The invention relates to a division of a device for quickly covering a cable trench cover plate, and the application number of the original application is 202010303800.6.
Disclosure of Invention
The technical problem to be solved by the invention is as follows: the device for quickly covering the cable trench cover plate is convenient to construct, time-saving and labor-saving.
The technical scheme of the technical problem to be solved by the invention is as follows: a device for quickly covering a cable trench cover plate, comprising:
the movable bottom plate and the paving flat car are arranged side by side along the length direction of the cable trench;
the traction devices are arranged on two sides of the movable bottom plate and used for driving the paving vehicle to move forwards;
the hopper is arranged on the movable bottom plate; the hopper is provided with four angular upright posts, the side faces of the left side face, the right side face and the rear end face are provided with reinforcing cross beams fixedly connected with the upright posts, and the inner sides of the upright posts are provided with bearing supports.
The overturning bracket is fixedly connected with the movable bottom plate and is rotationally connected with the hopper and used for overturning the hopper;
the pushing device is arranged at the upper part of the movable bottom plate and the lower part of the hopper and is used for pushing the cover plate out; the propelling device is a hydraulic rod, is arranged in a gap between the rectangular frame of the hopper and the movable bottom plate and is fixedly connected with the movable bottom plate;
the front side and the upper side of the hopper are open and communicated with each other; the front direction points to the un-laid section of the cable trench; the left side and the right side of the hopper are provided with turnover pipes with pipe orifices facing to the rear, and turnover operation rods are inserted in the turnover pipes; the upper edge of the side surface of the rear part of the hopper is provided with a limiting device, and the limiting device is movably provided with a bulge facing the inner side of the hopper;
the paving vehicle comprises two sliding blocks, two ends of the paving vehicle are connected with clamping shafts in a rotating mode, and cover plate clamping grooves are formed in the upper portions of the clamping shafts;
after the hopper is arranged in the cover plate, the hopper is turned over to the front part by 90 degrees through the turning operation rod by the turning support, and at the moment, the upper side surface of the hopper in the original state is flush with the edge of the front end of the movable bottom plate.
Preferably, the roll-over stand comprises:
the fixed blocks are arranged on two sides of the movable bottom plate;
the end part of the overturning shaft is rotationally connected with the two fixed blocks;
the bottom edge of the side face of the front part of the hopper is fixedly connected with the overturning shaft.
Preferably, the roll-over stand comprises:
the lifting frames are arranged on two sides of the movable bottom plate;
the turnover shaft is rotatably connected with the upper end of the lifting part of the lifting frame;
the other end of the turnover shaft is fixedly connected with the center position of the side surface of the hopper;
the lifting distance of the lifting frame is greater than L, L is 1/2, Ldj is the diagonal length of the hopper side rectangle, and Ldb is the length of the short side of the hopper side rectangle.
Preferably, the traction device comprises:
the fulcrum frame is fixedly connected with the movable bottom plate;
the fulcrum ring is annular or block-shaped and is provided with a through hole, and the fulcrum ring is fixedly connected with the upper end of the fulcrum frame;
the traction operating rod is inserted in the fulcrum ring;
the pushing rod is arranged in parallel with the movable bottom plate, the rear end of the pushing rod is hinged with the lower end of the traction operating rod, and the front end of the pushing rod is fixedly connected with the sliding block;
and the track pipe is fixedly connected with the front ends of the two sides of the movable bottom plate and sleeved on the pushing rod.
Preferably, the cover plate clamping groove comprises an upper sliding-in part and a lower embedding part, the upper sliding-in part is in an inverted trapezoid shape, and the inclined edge of the upper sliding-in part is close to the movable bottom plate; the embedded part is rectangular;
a rotary spring is arranged between the clamping shaft and the sliding block so as to enable the opening of the cover plate clamping groove to be upward; or the lower part of the clamping shaft is provided with a balancing weight.
Preferably, the upper end of the hopper is provided with a return chute;
the limiting means comprises:
the return sliding block is arranged in the return sliding chute and is connected with the bottom of the return sliding chute through a tension spring, the return sliding block is provided with a sliding hole in the horizontal direction, the end part of the return sliding chute is provided with an anti-falling limiting block, and the end part of the return sliding block, which is positioned in the return sliding chute, is provided with an anti-falling block;
the T-shaped protrusion is inserted into the sliding hole, the end part of the T-shaped protrusion is trapezoidal, the inclined surface is arranged on the upper part of the T-shaped protrusion, and the small head end of the T-shaped protrusion is provided with an anti-falling stop block.
The invention has the beneficial effects that:
make things convenient for the construction of laying of cable cover plate, reduce staff intensity of labour, improve the efficiency of laying of cable trench cover plate.
Detailed Description
In order to make the technical solution and the advantages of the present invention clearer, the following explains embodiments of the present invention in further detail.
As shown in fig. 1, the device for quickly covering a cable trench cover plate comprises a movable bottom plate 100, a paving vehicle 300, a traction device 500, a hopper 200, an overturning bracket 400 and a propelling device 600.
The moving floor 100 and the flatcar 300 are arranged side by side along the length of the cable trench. The cable trench is a channel, and the cable cover plate covers the upper part of the cable trench and is used for guaranteeing the flatness of the ground and protecting cables in the cable trench. The lower portion of the moving base plate 100 is provided with wheels to allow the moving base plate 100 to move. The moving floor 100 is located on the upper portion of the laid cover, and the flatcar 300 is located at the front portion of the moving floor 100, at a position where no cable cover is laid in the cable trench.
Preferably, the wheels of the movable base plate 100 are disposed at the edge of the cable trench, that is, the wheels are pressed at the edge of the cable cover plate instead of the middle of the cable cover plate, so as to prevent the cable cover plate from being crushed due to the overweight of the hopper.
A hopper 200 is provided at an upper portion of the movable base plate 100, the hopper 200 being used to carry a cable cover to be laid. In the un-laid state, the hopper 200 faces upward, which facilitates the loading and unloading of the cable cover. The cable cover plate can be placed into the hopper through the forklift. In the laying state, the hopper 200 is turned by 90 degrees so that the cable cover plates horizontally placed are vertically placed, and then the cable cover plates at the edges are slid by the laying flat carriage 300 to be horizontally placed and laid on the cable trench. The upper side of the hopper 200 in its original state is flush with the front end edge of the moving base 100. I.e., the hopper 200 is rotated 90 deg. and the hopper is facing forward, as shown in fig. 11, the front side of the hopper is flush with the edge of the moving floor in the hopper facing forward position.
To facilitate loading, the front and upper sides of the hopper 200 are open and communicate with each other with the front direction pointing from a trench-laid section to a trench-unpaved section. Based on the above requirements, the specific structure of the hopper can be as follows:
since the cable cover is generally rectangular, the hopper 200 is rectangular and has a rectangular cavity.
The hopper 200 is provided with four angular columns 290, and reinforcing beams 280 fixedly connected to the columns 290 are provided on both left and right sides and a rear end side. Or, the hopper 200 is provided with four angular upright columns 290, and the upright columns 290 on the left and right sides are fixedly connected through a fixing plate. A reinforcing beam 280 fixedly connected with the two upright columns 290 is arranged between the two upright columns 290 at the rear side.
Preferably, to support the cable cover and to facilitate the installation of the propulsion apparatus 600, the bottom of the hopper 200 is provided with a rectangular frame fixedly connected to the vertical column 290. The inner ring of the rectangular frame is smaller than the periphery of the cover plate and is used for bearing the cable cover plate.
Alternatively, a load bearing bracket 190 is provided on the inside of the upright 290. The support bracket 190 is fixedly connected to the bottom of the column 290 for supporting the cable cover.
Alternatively, a rectangular frame is provided at an upper portion of the carrier bracket 190.
Preferably, the cable cover plate has a non-smooth surface and thus a large friction force is generated between the cable cover plate and the column 290 of the hopper 200 due to the weight of the cable cover plate itself. In order to reduce the labor intensity of the construction, rollers 291 or balls are provided on the front side surface of the inner surface of the front column 290 in a state where the hopper 200 faces upward on the side surface of the column 290. The axial direction of the roller 291 is perpendicular to the longitudinal direction of the vertical shaft. At this time, the friction force can be reduced when the cable cover plate is pushed in, so that the cable cover plate can roll out of the hopper 200 more easily.
In order to better define the running track of the pushing plate 630 and prevent it from shifting or tilting, rail grooves 292 are formed on the left and right sides of the vertical column 290 in the length direction. The pushing plate 630 is provided with a limiting protrusion 639 at a position corresponding to the track groove 292. The limiting protrusions 639 are slidably disposed in the track grooves 292, and the vertical state of the push plate 630 can be effectively ensured by limiting the four limiting protrusions 639.
In order to facilitate the overturning of the hopper 200, the left and right sides of the hopper 200 are provided with overturning pipes 230 with pipe orifices facing to the rear, and an overturning operating rod 240 is inserted in the overturning pipes. Since the hopper 200 and the inversion bracket 400 are rotatably coupled, the hopper 200 can be rotated. Because the hopper behind the cable cover plate has certain weight, the overall length of the turnover pipe 230 and the turnover operating rod 240 can be changed in a mode of inserting the turnover operating rod 240, so that different personnel can adjust according to the size of personal strength and the actual quality of the hopper 200, and the purpose of edge turnover is achieved.
A locking device is provided between the turnover lever 240 and the turnover tube 230 so as to keep them stable when not operated. The locking device comprises locking holes arranged on the overturning operating rod 240 and the overturning pipe 230 and locking pins inserted in the locking holes, wherein the two locking holes are overlapped when the overturning operating rod 240 is inserted, and the locking is realized by inserting the locking pins.
In order to prevent the cable cover from falling outward in the vertical state, a stopper 220 is provided on the upper edge of the rear side of the hopper 200. The restricting means 220 is movably provided with a projection toward the inside of the hopper 200. After inversion, the limiting means are located at the upper part and the projections are located inside the hopper 200, thus achieving a stop for the cable cover. Specifically, the method comprises the following steps:
the limiting device 220 comprises a return slide block 221 and a T-shaped projection 222. To facilitate the retention of the cable cover during the pushing process, a return chute 227 is provided at the upper end of the hopper 200, and when the hopper 200 is comprised of the vertical columns 290 and the reinforcing beams 280, the return chute 227 is provided at the upper portion of the vertical columns 290. The length direction of the return chute 227 coincides with the length direction of the upright post.
The return slider 221 is disposed inside the return sliding slot 227 and connected to the bottom of the return sliding slot 227 through a tension spring. The return slider 221 is provided with a slide hole in the horizontal direction. An anti-falling limiting block 226 is arranged at the end of the return chute 227. The end of the return slider 221 located inside the return chute 227 is provided with an anti-drop block 224. During the pushing process, the cable cover plate pushes the limiting device 220 outwards, and the excessive pushing process can be prevented through the matching of the anti-falling block 224 and the anti-falling limiting block 226, so that the pushing length of the cable cover plate is kept to be the thickness of the cable cover plate.
The T-shaped projection 222 is inserted into the slide hole. The end of the T-shaped projection 222 is trapezoidal with a slope at the top. The small end of the T-shaped protrusion 222 is provided with a retaining stop 223. Alternatively, the end of the T-shaped protrusion 222 is in the shape of a hook bent downward. The anti-falling stopper 223 or the hook-shaped anti-falling stopper is provided to prevent the T-shaped protrusion 222 from falling off from the slide hole. When the hopper 200 is in a vertical state, the T-shaped protrusion 222 is an inclined surface, so that the T-shaped protrusion 222 can be automatically pushed out during charging, and the T-shaped protrusion 222 can be automatically returned to play a role in limiting the cable cover plate due to the action of gravity after being turned over.
The inversion bracket 400 is used to achieve a 90 degree inversion of the hopper 200. The flip stand 400 includes the following two ways:
the turning bracket (400) includes a fixing block (410) and a turning shaft (420). The fixing blocks 410 are disposed at both sides of the moving base plate 100 and fixedly coupled to the moving base plate 100. The end of the turning shaft is rotatably connected to the fixing block 410. The bottom edge of the front side of the hopper 200 is fixedly connected with the turnover shaft 420, and when the hopper 200 consists of the upright column 290 and the reinforcing beam 280, the turnover shaft 420 is fixedly connected with the lower ends of the two upright columns at the front. The flip axis 420 can be one major axis or two minor axes. When the two short shafts are provided, the two short shafts are respectively and fixedly connected with the two upright posts. The hopper can now be rotated along the edge of the front lower end of the hopper 200.
The turning bracket 400 includes a lifting frame 430 and a turning shaft 420.
The lifting frame 430 can be controlled to be lifted by a hydraulic cylinder using a hydraulic lifting device. The lifting frames 430 are arranged at both sides of the moving base plate 100, and the fixing parts of the lifting frames 430 are fixedly connected with the sides of the moving base plate 100. The upper end of the elevating part of the elevating bracket 430 is rotatably connected with the turning shaft 420. The other end of the turnover shaft 420 is fixedly connected with the center position of the left and right side surfaces of the hopper 200. The lifting distance of the lifting frame is more than L, and L is 1/2 (L)dj-Ldb),LdjThe length of the diagonal line of the hopper side rectangle, LdbThe length of the short side of the hopper side rectangle. At this time, the hopper 200 rotates along the connecting line of the centers of the two side surfaces, which is more labor-saving. Can adopt the treading type hydraulic cylinder to realize upgrading and treadingThe plate may be disposed on the upper portion of the moving base 100.
The hopper 200 can be rotated by operating the turnover operation lever 240, thereby achieving 90 ° turnover of the hopper 200.
The paving vehicle 300 is used to realize the transformation of the vertical cable cover into the horizontal state by means of sliding. The spreader 300 is likewise provided with wheels, the wheels of the spreader 300 being arranged at the edge of the cable trench, i.e. the spreader 300 is arranged across the cable trench. The paving vehicle 300 includes two sliding blocks 310 and a clamping shaft 320 rotatably connected to the sliding blocks 310 at both ends. The sliding function of the sliding block 310 can be realized by providing wheels. The sliding block 310 may also be directly driven to slide, which increases the wear of the sliding block 310, and therefore a wheel approach is preferred. In order to limit and fix the cable cover and better control the sliding speed of the cable cover, a cover clamping groove 330 is provided at the upper part of the clamping shaft 320. After the front cable cover is pushed out by the pushing device 600, the cable cover located at the front edge slides down into the cover card slot 330.
To facilitate the sliding-in of the cover 900, the cover card slot 330 includes an upper slide-in portion 331 and a lower insert portion 332. The upper slide-in 331 is inverted trapezoidal with the hypotenuse adjacent to the moving floor; the insert portion 332 has a rectangular shape. The engaging shaft 320 abuts the front edge of the movable base plate 100, the inclined surface of the upper slide-in portion 331 is close to the movable base plate 100, and the cover plate is separated from the hopper and then slides into the fitting portion 332 via the inclined surface of the upper slide-in portion 331. The insertion portion 332 serves to restrict the cover plate to be smoothly moved.
Preferably, in order to automatically restore the notch of the cover plate slot 330 of the clamping shaft 320 to an upward state, a rotary spring is arranged between the clamping shaft 320 and the sliding block 310 to make the opening of the cover plate slot 330 upward; alternatively, a weight block is disposed at the lower portion of the fastening shaft 320.
The traction devices 500 are disposed on both sides of the movable floor 100 to drive the paver 300 forward. The fixed part of the traction device 500 is fixedly connected with the movable floor 100, and the end of the propelling part or the telescopic part of the traction device 500 is fixedly connected with the flatbed 300. Based on this, the traction device 500 not only can drive the paving vehicle 300 to move, but also can play a role in connecting the movable floor 100 and the paving vehicle 300. The specific structure of the traction device 500 can adopt the following two ways:
the traction device 500 is an electric push rod or a hydraulic push rod. The fixed portion of the traction device 500 is fixedly connected to the movable base plate 100, and the end of the telescopic portion of the traction device 500 abuts against the push plate 630. The length direction of the electric push rod or the hydraulic push rod is the front-back direction, so that the paving vehicle 300 can be pushed to move forwards. The electric push rod needs to be provided with a battery on the movable base plate 100, and the extension and retraction of the electric push rod can be controlled by using a pedal type switch. The hydraulic push rod can also be pressurized in a treading manner, and the treading of the hydraulic push rod is also required to be arranged at the upper part of the movable bottom plate 100.
The traction device (II) comprises a fulcrum frame 510, a fulcrum ring 520, a traction operating lever 530, a push rod 540 and an orbital tube 550. The fulcrum frame 510 is fixedly connected to the left and right edges of the movable base plate 100, or to the lifting frame 430. The fulcrum ring 520 has a ring shape or a block shape provided with a through hole. The fulcrum ring 520 is fixedly connected to the upper end of the fulcrum frame 510. The pulling lever 530 is inserted into the interior of the fulcrum ring 520. The push rod 540 is disposed parallel to the movable base plate 100, and has a rear end hinged to the lower end of the traction lever 530 and a front end fixedly connected to the sliding block 310. The track tube 550 is fixedly connected to the front ends of the two sides of the movable base plate 100 and is sleeved on the push rod 540. The track tube 550 is used to define the moving track of the push rod 540, so that the push rod keeps horizontal and keeps moving back and forth. When the push needs to be carried forward, the upper end of the traction operation rod 530 is moved from front to back by both hands, and at the moment, the push rod 540 moves from back to front, so that the push of the flatcar 300 is realized.
The pushing device 600 is disposed on the upper portion of the movable base plate 100 and on the lower portion of the hopper 200, and is configured to push out the vertical cable cover plate, so that the vertical cable cover plate slides out from the hopper 200 and enters the cover plate slot 330 of the flatcar 300. The propulsion device has the following three technical schemes:
the propulsion device (600) comprises a T-shaped screw (610) and a propulsion bolt (620) which is in threaded connection with the T-shaped screw (610). The pusher bolt 620 is pivotally connected to the bottom of the hopper 200 near the front end by a cross bar 690. As shown in fig. 4, 5 and 8, the crossbar 690 is fixedly connected to the hopper 200, two crossbars 690 are provided, the push bolt 620 is provided at the middle of the two crossbars 690, and both ends of the push bolt 620 are rotatably connected to the ends of the crossbars 690, respectively. In order to lock the push bolt 620, a lock slide slot 691 is provided in an upper portion of the crossbar 690 in parallel with a longitudinal direction thereof. A lock slide bar 692 is slidably provided inside the lock slide groove 691, and an anti-slip cover 693 is provided at an end portion of the lock slide groove 691 near the push bolt 620 in order to prevent the lock slide bar 692 from slipping out. The middle of the propelling bolt 620 is provided with a screw hole. When the axis of the screw hole is horizontal, the pushing bolt 620 is provided with a fixed chute 621 at a position corresponding to the locking chute 691, and at this time, the fixed chute 621 and the locking chute 691 are overlapped in the length direction. Preferably, a through hole is formed at an end of the lock slide 692 in order to facilitate the sliding of the lock slide 692.
The T-shaped screw 610 is threadedly coupled to the push bolt 620. After the hopper 200 is turned over, the T-shaped screw 610 swings to a horizontal position, and by rotating the T-shaped screw 610, the T-shaped screw 610 can move to a vertical cover plate position, and further can push the cover plate to move to the outer side of the hopper. The cable cover 900 is pushed out and then slid into the cover card slot 330 of the card connecting shaft 320.
(II)
The propulsion device 600 is a hydraulic ram. The propelling device 600 is disposed in the gap between the rectangular frame of the hopper 200 and the movable base plate 100, and is fixedly connected to the movable base plate 100. The end of the telescoping section of the hydraulic ram faces the cable cover plate and the cable dryplate can be pushed out of the hopper 200 by the advancement of the hydraulic ram. The hydraulic rod is pressurized by a pedal or a handle. A hydraulic pedal is provided on the upper portion of the moving base 100.
The (iii) propulsion apparatus 600 includes a propulsion plate 630. The push plate 630 is provided at the upper portion of the rectangular frame of the hopper 200, or at the bottom of the hopper. The lower portion of the push plate 630 is provided with a push projection 631. The end of the pushing projection 631 is provided with an insertion hole, and the pushing operation rod 640 is inserted into the insertion hole. The insertion hole is a kidney-shaped hole to provide a certain range of movement for the push lever 640. The longitudinal direction of the waist-shaped hole is the front-back direction under the state that the hopper is advanced. Correspondingly, the movable bottom plate 100 is provided with pushing clamping grooves 101 which are arranged in the length direction of the cable duct, and the pushing clamping grooves 101 and the plug holes are overlapped in the front-back direction. The rear sides of the hopper 200 are now provided with reinforcing cross members only at the upper and lower ends.
The propelling operation rod is inserted into the inserting hole, the lower end of the propelling operation rod 640 is connected with the propelling clamping groove 101 in a clamped mode to serve as a fulcrum, the middle of the propelling operation rod is connected with the inserting hole in a abutted mode to serve as a stress point, the propelling plate 630 moves forwards under the action of the pushing force of the propelling operation rod 640, and then the cable cover plate is pushed out of the hopper 200.
Preferably, the turning operation lever 240, the pushing operation lever 640, and the pulling operation lever 530 are telescopic levers. In the actual use process, the effect of saving strength can be realized by adjusting the length.
Based on the structure, the method for laying the cable cover plate by using the device comprises the following steps:
step 1, the stacked cover plates are placed into the hopper 200 from the front and upper portions of the hopper 200 by a forklift. When the hopper is upward, the upper surface and the front surface of the hopper are opened, so that the cover plate can be conveniently placed in the hopper.
And 2, overturning the hopper 200 forwards by 90 degrees by using an overturning operating rod 240, wherein the horizontally stacked cover plates become vertically-arranged cover plates.
Alternatively, the hopper 200 is first lifted by the lifting frame 430 and then turned by 90 ° by operating the turning lever 240. Specifically, the turning operation rod 240 is lifted from bottom to top, the hopper rotates along with the turning operation rod, when the turning operation rod is turned to 90 degrees, the lifting frame falls down, and the hopper is attached to the upper portion of the movable bottom plate 100.
After the hopper 200 is rotated 90 degrees and the hopper is facing forward, the front side of the hopper is flush with the edge of the moving floor as shown in figure 11.
And 3, pushing the cover plate forward by the length of one cover plate by using the pushing operation rod 640, wherein the outermost cover plate slides into the cover plate clamping groove 330.
And 4, the paving vehicle is pushed forwards by utilizing the traction operating rod 530 or starting the traction device 500, at the moment, under the action of gravity, one end of the cover plate slides along with the paving vehicle, the other end of the cover plate vertically slides down along the vertical cover plate, and the paving vehicle 300 is continuously pushed to separate the cover plate from the paving vehicle 300.
And 5, moving the movable bottom plate 100 forwards and withdrawing the paving vehicle 300, and repeating the steps 1-4 to lay the next cover plate.
In summary, the present invention is only a preferred embodiment, and is not intended to limit the scope of the present invention, and various changes and modifications can be made by workers in the light of the above description without departing from the technical spirit of the present invention. The technical scope of the present invention is not limited to the content of the specification, and all equivalent changes and modifications in the shape, structure, characteristics and spirit described in the scope of the claims of the present invention are included in the scope of the claims of the present invention.