Solar panel picking lead shaping device
Technical Field
The invention relates to the technical field of photovoltaic module manufacturing, in particular to a solar panel wire picking and shaping device.
Background
With the increasing appeal of environmental protection, the country gradually changes the traditional power generation mode, increases the power generation proportion of new energy and clean energy, the solar power generation is developed rapidly, so the demand for solar components is increased rapidly, the solar panel has the requirement of erecting lead wires before being connected with a junction box, the lead wires are mostly horizontal, most of the solar panels are manually operated in the market at present, the horizontal lead wires are required to be lifted at a certain angle firstly, then the lead is punched and bent to be in a vertical state, at the moment, the lead has the phenomena of deflection and misalignment and needs further alignment operation, then need carry out vertical plastic with the lead wire, need the manual work to use different tool one-shot operation, the labour is big, and manual operation is inefficient, and is with high costs, based on above defect and not enough, it is necessary to improve current technique, designs a solar panel and chooses lead wire shaping device.
Disclosure of Invention
The invention mainly solves the technical problem of providing a solar panel lead-picking and shaping device which is compact in structure and stable in operation, leads are scooped up through a lead-picking assembly, a lead blanking assembly enables the leads to reach a certain standing angle, a lead alignment assembly adjusts the leads to be aligned, and the lead shaping assembly enables the leads to be extruded by a shaping jig so that the leads are in a vertical state.
In order to solve the technical problems, the invention adopts a technical scheme that: the utility model provides a solar panel picks lead wire shaping device, this kind of solar panel picks lead wire shaping device includes base subassembly, lead wire blanking subassembly, lead wire and picks up the subassembly, lead wire alignment subassembly and lead wire shaping subassembly, base subassembly one side end is installed with lead wire blanking subassembly, and lead wire blanking subassembly side end is installed with lead wire and picks up the subassembly, and the base subassembly bottom is installed with the lead wire and aligns the subassembly, and the other side end of base subassembly is installed with lead wire shaping subassembly.
Preferably, the lead lifting assembly comprises a fixed plate, a lifting cylinder, a lifting frame, a push-pull cylinder, a push plate, a stripping connecting rod, a clamping plate and a guide block, wherein the lifting cylinder is installed at the front end of the fixed plate, a piston rod of the lifting cylinder is fixedly connected with the lifting frame through a connecting plate, two push-pull cylinders which are arranged in a back direction are installed on the front side surface of a vertical plate of the lifting frame, the push plate is installed on a piston rod of each push-pull cylinder, the lower end of the push plate is movably connected with the stripping connecting rod through a hinge pin, the two stripping connecting rods are oppositely arranged, the clamping plates are installed on two sides of the middle part of each stripping connecting rod, a hanging part is horizontally bent on the upper part of each clamping plate, the guide block is installed at the bottom of a horizontal plate of the lifting frame, bearing parts are outwards extended from the bottoms of two sides of, the head of the stripping part is provided with a stripping knife edge.
Preferably, lead wire blanking subassembly includes blanking mounting panel, blanking lift cylinder, regulating plate, linear slide rail, fly leaf, elastic component and blanking unit, and on the blanking mounting panel was fixed in the base subassembly, install blanking lift cylinder on the blanking mounting panel, the vertical direction of blanking lift cylinder drive regulating plate removed, and two vertical linear slide rails are installed to the regulating plate leading flank, install the fly leaf on linear slide rail's the slider, and the regulating plate passes through elastic component and fly leaf swing joint, and fly leaf leading flank installs the blanking unit, elastic component includes spring and spring limiting plate, the spring passes through connecting plate and fly leaf fixed connection, and the spring limiting plate is installed to the regulating plate rear side, and the other end and the spring limiting plate of spring are connected.
Preferably, the blanking unit comprises a guide slide rail, a slider mounting plate, a pen-shaped cylinder, extrusion blocks and a bending positioning block, the guide slide rail is horizontally arranged on a movable plate, the slider mounting plate is mounted on two sliders on the guide slide rail, the pen-shaped cylinder is mounted on the movable plate at two ends of the guide slide rail, a piston rod of the pen-shaped cylinder is fixedly connected with the slider mounting plate through a floating joint connecting piece, the extrusion blocks are mounted at the lower end of the slider mounting plate and oppositely arranged, the bending positioning block is arranged between the two extrusion blocks, the bending positioning block is fixed on the movable plate, a V-shaped guide inclined plane is arranged at the front end of the bending positioning block, and a bending part extending out of the bottom.
Preferably, the lead aligning component comprises an aligning mounting plate, an adjusting slide rail, a cylinder mounting plate, a limiting block, an adjusting screw, a two-way cylinder, a clamping jaw mounting plate, a first clamping jaw, a second clamping jaw and an adjusting bolt, the aligning mounting plate is arranged at the bottom of the base component, the adjusting slide rail is arranged at the lower end of the aligning mounting plate, the cylinder mounting plate is arranged on a slide block of the adjusting slide rail, the limiting block is arranged at the side end of the cylinder mounting plate, the adjusting screw of the two-way limiting block is arranged at the lower end of the aligning mounting plate through a connecting plate, the two-way cylinder is arranged at the lower end of the cylinder mounting plate, the clamping jaw mounting plate is arranged on two clamping arms of the two-way cylinder, the first clamping jaw and the second clamping jaw are respectively arranged on the two clamping jaw mounting, the lead wires are convenient to enter the alignment notches, and an adjusting bolt is arranged on one clamping jaw mounting plate to match the lead wires with different widths.
Preferably, the lead shaping assembly comprises a shaping mounting plate, a lifting adjusting bolt, a lifting adjusting plate, a shaping guide rail, a sliding plate, a shaping cylinder, a shaping limiting plate, a buffer, a limiting column, a shaping block and a shaping positioning block, the shaping mounting plate is fixed on the base assembly, the front side of the shaping mounting plate is provided with the lifting adjusting bolt at the front end, the lifting adjusting bolt is connected to the lifting adjusting plate, the shaping guide rail is horizontally arranged on the front side surface of the lifting adjusting plate, the sliding plates are arranged on two sliding blocks of the shaping guide rail, the shaping cylinders are arranged on the lifting adjusting plates at two ends of the shaping guide rail, a piston rod of each shaping cylinder is fixed with the corresponding sliding plate through a connecting plate, the shaping limiting plate is arranged on the lifting adjusting plate in front of the two sliding plates, the buffer and, the lower end of the sliding plate is provided with a shaping block, and a shaping positioning block is arranged on a lifting adjusting plate between the two shaping blocks.
Compared with the prior art, the invention has the beneficial effects that:
the structure is compact, the operation is stable,
the lead lifting assembly is arranged to lift the lead;
the lead blanking assembly enables the lead to reach a certain erection angle, the blanking unit is elastically arranged, the lead is prevented from being damaged by rigid extrusion and bending,
the lead alignment assembly adjusts lead alignment;
the shaping assembly enables the lead to be extruded by the shaping jig, and the lead is in a vertical state.
Drawings
Fig. 1 is a schematic structural view of a solar panel lead-selecting and shaping device.
Fig. 2 is a front view of a solar panel lead-picking shaping device.
Fig. 3 is a schematic structural view of a lead picking assembly of a solar panel lead picking and shaping device.
Fig. 4 is a partially enlarged view a of fig. 3.
Fig. 5 is a front view of a lead picking assembly of a solar panel lead picking and shaping device.
Fig. 6 is a schematic structural view of a lead blanking assembly of a solar panel lead picking and shaping device.
Fig. 7 is a side view of a lead blanking assembly of a solar panel lead picking and shaping device.
Fig. 8 is a schematic view of a first view angle of a lead alignment assembly of a solar panel lead picking and shaping device.
Fig. 9 is a second view structure diagram of a lead alignment assembly of a solar panel lead-picking reshaping device.
Fig. 10 is a schematic structural view of a lead shaping assembly of a solar panel lead-selecting shaping device.
Fig. 11 is a top view of the lead alignment state.
Detailed Description
The preferred embodiments of the present invention will be described in detail below with reference to the accompanying drawings so that the advantages and features of the invention can be more readily understood by those skilled in the art, and the scope of the invention will be more clearly defined.
Referring to fig. 1 to 11, an embodiment of the present invention includes:
the utility model provides a solar panel chooses lead wire shaping device, this kind of solar panel chooses lead wire shaping device includes base subassembly 1, lead wire blanking subassembly 2, the subassembly 3 is picked up to the lead wire, lead wire aligns subassembly 4 and lead wire shaping subassembly 5, 1 side of base subassembly is installed lead wire blanking subassembly 2, and 2 side-mounting of lead wire blanking subassembly has the lead wire to pick up subassembly 3, and 1 bottom of base subassembly is installed the lead wire and aligns subassembly 4, and 1 another side of base subassembly is installed lead wire shaping subassembly 5.
The lead wire picking assembly 3 comprises a fixed plate 31, a lifting cylinder 32, a lifting frame 33, a push-pull cylinder 34, a push plate 35, a stripping connecting rod 36, a clamping plate 37 and a guide block 38, wherein the lifting cylinder 32 is installed at the front end of the fixed plate 31, a piston rod of the lifting cylinder 32 is fixedly connected with the lifting frame 33 through a connecting plate, two push-pull cylinders 34 which are arranged in a back direction are installed on the front side surface of a vertical plate of the lifting frame 33, the push plate 35 is installed on the piston rod of the push-pull cylinder 34, the lower end of the push plate 35 is movably connected with the stripping connecting rod 36 through a hinge pin, the two stripping connecting rods 36 are arranged oppositely, the clamping plates 37 are installed on two sides of the middle part of the stripping connecting rod 36, the upper part of the clamping plate 37 is horizontally bent and provided with a hanging part 371, the bottom of a horizontal plate of the lifting frame 33 is provided with the guide block 38, the, the extending end of the stripping link 36 is provided with a stripping part 361 inclining downwards, and the head of the stripping part 361 is provided with a stripping knife edge 360.
The lead blanking assembly 2 comprises a blanking mounting plate 21, a blanking lifting cylinder 22, an adjusting plate 23, linear slide rails 24, a movable plate 25, an elastic assembly 26 and a blanking unit 27, the blanking mounting plate 21 is fixed on the base assembly 1, the blanking lifting cylinder 22 is mounted on the blanking mounting plate 21, the blanking lifting cylinder 22 drives the adjusting plate 23 to move in the vertical direction, two vertical linear slide rails 24 are mounted on the front side surface of the adjusting plate 23, the movable plate 25 is mounted on a sliding block of the linear slide rails 24, the adjusting plate 23 is movably connected with the movable plate 25 through the elastic assembly 26, the blanking unit 27 is mounted on the front side surface of the movable plate 25, the elastic assembly 26 comprises a spring 261 and a spring limiting plate 262, the spring 261 is fixedly connected with the movable plate 25 through a connecting plate, a spring limiting plate 262 is mounted on the rear; the blanking unit 27 comprises a guide sliding rail 271, a sliding block mounting plate 272, a pen-shaped air cylinder 273, extrusion blocks 274 and bending positioning blocks 275, wherein the guide sliding rail 271 is horizontally arranged on the movable plate 25, the sliding block mounting plates 272 are mounted on two sliding blocks on the guide sliding rail 271, the pen-shaped air cylinders 273 are mounted on the movable plates 25 at two ends of the guide sliding rail 271, piston rods of the pen-shaped air cylinders 273 are fixedly connected with the sliding block mounting plates 272 through floating joint connectors, the extrusion blocks 274 are mounted at the lower ends of the sliding block mounting plates 272, the two extrusion blocks 274 are oppositely arranged, the bending positioning blocks 275 are arranged between the two extrusion blocks 274, the bending positioning blocks 275 are fixed on the movable plates 25, the front ends of the bending positioning blocks 275 are provided with V-shaped guide inclined planes.
The lead aligning component 4 comprises an aligning mounting plate 41, an adjusting slide rail 42, a cylinder mounting plate 43, a limiting block 44, an adjusting screw 45, a bidirectional cylinder 46, a clamping jaw mounting plate 47, a first clamping jaw 48 and a second clamping jaw 49, wherein the aligning mounting plate 41 is arranged at the bottom of the base component 1, the adjusting slide rail 42 is arranged at the lower end of the aligning mounting plate 41, the cylinder mounting plate 43 is arranged on a sliding block of the adjusting slide rail 42, the limiting block 44 is arranged at the side end of the cylinder mounting plate 43, the adjusting screw 45 pointing to the limiting block 44 is arranged at the lower end of the aligning mounting plate 41 through a connecting plate, the bidirectional cylinder 46 is arranged at the lower end of the cylinder mounting plate 43, the clamping jaw mounting plates 47 are arranged on two clamping arms of the bidirectional cylinder 46, the first clamping jaw 48 and the second clamping jaw 49 are respectively arranged on the two clamping jaw mounting plates 47, the alignment notch 490 is flared at its opening to facilitate entry of the lead into the alignment notch 490, with one of the jaw mounting plates 47 having an adjustment bolt 410 mounted thereon to match leads of different widths.
The lead shaping assembly 5 comprises a shaping mounting plate 51, lifting adjusting bolts 52, lifting adjusting plates 53, shaping guide rails 54, sliding plates 55, shaping cylinders 56, shaping limiting plates 57, buffers 58, limiting columns 59, shaping blocks 510 and shaping positioning blocks 511, wherein the shaping mounting plate 51 is fixed on the base assembly 1, the lifting adjusting bolts 52 are mounted at the front end of the shaping mounting plate 51, the lifting adjusting bolts 52 are connected to the lifting adjusting plates 53, the shaping guide rails 54 are horizontally mounted on the front side surface of the lifting adjusting plates 53, the sliding plates 55 are mounted on two sliding blocks of the shaping guide rails 54, the shaping cylinders 56 are mounted on the lifting adjusting plates 53 at two ends of the shaping guide rails 54, piston rods of the shaping cylinders 56 are fixed with the sliding plates 55 through connecting plates, the shaping limiting plates 57 are mounted on the lifting adjusting plates 53 in front of the two sliding plates 55, the buffers 58 and the limiting columns 59 opposite to the shaping limiting plates 57 are mounted on the connecting plates on the piston rods of the shaping, the lower end of the sliding plate 55 is provided with a shaping block 510, and a shaping positioning block 511 is provided on the lifting adjustment plate 53 between the two shaping blocks 510.
When the solar panel lead-picking and shaping device works, leads on an initial solar panel are mostly horizontal, the lifting cylinder 32 drives the lifting frame 33 to move downwards, the two stripping connecting rods 36 are positioned at the outer sides of the two leads, the piston rod of the push-pull cylinder 34 contracts to drive the push plate 35 to move, the stripping knife edge 360 of the stripping connecting rod 36 is aligned with the leads, the stripping connecting rod 36 slides along the guide block 38, meanwhile, under the action of the rotating avoiding space 30 between the hanging part 371 and the receiving part 381, the push plate 35 drives the stripping connecting rod 36 to rotate, the stripping part 361 picks up the leads, the lead blanking component 2 moves above the leads, the blanking lifting cylinder 22 drives the adjusting plate 23 to move downwards, under the guiding action of the V-shaped guide inclined plane of the bending positioning block 275, the bending positioning block 275 moves between the two leads, the piston rod of the pen-shaped cylinder 273 extends to drive the extrusion block 274 to be close to, the lead is extruded to be in a vertical state, the movable plate 25 is movably connected with the adjusting plate 23 through the elastic assembly 26, the cutting unit 27 on the movable plate 25 is elastically arranged to avoid rigid extrusion bending to damage the lead, after blanking bending, the lead aligning assembly 4 is moved to two lead positions, two pairs of aligning notches 490 on the second clamping jaw 49 are opposite to the lead, a piston rod of the bidirectional air cylinder 46 contracts to drive the two first clamping jaws 48 and the second clamping jaws 49 to relatively move, the first clamping jaws 48 push the lead into the aligning notches 490, the two leads are pushed to be in an aligned state, as shown in fig. 11, then the lead shaping assembly 5 is moved to the two aligned lead positions, the lead is located between the shaping block 510 and the shaping positioning block 511, a piston rod of the shaping air cylinder 56 extends to drive the shaping block 510 to move to the shaping positioning block 511.
The solar panel lead-picking and shaping device is compact in structure and stable in operation, leads are scooped up through the lead-picking assembly, the lead blanking assembly enables the leads to reach a certain erection angle, the lead alignment assembly adjusts the leads to be aligned, and the lead shaping assembly enables the leads to be extruded by the shaping jig, so that the leads are in a vertical state.
The above description is only an embodiment of the present invention, and not intended to limit the scope of the present invention, and all modifications of equivalent structures and equivalent processes performed by the present specification and drawings, or directly or indirectly applied to other related technical fields, are included in the scope of the present invention.