CN112406251A - Ultrasonic wave composite perforating machine - Google Patents
Ultrasonic wave composite perforating machine Download PDFInfo
- Publication number
- CN112406251A CN112406251A CN201910766701.9A CN201910766701A CN112406251A CN 112406251 A CN112406251 A CN 112406251A CN 201910766701 A CN201910766701 A CN 201910766701A CN 112406251 A CN112406251 A CN 112406251A
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- Prior art keywords
- ultrasonic
- frame
- paper
- composite
- roller
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- 239000002131 composite material Substances 0.000 title claims abstract description 59
- 238000007731 hot pressing Methods 0.000 claims abstract description 28
- 230000007246 mechanism Effects 0.000 claims abstract description 19
- 150000001875 compounds Chemical class 0.000 claims description 24
- 238000004080 punching Methods 0.000 claims description 12
- 238000007493 shaping process Methods 0.000 claims description 12
- 238000010438 heat treatment Methods 0.000 claims description 11
- 239000012188 paraffin wax Substances 0.000 claims description 9
- 239000000428 dust Substances 0.000 claims description 5
- 238000005485 electric heating Methods 0.000 claims description 5
- 230000005540 biological transmission Effects 0.000 claims description 2
- 238000009499 grossing Methods 0.000 claims description 2
- 239000000463 material Substances 0.000 abstract description 35
- 238000004519 manufacturing process Methods 0.000 abstract description 12
- 238000013329 compounding Methods 0.000 abstract description 10
- 230000009286 beneficial effect Effects 0.000 abstract description 2
- 230000000694 effects Effects 0.000 description 19
- 239000010410 layer Substances 0.000 description 7
- 239000004597 plastic additive Substances 0.000 description 6
- 238000001125 extrusion Methods 0.000 description 4
- 239000004744 fabric Substances 0.000 description 4
- 238000001914 filtration Methods 0.000 description 4
- 238000010030 laminating Methods 0.000 description 4
- 239000004745 nonwoven fabric Substances 0.000 description 4
- 230000002508 compound effect Effects 0.000 description 3
- 230000004927 fusion Effects 0.000 description 3
- 239000011241 protective layer Substances 0.000 description 3
- 238000003466 welding Methods 0.000 description 3
- 229920000742 Cotton Polymers 0.000 description 2
- 238000005336 cracking Methods 0.000 description 2
- 238000002844 melting Methods 0.000 description 2
- 230000008018 melting Effects 0.000 description 2
- 239000002245 particle Substances 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 239000007921 spray Substances 0.000 description 2
- 230000007797 corrosion Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 239000002985 plastic film Substances 0.000 description 1
- 229920006255 plastic film Polymers 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 238000004513 sizing Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/10—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the pressing technique, e.g. using action of vacuum or fluid pressure
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
- B32B37/06—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding characterised by the heating method
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B38/00—Ancillary operations in connection with laminating processes
- B32B38/0004—Cutting, tearing or severing, e.g. bursting; Cutter details
Landscapes
- Physics & Mathematics (AREA)
- Fluid Mechanics (AREA)
- Paper (AREA)
- Filtering Materials (AREA)
Abstract
The invention relates to the technical field of filter material manufacturing equipment, and discloses an ultrasonic composite perforating machine which comprises a rack, wherein a plurality of ultrasonic generators are arranged above the rack, the output ends of the ultrasonic generators are connected with a hot-pressing block and transmit sound waves by the hot-pressing block, a perforating paper roll is arranged below the rack, salient points for perforating composite filter paper are arranged on the outer wall of the perforating paper roll, a chain wheel mechanism is also arranged on the rack, and the chain wheel mechanism is driven by a motor and drives the perforating paper roll to rotate The beneficial effect of reducing the compounding step.
Description
Technical Field
The invention relates to the technical field of filter material manufacturing equipment, in particular to an ultrasonic composite perforating machine.
Background
An ultrasonic compound machine is characterized in that high-frequency vibration waves are transmitted to the surfaces of two or more materials to be welded, the surfaces of the materials are mutually rubbed to form fusion between molecular layers under the condition of pressurization, the fusion of materials such as cloth and cloth, cloth and chemical fiber cotton, plastic film and the like, and the fusion of materials such as fabric and glue-sprayed cotton, non-woven fabrics, sponge and the like are achieved, so that the welding is completed, at present, an environment-friendly support compound material for manufacturing filter paper for a filter is developed, the compound material consists of three layers of an outer protective layer, a middle fusion-sprayed film and air filter paper at the bottom, and discrete holes are punched on the compound material to reduce the air impedance of the compound filter paper so as to achieve the maximum filtering rate and the best filtering effect, but the ultrasonic compound machine used in the market at present can only carry out simple compounding, and the compounding effect cannot meet the compounding requirement of the environment-friendly support compound material, nor can it be done a large number of discrete holes for it in the composite process, because this environmental protection supports combined material and is used for making the filter, consequently need fold repeatedly and form the filter screen, if the combined strength is not enough, then folding department just forms fracture and space easily, influences the practical effect of filter, for example, chinese patent authorizes bulletin number: CN207594476U, No. 7/10 in 2018 on the granted bulletin date, the invention provides an ultrasonic laminating machine, which comprises a feeding rack and a laminating rack, wherein a first rotating shaft, a second rotating shaft, a third rotating shaft and a guide shaft assembly for guiding non-woven fabrics are sequentially arranged on the laminating rack from left to right, the top of the laminating rack is provided with an air cylinder, the output end of the air cylinder is connected with an extrusion roller, a heating cavity is arranged in the third rotating shaft, heat conduction oil is filled in the heating cavity, one end of the third rotating shaft is provided with a heating rod, one end of the heating rod extends into the heating cavity, the heating cavity generates heat under the heating state of the heating rod, the heat is transmitted to the surface of the third rotating shaft, the extrusion roller connected with the output end is driven by the air cylinder to reciprocate, the third rotating shaft and the extrusion roller extrude the non-woven fabrics by high-frequency vibration for multiple times, the extrusion compounding is carried out, the composite effect is enhanced, the multi-layer composite is more stable, and the manufactured non-woven fabric is corrosion-resistant and stretch-resistant. The device has the defects that the device cannot be suitable for the compound work of the environment-friendly support composite material for manufacturing the filter paper for the filter, which is researched and developed by the company, the compound effect cannot meet the requirement, and the device cannot punch the required discrete holes for the filter paper while the filter paper is in the compound work.
Disclosure of Invention
The invention provides an ultrasonic composite punching machine which can be suitable for the composite work of an environment-friendly support composite material for manufacturing filter paper for a filter, has strong composite effect, does not generate cracks and gaps after being folded after being compounded, and can punch required discrete holes for the environment-friendly support composite material for manufacturing the filter paper for the filter.
In order to achieve the purpose, the invention adopts the following technical scheme:
the utility model provides a compound puncher of ultrasonic wave, includes the frame, the top of frame is equipped with a plurality of supersonic generator, hot pressing piece and by hot pressing piece transmission sound wave are connected to supersonic generator's output, the below of frame is equipped with the trompil paper roll, be equipped with on the outer wall of trompil paper roll and be used for carrying out the bump of trompil to compound filter paper, still be equipped with sprocket mechanism in the frame, sprocket mechanism passes through motor drive and drives the rotation of trompil paper roll. The invention relates to an ultrasonic composite perforating machine, which is suitable for compounding and perforating an environment-friendly support composite material for manufacturing filter paper for a filter, developed by the company, and comprises three layers of an outer protective layer, a middle melt-spray film and air filter paper at the bottom, wherein the three layers of materials are overlapped up and down and enter from the paper inlet side of a frame, a hot pressing block is controlled to move downwards and is matched with a paper punching roller below to clamp the materials, then the paper punching roller is driven by a motor and driven to rotate to convey the materials, the hot pressing block is connected with the output end of an ultrasonic generator and is used for transmitting ultrasonic waves to plastic additives in the materials, the plastic additives are instantaneously melted and jointed with bottom paper under the moderate pressure of the hot pressing block vibrated by ultrasonic ultra-high frequency, the welding strength can be comparable with that of a body, and the time for the materials to pass through the hot pressing block is, the composite effect of the ultrasonic waves and the strength after the composite can not meet the requirements, so the hot pressing block generates heat and preheats the material by means of the effect of the hot pressing block, the temperature rise and the melting of the plastic additive are accelerated, the composite duration of the ultrasonic waves is shortened, the composite effect and the strength of the composite material are improved, the composite material is not easy to crack and gap when being repeatedly folded to form a filter screen, and the using effect of the filter is ensured. The outer wall of the paper roll with the holes is provided with the salient points for punching the material, when the paper roll with the holes rotates, the salient points can punch discrete holes meeting the requirements on the composite material under the pressure action of the hot pressing block, the discrete holes can reduce air impedance, the filtering effect is improved, the composite work and the punching work can be carried out on the same compound machine, the flow steps are reduced, and the production is accelerated.
Preferably, the front surface of the rack is provided with a shaping pair roller for straightening the composite filter paper, the shaping pair roller comprises a movable roller and a fixed roller, and the fixed roller is fixedly connected to the rack. The shaping roller is used for extruding and shaping the compounded material, consolidating the compounding effect and preventing cracking.
Preferably, the two ends of the movable roller are connected with tensioning mechanisms, each tensioning mechanism comprises a pair of slide rails, a slide block and a connecting block, the slide blocks are located between the slide rails, the connecting blocks are used for connecting the slide rails, the slide rails are fixedly connected to the rack, the slide blocks are connected to one end of the movable roller through bearings, the connecting blocks are in threaded connection with adjusting handles, and the inner ends of the adjusting handles are rotatably connected with the slide blocks. The tensioning mechanism can drive the sliding block to slide between the sliding rails through the rotating adjusting handle, further the distance between the movable roller and the fixed roller is changed, the pressure of the shaping roller pair on the compounded material is changed, if the material is too thick, the distance is reduced, the pressure is increased, if the material is slightly thin, the distance is increased, the pressure is reduced, the compounding result and the product quality are unified as far as possible, and after the shaping work of the shaping roller pair, the compounding work of the composite material is formally completed.
Preferably, a straightening roller is disposed on the paper discharge side of the machine body. The straightening roller is used for straightening the compounded material to prevent curling.
Preferably, an electric heating net for heating the perforated paper roll is arranged on the inner side of the perforated paper roll. The electric heating net is used in cooperation with the hot pressing block, the composite material is preheated from the upper direction and the lower direction simultaneously, the preheating effect is better, the composite effect is improved, and the composite time is shortened.
Preferably, the output end of the ultrasonic generator is provided with a dust cover. The dust cover is used for adsorbing floating solid particles, prevents the floating solid particles from falling into materials, and improves the quality of products.
Preferably, the chain wheel mechanism is connected with a gear box for speed regulation. The gear box is used for adjusting the rotating speed of the hole forming paper roll and is suitable for production of products with different specifications.
Preferably, a paraffin groove is arranged on one side of the machine frame for feeding paper, and paraffin for smoothing paper surface is arranged in the paraffin groove. The paraffin can remove the roughness of the surface of the paper, so that the surface of the product is smoother, and the product appearance is improved.
Preferably, the hot-pressing block is connected with the output end of the ultrasonic generator through an adjusting flange. The pre-tightening force between the adjusting flange and the hot pressing block can be changed by adjusting the adjusting flange, so that the hot pressing block is prevented from crushing the composite material.
Preferably, the rack is provided with a controller, and the controller is connected with the ultrasonic generator and the motor in a control mode. The controller is used as a control terminal and manages all the components in a lump.
Therefore, the ultrasonic composite perforating machine has the following advantages: the environment-friendly support composite material for the filter paper for the filter can be suitable for the compound work of the environment-friendly support composite material for the filter paper researched and developed by the company, has strong compound effect, does not generate cracks and gaps after being folded after being compounded, can be provided with required discrete holes during the compound work, is convenient and safe to use, is easy to adjust, and reduces the flow steps.
Drawings
FIG. 1 is a schematic structural diagram of the present invention.
Fig. 2 is a left side view of the present invention.
Fig. 3 is a partial cross-sectional view of the aperture paper roll.
Fig. 4 is a schematic structural view of the tension mechanism.
Wherein: the device comprises a frame 1, an ultrasonic generator 2, an adjusting flange 3, a hot-pressing block 4, a dust cover 5, a paper punching roller 6, salient points 7, an electric heating net 8, a chain wheel mechanism 9, a motor 10, a sizing roller 11, a movable roller 12, a sliding rail 13, a sliding block 14, a connecting block 15, an adjusting handle 16, a straightening roller 17, a paraffin tank 18, a controller 19 and composite filter paper 20.
Detailed Description
The technical scheme of the invention is further specifically described by the following embodiments and the accompanying drawings.
As shown in fig. 1, 2, 3 and 4, an ultrasonic compound perforating machine is provided, wherein:
comprises a frame 1, a plurality of ultrasonic generators 2 are arranged above the frame, the output ends of the ultrasonic generators are connected with a hot pressing block 4 through an adjusting flange 3 and transmit sound waves through the hot pressing block, the output ends of the ultrasonic generators are fixedly connected with a dust cover 5, a hole-opening paper roll 6 is arranged below the frame, salient points 7 for opening holes on composite filter paper 20 are arranged on the outer wall of the hole-opening paper roll, an electric heating net 8 for heating the hole-opening paper roll is fixedly connected to the inner side of the hole-opening paper roll, a chain wheel mechanism 9 is also fixedly connected to the frame and is driven by a motor 10 to drive the hole-opening paper roll to rotate, the chain wheel mechanism is connected with a gear box for regulating speed, a shaping double-roll 11 for straightening the composite filter paper is arranged on the front side of the frame, the shaping double-roll, the tensioning mechanism comprises a pair of slide rails 13, a slide block 14 positioned between the slide rails and a connecting block 15 used for connecting the slide rails, the slide rails are fixedly connected on the machine frame, the slide block is connected to one end of a movable roller through a bearing, an adjusting handle 16 is connected to the connecting block in a threaded manner, the inner end of the adjusting handle is rotatably connected with the slide block, the tensioning mechanism can drive the slide block to slide between the slide rails through the rotating adjusting handle, further the distance between the movable roller and a fixed roller is changed, the pressure exerted on the compounded material by a shaping roller is changed, if the material is too thick, the distance is reduced, the pressure is increased, if the material is slightly thin, the distance is increased, the pressure is reduced, the compound effect and the product quality are unified as much as possible, a straightening roller 17 is arranged on the paper outlet side of the machine body and used for straightening the compounded material to prevent curling, a paraffin groove 18 is arranged on, the rack is fixedly connected with a controller 19, the control machine is connected with the ultrasonic generator and the motor in a control mode, and the controller serves as a control terminal to comprehensively manage all parts. The invention relates to an ultrasonic composite perforating machine, which is suitable for compounding and perforating an environment-friendly support composite material for manufacturing filter paper for a filter, developed by the company, and comprises three layers of an outer protective layer, a middle melt-spray film and air filter paper at the bottom, wherein the three layers of materials are overlapped up and down and enter from the paper inlet side of a frame, a hot pressing block is controlled to move downwards and is matched with a paper punching roller below to clamp the materials, then the paper punching roller is driven by a motor and driven to rotate to convey the materials, the hot pressing block is connected with the output end of an ultrasonic generator and is used for transmitting ultrasonic waves to plastic additives in the materials, the plastic additives are instantaneously melted and jointed with bottom paper under the moderate pressure of the hot pressing block vibrated by ultrasonic ultra-high frequency, the welding strength can be comparable with that of a body, and the time for the materials to pass through the hot pressing block is, the composite effect of the ultrasonic waves and the strength after the composite can not meet the requirements, so the hot pressing block generates heat and preheats the material by means of the effect of the hot pressing block, the temperature rise and the melting of the plastic additive are accelerated, the composite duration of the ultrasonic waves is shortened, the composite effect and the strength of the composite material are improved, the composite material is not easy to crack and gap when being repeatedly folded to form a filter screen, and the using effect of the filter is ensured. The outer wall of the paper roll with the holes is provided with the salient points for punching the material, when the paper roll with the holes rotates, the salient points can punch discrete holes meeting the requirements on the composite material under the pressure action of the hot pressing block, the discrete holes can reduce air impedance, the filtering effect is improved, the composite work and the punching work can be carried out on the same compound machine, the flow steps are reduced, and the production is accelerated.
The ultrasonic composite perforating machine has the beneficial effects that the ultrasonic composite perforating machine is suitable for the composite work of environment-friendly support composite materials for manufacturing filter paper for a filter researched and developed by the company, the composite effect is strong, cracking and gaps are not generated after the composite material is folded, required discrete holes can be drilled for the ultrasonic composite perforating machine during the composite work, the use is convenient, safe and easy to adjust, and the composite steps are reduced.
Claims (10)
1. The utility model provides a compound puncher of ultrasonic wave, includes the frame, characterized by, the top of frame is equipped with a plurality of supersonic generator, hot pressing piece and by hot pressing piece transmission sound wave are connected to supersonic generator's output, the below of frame is equipped with the trompil paper roll, be equipped with the bump that is used for carrying out the trompil to compound filter paper on the outer wall of trompil paper roll, still be equipped with sprocket mechanism in the frame, sprocket mechanism passes through motor drive and drives the rotation of trompil paper roll.
2. The ultrasonic composite perforating machine as claimed in claim 1, wherein the front surface of the frame is provided with a shaping pair roller for straightening the composite filter paper, the shaping pair roller comprises a movable roller and a fixed roller, and the fixed roller is fixedly connected to the frame.
3. The ultrasonic composite perforating machine as claimed in claim 2, wherein the two ends of the movable roller are connected with tensioning mechanisms, each tensioning mechanism comprises a pair of slide rails, a slide block positioned between the slide rails and a connecting block used for connecting the slide rails, the slide rails are fixedly connected to the machine frame, the slide block is connected to one end of the movable roller through a bearing, the connecting block is in threaded connection with an adjusting handle, and the inner end of the adjusting handle is rotatably connected with the slide block.
4. The ultrasonic compound hole-punching machine according to claim 1, characterized in that the paper-out side of the machine body is provided with a straightening roller.
5. The ultrasonic composite perforating machine as claimed in claim 1, wherein an electric heating net is provided on the inside of the perforating paper roll for heating the perforating paper roll.
6. The ultrasonic compound punch as claimed in claim 1, wherein the output end of the ultrasonic generator is provided with a dust cover.
7. The ultrasonic compound punch as claimed in claim 1, wherein the sprocket mechanism is connected with a gear box for speed regulation.
8. The ultrasonic compound hole puncher as claimed in claim 1, wherein a paraffin groove is formed on one side of the machine frame where the paper is fed, and paraffin for smoothing the paper surface is placed in the paraffin groove.
9. The ultrasonic compound punch as claimed in claim 1, wherein the hot-pressing block is connected with the output end of the ultrasonic generator through an adjusting flange.
10. The ultrasonic compound punching machine according to claim 1, wherein the frame is provided with a controller, and the controller is linked with the ultrasonic generator and the motor.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910766701.9A CN112406251A (en) | 2019-08-20 | 2019-08-20 | Ultrasonic wave composite perforating machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910766701.9A CN112406251A (en) | 2019-08-20 | 2019-08-20 | Ultrasonic wave composite perforating machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN112406251A true CN112406251A (en) | 2021-02-26 |
Family
ID=74778864
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910766701.9A Pending CN112406251A (en) | 2019-08-20 | 2019-08-20 | Ultrasonic wave composite perforating machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN112406251A (en) |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB1328890A (en) * | 1970-12-23 | 1973-09-05 | Eastman Kodak Co | Method and apparatus for perforating sheet material |
| CN1337299A (en) * | 1999-12-23 | 2002-02-27 | 强生消费者公司 | Supersonic boring machine and method thereof |
| CN101365577A (en) * | 2006-02-10 | 2009-02-11 | Sca卫生产品股份公司 | Apparatus and method processing material by ultrasonic apparatus |
| CN102490358A (en) * | 2011-12-06 | 2012-06-13 | 中国科学院遗传与发育生物学研究所 | Ultrasonic compressing water spraying belt production method and equipment |
| CN103802230A (en) * | 2014-02-25 | 2014-05-21 | 西安交通大学 | Method and device for improving permeability and homogeneity of resin and reducing pores of prepreg tape |
| CN109982832A (en) * | 2016-12-19 | 2019-07-05 | 花王株式会社 | The manufacturing method and manufacturing device of composite sheet |
-
2019
- 2019-08-20 CN CN201910766701.9A patent/CN112406251A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB1328890A (en) * | 1970-12-23 | 1973-09-05 | Eastman Kodak Co | Method and apparatus for perforating sheet material |
| CN1337299A (en) * | 1999-12-23 | 2002-02-27 | 强生消费者公司 | Supersonic boring machine and method thereof |
| CN101365577A (en) * | 2006-02-10 | 2009-02-11 | Sca卫生产品股份公司 | Apparatus and method processing material by ultrasonic apparatus |
| CN102490358A (en) * | 2011-12-06 | 2012-06-13 | 中国科学院遗传与发育生物学研究所 | Ultrasonic compressing water spraying belt production method and equipment |
| CN103802230A (en) * | 2014-02-25 | 2014-05-21 | 西安交通大学 | Method and device for improving permeability and homogeneity of resin and reducing pores of prepreg tape |
| CN109982832A (en) * | 2016-12-19 | 2019-07-05 | 花王株式会社 | The manufacturing method and manufacturing device of composite sheet |
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| PB01 | Publication | ||
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Application publication date: 20210226 |