CN112454078A - Unmanned automobile part polishing device and polishing method - Google Patents

Unmanned automobile part polishing device and polishing method Download PDF

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Publication number
CN112454078A
CN112454078A CN202011321587.8A CN202011321587A CN112454078A CN 112454078 A CN112454078 A CN 112454078A CN 202011321587 A CN202011321587 A CN 202011321587A CN 112454078 A CN112454078 A CN 112454078A
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China
Prior art keywords
fixed
plate
fixing
fixedly installed
bevel gear
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CN202011321587.8A
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Chinese (zh)
Inventor
龚松
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Individual
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Individual
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Priority to CN202011321587.8A priority Critical patent/CN112454078A/en
Publication of CN112454078A publication Critical patent/CN112454078A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B19/00Single-purpose machines or devices for particular grinding operations not covered by any other main group
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B41/00Component parts such as frames, beds, carriages, headstocks
    • B24B41/02Frames; Beds; Carriages
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B41/00Component parts such as frames, beds, carriages, headstocks
    • B24B41/06Work supports, e.g. adjustable steadies
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B47/00Drives or gearings; Equipment therefor
    • B24B47/02Drives or gearings; Equipment therefor for performing a reciprocating movement of carriages or work- tables
    • B24B47/04Drives or gearings; Equipment therefor for performing a reciprocating movement of carriages or work- tables by mechanical gearing only
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B49/00Measuring or gauging equipment for controlling the feed movement of the grinding tool or work; Arrangements of indicating or measuring equipment, e.g. for indicating the start of the grinding operation
    • B24B49/16Measuring or gauging equipment for controlling the feed movement of the grinding tool or work; Arrangements of indicating or measuring equipment, e.g. for indicating the start of the grinding operation taking regard of the load
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B55/00Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition
    • B24B55/04Protective covers for the grinding wheel
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B55/00Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition
    • B24B55/06Dust extraction equipment on grinding or polishing machines

Abstract

The invention relates to the technical field of part processing, in particular to a grinding device and a grinding method for unmanned automobile parts. The invention aims to solve the technical problems that manual clamping is needed for fixing, the labor intensity is increased, the efficiency is reduced, the clamping force is difficult to control, loosening, sparks and splashed fragment particles are easy to occur, operators are easy to hurt, the operators are difficult to protect, the life health and safety are threatened, the fragment quality is large, the fragments are difficult to adsorb, the fragments are difficult to clean, and the environment quality is influenced. In order to solve the technical problems, the invention provides a grinding device for parts of an unmanned automobile, which consists of a clamping and fixing mechanism, a protection mechanism and a scrap removal mechanism, can automatically clamp and fix the parts, reduce the labor intensity, improve the efficiency, accurately control the clamping force, avoid the loosening of the parts, effectively prevent sparks and scraps from splashing, effectively protect the device, fully clean and collect the scraps, avoid the accumulation of the scraps and be beneficial to metal recovery.

Description

Unmanned automobile part polishing device and polishing method
Technical Field
The invention relates to a grinding device for unmanned automobile parts, in particular to a grinding device and a grinding method for unmanned automobile parts, and belongs to the technical field of part processing.
Background
With the development of society, the technology is continuously improved, the economic level is continuously improved, the living conditions of people are better and better, more and more automobiles are used for walking instead of walk, the processing market competition of automobile parts is intensified along with the civilization of the automobiles, the phenomena of unsmooth and unevenness of the surfaces of metal parts which are more or less formed on the cross sections of the cut metal parts can occur in the processing process of the parts of the automobiles, and the metal parts can greatly influence the subsequent processing production, so that the metal parts are required to be polished by using a polishing device.
The prior patent (publication number: CN211332635U) discloses an automobile part grinding device, and relates to the technical field of part processing. The inventor finds that the following problems in the prior art are not solved well in the process of realizing the scheme: 1. when the part is clamped and fixed, an operator needs to manually clamp and fix the part, the part is not fixed stably enough, the labor intensity of the operator is increased, the polishing efficiency is reduced, the clamping force is difficult to control accurately, and the part is easy to loosen during polishing, so that dangerous accidents are caused; 2. the part polishing machine has no protection function, when an operator polishes a part, sparks and splashed fragment particles can be generated, the operator is easily injured, the working environment is polluted, and when a polished part is broken or the part is loosened and falls off due to the accident of polishing, the operator is difficult to protect, and the life health and safety of surrounding operators are seriously threatened; 3. the dust falling mechanism is arranged, but most of automobile parts needing to be polished are made of metal materials such as steel, the mass of generated scrap particles is large, the scrap particles are difficult to adsorb through a fan, the dropped scraps are difficult to clean, the scrap accumulation in adsorption blind areas of the device is easy to cause, and the quality of a working environment is influenced; 4. the invention is difficult to collect and treat the fallen scraps intensively, thereby reducing the working efficiency while influencing the working environment and having lower practicability.
Disclosure of Invention
The invention aims to solve the problems and provide a grinding device and a grinding method for unmanned automobile parts.
The invention achieves the aim through the following technical scheme, and the unmanned automobile part polishing device comprises a bottom plate, a clamping and fixing mechanism, a protection mechanism and a scrap removing mechanism.
The clamping and fixing mechanism comprises a first fixing block and a supporting rod, a first fixing block and a single chip microcomputer are fixedly mounted on the top end face of the bottom plate, a supporting rod and a second motor are fixedly mounted on the top end face of the first fixing block, a second driving bevel gear is fixedly sleeved on the output end of the second motor, a first fixing bearing is embedded in the top end face of the first fixing block, a first rotating shaft is fixedly sleeved on the inner wall of the first fixing bearing, a second driven bevel gear is fixedly sleeved on the outer wall of the bottom of the first rotating shaft and meshed with the second driving bevel gear, a placing block is fixedly mounted on one side of the supporting rod, a second fixing bearing is fixedly mounted in the middle of the placing block in a penetrating mode, the inner wall of the second fixing bearing is fixedly sleeved on the outer wall of the top of the first rotating shaft, and two first fixing sleeves and a second fixing sleeve are movably sleeved on the outer wall of the first rotating, two the equal fixed mounting in one side of first fixed cover has the connecting rod, two the equal threaded connection of opposite side of first fixed cover has adjusting bolt, two the equal fixed mounting in one end of connecting rod has the connecting block, two the equal symmetry of terminal surface of connecting block runs through fixed mounting and has first electric putter, two the equal fixed mounting in output of first electric putter has the pressure disk, two the equal fixed mounting in inside of pressure disk has pressure sensor, one side fixed mounting of the fixed cover of second has small-size electric telescopic handle, the opposite side threaded connection of the fixed cover of second has adjusting bolt, one side fixed mounting of small-size electric telescopic handle has electromagnet, the equal electric connection of singlechip and second motor, first electric putter, pressure sensor and small-size electric telescopic handle.
Protection machanism includes baffle, fixed long slab and sharp module, the top end face fixed mounting of bottom plate has the protection casing, the equal fixed mounting of both sides board of protection casing has fixed long slab, two the standing groove has all been seted up to a side of fixed long slab, two all install sharp module between the bottom of standing groove and the top, the front side fixed mounting of protection casing has seal ring, two the slip end fixed mounting of sharp module has the baffle, one side of baffle is embedded to have the sight glass.
The sweeps wiper mechanism includes collection water tank, U type electromagnetism iron plate, first motor and leads to the groove, the middle part department fixed mounting of bottom plate bottom face has the collection water tank, logical groove has been seted up to the middle part department of bottom plate, it runs through the outside that the one end of rotating and installing second pivot and second pivot extends to the bottom plate to lead to the both sides of inslot wall, the fixed cup joint of one end of second pivot has first driven bevel gear, one side fixed mounting of bottom plate has first motor, the fixed cup joint of the output of first motor has first initiative bevel gear, first initiative bevel gear and first driven bevel gear meshing, the fixed U type electromagnetism iron plate that has cup jointed of outer wall of second pivot, the bottom face fixed mounting of U type electromagnetism iron plate has the mounting panel.
Preferably, the four corners of the bottom end face of the bottom plate are vertically and fixedly provided with supporting columns, and the bottom ends of the four supporting columns are fixedly provided with cushion blocks.
Preferably, the length of the two first sleeves is half of the length of the second sleeve, and the diameter of the first sleeve is equal to the diameter of the second sleeve.
Preferably, a second fixed block is fixedly mounted on the top end face of the bottom plate, and a hydraulic pump and a hydraulic telescopic rod are fixedly mounted on the top end face of the second fixed block.
Preferably, the two fixed long plates are symmetrically arranged with the center line of the protective cover, and the first fixed block and the second fixed block are symmetrically arranged with the vertical center line of the bottom plate.
Preferably, an oil return pipe is installed at the liquid outlet end of the hydraulic pump, and one end of the oil return pipe is fixedly installed at the bottom of the hydraulic telescopic rod in a penetrating mode.
Preferably, a placing plate is fixedly mounted at the top of the hydraulic telescopic rod, and a second electric push rod is fixedly mounted on the top end face of the placing plate.
Preferably, the output end of the second electric push rod is fixedly provided with a polishing motor, and the output end of the polishing motor is rotatably provided with a polishing piece.
Preferably, the observation mirror is a transparent toughened glass plate, the number of support columns is four and highly equal, the number of cushion blocks is four and equal in size.
A grinding method of a grinding device for unmanned automobile parts comprises the following steps:
first step, when using this device to carry out the part and polish, according to the part size, adjust the adjusting bolt who sets up on two first fixed covers and the fixed cover of second, adjust suitable position with two first fixed covers and the fixed cover of second, after the regulation, fasten three adjusting bolt again, fix two first fixed covers and the fixed cover of second in first pivot, start two first electric putter who installs on two connecting blocks, through installing two pressure disks on two first electric putter's output, fix the part.
Second step, it is fixed to ensure the part by stable centre gripping, then through installing two inside pressure sensor at two pressure disks, detect the pressure data that two pressure disks after stabilizing the centre gripping part received, give the singlechip through the signal of telecommunication with data transmission, analysis and record storage through the singlechip, obtain suitable centre gripping dynamics, part after the fixing, install the small-size electric telescopic handle in the fixed cover one side of second through the start, will install and paste tightly with the part at small-size electric telescopic handle one end electromagnetic chuck, start through single chip microcomputer control electromagnetic chuck, adsorb the reinforcement to metal parts.
The third step, after beginning to polish, start two sharp modules of installing and setting up on the fixed long slab of protection casing both sides, the baffle on two sharp module slip ends is fixed in control, it is closed to slide downwards, when the bottom of baffle and the top surface laminating of bottom plate, stop two sharp modules, observe and control through the sight glass that sets up on the baffle and polish to the part, thereby can prevent effectively that spark and piece from splashing the injury operating personnel, ensure good operational environment, effectively protect the device, protection operating personnel's life safety.
The fourth step, when polishing, the metal piece that produces drops to the U type electromagnet board of setting in logical inslot, carry out the circular telegram to U type electromagnet board and start, carry out fixed stay to U type electromagnet board through second pivot and mounting panel, adsorb the collection to the metal piece that drops, when the piece accumulation in finishing or U type electromagnet board is more until polishing, start the first motor of mounting plate one side through cup jointing at the epaxial first initiative bevel gear of the output of first motor with cup joint at the epaxial first driven bevel gear intermeshing of second.
Fifthly, then through rotating the second pivot, overturn U type electro-magnet board downwards, then break off U type electro-magnet board, U type electro-magnet board loses magnetic force, hold up the metal piece on U type electro-magnet board and drop to installing the collection water tank in the bottom plate bottom, and mix with the water of collecting the incasement storage, avoid some tiny dusts to fall, influence the air quality, heavier metal piece that can retrieve sinks to the bottom, be convenient for recycle once more, thereby can be abundant clear up and collect the metal piece that produces, the piece is piled up to the avoiding device, guarantee the environmental quality, and still be favorable to metal resource's recycle.
The invention has the beneficial effects that:
1. the automatic part clamping and fixing device is provided with the clamping and fixing mechanism, and can automatically clamp and fix parts through the mutual matching of structures such as the second motor, the first electric push rod, the pressure sensor and the electromagnetic chuck, so that the labor intensity of operators is reduced, the polishing efficiency is improved, the clamping force on the parts is accurately controlled, the parts are prevented from loosening, the stability of part fixing is improved, and dangerous accidents are avoided;
2. the protection mechanism is arranged, and through the mutual matching of the structures such as the protection cover, the baffle plate, the fixed long plate, the linear module and the like, the spark and the scraps can be effectively prevented from splashing to hurt operators, a good working environment is ensured, the device is effectively protected, and the life safety of the operators is protected;
3. the scrap clearing device is ingenious in structure, the scrap clearing mechanism is arranged, and the collecting water tank, the U-shaped electromagnetic steel plate, the first motor and the like are matched with each other, so that generated metal scraps can be fully, conveniently and quickly cleared and collected, the scraps are prevented from being accumulated by the device, the environmental quality is guaranteed, and the scrap clearing device is favorable for recycling metal resources.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without inventive exercise.
FIG. 1 is a schematic perspective view of the present invention;
FIG. 2 is a front sectional structural view of the present invention;
FIG. 3 is a left side view of the present invention;
FIG. 4 is a rear view of the present invention;
FIG. 5 is a schematic top view of the present invention;
FIG. 6 is a schematic front view of the clamping mechanism of the present invention;
fig. 7 is an enlarged schematic view of the structure at a in fig. 2 according to the present invention.
In the figure: 1. a base plate; 2. a protective cover; 3. a baffle plate; 4. fixing the long plate; 5. a linear module; 6. an observation mirror; 7. a first fixed block; 701. a second motor; 702. a second drive bevel gear; 703. a second driven bevel gear; 704. a first fixed bearing; 8. a support bar; 801. placing blocks; 802. a second fixed bearing; 803. a first rotating shaft; 804. adjusting the bolt; 805. a first fixing sleeve; 806. a connecting rod; 807. a first electric push rod; 808. connecting blocks; 809. a pressure sensor; 810. a platen; 811. an electromagnetic chuck; 812. a second fixing sleeve; 813. a small electric telescopic rod; 9. a water collection tank; 10. a U-shaped electromagnet plate; 11. a first motor; 12. a first drive bevel gear; 13. a second rotating shaft; 14. a first driven bevel gear; 15. mounting a plate; 16. a second fixed block; 17. a hydraulic pump; 18. a hydraulic telescopic rod; 19. placing the plate; 20. a second electric push rod; 2001. polishing the workpiece; 2002. polishing the motor; 21. a support pillar; 2101. cushion blocks; 22. a single chip microcomputer; 23. a sealing gasket; 24. a through groove.
Detailed Description
In order to make the objects, features and advantages of the present invention more obvious and understandable, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention, and it is obvious that the embodiments described below are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
The technical scheme of the invention is further explained by the specific implementation mode in combination with the attached drawings.
In the description of the present invention, it is to be understood that the terms "upper", "lower", "top", "bottom", "inner", "outer", and the like, indicate orientations or positional relationships based on those shown in the drawings, and are used only for convenience in describing the present invention and for simplicity in description, and do not indicate or imply that the referenced devices or elements must have a particular orientation, be constructed and operated in a particular orientation, and thus, are not to be construed as limiting the present invention.
Referring to fig. 1-7, a grinding device for unmanned vehicle parts comprises a base plate 1, a clamping and fixing mechanism, a protection mechanism and a scrap removing mechanism.
The clamping and fixing mechanism comprises a first fixing block 7 and a supporting rod 8, the top end face of the bottom plate 1 is fixedly provided with the first fixing block 7 and the single chip microcomputer 22, the top end face of the first fixing block 7 is fixedly provided with the supporting rod 8 and a second motor 701, the output end of the second motor 701 is fixedly sleeved with a second driving bevel gear 702, a first fixing bearing 704 is embedded in the top end face of the first fixing block 7, the inner wall of the first fixing bearing 704 is fixedly sleeved with a first rotating shaft 803, the outer wall of the bottom of the first rotating shaft 803 is fixedly sleeved with a second driven bevel gear 703, the second driving bevel gear 702 is meshed with the second driven bevel gear 703, one side of the supporting rod 8 is fixedly provided with an accommodating block 801, the middle part of the accommodating block 801 is fixedly provided with a second fixing bearing 802 in a penetrating manner, the inner wall of the second fixing bearing 802 is fixedly sleeved with the outer wall of the top of the, two first fixed sleeves 805 and two second fixed sleeves 812 are movably sleeved on the outer wall of the first rotating shaft 803, two connecting rods 806 are fixedly mounted on one sides of the first fixed sleeves 805, two adjusting bolts 804 are connected to the other sides of the first fixed sleeves 805 through threads, two connecting blocks 808 are fixedly mounted at one ends of the connecting rods 806, two first electric push rods 807 are symmetrically arranged on the end surfaces of the connecting blocks 808 in a penetrating mode, pressure plates 810 are fixedly mounted at the output ends of the first electric push rods 807, pressure sensors 809 are fixedly mounted inside the two pressure plates 810, small electric telescopic rods 813 are fixedly mounted on one sides of the second fixed sleeves 812, adjusting bolts 804 are connected to the other sides of the second fixed sleeves 812, electromagnetic chucks 811 are fixedly mounted on one sides of the small electric telescopic rods 813, and the single chip microcomputer 22 and the second motor 701, 813 and, The first electric push rod 807, the pressure sensor 809 and the small electric telescopic rod 813 are all electrically connected.
Protection machanism includes baffle 3, fixed long board 4 and sharp module 5, the top face fixed mounting of bottom plate 1 has protection casing 2, the equal fixed mounting of both sides board of protection casing 2 has fixed long board 4, two the standing groove has all been seted up to a side of fixed long board 4, two all install sharp module 5 between the bottom of standing groove and the top, the front side fixed mounting of protection casing 2 has seal ring 23, two the slip end fixed mounting of sharp module 5 has baffle 3, one side of baffle 3 is embedded to have sight glass 6.
Sweeps wiper mechanism is including collection water tank 9, U type electro-magnet board 10, first motor 11 and lead to groove 24, the middle part department fixed mounting of 1 bottom face of bottom plate has collection water tank 9, logical groove 24 has been seted up in the middle part department of bottom plate 1, the both sides that lead to groove 24 inner wall are run through the rotation and are installed the one end of second pivot 13 and extend to the outside of bottom plate 1, the fixed cover of one end of second pivot 13 has first driven bevel gear 14, one side fixed mounting of bottom plate 1 has first motor 11, the fixed cover of output of first motor 11 has first drive bevel gear 12, first drive bevel gear 12 and first driven bevel gear 14 mesh, the outer wall of second pivot 13 is fixed to be cup jointed U type electro-magnet board 10, the bottom face fixed mounting of U type electro-magnet board 10 has mounting panel 15.
All vertical fixed mounting in four corners department of bottom surface of bottom plate 1 has support column 21, four the bottom of support column 21 all fixed mounting has cushion 2101.
The length of both of said first cuffs 805 is one-half the length of said second cuffs 812, the diameter of said first cuffs 805 and the diameter of said second cuffs 812 being equal.
The top end face of the bottom plate 1 is fixedly provided with a second fixed block 16, and the top end face of the second fixed block 16 is fixedly provided with a hydraulic pump 17 and a hydraulic telescopic rod 18.
The two fixed long plates 4 are symmetrically arranged with respect to the center line of the shield 2, and the first fixed block 7 and the second fixed block 16 are symmetrically arranged with respect to the vertical center line of the base plate 1.
An oil return pipe is installed at the liquid outlet end of the hydraulic pump 17, and one end of the oil return pipe is fixedly installed with the bottom of the hydraulic telescopic rod 18 in a penetrating mode.
A placing plate 19 is fixedly installed at the top of the hydraulic telescopic rod 18, and a second electric push rod 20 is fixedly installed on the top end face of the placing plate 19.
The output end of the second electric push rod 20 is fixedly provided with a grinding motor 2002, and the output end of the grinding motor 2002 is rotatably provided with a grinding part 2001.
The observation mirror 6 is a transparent toughened glass plate, the number of the support columns 21 is four, the heights of the support columns are equal, and the number of the cushion blocks 2101 is four, and the size of the cushion blocks is equal.
A grinding method of a grinding device for unmanned automobile parts comprises the following steps:
firstly, when the device is used for polishing parts, adjusting the adjusting bolts 804 arranged on the two first fixing sleeves 805 and the second fixing sleeve 812 according to the size of the parts, adjusting the two first fixing sleeves 805 and the second fixing sleeves 812 to proper positions, fastening the three adjusting bolts 804 after adjustment, fixing the two first fixing sleeves 805 and the second fixing sleeves 812 on the first rotating shaft 803, starting the two first electric push rods 807 arranged on the two connecting blocks 808, and fixing the parts through the two pressure plates 810 arranged on the output ends of the two first electric push rods 807.
Second step, it is fixed to ensure that the part is fixed by stable centre gripping, then through installing two pressure sensor 809 in two inside pressure disk 810, detect the pressure data that two pressure disks 810 behind the firm centre gripping part received, give singlechip 22 with data through signal of telecommunication transmission, analysis and record storage through singlechip 22, obtain suitable centre gripping dynamics, part after the fixing, install the small-size electric telescopic handle 813 in the fixed cover 812 one side of second through the start, will install and paste tightly with the part at small-size electric telescopic handle 813 one end electromagnetic chuck 811, control electromagnetic chuck 811 through singlechip 22 and start, adsorb the reinforcement to metal parts.
The third step, begin to polish the back, start two sharp modules 5 of installing setting on the fixed long slab 4 of 2 both sides of protection casing, control fixes baffle 3 on two sharp module 5 slip ends, it is closed to slide downwards, when the bottom of baffle 3 and the laminating of the top end face of bottom plate 1, stop two sharp modules 5, observe and control through the sight glass 6 that sets up on baffle 3 and polish to the part, thereby can prevent effectively that spark and piece from splashing the injury operating personnel, ensure good operational environment, effectively protect the device, protect operating personnel's life safety.
And fourthly, when polishing, the generated metal fragments fall to the U-shaped electromagnetic iron plate 10 arranged in the through groove 24, the U-shaped electromagnetic iron plate 10 is electrified to be started, the U-shaped electromagnetic iron plate 10 is fixedly supported through the second rotating shaft 13 and the mounting plate 15, the falling metal fragments are adsorbed and collected, and when the fragments are accumulated more until polishing is finished or in the U-shaped electromagnetic iron plate 10, the first motor 11 starting one side of the mounting base plate 1 is meshed with the first driven bevel gear 14 sleeved on the second rotating shaft 13 through the first driving bevel gear 12 sleeved on the output shaft of the first motor 11.
Fifthly, then through rotating second pivot 13, overturn U type electromagnetism iron plate 10 downwards, then break off U type electromagnetism iron plate 10, U type electromagnetism iron plate 10 loses magnetic force, hold up the metal piece on U type electromagnetism iron plate 10 and drop to installing the collection water tank 9 in bottom plate 1 bottom, and mix with the water of collecting the storage in the water tank 9, avoid some tiny dusts to waft, influence the air quality, heavier metal piece that can retrieve sinks into the bottom, be convenient for recycle once more, thereby can be abundant clear up and collect the metal piece that produces, the piece is piled up to the avoiding device, guarantee the environmental quality, and still be favorable to metal resource's recycle.
The electrical components appearing in the present application document are all externally connected to a power supply and a control switch when in use, and the related circuits, electronic components and control modules are all in the prior art, and can be completely realized by those skilled in the art without needless to say, the protection content of the present invention does not relate to the improvement of software and methods.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
The above-mentioned embodiments are only used for illustrating the technical solutions of the present invention, and not for limiting the same; although the present invention has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some technical features may be equivalently replaced; and such modifications or substitutions do not depart from the spirit and scope of the corresponding technical solutions of the embodiments of the present invention.

Claims (10)

1. The utility model provides an unmanned vehicle parts grinding device which characterized in that: comprises a bottom plate (1), a clamping and fixing mechanism, a protection mechanism and a scrap removal mechanism;
the clamping and fixing mechanism comprises a first fixing block (7) and a supporting rod (8), a first fixing block (7) and a single chip microcomputer (22) are fixedly installed on the top end face of the bottom plate (1), the supporting rod (8) and a second motor (701) are fixedly installed on the top end face of the first fixing block (7), a second driving bevel gear (702) is fixedly sleeved at the output end of the second motor (701), a first fixing bearing (704) is embedded in the top end face of the first fixing block (7), a first rotating shaft (803) is fixedly sleeved on the inner wall of the first fixing bearing (704), a second driven bevel gear (703) is fixedly sleeved on the outer wall of the bottom of the first rotating shaft (803), the second driving bevel gear (702) is meshed with the second driven bevel gear (703), a placing block (801) is fixedly installed on one side of the supporting rod (8), and a second fixing bearing (802) penetrates through the middle of the placing block (801), the inner wall of the second fixed bearing (802) is fixedly sleeved with the outer wall of the top of the first rotating shaft (803), two first fixed sleeves (805) and two second fixed sleeves (812) are movably sleeved on the outer wall of the first rotating shaft (803), two connecting rods (806) are fixedly installed on one side of each first fixed sleeve (805), two adjusting bolts (804) are connected to the other side of each first fixed sleeve (805) in a threaded mode, two connecting blocks (808) are fixedly installed at one end of each connecting rod (806), first electric push rods (807) are symmetrically installed on the end faces of the two connecting blocks (808) in a penetrating mode, pressure plates (810) are fixedly installed at the output ends of the two first electric push rods (807), pressure sensors (809) are fixedly installed in the pressure plates (810), and small electric telescopic rods (813) are fixedly installed on one side of the second fixed sleeves (812), the other side of the second fixing sleeve (812) is in threaded connection with an adjusting bolt (804), one side of the small electric telescopic rod (813) is fixedly provided with an electromagnetic chuck (811), and the single chip microcomputer (22) is electrically connected with the second motor (701), the first electric push rod (807), the pressure sensor (809) and the small electric telescopic rod (813);
the protection mechanism comprises a baffle (3), a fixed long plate (4) and linear modules (5), a protection cover (2) is fixedly installed on the top end face of the bottom plate (1), the fixed long plates (4) are fixedly installed on two side plates of the protection cover (2), placing grooves are formed in one side faces of the two fixed long plates (4), the linear modules (5) are installed between the bottoms and the tops of the two placing grooves, a sealing gasket (23) is fixedly installed on the front side of the protection cover (2), the baffle (3) is fixedly installed at the sliding ends of the two linear modules (5), and an observation mirror (6) is embedded in one side of the baffle (3);
the scrap clearing mechanism comprises a collecting water tank (9), a U-shaped electromagnetic steel plate (10), a first motor (11) and a through groove (24), the collecting water tank (9) is fixedly installed at the middle part of the bottom end face of the bottom plate (1), the through groove (24) is formed in the middle part of the bottom plate (1), a second rotating shaft (13) is installed on two sides of the inner wall of the through groove (24) in a penetrating and rotating mode, one end of the second rotating shaft (13) extends to the outer portion of the bottom plate (1), a first driven bevel gear (14) is fixedly connected to one end of the second rotating shaft (13), the first motor (11) is fixedly installed on one side of the bottom plate (1), a first driving bevel gear (12) is fixedly connected to the output end of the first motor (11), the first driving bevel gear (12) is meshed with the first driven bevel gear (14), the U-shaped electromagnetic steel plate (10) is fixedly connected to the outer wall of the second rotating shaft (13, and a mounting plate (15) is fixedly mounted on the bottom end surface of the U-shaped electromagnet plate (10).
2. The grinding device for the unmanned automobile parts according to claim 1, wherein: the bottom plate (1) bottom face's equal vertical fixed mounting in four corners department has support column (21), four the equal fixed mounting in bottom of support column (21) has cushion (2101).
3. The grinding device for the unmanned automobile parts according to claim 1, wherein: the length of both said first sleeves (805) is one half of the length of said second sleeves (812), the diameter of said first sleeves (805) and the diameter of the second sleeves (812) being equal.
4. The grinding device for the unmanned automobile parts according to claim 1, wherein: the top end face of bottom plate (1) fixed mounting has second fixed block (16), the top end face fixed mounting of second fixed block (16) has hydraulic pump (17) and hydraulic telescoping rod (18).
5. The grinding device for unmanned automobile parts according to any one of claims 1 or 4, wherein: the two fixed long plates (4) are symmetrically arranged on the central line of the shield (2), and the first fixed block (7) and the second fixed block (16) are symmetrically arranged on the vertical central line of the bottom plate (1).
6. The grinding device for unmanned automobile parts according to any one of claims 1 or 4, wherein: an oil return pipe is installed at the liquid outlet end of the hydraulic pump (17), and one end of the oil return pipe is fixedly installed with the bottom of the hydraulic telescopic rod (18) in a penetrating mode.
7. The grinding device for unmanned automobile parts according to any one of claims 1 or 4, wherein: a placing plate (19) is fixedly mounted at the top of the hydraulic telescopic rod (18), and a second electric push rod (20) is fixedly mounted on the top end face of the placing plate (19).
8. The grinding device for unmanned automobile parts according to any one of claims 1 or 7, wherein: the output end of the second electric push rod (20) is fixedly provided with a grinding motor (2002), and the output end of the grinding motor (2002) is rotatably provided with a grinding piece (2001).
9. The grinding device for unmanned automobile parts according to any one of claims 1 or 2, wherein: the observation mirror (6) is a transparent toughened glass plate, the number of the support columns (21) is four, the height of the support columns is equal, and the number of the cushion blocks (2101) is four, and the size of the cushion blocks is equal.
10. An unmanned automotive parts grinding apparatus according to any one of claims 1 to 9, deriving a grinding method for an unmanned automotive parts grinding apparatus, characterized in that: the polishing method comprises the following steps:
firstly, when the device is used for polishing a part, adjusting bolts (804) arranged on two first fixing sleeves (805) and a second fixing sleeve (812) according to the size of the part, adjusting the two first fixing sleeves (805) and the second fixing sleeve (812) to proper positions, fastening three adjusting bolts (804) after adjustment, fixing the two first fixing sleeves (805) and the second fixing sleeves (812) on a first rotating shaft (803), starting two first electric push rods (807) arranged on two connecting blocks (808), and fixing the part through two pressure plates (810) arranged on the output ends of the two first electric push rods (807);
secondly, the parts are stably clamped and fixed, then pressure data received by the two pressure plates (810) after the parts are stably clamped are detected through two pressure sensors (809) installed inside the two pressure plates (810), the data are transmitted to a single chip microcomputer (22) through electric signals, proper clamping force is obtained through analysis and record storage of the single chip microcomputer (22), the fixed parts are tightly attached to an electromagnetic suction cup (811) installed at one end of a small electric telescopic rod (813) by starting the small electric telescopic rod (813) installed at one side of a second fixed sleeve (812), the electromagnetic suction cup (811) is controlled to be started through the single chip microcomputer (22), and metal parts are adsorbed and reinforced;
thirdly, after polishing is started, starting two linear modules (5) arranged on fixed long plates (4) arranged at two sides of a protective cover (2), controlling a baffle (3) fixed on the sliding ends of the two linear modules (5), sliding downwards and closing until the bottom of the baffle (3) is attached to the top end face of a bottom plate (1), stopping the two linear modules (5), and observing and controlling polishing of parts through an observation mirror (6) arranged on the baffle (3), so that the operating personnel can be effectively prevented from being injured by splashing of sparks and scraps, a good working environment is ensured, the device is effectively protected, and the life safety of the operating personnel is protected;
fourthly, when grinding is carried out, the generated metal fragments fall to a U-shaped electromagnet plate (10) arranged in a through groove (24), the U-shaped electromagnet plate (10) is electrified to be started, the U-shaped electromagnet plate (10) is fixedly supported through a second rotating shaft (13) and a mounting plate (15), the fallen metal fragments are adsorbed and collected, and until grinding is finished or the fragments in the U-shaped electromagnet plate (10) are accumulated more, a first motor (11) on one side of a starting mounting base plate (1) is meshed with a first driven bevel gear (14) sleeved on an output shaft of the first motor (11) through a first driving bevel gear (12) sleeved on the second rotating shaft (13);
fifthly, then through rotating second pivot (13), overturn U type electromagnetism iron plate (10) downwards, then break off U type electromagnetism iron plate (10), U type electromagnetism iron plate (10) lose magnetic force, hold up that the metal piece on U type electromagnetism iron plate (10) drops to installing collection water tank (9) in bottom plate (1) bottom, and mix with the water of storage in collection water tank (9), avoid some tiny dusts to float, influence the air quality, heavier metal piece that can retrieve sinks into the bottom, be convenient for recycle once more, thereby can be abundant clear up and collect the metal piece that produces, avoid the device to pile up the piece, guarantee environmental quality, and also there is the recycle of metal resource.
CN202011321587.8A 2020-11-23 2020-11-23 Unmanned automobile part polishing device and polishing method Withdrawn CN112454078A (en)

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Application Number Priority Date Filing Date Title
CN202011321587.8A CN112454078A (en) 2020-11-23 2020-11-23 Unmanned automobile part polishing device and polishing method

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113001309A (en) * 2021-03-11 2021-06-22 浙江环宇轴承有限公司 Surface bulge removing device for bearing machining and using method thereof
CN115070568A (en) * 2022-08-11 2022-09-20 潍坊云科首望物联网科技有限公司 Quick grinding device of metal

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2246562Y (en) * 1995-12-28 1997-02-05 左辉 Small precision multi-purpose grinder
DE19956343A1 (en) * 1999-11-24 2001-05-31 M & W Zander Umwelt Gmbh Automated surface finishing device for light metal alloy automobile body parts has enclosed cabin with collection and extraction of light metal alloy dust and optical scanning of obtained surface finish
CN108857842A (en) * 2018-07-27 2018-11-23 合肥岑遥新材料科技有限公司 A kind of automobile production processing component surface burnishing device
CN208438169U (en) * 2018-05-18 2019-01-29 贵州晟博特科技有限公司 One kind being used for industrial efficient grinding equipment
CN211388322U (en) * 2019-12-31 2020-09-01 无锡市奥森塑化电子有限公司 Clamp for polishing pump cover of automobile oil pump

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2246562Y (en) * 1995-12-28 1997-02-05 左辉 Small precision multi-purpose grinder
DE19956343A1 (en) * 1999-11-24 2001-05-31 M & W Zander Umwelt Gmbh Automated surface finishing device for light metal alloy automobile body parts has enclosed cabin with collection and extraction of light metal alloy dust and optical scanning of obtained surface finish
CN208438169U (en) * 2018-05-18 2019-01-29 贵州晟博特科技有限公司 One kind being used for industrial efficient grinding equipment
CN108857842A (en) * 2018-07-27 2018-11-23 合肥岑遥新材料科技有限公司 A kind of automobile production processing component surface burnishing device
CN211388322U (en) * 2019-12-31 2020-09-01 无锡市奥森塑化电子有限公司 Clamp for polishing pump cover of automobile oil pump

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113001309A (en) * 2021-03-11 2021-06-22 浙江环宇轴承有限公司 Surface bulge removing device for bearing machining and using method thereof
CN113001309B (en) * 2021-03-11 2022-03-25 浙江环宇轴承有限公司 Surface bulge removing device for bearing machining and using method thereof
CN115070568A (en) * 2022-08-11 2022-09-20 潍坊云科首望物联网科技有限公司 Quick grinding device of metal

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Application publication date: 20210309