CN112440034A - Automatic welding device for battery strings - Google Patents

Automatic welding device for battery strings Download PDF

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Publication number
CN112440034A
CN112440034A CN201910789139.1A CN201910789139A CN112440034A CN 112440034 A CN112440034 A CN 112440034A CN 201910789139 A CN201910789139 A CN 201910789139A CN 112440034 A CN112440034 A CN 112440034A
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end welding
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frame body
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常明旺
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K37/00Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K37/00Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass
    • B23K37/04Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass for holding or positioning work
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K37/00Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass
    • B23K37/04Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass for holding or positioning work
    • B23K37/0461Welding tables
    • HELECTRICITY
    • H10SEMICONDUCTOR DEVICES; ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
    • H10FINORGANIC SEMICONDUCTOR DEVICES SENSITIVE TO INFRARED RADIATION, LIGHT, ELECTROMAGNETIC RADIATION OF SHORTER WAVELENGTH OR CORPUSCULAR RADIATION
    • H10F71/00Manufacture or treatment of devices covered by this subclass
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product

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  • Optics & Photonics (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Battery Mounting, Suspending (AREA)

Abstract

本发明公开了一种电池串的自动焊接装置,包括架体、左半段汇流条归正机构、右半段汇流条归正机构、中间焊接平台、右端焊接平台、左端焊接平台,所述架体左部固定左半段汇流条归正机构,架体右部固定右半段汇流条归正机构,左半段汇流条归正机构、右半段汇流条归正机构中间设有中间焊接平台,中间焊接平台上侧设有中间焊头及中间相机,所述左半段汇流条归正机构左侧设有固定在架体上的左端焊接平台,左端焊接平台上侧设有左端焊头及左端相机,所述右半段汇流条归正机构右侧设有右端焊接平台,右端焊接平台上侧设有右端焊头及右端相机。可调节性强,可应用于半片式、整片式电池串,并可应用于不同规格尺寸的电池串。

Figure 201910789139

The invention discloses an automatic welding device for battery strings. The left part of the body is fixed with the left half of the busbar correction mechanism, the right part of the frame body is fixed with the right half of the busbar correction mechanism, the left half of the busbar correction mechanism and the right half of the busbar correction mechanism are provided with an intermediate welding platform. , the upper side of the middle welding platform is provided with a middle welding head and a middle camera, the left side of the left half of the bus bar correction mechanism is provided with a left end welding platform fixed on the frame body, and the upper side of the left end welding platform is provided with a left end welding head and The left end camera is provided with a right end welding platform on the right side of the right half bus bar alignment mechanism, and a right end welding head and a right end camera are arranged on the upper side of the right end welding platform. It has strong adjustability and can be applied to half-piece and whole-piece battery strings, and can be applied to battery strings of different sizes.

Figure 201910789139

Description

Automatic welding device for battery strings
Technical Field
The invention relates to the technical field of photovoltaic equipment, in particular to an automatic welding device for a battery string.
Background
In recent years, with the development of the solar power generation industry, some automatic processing equipment for solar panels appears on the market. The typesetting and welding of the battery strings are also processed by automatic equipment during production. When the battery string is welded, most of the battery strings can only be used for one specification, after the battery strings with different specifications are replaced, the welding equipment can be continuously used by adjusting a large amount of time and manpower, and even some unconventional battery strings can not be welded on the welding equipment.
Disclosure of Invention
The invention aims to provide an automatic welding device for battery strings, which overcomes the defects in the prior art, has simple and reasonable structural design and strong adjustability, can be applied to half-piece type and whole-piece type battery strings, can be applied to battery strings with different specifications and sizes, meets the use requirements and is convenient for product popularization.
In order to achieve the design purpose, the technical scheme adopted by the invention is as follows:
an automatic welding device for battery strings comprises a frame body, a left half-section bus bar correcting mechanism, a right half-section bus bar correcting mechanism, an intermediate welding platform, an intermediate welding head, an intermediate camera, a right end welding platform, a right end welding head, a left end welding platform, a left end welding head, a right end camera and a left end camera, wherein the left half-section bus bar correcting mechanism is fixed at the left part of the frame body, the right half-section bus bar correcting mechanism is fixed at the right part of the frame body, the liftable intermediate welding platform is arranged between the left half-section bus bar correcting mechanism and the right half-section bus bar correcting mechanism, the liftable intermediate welding head is arranged at the upper side of the intermediate welding platform and is fixed on the frame body, the intermediate camera is arranged at one side of the intermediate welding head, the left end welding platform is fixed on the frame body at the left side of the left half-section bus bar correcting mechanism, the left end welding head is arranged at the upper side of the left, the right side of the right half-section bus bar righting mechanism is provided with a right end welding platform fixed on the frame body, the upper side of the right end welding platform is provided with a right end welding head fixed on the frame body, and one side of the right end welding head is provided with a right end camera.
The middle welding head is fixed on the lifting frame through the lifting electric cylinder, and the middle welding head is lifted on the lifting frame through the lifting electric cylinder; the lifting frame is fixed on the middle welding frame through the left-right moving electric cylinder, and the lifting frame moves on the middle welding frame through the left-right moving electric cylinder.
The right welding head is fixed on the lifting frame through the lifting electric cylinder, and the right welding head is lifted on the lifting frame through the lifting electric cylinder; the lifting frame is fixed on the right end welding frame through the left-right moving electric cylinder, and the lifting frame moves on the right end welding frame through the left-right moving electric cylinder; two ends of the right end welding frame are fixed on the frame body through electric cylinders respectively, and the right end welding frame is driven to move on the frame body through the electric cylinders.
The left end welding head is fixed on the lifting frame through the lifting electric cylinder, and the lifting of the left end welding head on the lifting frame is realized through the lifting electric cylinder; the lifting frame is fixed on the left end welding frame through a left-right moving electric cylinder, and the lifting frame moves on the left end welding frame through the left-right moving electric cylinder; the left end welding frame is characterized in that two ends of the left end welding frame are fixed on the frame body through electric cylinders respectively, and the left end welding frame is driven to move on the frame body through the electric cylinders.
The right-hand member welding platform passes through slide rail, slider component and fixes on right-hand member welding platform support body, and right-hand member welding platform support body is fixed on the support body, the fixed right-hand member welding platform servo motor of right-hand member welding platform support body one side, and right-hand member welding platform servo motor passes through lead screw component and fixes right-hand member welding platform in step.
The left end welding platform is fixed on the left end welding platform support body through a sliding rail and a sliding block assembly, the left end welding platform support body is fixed on the support body, a left end welding platform servo motor is fixed on one side of the left end welding platform support body, and the left end welding platform servo motor is synchronously fixed on the left end welding platform through a lead screw assembly.
And one side of the middle camera is provided with a middle light source.
The automatic welding device for the battery string has the beneficial effects that: the structure design is simple and reasonable, the adjustability is strong, the battery string can be applied to half-piece type and whole-piece type battery strings, and the battery strings with different specifications and sizes can be applied, the use requirements are met, and the popularization of products is facilitated.
Drawings
Fig. 1 is a perspective view of an automatic welding apparatus for a battery string according to the present invention;
fig. 2 is a perspective view of another angle of the automatic welding apparatus for battery strings according to the present invention;
fig. 3 is a plan view of an automatic welding apparatus for battery strings according to the present invention.
Detailed Description
The technical solution in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention.
The structure of the automatic welding device for the battery string is shown in figures 1-3, the automatic welding device for the battery string comprises a frame body 1, a left half-section bus bar correcting mechanism 2, a right half-section bus bar correcting mechanism 3, an intermediate welding platform 4, an intermediate welding head 6, an intermediate camera 8, a right end welding platform 9, a right end welding head 11, a left end welding platform 12, a left end welding head 14, a right end camera 15 and a left end camera 16, wherein the left half-section bus bar correcting mechanism 2 is fixed at the left part of the frame body 1 and used for placing and correcting a left half piece of the half-piece battery string, the right half-section bus bar correcting mechanism 3 is fixed at the right part of the frame body 1 and used for placing and correcting a right half piece of the half-piece battery string, the liftable intermediate welding platform 4 is arranged between the left half-section bus bar correcting mechanism 2 and the right half-section bus bar correcting mechanism 3 and used for placing a bus bar for intermediate welding, the liftable middle welding head 6 fixed on the frame body 1 is, the battery string correcting mechanism is used for welding a left half piece and a right half piece of a half-piece battery string, a middle camera 8 is arranged on one side of a middle welding head 6 and used for detecting the position of the battery string, the battery string correcting mechanism is matched to correct the position of the battery string, a left end welding platform 12 fixed on a frame body 1 is arranged on the left side of a left half-piece bus bar correcting mechanism 2, a left end welding platform 14 fixed on the frame body 1 is arranged on the upper side of the left end welding platform 12, a left end camera 16 is arranged on one side of the left end welding head 14, a right end welding platform 9 fixed on the frame body 1 is arranged on the right side of a right half-piece bus bar correcting mechanism 3, a right end welding platform 9 fixed on the frame body 1 is arranged on the upper side of the right end welding platform 9, a right end camera 15 is arranged on one side of the right end welding head 11, when the battery string is used, the battery string is, The left-end camera 16 detects the position of the battery string respectively, and cooperates with the left half-section bus bar correcting mechanism 2 and the right half-section bus bar correcting mechanism 3 to adjust the position of the battery string, the precision is high, the middle welding is performed by cooperation of the middle welding head 6 and the middle welding platform 4, the left-end welding head 14 cooperates with the left-end welding platform 12 to perform left-end welding, the right-end welding head 11 cooperates with the right-end welding platform 9 to perform right-end welding, when the battery string is a whole-piece battery string, the middle welding platform 4 descends, the battery string is corrected by the left half-section bus bar correcting mechanism 2 and the right half-section bus bar correcting mechanism 3, the position of the battery string is detected by the right-end camera 15 and the left-end camera 16 to improve the correcting precision, the right-end welding head 11 cooperates with the right-end welding platform 9 to perform right-end welding, and cooperates with the left-end welding platform 12 by the left-end welding head 14, and welding the left end. In specific implementation, according to the requirement, the middle welding platform 4, the right end welding platform 9 and the left end welding platform 12 are in a descending state, after the bus bars are placed on the middle welding platform 4, the right end welding platform 9 and the left end welding platform 12, the battery strings are placed on the left half-section bus bar correcting mechanism 2 and the right half-section bus bar correcting mechanism 3, then the middle welding platform 4, the right end welding platform 9 and the left end welding platform 12 are lifted, and the welding heads are opposite to each other for welding.
The middle welding head 6 is fixed on the lifting frame through a lifting electric cylinder, and the middle welding head 6 is lifted on the lifting frame through the lifting electric cylinder; the lifting frame is fixed on the middle welding frame 5 through the left-right moving electric cylinder, and the lifting frame moves on the middle welding frame 5 through the left-right moving electric cylinder.
The right welding head 11 is fixed on the lifting frame through a lifting electric cylinder, and the right welding head 11 is lifted on the lifting frame through the lifting electric cylinder; the lifting frame is fixed on the right end welding frame 10 through a left-right moving electric cylinder, and the lifting frame moves on the right end welding frame 10 through the left-right moving electric cylinder; the two ends of the right end welding frame 10 are respectively fixed on the frame body through electric cylinders, and the right end welding frame 10 is driven to move on the frame body through the electric cylinders.
The left end welding head 14 is fixed on the lifting frame through a lifting electric cylinder, and the lifting of the left end welding head 14 on the lifting frame is realized through the lifting electric cylinder; the lifting frame is fixed on the left end welding frame 13 through a left-right moving electric cylinder, and the lifting frame moves on the left end welding frame 13 through the left-right moving electric cylinder; the both ends of left end weld holder 13 are fixed on the support body through the electric jar respectively, drive left end weld holder 13 through the electric jar and remove on the support body.
Right-hand member welded platform 9 passes through the slide rail, slider component fixes on right-hand member welded platform support body 17, and right-hand member welded platform support body 17 fixes on support body 1, and right-hand member welded platform servo motor 19 is fixed to right-hand member welded platform support body 17 one side, and right-hand member welded platform servo motor 19 passes through screw component synchronous fixed right-hand member welded platform 9, drives right-hand member welded platform 9 through right-hand member welded platform servo motor 19 and moves on right-hand member welded platform support body 17 to adapt to different specification battery cluster user demands.
Left end welded platform 12 passes through the slide rail, the sliding block set spare is fixed on left end welded platform support body 18, left end welded platform support body 18 is fixed on support body 1, the fixed left end welded platform servo motor 20 in left end welded platform support body 18 one side, left end welded platform servo motor 20 passes through lead screw assembly synchronous fixed left end welded platform 12, it moves on left end welded platform support body 18 to drive left end welded platform 12 through left end welded platform servo motor 20, in order to adapt to different specification battery cluster user demands.
And one side of the middle camera 8 is provided with a middle light source 7 for irradiating the shooting area of the middle camera 8.
The foregoing is a more detailed description of the invention, taken in conjunction with the specific preferred embodiments thereof, to facilitate an understanding and appreciation of the invention by those skilled in the art, and it is not intended to limit the invention to the specific embodiments described herein. It will be obvious to those skilled in the art that many simple derivations or substitutions can be made without inventive effort without departing from the inventive concept. Therefore, simple modifications to the present invention by those skilled in the art according to the present disclosure should be within the scope of the present invention.

Claims (7)

1.一种电池串的自动焊接装置,其特征在于:包括架体、左半段汇流条归正机构、右半段汇流条归正机构、中间焊接平台、中间焊头、中间相机、右端焊接平台、右端焊头、左端焊接平台、左端焊头、右端相机、左端相机,所述架体左部固定左半段汇流条归正机构,架体右部固定右半段汇流条归正机构,左半段汇流条归正机构、右半段汇流条归正机构中间设有可升降的中间焊接平台,中间焊接平台上侧设有固定在架体上的可升降的中间焊头,中间焊头一侧设有中间相机,所述左半段汇流条归正机构左侧设有固定在架体上的左端焊接平台,左端焊接平台上侧设有固定在架体上的左端焊头,左端焊头一侧设有左端相机,所述右半段汇流条归正机构右侧设有固定在架体上的右端焊接平台,右端焊接平台上侧设有固定在架体上的右端焊头,右端焊头一侧设有右端相机。1. An automatic welding device for a battery string, characterized in that: it comprises a frame body, a left-half bus bar correcting mechanism, a right-half bus bar correcting mechanism, a middle welding platform, a middle welding head, a middle camera, and a right end welding a platform, a right end welding head, a left end welding platform, a left end welding head, a right end camera, and a left end camera, the left part of the frame body is fixed with the left half bus bar alignment mechanism, and the right part of the frame body is fixed with the right half bus bar alignment mechanism, There is a liftable intermediate welding platform in the middle of the left half bus bar correction mechanism and the right half bus bar correction mechanism, and a liftable intermediate welding head fixed on the frame is arranged on the upper side of the intermediate welding platform. A middle camera is arranged on one side, a left end welding platform fixed on the frame body is arranged on the left side of the left half bus bar alignment mechanism, and a left end welding head fixed on the frame body is arranged on the upper side of the left end welding platform. A left-end camera is arranged on one side of the head, a right-end welding platform fixed on the frame body is arranged on the right side of the right half of the bus bar correction mechanism, and a right-end welding head fixed on the frame body is arranged on the upper side of the right-end welding platform. There is a right camera on one side of the welding head. 2.根据权利要求1所述的电池串的自动焊接装置,其特征在于:所述中间焊头通过升降电缸固定在升降架上,通过升降电缸实现中间焊头在升降架上升降;所述升降架通过左右移动电缸固定在中间焊接架上,通过左右移动电缸实现升降架在中间焊接架上移动。2 . The automatic welding device for battery strings according to claim 1 , wherein the intermediate welding head is fixed on the lifting frame by the lifting electric cylinder, and the intermediate welding head is lifted and lowered on the lifting frame by the lifting electric cylinder; The lifting frame is fixed on the middle welding frame by moving the electric cylinder left and right, and the lifting frame is moved on the middle welding frame by moving the electric cylinder left and right. 3.根据权利要求1所述的电池串的自动焊接装置,其特征在于:所述右端焊头通过升降电缸固定在升降架上,通过升降电缸实现右端焊头在升降架上升降;所述升降架通过左右移动电缸固定在右端焊接架上,通过左右移动电缸实现升降架在右端焊接架上移动;所述右端焊接架两端分别通过电缸固定在架体上,通过电缸带动右端焊接架在架体上移动。3 . The automatic welding device for battery strings according to claim 1 , wherein the right end welding head is fixed on the lifting frame by the lifting electric cylinder, and the right end welding head is lifted and lowered on the lifting frame by the lifting electric cylinder; The lifting frame is fixed on the right end welding frame by moving the electric cylinder left and right, and the lifting frame is moved on the right end welding frame by moving the electric cylinder left and right; the two ends of the right end welding frame are respectively fixed on the frame body by the electric cylinder, and the electric cylinder Drive the right end welding frame to move on the frame body. 4.根据权利要求1所述的电池串的自动焊接装置,其特征在于:所述左端焊头通过升降电缸固定在升降架上,通过升降电缸实现左端焊头在升降架上升降;所述升降架通过左右移动电缸固定在左端焊接架上,通过左右移动电缸实现升降架在左端焊接架上移动;所述左端焊接架两端分别通过电缸固定在架体上,通过电缸带动左端焊接架在架体上移动。4 . The automatic welding device for battery strings according to claim 1 , wherein the left end welding head is fixed on the lifting frame by the lifting electric cylinder, and the left end welding head is lifted and lowered on the lifting frame by the lifting electric cylinder; The lifting frame is fixed on the left end welding frame by moving the electric cylinder left and right, and the lifting frame is moved on the left end welding frame by moving the electric cylinder left and right; the two ends of the left end welding frame are respectively fixed on the frame body through the electric cylinder, and the electric cylinder Drive the left end welding frame to move on the frame body. 5.根据权利要求3所述的电池串的自动焊接装置,其特征在于:所述右端焊接平台通过滑轨、滑块组件固定在右端焊接平台架体上,右端焊接平台架体固定在架体上,右端焊接平台架体一侧固定右端焊接平台伺服电机,右端焊接平台伺服电机通过丝杠组件同步固定右端焊接平台。5 . The automatic welding device for battery strings according to claim 3 , wherein the right end welding platform is fixed on the right end welding platform frame body through the slide rail and the slider assembly, and the right end welding platform frame body is fixed on the frame body. 6 . On one side of the right-end welding platform frame body, the right-end welding platform servo motor is fixed, and the right-end welding platform servo motor is synchronously fixed to the right-end welding platform through the screw assembly. 6.根据权利要求4所述的电池串的自动焊接装置,其特征在于:所述左端焊接平台通过滑轨、滑块组件固定在左端焊接平台架体上,左端焊接平台架体固定在架体上,左端焊接平台架体一侧固定左端焊接平台伺服电机,左端焊接平台伺服电机通过丝杠组件同步固定左端焊接平台。6 . The automatic welding device for battery strings according to claim 4 , wherein the left end welding platform is fixed on the left end welding platform frame body through the slide rail and the slider assembly, and the left end welding platform frame body is fixed on the frame body 6 . On one side of the left-end welding platform frame body, the left-end welding platform servo motor is fixed, and the left-end welding platform servo motor is synchronously fixed to the left-end welding platform through the screw assembly. 7.根据权利要求2所述的电池串的自动焊接装置,其特征在于:所述中间相机一侧设有中间光源。7 . The automatic welding device for battery strings according to claim 2 , wherein an intermediate light source is provided on one side of the intermediate camera. 8 .
CN201910789139.1A 2019-08-28 2019-08-28 Automatic welding device for battery strings Withdrawn CN112440034A (en)

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CN108145313A (en) * 2016-12-02 2018-06-12 惠州市德赛自动化技术有限公司 Battery laser mash welder
CN107363362A (en) * 2017-06-05 2017-11-21 博硕皓泽自动化设备无锡有限公司 Automatic busbar bonding machine
CN109954997A (en) * 2018-09-11 2019-07-02 苏州恒源太阳能电气机械有限公司 A fully automatic bus bar welding machine
CN109277714A (en) * 2018-10-09 2019-01-29 苏州宏瑞达新能源装备有限公司 A bus bar welding device
CN109590642A (en) * 2018-12-07 2019-04-09 无锡先导智能装备股份有限公司 Welding equipment
CN110102935A (en) * 2019-05-22 2019-08-09 齐河双百数码影像设备有限公司 A kind of automatic confluence bonding machine
CN210937766U (en) * 2019-08-28 2020-07-07 常明旺 Automatic welding device for battery strings

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Application publication date: 20210305