CN112452981A - Ceramic surface treatment equipment and treatment method - Google Patents
Ceramic surface treatment equipment and treatment method Download PDFInfo
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- CN112452981A CN112452981A CN202011196523.XA CN202011196523A CN112452981A CN 112452981 A CN112452981 A CN 112452981A CN 202011196523 A CN202011196523 A CN 202011196523A CN 112452981 A CN112452981 A CN 112452981A
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- porcelain
- pipe
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- 239000000919 ceramic Substances 0.000 title claims abstract description 103
- 238000004381 surface treatment Methods 0.000 title claims abstract description 17
- 238000000034 method Methods 0.000 title claims abstract description 13
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 142
- 238000004140 cleaning Methods 0.000 claims abstract description 69
- 230000007246 mechanism Effects 0.000 claims abstract description 41
- 230000005540 biological transmission Effects 0.000 claims abstract description 13
- 238000007789 sealing Methods 0.000 claims abstract description 5
- 238000001914 filtration Methods 0.000 claims description 39
- 229910052573 porcelain Inorganic materials 0.000 claims description 34
- 239000007921 spray Substances 0.000 claims description 15
- 229920000742 Cotton Polymers 0.000 claims description 13
- 241000220317 Rosa Species 0.000 claims description 8
- 238000010926 purge Methods 0.000 claims description 6
- 238000005507 spraying Methods 0.000 claims description 6
- 210000004209 hair Anatomy 0.000 claims description 5
- 239000002351 wastewater Substances 0.000 claims description 5
- 230000001680 brushing effect Effects 0.000 claims description 4
- 238000005086 pumping Methods 0.000 claims description 2
- 238000005406 washing Methods 0.000 abstract description 4
- 230000002349 favourable effect Effects 0.000 description 5
- 239000000463 material Substances 0.000 description 4
- 230000000694 effects Effects 0.000 description 3
- 230000007613 environmental effect Effects 0.000 description 3
- 239000004927 clay Substances 0.000 description 2
- 230000008878 coupling Effects 0.000 description 2
- 238000010168 coupling process Methods 0.000 description 2
- 238000005859 coupling reaction Methods 0.000 description 2
- 125000004122 cyclic group Chemical group 0.000 description 2
- 238000010030 laminating Methods 0.000 description 2
- 238000011084 recovery Methods 0.000 description 2
- 239000012459 cleaning agent Substances 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000010433 feldspar Substances 0.000 description 1
- 238000010304 firing Methods 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 239000011159 matrix material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000011148 porous material Substances 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 238000003672 processing method Methods 0.000 description 1
- 239000010453 quartz Substances 0.000 description 1
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N silicon dioxide Inorganic materials O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 1
- 239000004575 stone Substances 0.000 description 1
Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B9/00—Cleaning hollow articles by methods or apparatus specially adapted thereto
- B08B9/08—Cleaning containers, e.g. tanks
- B08B9/093—Cleaning containers, e.g. tanks by the force of jets or sprays
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D29/00—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor
- B01D29/50—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor with multiple filtering elements, characterised by their mutual disposition
- B01D29/56—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor with multiple filtering elements, characterised by their mutual disposition in series connection
- B01D29/58—Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor with multiple filtering elements, characterised by their mutual disposition in series connection arranged concentrically or coaxially
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B9/00—Cleaning hollow articles by methods or apparatus specially adapted thereto
- B08B9/08—Cleaning containers, e.g. tanks
- B08B9/0821—Handling or manipulating containers, e.g. moving or rotating containers in cleaning devices, conveying to or from cleaning devices
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B9/00—Cleaning hollow articles by methods or apparatus specially adapted thereto
- B08B9/08—Cleaning containers, e.g. tanks
- B08B9/087—Cleaning containers, e.g. tanks by methods involving the use of tools, e.g. brushes, scrapers
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Cleaning By Liquid Or Steam (AREA)
Abstract
The invention discloses a ceramic surface treatment device and a ceramic surface treatment method, which belong to ceramic treatment equipment and comprise a base, wherein an electrical cabinet is fixedly arranged at the upper end of the base, sealing plates are fixedly arranged on two inner sides of the electrical cabinet at intervals, a water storage cavity is arranged, the upper end of the electrical cabinet is rotatably connected with a rotating sleeve through a ball bearing, a servo motor is fixedly arranged at the bottom side of the inner part of the electrical cabinet, a rotating shaft is fixedly arranged at the end part of an output shaft at the upper end of the servo motor through a coupler, and the upper end of the rotating shaft is in transmission connection with the lower end of; place the dish through setting up, place ceramic product and place a set upper end, utilize servo motor and drive mechanism to drive the carousel and rotate, the air pump is defeated gas to the gasbag, and the gasbag inflation is fixed ceramic product, not only prevents that ceramic product from receiving the damage when fixing ceramic product, and the surface of washing ceramic product that moreover can be more comprehensive has improved the cleaning efficiency to ceramic product, has saved manpower resources.
Description
Technical Field
The invention relates to the field of ceramic cleaning, in particular to ceramic surface treatment equipment and a treatment method.
Background
The ceramic is a general term of pottery and porcelain, is also an industrial art in China, and is wild and simple ancient painted pottery and black pottery in China in the age of the stone novelties. Ceramics have different textures and properties. Pottery is made of clay with high viscosity and high plasticity as main material, and has opaque, fine pores and weak hydroscopicity. The porcelain is made of clay, feldspar and quartz, is semitransparent, does not absorb water, is corrosion resistant, has hard and compact matrix, and is crisp when being knocked. The traditional ceramic handicraft in China is high in quality, beautiful in shape, high in artistic value and famous in the world.
Pottery need wash the surface after firing the completion, generally all through manual cleaning when wasing pottery at present, the artificial cleaning is the inefficiency manpower resources not only, and the porcelain can be damaged in addition, the pottery cleaning device that china patent publication number is CN206701795U provided, though can wash pottery, but inside the pottery can only be washd to when utilizing belt cleaning device or manual cleaning, all be disposable to the use at water source, the water resource can't obtain reuse, extravagant serious.
Disclosure of Invention
1. Technical problem to be solved
Aiming at the problems in the prior art, the invention aims to provide ceramic surface treatment equipment and a treatment method, wherein a placing disc is arranged, a ceramic product is placed at the upper end of the placing disc, a servo motor and a transmission mechanism are utilized to drive a rotating disc to rotate, an air pump is used for conveying air to an air bag, and the air bag expands to fix the ceramic product, so that the ceramic product is prevented from being damaged when the ceramic product is fixed, the surface of the ceramic product can be more comprehensively cleaned, the cleaning efficiency of the ceramic product is improved, and the manpower resource is saved.
2. Technical scheme
In order to solve the above problems, the present invention adopts the following technical solutions.
A ceramic surface treatment device and a treatment method thereof comprise a base, wherein an electrical cabinet is fixedly arranged at the upper end of the base, sealing plates are fixedly arranged on two inner sides of the electrical cabinet at intervals, a water storage cavity is formed in the two inner sides of the electrical cabinet, a rotating sleeve is rotatably connected to the upper end of the electrical cabinet through a ball bearing, a servo motor is fixedly arranged at the bottom side of the inner part of the electrical cabinet, a rotating shaft is fixedly arranged at the end part of an output shaft at the upper end of the servo motor through a coupling, the upper end of the rotating shaft is in transmission connection with the lower end of the rotating sleeve through a transmission mechanism, a placing disc is fixedly connected to the side wall of the upper end of the rotating sleeve, a connecting plate is fixedly connected to the side wall of the upper end of the rotating sleeve and is positioned right above the placing disc, an air bag is, the upper end of the gas pipe penetrates through the rotating sleeve and extends into the air bag, the upper end of the electrical cabinet is fixedly connected with a cleaning chamber, both sides of the upper end of the electrical cabinet are fixedly provided with flow guide holes, the flow guide holes extend into the water storage cavity, both sides of the electrical cabinet are fixedly provided with filtering mechanisms, the lower end of each filtering mechanism is fixedly connected with a water pipe, the water inlet end of each water pipe extends into the water storage cavity, both sides of the cleaning chamber are fixedly provided with water pumps, the water inlet end of each water pump is fixedly connected with the filtering mechanism through the water pipe, the water outlet end of each water pump is fixedly provided with an output pipe, the output pipe penetrates through the side wall of the cleaning chamber and is fixedly connected with a cleaning pipe, the side wall of each cleaning pipe is fixedly provided with a spray head, the back of the cleaning chamber is fixedly provided with a telescopic cylinder, the lateral wall of wasing the board is equipped with the brush hair, the front of wasing the board is equipped with distance sensor, the front of purge chamber is equipped with push-and-pull door subassembly, control panel has been inlayed in the front of purge chamber, servo motor, air pump, water pump, telescopic cylinder and distance sensor all with control panel electric connection, place the dish through setting up, place the ceramic product and place a set upper end, utilize servo motor and drive mechanism to drive the carousel and rotate, the air pump is defeated gas to the gasbag, the gasbag inflation is fixed to ceramic product, not only prevents that ceramic product from receiving the damage when fixed ceramic product, but also can be more comprehensive wash ceramic product's surface, improved the cleaning efficiency to ceramic product, saved manpower resources.
Furthermore, drive mechanism includes driving gear and driven gear, driving gear fixed connection is in the upper end of pivot, driven gear fixed connection is in the lower extreme outside of rotating the cover, driving gear and driven gear meshing are connected, utilize the driving gear among the drive mechanism to drive driven gear and rotate, are favorable to rotating the cover and rotate in the upper end of regulator cubicle.
Further, the upper end of placing the dish is equipped with anti-skidding cushion, the non-slip groove has been seted up to anti-skidding cushion's upper end, when placing ceramic product to the upper end of placing the dish, the non-skidding groove of placing the anti-skidding cushion that set up of dish upper end and anti-skidding cushion upper end were seted up has played the non-skid effect when ceramic product placed, and the non-skidding cushion is the base member that the rubber material was made in addition, avoids when placing ceramic product, and ceramic product's eaves mouth receives the damage, has improved the protection to ceramic product.
Further, place the inside of dish and seted up the through-hole, and place the inside through-hole of seting up of the corresponding inside dish of placing of anti-skidding cushion that sets up of dish upper end and also seted up the through-hole that the specification is the same, place the through-hole that set up on dish upper end and anti-skidding cushion, when the shower nozzle sprayed water to ceramic product, rivers were to the upper end of placing the dish, and water flows down from placing the through-hole of dish and anti-skidding cushion upper end, has made things convenient for the water conservancy diversion after the washing, makes the water after the washing can obtain quick recovery.
Further, the surface of gasbag is equipped with the anti-skidding gasket that rubber was made, the lower extreme of gasbag is that circular upper end that will rotate the cover covers, and the anti-skidding gasket that the gasbag outside set up, when the inside laminating of gasbag inflation and ceramic product, the anti-skidding gasket has improved the frictional force of gasbag and ceramic product, is favorable to letting the gasbag fixed to ceramic product.
Further, filtering mechanism includes rose box, coarse filtration stratum reticulare, thin filter screen layer and cotton yarn layer, rose box fixed mounting is at the lateral wall of regulator cubicle, and the both ends of rose box lead to pipe to be linked together with water pump and water storage chamber respectively, supreme fixed mounting in proper order is inside the rose box under coarse filtration stratum reticulare and thin filter screen layer and the cotton yarn layer, lead to pipe to be linked together between coarse filtration stratum reticulare, thin filter screen layer and the cotton yarn layer, and waste water filters through the water pump suction filtering mechanism is inside, and the shower nozzle blowout is followed again to water after the filtration, is favorable to the cyclic utilization to the water resource, has saved the water resource.
Furthermore, a filter screen is fixedly installed inside the flow guide hole, the aperture of the flow guide hole is 5-10cm, and due to the arrangement of the filter screen, foreign matters with large volume can be effectively placed to enter the water storage cavity, so that the water pipe is prevented from being blocked.
Further, the equal fixedly connected with mount of upper end and the lower extreme of scavenge pipe, the shower nozzle equidistant of scavenge pipe lateral wall is equipped with a plurality ofly, utilizes the mount fixed to the scavenge pipe, can strengthen the steadiness of being connected between the scavenge pipe and the washing time.
Further, the equal fixed mounting in both sides of purge chamber has the sound-proof box, the inboard of sound-proof box is equipped with the sound absorbing layer, and the sound-proof box covers the water pump, and the water pump is at the during operation, and the sound-proof box in the outside can be eliminated most noise that the water pump produced and keep out, has reduced the noise pollution that equipment produced at the during operation, makes the environmental protection more of equipment.
3. Advantageous effects
Compared with the prior art, the invention has the advantages that:
(1) this scheme places the dish through setting up, places ceramic product and places a set upper end, utilizes servo motor and drive mechanism to drive the carousel and rotates, and the air pump is to gasbag gas transmission, and the gasbag inflation is fixed ceramic product, not only prevents that ceramic product from receiving the damage when fixed ceramic product, and the surface of wasing ceramic product that moreover can be more comprehensive has improved the cleaning efficiency to ceramic product, has saved manpower resources.
(2) This scheme is through setting up water storage chamber and filter mechanism, and the rivers that can make after wasing ceramic product flow into water storage intracavity portion, when using once more, are inhaled the inside filter mechanism that filters through the water pump by the waste water of water storage intracavity portion, and the water after the filtration is again from the shower nozzle blowout, is favorable to the cyclic utilization to the water resource, has saved the water resource.
(3) The upper end of placing the dish is equipped with anti-skidding cushion, and the non-slip groove has been seted up to anti-skidding cushion's upper end, when placing ceramic product the upper end of placing the dish, the non-slip groove of placing the anti-skidding cushion that set up of dish upper end and anti-skidding cushion upper end were seted up has played the non-skid effect when ceramic product placed, and the non-skidding cushion is the base member that the rubber material was made in addition, avoids when placing ceramic product, and ceramic product's eaves mouth receives the damage, has improved the protection to ceramic product.
(4) The through-hole has been seted up to the inside of placing the dish, and place the inside through-hole of seting up of the corresponding inside dish of placing of anti-skidding cushion that sets up of dish upper end and also seted up the through-hole that the specification is the same, place the through-hole that sets up on dish upper end and anti-skidding cushion, when the shower nozzle sprayed water to ceramic product, rivers were to the upper end of placing the dish, and water flows down from the through-hole of placing dish and anti-skidding cushion upper end, has made things convenient for the water conservancy diversion after wasing, makes the water after wasing can obtain quick recovery.
(5) The surface of gasbag is equipped with the anti-skidding gasket that rubber was made, and the lower extreme of gasbag is that circular upper end that will rotate the cover covers, and the anti-skidding gasket that the gasbag outside set up, when the inside laminating of gasbag inflation and ceramic product, the anti-skidding gasket has improved the frictional force of gasbag and ceramic product, is favorable to letting the gasbag fixed to ceramic product.
(6) The equal fixed mounting in both sides of purge chamber has the sound-proof box, and the inboard of sound-proof box is equipped with the sound absorbing layer, and the sound-proof box covers the water pump, and the water pump is at the during operation, and the sound-proof box in the outside can be eliminated most noise that the water pump produced and keep out, has reduced the noise pollution that equipment produced at the during operation, makes the environmental protection more of equipment.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a front view of the present invention;
FIG. 3 is a cross-sectional view of the cleaning chamber of the present invention;
FIG. 4 is a schematic view of the filter mechanism of the present invention;
FIG. 5 is a schematic diagram of a circuit connection module according to the present invention;
FIG. 6 is a flow chart of a processing method of the present invention.
The reference numbers in the figures illustrate:
1. a base; 2. an electrical cabinet; 3. a sealing plate; 4. a water storage cavity; 5. rotating the sleeve; 6. a servo motor; 7. a rotating shaft; 8. a transmission mechanism; 81. a driving gear; 82. a driven gear; 9. placing a tray; 10. a connecting plate; 11. an air bag; 12. an air pump; 13. a gas delivery pipe; 14. a cleaning chamber; 15. a flow guide hole; 16. a filtering mechanism; 161. a filter box; 162. a coarse filter screen layer; 163. a fine screen layer; 164. a cotton yarn layer; 17. a water pipe; 18. a water pump; 19. an output pipe; 20. cleaning the tube; 21. a spray head; 22. a telescopic cylinder; 23. cleaning the plate; 24. brushing; 25. a distance sensor; 26. a push-pull door assembly; 27. a control panel; 28. an anti-slip rubber pad; 29. a through hole; 30. a filter screen; 31. a fixed mount; 32. a sound insulation box; 33. and a sound absorbing layer.
Detailed Description
The technical solution in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention; it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all embodiments, and all other embodiments obtained by those skilled in the art without any inventive work are within the scope of the present invention.
In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "top/bottom", and the like indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience of description and simplification of description, but do not indicate or imply that the referred device or element must have a specific orientation, be constructed in a specific orientation, and be operated, and thus should not be construed as limiting the present invention. Furthermore, the terms "first" and "second" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the description of the present invention, it should be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "disposed," "sleeved/connected," "connected," and the like are to be construed broadly, e.g., "connected," which may be fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
Example 1:
referring to fig. 1-2, a ceramic surface treatment device and a treatment method thereof include a base 1, an electrical cabinet 2 is fixedly mounted at the upper end of the base 1, two fixed sealing plates 3 are respectively disposed at two sides of the interior of the electrical cabinet 2 to separate a water storage chamber 4, the upper end of the electrical cabinet 2 is rotatably connected with a rotating sleeve 5 through a ball bearing, a servo motor 6 is fixedly mounted at the bottom side of the interior of the electrical cabinet 3, a rotating shaft 7 is fixedly mounted at the end of an output shaft at the upper end of the servo motor 6 through a coupling, the upper end of the rotating shaft 7 is in transmission connection with the lower end of the rotating sleeve 5 through a transmission mechanism 8, the transmission mechanism 8 includes a driving gear 81 and a driven gear 82, the driving gear 81 is fixedly connected with the upper end of the rotating shaft 7, the driven gear 82 is fixedly connected with the outer, the driving gear 81 in the transmission mechanism 8 is utilized to drive the driven gear 82 to rotate, so that the rotation of the rotating sleeve 5 at the upper end of the electrical cabinet 2 is facilitated, the side wall of the upper end of the rotating sleeve 5 is fixedly connected with the placing disc 9, the upper end of the placing disc 9 is provided with the anti-skidding rubber pad 28, the upper end of the anti-skidding rubber pad 28 is provided with the anti-skidding groove, when ceramic products are placed at the upper end of the placing disc 9, the anti-skidding rubber pad 28 arranged at the upper end of the placing disc 9 and the anti-skidding groove arranged at the upper end of the anti-skidding rubber pad 28 play a role of preventing skidding when the ceramic products are placed, the anti-skidding rubber pad 28 is a base body made of rubber materials, the cornice of the ceramic products is prevented from being damaged when the ceramic products are placed, the protection of the ceramic products is improved, the side wall of the upper end of the rotating sleeve 5 is fixedly connected with, an air pump 12 is fixedly installed on the bottom side of the interior of the electrical cabinet 2 and located on the right side of the servo motor 6, an air pipe 13 is fixedly connected to the upper end of the air pump 12, the upper end of the air pipe 13 penetrates through the rotating sleeve 5 and extends into the air bag 11, a cleaning chamber 14 is fixedly connected to the upper end of the electrical cabinet 2, flow guide holes 15 are fixedly arranged on two sides of the upper end of the electrical cabinet 2, the flow guide holes 15 extend into the water storage chamber 4, filtering mechanisms 16 are fixedly installed on two sides of the electrical cabinet 2, a water pipe 17 is fixedly connected to the lower end of the filtering mechanism 16, the water inlet end of the water pipe 17 extends into the water storage chamber 4, water pumps 18 are fixedly installed on two sides of the cleaning chamber 14, the water inlet ends of the water pumps 18 are fixedly connected with the filtering mechanisms 16 through the water pipe 17, an output pipe 19 is fixedly installed on the water outlet end of the water pumps 18, the upper end and the lower end of the cleaning pipe 20 are fixedly connected with a fixing frame 31, a plurality of spray heads 21 on the side wall of the cleaning pipe 20 are arranged at equal intervals, the fixing frame 31 is used for fixing the cleaning pipe 20, the connection stability between the cleaning pipe 20 and the cleaning process can be enhanced, the spray heads 21 are fixedly arranged on the side wall of the cleaning pipe 20, a telescopic cylinder 22 is fixedly arranged on the back surface of the cleaning chamber 14, the end part of the telescopic cylinder 22 extends into the cleaning chamber 14 and is fixedly connected with a cleaning plate 23, the side wall of the cleaning plate 23 is provided with brush hairs 24, through arranging a placing plate 9, a ceramic product is placed on the upper end of the placing plate 9, a turntable is driven to rotate by a servo motor 6 and a transmission mechanism 8, an air pump 12 is used for conveying air to an air bag 11, the air bag 11 is expanded to fix the ceramic product, the ceramic product is prevented from being damaged when the, the efficiency of the cleaning to ceramic product is improved, manpower resources have been saved, the equal fixed mounting in both sides of purge chamber 14 has sound-proof box 32, sound-proof box 32's inboard is equipped with sound absorbing layer 33, and sound-proof box 32 covers water pump 18, and water pump 18 is at the during operation, and the sound-proof box 32 in the outside can be eliminated the most noise that water pump 18 produced and keep out, has reduced the noise pollution that equipment produced at the during operation, makes the environmental protection more of equipment.
Referring to fig. 3, a through hole 29 is formed in the placing tray 9, a through hole 29 having the same specification is formed in an anti-slip rubber mat 28 disposed at the upper end of the placing tray 9 corresponding to the through hole 29 formed in the placing tray 9, the through holes 29 disposed at the upper end of the placing tray 9 and the upper end of the anti-slip rubber mat 28 allow water to flow down from the through holes 29 at the upper ends of the placing tray 9 and the anti-slip rubber mat 28 when the ceramic product is sprayed by the spray head 21, so as to facilitate diversion of the cleaned water and allow the cleaned water to be rapidly recovered, an anti-slip gasket made of rubber is disposed on the outer surface of the air bag 11, the lower end of the air bag 11 is circular and covers the upper end of the rotating sleeve 5, the anti-slip gasket disposed at the outer side of the air bag 11 increases the friction force between the air bag 11 and the ceramic product when the air bag 11 expands and fits the interior of the, the air bag 11 is favorably fixed to a ceramic product, the filter screen 30 is fixedly arranged inside the flow guide hole 15, the aperture of the flow guide hole 15 is 5-10cm, and due to the arrangement of the filter screen 30, foreign matters with large volume can be effectively placed into the water storage cavity 4, so that the blockage of the water pipe 17 is prevented.
Referring to fig. 4, the filtering mechanism 16 includes a filtering tank 161, a coarse filtering screen layer 162, a fine filtering screen layer 163 and a cotton yarn layer 164, the filtering tank 161 is fixedly installed on a side wall of the electrical cabinet 2, two ends of the filtering tank 161 are respectively communicated with the water pump 18 and the water storage chamber 4 through a water pipe 17, the coarse filtering screen layer 162, the fine filtering screen layer 163 and the cotton yarn layer 164 are sequentially and fixedly installed inside the filtering tank 161 from bottom to top, the coarse filtering screen layer, the fine filtering screen layer 163 and the cotton yarn layer 164 are communicated with each other through the water pipe 17, wastewater is sucked into the filtering mechanism 16 through the water pump 18 for filtering, and filtered water is sprayed out from the spray head 21, so that water resources are recycled, and water resources are saved.
Referring to fig. 5, a distance sensor 25 is disposed on the front surface of the cleaning plate 23, a sliding door assembly 26 is disposed on the front surface of the cleaning chamber 14, a control panel 27 is embedded on the front surface of the cleaning chamber 14, the control panel 27 is powered by an external power supply, and the servo motor 6, the air pump 12, the water pump 18, the telescopic cylinder 22 and the distance sensor 25 are electrically connected to the control panel 27.
A method for processing a ceramic surface processing apparatus using the ceramic surface processing apparatus according to claim 1, the method comprising:
s1, placing the ceramic product, namely, firstly, pulling the sliding door component 26 open, placing the ceramic product to be cleaned at the upper end of the placing disc 9 with the opening facing downwards, and covering the air bag 11 with the ceramic product;
s2, fixing the ceramic product, controlling the air pump 12 to work by using the control panel 27, generating air flow by the air pump 12 and conveying the air flow to the air bag 11 through the air conveying pipe 13, and expanding the air bag 11 in the ceramic product to fix the ceramic so as to prevent the ceramic from falling off;
s3, pumping water, positioning the porcelain through the air bag 11, and controlling the water pump 18 to pump water from the inside of the water storage cavity 4 by using the control panel 27;
s4, filtering a water source, wherein water in the water storage cavity 4 firstly flows into the filtering mechanism 16 through the water pipe 17, and is filtered through the coarse filter screen layer 162, the fine filter screen layer 163 and the cotton yarn layer 164 in the filtering mechanism 16, so that the water source can be used for the second time, the water source is conveyed into the output pipe 19 through the water pump 18, then flows into the cleaning pipe 20 from the output pipe 19, and finally is sprayed out from the spray head 21 to be sprayed to the surface of the porcelain, so that the porcelain is wetted;
s5, rotating the porcelain, spraying water from the spray head 21, starting the servo motor 6, rotating the driving gear 81 in the driving mechanism at the upper end of the rotating shaft 7 at the output shaft end part of the servo motor 6, driving the driving gear 81 to drive the driven gear 82 to rotate, and driving the rotating sleeve 5 and the placing disc 9 to rotate by the driven gear 82, so that the porcelain at the upper end of the placing disc 9 can rotate;
s6, adjusting the cleaning plate 23, enabling the telescopic cylinder 22 to push the cleaning plate 23 to approach the porcelain while the porcelain rotates, and enabling the distance sensor 25 to react and feed back to the control panel 27 when the cleaning plate 23 with the bristles 24 on the side wall moves to be in contact with the surface of the porcelain, so that the control panel 27 controls the telescopic cylinder 22 to stop;
s7, water spraying and cleaning, namely, spraying water on the porcelain while rotating the placing plate 9, and brushing the bristles 24 to finish cleaning the surface;
s8, collecting the wastewater, wherein the cleaned water flows into the water storage cavity 4 through the diversion hole 15 for secondary use;
and S9, taking out the porcelain, stopping the series of electric equipment after the cleaning is finished, deflating the air bag 11, and taking the porcelain off to finish the treatment and cleaning of the surface of the ceramic product.
Referring to fig. 1-5, when in use, firstly, the sliding door assembly 26 is pulled open, the opening of the ceramic product to be cleaned is placed at the upper end of the placing plate 9, the air bag 11 is covered by the ceramic product, the control panel 27 is used for controlling the air pump 12 to work, the air pump 12 generates air flow and transmits the air flow to the air bag 11 through the air pipe 13, the air bag 11 expands in the ceramic product to fix the ceramic to prevent the ceramic from falling off, the water pump 18 is controlled by the control panel 27 to pump water from the inside of the water storage cavity 4 after the ceramic passes through the air bag 11, the water in the water storage cavity 4 flows into the filtering mechanism 16 through the water pipe 17, the water is filtered through the coarse filter screen layer 162, the fine filter screen layer 163 and the cotton yarn layer 164 in the filtering mechanism 16, so that the water source can be used for the second time, the water source is transmitted into the output pipe 19 through the water pump 18 and then flows into, finally, the cleaning agent is sprayed out of the spray head 21 to the surface of the porcelain to moisten the porcelain, the spray head 21 sprays water, the servo motor 6 is started, the driving gear 81 in the driving mechanism at the upper end of the rotating shaft 7 at the output shaft end part of the servo motor 6 rotates, the driving gear 81 drives the driven gear 82 to rotate, the driven gear 82 drives the rotating sleeve 5 and the placing disc 9 to rotate, the porcelain at the upper end of the placing disc 9 rotates, the telescopic cylinder 22 pushes the cleaning plate 23 to approach the porcelain while the porcelain rotates, when the cleaning plate 23 drives the brush hair 24 on the side wall to move to be in contact with the surface of the porcelain, the distance sensor 25 reacts and feeds back to the control panel 27, the control panel 27 controls the telescopic cylinder 22 to stop, the water is sprayed while the placing disc 9 rotates, the surface is cleaned by brushing of the brush hair 24, the cleaned water source flows into the water storage cavity 4 through the guide hole 15 for secondary use, and after the cleaning is finished, stopping the work of a series of electrical equipment, deflating the air bag 11, taking down the porcelain, and finishing the treatment and cleaning of the surface of the ceramic product.
The foregoing is only a preferred embodiment of the present invention; the scope of the invention is not limited thereto. Any person skilled in the art should be able to cover the technical scope of the present invention by equivalent or modified solutions and modifications within the technical scope of the present invention.
Claims (10)
1. A ceramic surface treatment equipment and a treatment method comprise a base (1), and are characterized in that: the electric cabinet is characterized in that an electric cabinet (2) is fixedly mounted at the upper end of a base (1), sealing plates (3) are fixedly mounted on two sides of the inside of the electric cabinet (2) at intervals and provided with a water storage cavity (4), a rotating sleeve (5) is rotatably connected to the upper end of the electric cabinet (2) through a ball bearing, a servo motor (6) is fixedly mounted at the bottom side of the inside of the electric cabinet (2), a rotating shaft (7) is fixedly mounted at the end part of an output shaft at the upper end of the servo motor (6) through a coupler, the upper end of the rotating shaft (7) is in transmission connection with the lower end of the rotating sleeve (5) through a transmission mechanism (8), a placing disc (9) is fixedly connected to the side wall of the upper end of the rotating sleeve (5), a connecting plate (10) is fixedly connected to the side wall of the upper end of the rotating sleeve (5, an air pump (12) is fixedly installed on the bottom side of the inner portion of the electric cabinet (2) and located on the right side of the servo motor (6), an air pipe (13) is fixedly connected to the upper end of the air pump (12), the upper end of the air pipe (13) penetrates through the rotating sleeve (5) and extends into the air bag (11), a cleaning chamber (14) is fixedly connected to the upper end of the electric cabinet (2), flow guide holes (15) are fixedly formed in two sides of the upper end of the electric cabinet (2), the flow guide holes (15) extend into the water storage cavity (4), filtering mechanisms (16) are fixedly installed on two sides of the electric cabinet (2), a water pipe (17) is fixedly connected to the lower end of each filtering mechanism (16), a water inlet end of the water pipe (17) extends into the water storage cavity (4), water pumps (18) are fixedly installed on two sides of the cleaning chamber (14), and the water inlet ends of the water pumps (18) are fixedly connected with the filtering mechanisms (16) through the water, an output pipe (19) is fixedly arranged at the water outlet end of the water pump (18), the output pipe (19) penetrates through the side wall of the cleaning chamber (14) and is fixedly connected with a cleaning pipe (20), the side walls of the cleaning pipes (20) are all fixedly provided with spray heads (21), the back surface of the cleaning chamber (14) is fixedly provided with a telescopic cylinder (22), the end part of the telescopic cylinder (22) extends into the cleaning chamber (14) and is fixedly connected with a cleaning plate (23), the side wall of the cleaning plate (23) is provided with brush hair (24), the front surface of the cleaning plate (23) is provided with a distance sensor (25), the front surface of the cleaning chamber (14) is provided with a sliding door component (26), the front surface of the cleaning chamber (14) is embedded with a control panel (27), the servo motor (6), the air pump (12), the water pump (18), the telescopic air cylinder (22) and the distance sensor (25) are all electrically connected with the control panel (27).
2. A ceramic surface treatment apparatus according to claim 1, characterized in that: drive mechanism (8) include driving gear (81) and driven gear (82), driving gear (81) fixed connection is in the upper end of pivot (7), driven gear (82) fixed connection is in the lower extreme outside of rotating cover (5), driving gear (81) and driven gear (82) meshing are connected.
3. A ceramic surface treatment apparatus according to claim 1, characterized in that: the upper end of the placing disc (9) is provided with an anti-skid rubber mat (28), and the upper end of the anti-skid rubber mat (28) is provided with an anti-skid groove.
4. A ceramic surface treatment apparatus according to claim 1 or 3, characterized in that: through holes (29) are formed in the placing plate (9), and through holes (29) with the same specification are also formed in the through holes (29) formed in the corresponding placing plate (9) in the anti-skidding rubber mat (28) arranged at the upper end of the placing plate (9).
5. A ceramic surface treatment apparatus according to claim 1, characterized in that: the outer surface of the air bag (11) is provided with an anti-skid gasket made of rubber, and the lower end of the air bag (11) is circular and covers the upper end of the rotating sleeve (5).
6. A ceramic surface treatment apparatus according to claim 1, characterized in that: filtering mechanism (16) include rose box (161), coarse strainer layer (162), fine filter screen layer (163) and cotton yarn layer (164), rose box (161) fixed mounting is in the lateral wall of regulator cubicle (2), and the both ends of rose box (161) are linked together with water pump (18) and water storage chamber (4) respectively through water pipe (17), coarse strainer layer (162) and fine filter screen layer (163) and cotton yarn layer (164) are supreme fixed mounting in proper order inside rose box (161) down, be linked together through water pipe (17) between coarse strainer layer, fine filter screen layer (163) and the cotton yarn layer (164).
7. A ceramic surface treatment apparatus according to claim 1, characterized in that: a filter screen (30) is fixedly installed inside the flow guide hole (15), and the aperture of the flow guide hole (15) is 5-10 cm.
8. A ceramic surface treatment apparatus according to claim 1, characterized in that: the upper end and the lower end of the cleaning pipe (20) are fixedly connected with a fixing frame (31), and a plurality of spray heads (21) on the side wall of the cleaning pipe (20) are arranged at equal intervals.
9. A ceramic surface treatment apparatus according to claim 1, characterized in that: the both sides of purge chamber (14) all fixed mounting have sound-proof box (32), the inboard of sound-proof box (32) is equipped with sound absorbing layer (33), and sound-proof box (32) cover water pump (18).
10. A method for processing a ceramic surface processing apparatus, characterized in that the ceramic surface processing apparatus of any one of claims 1 to 9 is used, and the method specifically comprises the following steps:
s1, placing the ceramic product, namely, firstly, pulling the push-pull door component (26) open, placing the ceramic product to be cleaned at the upper end of the placing disc (9) with the opening facing downwards, and covering the air bag (11) with the ceramic product;
s2, fixing the ceramic product, controlling the air pump (12) to work by using the control panel (27), generating air flow by the air pump (12) and conveying the air flow to the air bag (11) through the air conveying pipe (13), wherein the air bag (11) expands in the ceramic product to fix the ceramic and prevent the porcelain from falling off;
s3, pumping a water source, positioning the porcelain through the air bag (11), and controlling the water pump (18) to pump water from the inside of the water storage cavity (4) by using the control panel (27);
s4, filtering a water source, wherein water in the water storage cavity (4) flows into the filtering mechanism (16) through the water pipe (17), and is filtered through the coarse filter screen layer (162), the fine filter screen layer (163) and the cotton yarn layer (164) in the filtering mechanism (16) so that the water source can be used for the second time, the water source is conveyed into the output pipe (19) through the water pump (18), then flows into the cleaning pipe (20) from the output pipe (19), and finally is sprayed out from the spray head (21) to be sprayed to the surface of the porcelain to wet the porcelain;
s5, rotating the porcelain, spraying water by the spray head (21), starting the servo motor (6), rotating a driving gear (81) in a driving mechanism at the upper end of a rotating shaft (7) at the end part of an output shaft of the servo motor (6), driving the driving gear (81) to drive a driven gear (82) to rotate, driving the rotating sleeve (5) and the placing disc (9) to rotate by the driven gear (82), and enabling the porcelain at the upper end of the placing disc (9) to rotate;
s6, adjusting the cleaning plate (23), enabling the telescopic cylinder (22) to push the cleaning plate (23) to approach the porcelain while the porcelain rotates, and enabling the distance sensor (25) to react and feed back to the control panel (27) when the cleaning plate (23) drives the bristles (24) on the side wall to move to be in contact with the surface of the porcelain, so that the control panel (27) controls the telescopic cylinder (22) to stop;
s7, water spraying and cleaning, namely, spraying water on the porcelain while rotating the placing plate (9), and brushing the brush bristles (24) to clean the surface of the porcelain;
s8, collecting the wastewater, wherein the cleaned water flows into the water storage cavity (4) through the diversion hole (15) for secondary use;
and S9, taking out the porcelain, stopping the series of electric equipment after the cleaning is finished, releasing air from the air bag (11), taking the porcelain off, and finishing the treatment and cleaning of the surface of the ceramic product.
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| CN202011196523.XA CN112452981A (en) | 2020-10-31 | 2020-10-31 | Ceramic surface treatment equipment and treatment method |
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| CN202011196523.XA CN112452981A (en) | 2020-10-31 | 2020-10-31 | Ceramic surface treatment equipment and treatment method |
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| CN112452981A true CN112452981A (en) | 2021-03-09 |
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| CN114948576A (en) * | 2022-05-13 | 2022-08-30 | 江西天仙精藏设备有限公司 | Take self-cleaning function cinerary casket |
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