods for oilfield oil storage tanks, so as to solve the existing partial explosion-proof electromagnetic heating rods proposed in the above-mentioned background technology, which do not have an anti-backflow function inside, and the existing partial explosion-proof electromagnetic heating rods Rod, its internal heat conduction efficiency is not high.
为实现上述目的,本发明提供如下技术方案:油田储油罐高效节能防爆电磁加热棒,包括防爆接线盒、过热保护测温电阻、进线口和接线柱,所述防爆接线盒的内部插设有过热保护测温电阻,且过热保护测温电阻的内部插设有内支撑筒,所述防爆接线盒的内部插设有接线柱,所述防爆接线盒的底端表面连接有进线口,所述防爆接线盒的一侧通过螺栓连接有外连接筒,所述外连接筒的一侧连接有注油孔,其特征在于:所述注油孔的侧壁开设有限位通槽且限位通槽的内部卡接有升降板,所述升降板与限位通槽通过第一弹簧固定连接,所述外连接筒的外壁固定连接有开关按钮和隔热箱,所述隔热箱的内部设有电磁线圈且电磁线圈与开关按钮电性连接,所述注油孔的内部设有覆盖板,所述覆盖板的两侧抵接有第一承托座,所述外连接筒的内部设有磁铁块且磁铁块与覆盖板通过连接板固定连接,所述外连接筒的内壁固定连接有限位板且限位板与连接板卡接。In order to achieve the above-mentioned purpose, the present invention provides the following technical solutions: the high-efficiency energy-saving explosion-proof electromagnetic heating rod of the oilfield oil storage tank includes an explosion-proof junction box, an overheat protection temperature measuring resistance, a wire inlet and a terminal, and the inside of the explosion-proof junction box is inserted There is an overheating protection temperature measuring resistance, and an inner support cylinder is inserted into the inside of the overheating protection temperature measuring resistance, a terminal post is inserted into the inside of the explosion-proof junction box, and a wire inlet is connected to the bottom surface of the explosion-proof junction box. One side of the explosion-proof junction box is connected with an outer connecting cylinder by bolts, and one side of the outer connecting cylinder is connected with an oil injection hole, which is characterized in that the side wall of the oil injection hole is provided with a limit through groove and a limit through groove A lifting plate is clamped in the inside of the outer connecting cylinder, and the lifting plate is fixedly connected with the limit through slot through a first spring. The outer wall of the outer connecting cylinder is fixedly connected with a switch button and a heat insulation box, and the interior of the heat insulation box is provided with The electromagnetic coil is electrically connected to the switch button, the inside of the oil filling hole is provided with a cover plate, the two sides of the cover plate are abutted with a first bearing seat, and the inside of the outer connection cylinder is provided with a magnet block The magnet block and the cover plate are fixedly connected through the connecting plate, the inner wall of the outer connecting cylinder is fixedly connected with the limiting plate, and the limiting plate is clamped with the connecting plate.
优选的,所述导热片设置有六组,且六组导热片等距离均匀固定在外套筒的内壁。Preferably, there are six groups of the heat-conducting sheets, and the six groups of heat-conducting sheets are uniformly fixed on the inner wall of the outer sleeve at equal distances.
优选的,所述限位板底部设有凸块。Preferably, bumps are provided at the bottom of the limiting plate.
优选的,所述外连接筒的内部连接有外套筒,所述外套筒的内壁开设有内弧形槽,所述外套筒的内壁连接有导热片,且导热片的一侧抵接有棒芯管,所述棒芯管的表面抵接有耐高温电缆。Preferably, an outer sleeve is connected to the inside of the outer connecting cylinder, an inner arc groove is formed on the inner wall of the outer sleeve, a heat-conducting sheet is connected to the inner wall of the outer sleeve, and one side of the heat-conducting sheet abuts There is a rod core tube, and the surface of the rod core tube is in contact with a high temperature cable.
优选的,所述第一承托座的表面开设有环形凹槽,且环形凹槽的内部形状大小和覆盖板的表面形状大小相适配,所述覆盖板插设在第一承托座的内部。Preferably, an annular groove is formed on the surface of the first support base, and the inner shape and size of the annular groove are adapted to the surface shape and size of the cover plate, and the cover plate is inserted into the first support base. internal.
优选的,所述内弧形槽的形状结构为弧形,且内弧形槽等距离均匀开设在外套筒的内部。Preferably, the shape structure of the inner arc-shaped groove is arc-shaped, and the inner arc-shaped grooves are evenly opened inside the outer sleeve at equal distances.
与现有技术相比,本发明的有益效果是:该油田储油罐高效节能防爆电磁加热棒,通过设置第一承托座和覆盖板,能有效避免外套筒内部的导热介质回流,使外套筒在进行加热时更加均匀,且该装置通过设置导热片和内弧形槽,能有效增加该装置本身的导热效果。Compared with the prior art, the beneficial effects of the present invention are: the high-efficiency, energy-saving, explosion-proof electromagnetic heating rod of the oil storage tank in the oil field can effectively avoid the backflow of the heat-conducting medium inside the outer sleeve by arranging the first bearing seat and the cover plate, so that the The outer sleeve is more uniform when heating, and the device can effectively increase the heat conduction effect of the device itself by setting the heat conduction sheet and the inner arc groove.
1、该装置通过设置有第一承托座和覆盖板,当注油孔的内部插接有外接管道时,覆盖板将会打开,当注油孔的内部没有有外接管道时,覆盖板关闭,使覆盖板和第一承托座进行紧密贴合,避免外套筒内部的导热介质回流至注油孔的内部,使外套筒在进行加热时更加均匀。1. The device is provided with a first support seat and a cover plate. When an external pipe is inserted into the oil injection hole, the cover plate will be opened. When there is no external pipe in the oil injection hole, the cover plate will be closed, so that the The cover plate and the first support seat are closely attached to prevent the heat-conducting medium inside the outer sleeve from flowing back to the inside of the oil filling hole, so that the outer sleeve is more uniform when heating.
2、该装置通过设置有导热片和内弧形槽,通过导热片和内弧形槽之间的配合,可对导热介质中热量进行充分吸收,从而可以增加外套筒的导热效率。2. The device is provided with a heat-conducting sheet and an inner arc-shaped groove, and through the cooperation between the heat-conducting sheet and the inner arc-shaped groove, the heat in the heat-conducting medium can be fully absorbed, thereby increasing the heat-conducting efficiency of the outer sleeve.
附图说明Description of drawings
图1为本发明的结构正视剖面示意图;Fig. 1 is the structure front sectional schematic diagram of the present invention;
图2为本发明的结构正视示意图;2 is a schematic front view of the structure of the present invention;
图3为本发明外套筒和导热片的结构俯视剖面示意图;3 is a schematic top view sectional view of the structure of the outer sleeve and the thermally conductive sheet of the present invention;
图4为本发明图1中A处的结构放大示意图。FIG. 4 is an enlarged schematic view of the structure at A in FIG. 1 of the present invention.
图中:1、防爆接线盒;2、过热保护测温电阻;3、内支撑筒;4、耐高温电缆;5、棒芯管;6、导热片;7、外套筒;8、进线口;9、接线柱;10、注油孔;11、限位通槽;12、第一弹簧;13、升降板;14、开关按钮;15、第一承托座;16、覆盖板;17、内弧形槽;18、外连接筒;19、隔热箱;20、电磁线圈;21、磁铁块;22、连接板;23、限位板。In the picture: 1. Explosion-proof junction box; 2. Thermal resistance for overheating protection; 3. Inner support cylinder; 4. High temperature resistant cable; 5. Rod core tube; 6. Thermal conductive sheet; 7. Outer sleeve; Port; 9. Terminal; 10. Oil filling hole; 11. Limiting slot; 12. First spring; 13. Lifting plate; 14. Switch button; 15. First bearing seat; 16. Covering plate; 17. Inner arc groove; 18, outer connecting cylinder; 19, heat insulation box; 20, electromagnetic coil; 21, magnet block; 22, connecting plate; 23, limit plate.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
请参阅图1-4,本发明提供的一种实施例:油田储油罐高效节能防爆电磁加热棒,包括防爆接线盒1、过热保护测温电阻2、进线口8和接线柱9,所述防爆接线盒1的内部插设有过热保护测温电阻2,且过热保护测温电阻2的内部插设有内支撑筒3,所述防爆接线盒1的内部插设有接线柱9,所述防爆接线盒1的底端表面连接有进线口8,所述防爆接线盒1的一侧通过螺栓连接有外连接筒18,所述外连接筒18的一侧连接有注油孔10,其特征在于:所述注油孔10的侧壁开设有限位通槽11且限位通槽11的内部卡接有升降板13,所述升降板13与限位通槽11通过第一弹簧12固定连接,所述外连接筒18的外壁固定连接有开关按钮14和隔热箱19,所述隔热箱19的内部设有电磁线圈20且电磁线圈20与开关按钮14电性连接,所述注油孔10的内部设有覆盖板16,所述覆盖板16的两侧抵接有第一承托座15,所述外连接筒18的内部设有磁铁块21且磁铁块21与覆盖板16通过连接板22固定连接,所述外连接筒18的内壁固定连接有限位板23且限位板23与连接板22卡接。Please refer to FIGS. 1-4 , an embodiment provided by the present invention: a high-efficiency energy-saving explosion-proof electromagnetic heating rod for an oilfield oil storage tank, including an explosion-proof junction box 1, an overheating protection temperature measuring resistor 2, a wire inlet 8 and a
所述导热片6设置有六组,且六组导热片6等距离均匀固定在外套筒7的内壁。The heat-conducting
所述限位板23底部设有凸块。There are bumps on the bottom of the
所述外连接筒18的内部连接有外套筒7,所述外套筒7的内壁开设有内弧形槽17,所述外套筒7的内壁连接有导热片6,且导热片6的一侧抵接有棒芯管5,所述棒芯管5的表面抵接有耐高温电缆4。An
所述第一承托座15的表面开设有环形凹槽,且环形凹槽的内部形状大小和覆盖板16的表面形状大小相适配,所述覆盖板16插设在第一承托座15的内部The surface of the first bearing
防爆接线盒1、过热保护测温电阻2、耐高温电缆4和棒芯管5皆为现有技术,其具体型号可根据实际使用需要进行选取。The explosion-proof junction box 1 , the overheating protection temperature measuring resistor 2 , the high temperature
工作原理:该装置由外接电源供电,当需要通过注油孔10对外套筒7的内部注入导热介质时,可首先将通过外接管道和注油孔10对接,外接管道伸入注油孔10内部,从内部压下升降板13,升降板13下降,按下开关按钮14,控制电磁线圈20关闭,电磁线圈20的磁力消失,磁铁块21在重力作用下会掉落下降,经连接板22带动覆盖板16下降,此时第一承托座15和覆盖板16之间的缝隙将会增加,导热介质会逐渐顺着覆盖板16和第一承托座15之间的缝隙流入至外套筒7的内部,当外套筒7的内部注满导热介质后,拔出外接管道,升降板13不再按压开关按钮14,电磁线圈20重新启动,在磁力的吸附下,将磁铁块21吸住,覆盖板16将会升起,使覆盖板16和第一承托座15进行紧密贴合,避免外套筒7内部的导热介质回流至注油孔10的内部,从而可以使外套筒7内部的导热介质能充分填满。Working principle: The device is powered by an external power supply. When it is necessary to inject a heat transfer medium into the inside of the
当需要对外套筒7的内部进行加热时,可通过耐高温电缆4对棒芯管5和外套筒7的内部进行加热,此时外套筒7内部的耐高温电缆4将会开始发热,通过热传导使外套筒7内部的导热介质进行吸热,随后,通过导热片6和导热介质的接触,可将导热介质中的热量,经由导热片6传递至外套筒7的表面,使外套筒7对外部散发热量,同时,再配合内弧形槽17对导热介质中热量的吸收,可进一步增加外套筒7的导热效率。When the inside of the
对于本领域技术人员而言,显然本发明不限于上述示范性实施例的细节,而且在不背离本发明的精神或基本特征的情况下,能够以其他的具体形式实现本发明。因此,无论从哪一点来看,均应将实施例看作是示范性的,而且是非限制性的,本发明的范围由所附权利要求而不是上述说明限定,因此旨在将落在权利要求的等同要件的含义和范围内的所有变化囊括在本发明内。不应将权利要求中的任何附图标记视为限制所涉及的权利要求。It will be apparent to those skilled in the art that the present invention is not limited to the details of the above-described exemplary embodiments, but that the present invention may be embodied in other specific forms without departing from the spirit or essential characteristics of the invention. Therefore, the embodiments are to be regarded in all respects as illustrative and not restrictive, and the scope of the invention is to be defined by the appended claims rather than the foregoing description, which are therefore intended to fall within the scope of the claims. All changes within the meaning and scope of the equivalents of , are included in the present invention. Any reference signs in the claims shall not be construed as limiting the involved claim.
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