CN112404974B - Gauze loading attachment - Google Patents

Gauze loading attachment Download PDF

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Publication number
CN112404974B
CN112404974B CN202011182513.0A CN202011182513A CN112404974B CN 112404974 B CN112404974 B CN 112404974B CN 202011182513 A CN202011182513 A CN 202011182513A CN 112404974 B CN112404974 B CN 112404974B
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CN
China
Prior art keywords
gauze
tray
positioning
conveying
holes
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Active
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CN202011182513.0A
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Chinese (zh)
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CN112404974A (en
Inventor
王东旭
赵文超
何难
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Bozhon Precision Industry Technology Co Ltd
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Bozhon Precision Industry Technology Co Ltd
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Priority to CN202011182513.0A priority Critical patent/CN112404974B/en
Publication of CN112404974A publication Critical patent/CN112404974A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P21/00Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
    • B23P21/004Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control the units passing two or more work-stations whilst being composed
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P19/00Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
    • B23P19/001Article feeders for assembling machines
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P19/00Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
    • B23P19/001Article feeders for assembling machines
    • B23P19/002Article feeders for assembling machines orientating the articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P19/00Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
    • B23P19/001Article feeders for assembling machines
    • B23P19/007Picking-up and placing mechanisms
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P19/00Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
    • B23P19/02Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for connecting objects by press fit or for detaching same
    • B23P19/027Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for connecting objects by press fit or for detaching same using hydraulic or pneumatic means

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Making Paper Articles (AREA)
  • Fixed Capacitors And Capacitor Manufacturing Machines (AREA)

Abstract

The invention belongs to the technical field of automatic processing, and discloses a gauze feeding device, which comprises: the charging tray comprises a tray body and an extension film which can be fixed on a bearing surface of the tray body, the tray body is provided with a plurality of through holes, and acoustic gauze is placed on the extension film and the part, corresponding to the through holes, of the extension film; a feeding mechanism configured to store and output the trays one by one; the positioning mechanism is configured to receive the material tray output by the feeding mechanism and position the material tray to a preset spatial position; and the ejecting mechanism is configured to push the extension film upwards through the through hole so as to enable the acoustic gauze to protrude out of the tray upwards. The gauze feeding device provided by the invention can replace manual work to perform acoustic gauze feeding operation.

Description

Gauze loading attachment
Technical Field
The invention relates to the technical field of automatic processing, in particular to a gauze feeding device.
Background
The acoustic gauze is generally applied to a mobile terminal equipped with a speaker and a sound pickup to prevent foreign matters such as external dust from entering the interior of the mobile terminal through a sound transmission hole formed in the mobile terminal.
In the prior art, in the production process of a mobile terminal, an assembly tool is generally manually held to suck an acoustic gauze, the acoustic gauze is peeled from a release film, and then the acoustic gauze is assembled to a frame of the mobile terminal, namely, the assembly process is generally based on visual judgment positioning and subjective force application bonding of workers, and assembled products are different in quality, high in reject ratio and easy to damage.
Therefore, the above problems need to be solved.
Disclosure of Invention
The invention aims to provide a gauze feeding device to replace manual operation for acoustic gauze feeding operation.
In order to achieve the purpose, the invention adopts the following technical scheme:
a gauze feeding device, comprising:
the charging tray comprises a tray body and an extension film which can be fixed on a bearing surface of the tray body, the tray body is provided with a plurality of through holes, and acoustic gauze is placed on the extension film and the part, corresponding to the through holes, of the extension film;
a feeding mechanism configured to store and output the trays one by one;
the positioning mechanism is configured to receive the material tray output by the feeding mechanism and position the material tray to a preset spatial position; and
the ejection mechanism is arranged below the preset space position and is configured to push the extension film upwards through the through hole so that the acoustic gauze protrudes upwards out of the tray.
Preferably, the through-hole is matrix distribution, liftout mechanism includes:
the ejector rods are arranged along the row or column direction of the matrix, and the number of the ejector rods corresponds to the number of columns or rows of the matrix;
a jacking portion configured to jack up the plurality of jacks one by one or simultaneously; and
a translation section configured to translate the lift section stepwise in a column or row direction of the matrix.
Preferably, the ejection mechanism further comprises a reset piece, and the reset piece is configured to move the plurality of ejector rods downwards out of the through hole after the ejection mechanism is reset.
Preferably, the through-hole is matrix distribution, liftout mechanism includes:
the ejector rods are distributed in a matrix form and correspond to the through holes one by one; and
a jacking portion configured to jack up the plurality of jacks one by one or simultaneously.
Preferably, the positioning mechanism includes:
a conveying part configured to receive the tray output by the feeding mechanism and convey the tray to a tip thereof;
the baffle is arranged at the tail end of the conveying part to stop the material tray;
a pressing plate disposed above a distal end of the conveying portion; and
the positioning cylinder is arranged below the tail end of the conveying part, and the positioning cylinder can lift up the material tray at the tail end of the conveying part when extending out to enable the material tray to be pressed against the pressing plate, so that the extension film is positioned between the tray body and the pressing plate.
Preferably, the tray is provided with at least two positioning holes, the output end of the positioning cylinder is provided with a positioning plate, and the positioning plate is provided with positioning pins which can be inserted into the positioning holes in a one-to-one correspondence manner.
Preferably, the top of the positioning pin is provided with a guide head.
Preferably, positioning mechanism still includes side location portion, side location portion includes the locating piece, the locating piece can be horizontally the orientation be located conveying part is terminal the charging tray removes, with the location breach joint that the charging tray lateral wall set up.
Preferably, the feeding mechanism includes:
the cartridge clip bin is provided with a plurality of conveying parts which are arranged along the vertical direction, the conveying parts can support the material tray, and the conveying parts can output the material tray out of the cartridge clip bin when rotating; and
a lifting mechanism configured to lift or lower the magazine to alternatively interface the plurality of transfer portions with the positioning mechanism.
Preferably, the feeding mechanism further comprises:
the clutch part can move towards or away from the cartridge clip bin so that the output end of the clutch part is in transmission connection with the conveying part butted with the positioning mechanism, or the output end of the clutch part is separated from the conveying part butted with the positioning mechanism.
The invention has the beneficial effects that:
the gauze feeding device provided by the invention can be used for providing the integrally-loaded acoustic gauze attached and carried by the extension film to the outside one by one, and can enable the gauze assembling device to judge and know the accurate spatial position of the acoustic gauze based on the structures such as the inherent size of the positioning mechanism, so that the acoustic gauze is accurately sucked, the manual and complete stripping and feeding operation of the acoustic gauze is replaced, the feeding efficiency is improved, and the breakage rate of the feeding link acoustic gauze is reduced.
Drawings
Fig. 1 is a schematic structural view of a gauze assembling apparatus provided in an embodiment of the present invention;
FIG. 2 is a schematic structural diagram of a conveying device and a detecting device according to an embodiment of the present invention;
fig. 3 is a schematic structural view of a gauze assembling device provided by an embodiment of the invention;
fig. 4 is a partial structural schematic view of a gauze assembling device provided by an embodiment of the invention;
fig. 5A is a diagram illustrating a state in which the release film is clamped by the clamping mechanism according to an embodiment of the present invention;
fig. 5B is a second state diagram of the clamping mechanism clamping the release film according to the embodiment of the present invention;
fig. 5C is a third state diagram illustrating that the holding mechanism holds the release film according to the embodiment of the present invention;
fig. 6 is a schematic structural view of a gauze feeding device provided in an embodiment of the present invention;
FIG. 7 is an exploded view of a tray provided by an embodiment of the invention;
FIG. 8 is a schematic structural diagram of a magazine of cartridges according to an embodiment of the present invention;
FIG. 9 is a schematic structural diagram of a positioning mechanism provided in an embodiment of the present invention;
FIG. 10 is a schematic view of a portion of a positioning mechanism provided in accordance with an embodiment of the present invention;
FIG. 11A is a diagram illustrating a positioning mechanism and a positioning tray according to an embodiment of the present invention;
fig. 11B is a second state diagram of the positioning mechanism and the positioning tray according to the embodiment of the present invention.
In the figure:
100. a frame; 200. acoustic gauze; 201. a release film;
1. a conveying device;
2. a gauze assembling device; 21. an assembly mechanism; 211. a substrate; 212. mounting a plate; 213. a spring; 214. a suction nozzle; 22. a transfer mechanism; 23. an adjustment mechanism; 231. a fixed seat; 232. a bolt; 24. a clamping mechanism; 241. a clamping jaw; 242. a drive section; 25. air holes; 26. a detection mechanism;
3. a gauze feeding device; 31. a material tray; 311. a tray body; 3111. a through hole; 3112. positioning holes; 312. stretching the film; 32. a feeding mechanism; 321. a cartridge clip bin; 3211. a conveying section; 32111. a conveyor belt; 32112. a pulley; 32113. a driving wheel; 3212. a clutch section; 32121. a drive motor; 32122. a driving cylinder; 3213. a box body; 322. a lifting mechanism; 33. a positioning mechanism; 331. a conveying section; 332. a baffle plate; 333. pressing a plate; 334. positioning the air cylinder; 335. positioning a plate; 336. positioning pins; 34. a material ejecting mechanism; 341. a top rod; 342. a jacking portion; 343. a translation section; 344. a reset member; 345. a side positioning part;
4. a jig;
5. a detection device;
6. a cache device;
7. a carrying device; 71. a suction cup hand; 72. a lifting cylinder;
8. tool loading attachment.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings and examples. It is to be understood that the specific embodiments described herein are merely illustrative of the invention and are not limiting of the invention. It should be further noted that, for the convenience of description, only some structures related to the present invention are shown in the drawings, not all of them.
In the description of the present invention, unless otherwise explicitly specified or limited, the terms "connected," "connected," and "fixed" are to be construed broadly and may, for example, be fixedly connected, detachably connected, or integral to one another; can be mechanically or electrically connected; they may be directly connected or indirectly connected through intervening media, or may be connected through the use of two elements or the interaction of two elements. The specific meanings of the above terms in the present invention can be understood in a specific case to those of ordinary skill in the art.
In the present invention, unless expressly stated or limited otherwise, the recitation of a first feature "on" or "under" a second feature may include the recitation of the first and second features being in direct contact, and may also include the recitation that the first and second features are not in direct contact, but are in contact via another feature between them. Also, the first feature being "on," "above" and "over" the second feature includes the first feature being directly on and obliquely above the second feature, or merely indicating that the first feature is at a higher level than the second feature. A first feature being "under," "below," and "beneath" a second feature includes the first feature being directly under and obliquely below the second feature, or simply meaning that the first feature is at a lesser elevation than the second feature.
In the description of the present embodiment, the terms "upper", "lower", "right", etc. are used based on the orientations or positional relationships shown in the drawings for convenience of description and simplicity of operation, but do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first" and "second" are used only for descriptive purposes and are not intended to be limiting.
The embodiment provides gauze assembling equipment which can replace manual work to assemble acoustic gauze to a frame of a mobile terminal so as to improve assembling quality and production yield.
Referring to fig. 1, the gauze assembling apparatus includes a conveying device 1, a gauze assembling device 2, and a gauze feeding device 3. Wherein the conveying device 1 is configured to receive the jig 4 loaded with the frame 100 and convey the jig 4 to an assembling station thereof; the gauze assembling device 2 is configured to assemble the acoustic gauze 200 to the frame 100 at an assembling station; the gauze feeding device 3 is configured to supply the acoustic gauze 200 to the assembling device.
By means of the above structure, the frame 100 fixed by the jig 4 can have an accurate placing posture, and after the jig 4 is conveyed to the assembling station, a unique spatial position can be obtained in the spatial coordinate system where the gauze assembling equipment is located, and by means of the spatial position, the gauze assembling device 2 can accurately install the acoustic gauze 200 provided by the gauze feeding device 3 to the preset installation position of the frame 100.
Referring to fig. 1, in the present embodiment, in order to adapt to the production line circulation operation, the gauze assembling apparatus further includes a detecting device 5, a buffer device 6, and a carrying device 7. The detection device 5 can detect the frame 100 positioned at the receiving end of the transport device 1 to determine whether the frame 100 is a defective product, and the transport device 7 can be docked with the transport device 1 and the buffer device 6.
The detection device 5 may be a visual detection element, that is, it determines whether the current frame 100 is a defective product based on the image of the shooting frame 100; alternatively, the detecting device 5 may be a bar code scanning gun capable of identifying the bar code on the jig 4 or the frame 100, that is, directly determining whether the frame 100 in the current jig 4 is a defective product based on the detection result of the upstream detecting device of the gauze assembling device.
In order to improve the assembly operation efficiency, the gauze assembling equipment is provided with a pair of conveying devices 1, a pair of gauze assembling devices 2 and a pair of gauze feeding devices 3, wherein one conveying device 1, one gauze assembling device 2 and one gauze feeding device 3 which are positioned on the same side are matched to work. The conveying device 7 and the detecting device 5 are respectively connected to two sides of a vertical frame in a sliding mode, the vertical frame is arranged above the pair of conveying devices 1 in a spanning mode, and the conveying device 7 and the detecting device 5 can be respectively in butt joint with the pair of conveying devices 1.
Specifically, referring to fig. 1 and fig. 2, in the present embodiment, the buffer device 6 can convey the jig 4, an upstream end of the buffer device corresponds to one end of the sliding stroke of the conveying mechanism, and a downstream end of the buffer device is provided with a stopper capable of stopping the jig 4. The carrying device 7 includes a suction hand 71 and a lift cylinder 72 capable of lifting the suction hand 71. In order to be butted with carrying equipment for transferring the jigs 4 such as an external assembly line, the gauze assembling equipment further comprises a jig 4 feeding device, and the jig 4 feeding device can be butted with the carrying device 7, so that the carrying device 7 can carry the jig 4 provided by the jig 4 feeding device to the conveying device 1. The upstream end of the feeding device of the jig 4 is butted with an external carrying device to receive the jig 4, and the downstream end of the feeding device of the jig 4 corresponds to the other end of the sliding stroke of the carrying device 7.
Referring to fig. 1, fig. 3, fig. 4, fig. 5A, fig. 5B and fig. 5C, in order to accurately and stably assemble the acoustic gauze 200 to the frame 100, in the present embodiment, the gauze assembling device 2 includes an assembling mechanism 21 and a transferring mechanism 22 for transferring the assembling mechanism 21. The transfer mechanism 22 is preferably a robot or a multi-axis module. The assembly mechanism 21 includes a substrate 211, a mounting plate 212, and a spring 213. The substrate 211 is fixedly connected to the movable end of the transfer mechanism 22; the mounting plate 212 is slidably connected to the substrate 211 along a preset direction, a suction nozzle 214 is arranged on the mounting plate 212, the suction nozzle 214 is configured to suck the acoustic gauze 200, and the preset direction is parallel to the direction of the pressure maintaining force applied by the loading mechanism 22 to the assembling mechanism 21 when the gauze assembling device 2 assembles the acoustic gauze 200; one end of the spring 213 is fixedly connected to the substrate 211, and the other end is connected to or abutted against the mounting plate 212, the spring 213 is configured to provide an abutting force to the mounting plate 212 along a predetermined direction, and the magnitude of the holding force is between the maximum value and the minimum value of the abutting force.
With the above structure, the transferring mechanism 22 can transfer the assembling mechanism 21 to align the suction nozzle 214 with the to-be-assembled part of the frame 100, and then the transferring mechanism 22 moves the assembling mechanism 21 along the predetermined direction to make the acoustic gauze 200 sucked on the suction nozzle 214 contact the to-be-assembled part of the frame 100, and then the transferring mechanism 22 continues to move the assembling mechanism 21 along the predetermined direction, and since the magnitude of the holding pressure is between the maximum value (i.e. the extension elastic force when the spring 213 is completely compressed) and the minimum value (i.e. the extension elastic force when the spring 213 is initially compressed in an extended state), the spring 213 is partially compressed, the transferring mechanism 22 continues to provide the holding pressure along the predetermined direction to the acoustic gauze 200, and under the action of the spring 213, the acoustic gauze 200 and the frame 100 form a non-rigid contact and are held for a certain time to complete the bonding assembly. In the assembling process, the acoustic gauze 200 and the frame 100 can obtain an accurate bonding effect based on the moving positions of the transfer mechanism 22 and the conveying mechanism, and the bonding process is soft, so that damage to the acoustic gauze 200 and deviation of the assembling position caused by the assembling action are reduced or even avoided.
It is understood that, in the present embodiment, the mounting plate 212 is restored and maintained at one end of the sliding stroke thereof by virtue of the extending elastic force of the spring 213, and therefore, the "extended state" of the spring 213 described above should not be limited to be understood as the fully extended state of the spring 213 under no external force, but as the extended length of the spring 213 restoring and maintaining the mounting plate 212 at one end of the sliding stroke of the mounting plate 212, that is, the spring 213 may be partially compressed.
Further, in the present embodiment, to obtain different pressure maintaining effects, the gauze assembling device 2 further includes an adjusting mechanism 23, and the adjusting mechanism 23 is configured to adjust the stretching length of the spring 213, so that the mounting plate 212 has different actual stretching lengths when in the "stretched state" described above, thereby forming different adhesion forces between the acoustic gauze 200 and the frame 100 during the assembling process.
Illustratively, the adjusting mechanism 23 may include a fixing seat 231 and a bolt 232. The fixing base 231 is fixedly connected to the substrate 211; the bolt 232 is screwed to the fixing seat 231 in an extending manner along a predetermined direction, one end of the spring 213 is fixedly connected to one end of the rod portion of the bolt 232 penetrating through the fixing seat 231, the extending length of the spring 213 can be adjusted by rotating the bolt 232, and the position of the bolt 232 is kept unchanged by self-locking of the screw thread between the bolt 232 and the fixing seat 231.
In this embodiment, in order to protect the acoustic gauze 200 and facilitate the suction through the suction nozzle 214, the release film 201 is attached to the acoustic gauze 200, and after the acoustic gauze 200 is assembled to the frame 100, the release film 201 needs to be peeled off, for this reason, the gauze assembling device 2 further includes the clamping mechanism 24 fixed to the mounting plate 212, and the clamping mechanism 24 can move towards or away from the suction nozzle 214, so that when the acoustic gauze 200 is assembled by the gauze assembling device 2, the clamping mechanism 24 can cooperate with the suction nozzle 214 to clamp or release the release film 201 attached to the acoustic gauze 200.
Specifically, the clamping mechanism 24 includes a clamping jaw 241 and a driving part 242, a fixed end of the driving part 242 is fixed to the mounting plate 212, a movable end of the driving part 242 is fixedly connected to the clamping jaw 241, the driving part 242 is configured to drive the clamping jaw 241 to move toward or away from the suction nozzle 214, and when the clamping jaw 241 moves toward the suction nozzle 214 and abuts against the suction nozzle 214, clamping of the acoustic gauze 200 located therebetween can be formed. The end of the clamping jaw 241 may be provided with an anti-slip pattern to ensure that the transfer mechanism 22 can firmly clamp the release film 201 after moving away from the jig 4, so that the release film 201 is separated from the acoustic gauze 200.
In an alternative embodiment, the release film 201 with different characteristic lengths and shapes can be selected, and the position of the clamping jaw 241 and the suction nozzle 214 can be made to be the position that the release film 201 is just between the clamping jaw 241 and the suction nozzle 214 when the suction nozzle 214 sucks the acoustic gauze 200, so that the subsequent clamping of the release film 201 is facilitated.
Referring to fig. 5A, 5B and 5C, fig. 5A, 5B and 5C show the position of the release film 201 when the acoustic gauze 200 and the frame 100 are to be assembled, assembled and assembled in place, respectively. In this embodiment, the clamping jaw 241 is located at one side of the suction nozzle 214, the end of the suction nozzle 214 has a step portion, and the step portion can be partially or completely inserted into the assembly hole of the frame 100, so that the release film 201 can be stopped by the hole wall of the assembly hole and turned over away from the assembly hole, and the release film 201 is reversely attached to the outer wall of the suction nozzle 214 and extends between the clamping jaw 241 and the suction nozzle 214.
In this embodiment, the position close to the gauze assembling device 2 is provided with a charging bucket for collecting the release film 201, and generally, after the clamping mechanism 24 moves reversely to release the release film 201, the release film 201 can fall off under the action of gravity. The adhesive property of the release film 201 may occasionally adhere to the holding mechanism 24 or the suction nozzle 214, i.e., the release film 201 cannot fall off naturally, and for this reason, the gauze assembling device 2 further includes an air blowing mechanism configured to blow the release film 201, thereby ensuring that the release film 201 can be detached from the holding mechanism 24. Preferably, the air blowing mechanism is defined to blow air between the grip jaws 241 and the suction nozzle 214 with the air blowing direction toward the tip of the suction nozzle 214. Specifically, the air blowing mechanism includes an air hole 25 provided on the driving part 242, and the opening direction of the air hole 25 is toward the end of the suction nozzle 214.
Referring to fig. 6 to 10, and fig. 11A and 11B, in order to provide the acoustic gauze 200 to the gauze assembling device 2, the gauze feeding device 3 includes a tray 31, a feeding mechanism 32, a positioning mechanism 33, and a material ejecting mechanism 34. The tray 31 comprises a tray body 311 and an extension film 312 (namely, a film with extensibility) which can be fixed on a bearing surface of the tray body 311, the tray body 311 is provided with a plurality of through holes 3111, and the acoustic gauze 200 is placed on the extension film 312 corresponding to the through holes 3111; the feed mechanism 32 is configured to store and output the trays 31 one by one; the positioning mechanism 33 is configured to receive the tray 31 output by the feeding mechanism 32, and position the tray 31 to a preset spatial position; the ejector mechanism 34 is disposed below the preset spatial position, and the ejector mechanism 34 is configured to push the stretch film 312 upward through the through hole 3111 to protrude the acoustic gauze 200 upward from the tray 31, thereby facilitating the gauze assembling device 2 to pick up the acoustic gauze 200.
By means of the structure, the gauze feeding device 3 can provide the integrally-loaded acoustic gauze 200 attached and carried by the extension film 312 to the outside one by one, and can enable the gauze assembling device 2 to judge and know the accurate spatial position of the acoustic gauze 200 based on the structures such as the inherent size of the positioning mechanism 33, so that the acoustic gauze 200 is accurately sucked, the manual stripping and feeding operation of the acoustic gauze 200 is replaced, the feeding efficiency is improved, and the breakage rate of the feeding ring acoustic gauze 200 is reduced.
Referring to the embodiment of the drawings, the feeding mechanism 32 includes a magazine 321 and a lifting mechanism 322, the magazine 321 has a plurality of vertically arranged conveying portions 3211, the conveying portions 3211 can support the tray 31, and the conveying portions 3211 can output the tray 31 out of the magazine 321 when rotating. The lifting mechanism 322 is configured to raise or lower the magazine 321 to alternatively interface the plurality of transports 3211 with the positioning mechanism 33.
When the lifting mechanism 322 moves any conveying part 3211 of the magazine 321 to abut against the positioning mechanism 33, the conveying part 3211 rotates to output the tray 31 carried by the lifting mechanism, and at the same time, the positioning mechanism 33 receives the tray 31 and conveys the tray 31 to the end thereof, so that the gauze assembling device 2 obtains the acoustic gauze 200 in the tray 31, and when the tray 31 is empty, the positioning mechanism 33 and the conveying part 3211 rotate in the reverse direction, so that the tray 31 can be recovered into the conveying part 3211.
In order to make the conveying action of the magazine 321 independent of the positioning mechanism 33 and make each of the conveying portions 3211 work independently, in this embodiment, the magazine loading device further includes a clutch portion 3212, the clutch portion 3212 can move toward or away from the magazine 321 to make the output end of the magazine connected to the conveying portion 3211 in butt joint with the positioning mechanism 33 form transmission connection, or make the output end of the magazine separated from the conveying portion 3211 in butt joint with the positioning mechanism 33.
When any conveying part 3211 needs to be abutted with the positioning mechanism 33 to output or recover the tray 31, the clutch part 3212 moves towards the magazine 321 and forms transmission connection with the conveying part 3211, and then the conveying part 3211 can output or recover the tray 31 by rotating forward or backward.
With the above structure, when any one of the conveying portions 3211 operates, the other conveying portions 3211 that are not abutted against the positioning mechanism 33 do not need to be driven synchronously, so that the conveying portion 3211 on which the tray 31 is loaded will not form sliding friction with the tray 31. In addition, since only one transmitting portion 3211 needs to be driven to operate when the clutch portion 3212 operates, compared with the case of synchronously driving all transmitting portions 3211 to operate, the clutch portion can be selected as a driving executing component with smaller power, thereby saving energy consumption.
Specifically, in this embodiment, the magazine 321 includes a box 3213, an inner cavity is formed in the box 3213 for accommodating each of the conveying portions 3211, and a side of the box 3213 facing the positioning mechanism 33 is open to form an opening for allowing the tray 31 to enter and exit the inner cavity.
The conveying portions 3211 include conveyor belts 32111 and pulleys 32112 for supporting the conveyor belts 32111, for example, as shown in fig. 8, each conveying portion 3211 includes a pair of conveyor belts 32111 respectively close to the inner walls of the two opposite sides of the box 3213, both ends of each conveyor belt 32111 are supported and driven by the pulleys 32112, and the distance between the pair of conveyor belts 32111 is configured to be able to just commonly carry the trays 31. The conveyor belt 32111 is preferably a timing belt, and accordingly, the pulley 32112 is preferably a timing wheel.
In other alternative embodiments, each of the conveying portions 3211 may further include a conveyor belt 32111 having a width sufficient to carry the tray 31, and both ends of the conveyor belt 32111 are supported and driven by rollers, that is, the conveying portions 3211 may be configured to carry and transfer the tray 31.
In order to drive the conveyor belts 32111 of the conveying sections 3211 to rotate, the magazine 321 is provided with a driving wheel 32113 in transmission connection with the pulleys 32112 of the conveying sections 3211, and the driving mechanism moves towards the magazine 321 and then forms transmission connection with the driving wheel 32113. Referring to fig. 8, in this embodiment, the transmission wheel of each transmission portion 3211 is disposed outside the box 3213 and is coaxially connected to any one of the pulleys 32112 of each transmission portion 3211, so that when the transmission wheel is driven to rotate by the driving mechanism, the pulley 32112 is driven to rotate, and the pulley 32112 drives the transmission belt 32111 to rotate.
Of course, in other alternative embodiments, the transmission wheel of each transmission portion 3211 may also be disposed inside the box 3213, for example, a gap between the transmission portions 3211, and the pulley 32112 and the transmission wheel may be in transmission connection through a transmission structure such as a gear structure or a chain.
Referring to fig. 6, in the present embodiment, the clutch portion 3212 includes a driving motor 32121 and a driving cylinder 32122. The output end of the driving motor 32121 is provided with a driving wheel which can drive the transmission wheel 32113 to rotate. The output end of the driving cylinder 32122 is fixedly connected with a driving motor 32121 so as to enable the driving wheel to move towards or away from the transmission wheel 32113 by pushing the driving motor 32121.
Alternatively, a driving cylinder 32122 may be fixed to a side of the positioning mechanism 33, each conveying wheel is coaxially connected to a pulley 32112 on a side of each conveying portion 3211 close to the positioning mechanism 33, and when the driving cylinder 32122 extends, the driving motor 32121 moves toward the magazine 321 and is in driving connection with a conveying wheel at the same height as the driving wheel, so as to drive the driving wheel 32113 to rotate. The driving wheel and transmission wheel 32113 is preferably a friction rubber wheel, such as a rubber wheel, etc., but the driving wheel and transmission wheel 32113 may also be gears capable of meshing with each other.
In addition, the driving cylinder 32122 may also be fixed to other parts of the clip loading mechanism 32, such as the outer wall of the clip magazine 321, the back of the clip magazine 321 away from the conveying mechanism, the side of the clip magazine 321, etc., which may be adjusted by the implementer based on the specific layout of the implementation site, and accordingly adjust the parameters, such as the setting position of the driving wheel 32113, the extending direction/distance of the driving cylinder 32122, etc., without being limited thereto.
As shown in fig. 7, in the present embodiment, the through holes 3111 are distributed in a matrix, and correspondingly, referring to fig. 10, the material ejecting mechanism 34 includes a plurality of ejector rods 341, a lifting portion 342 and a translation portion 343, the plurality of ejector rods 341 are arranged along a row or column direction of the matrix, and the number of the plurality of ejector rods 341 corresponds to the number of columns or rows of the matrix, and the lifting portion 342 is configured to lift the plurality of ejector rods 341 one by one or simultaneously. The translation section 343 is configured to stepwise translate the lifting section 342 in the column or row direction of the matrix. For example, when the lift pins 341 are arranged along the row direction of the matrix, the translation portion 343 drives the lifting portion 342 to step the column of the matrix several times, and then the lifting process for all the acoustic gauze 200 on a single tray 31 can be completed.
In an alternative embodiment, the material ejecting mechanism 34 may further include a plurality of ejector rods 341 distributed in a matrix, and the plurality of ejector rods 341 correspond to the through holes 3111 one by one; the lifting portion 342 is configured to lift up the plurality of lift pins 341 one by one or simultaneously, so that the translation portion 343 is provided instead by arranging a sufficient number of the lift pins 341 completely.
In this embodiment, the ejector mechanism 34 further includes a reset part 344, and the reset part 344 is configured to move the plurality of ejector rods 341 downward out of the through hole 3111 after the ejector mechanism 34 is reset. Alternatively, the top rods 341 are movably connected to the frame of the positioning mechanism 33, and the restoring member 344 may be an elastic element abutted between the frame and one end of the top rod 341 at the bottom of the frame, so that the top rod 341 can be held by the elastic element with a downward movement tendency.
Referring to fig. 11A and 11B, the positioning mechanism 33 includes a conveying portion 331, a baffle 332, a pressing plate 333, and a positioning cylinder 334. The conveying part 331 is configured to receive the tray 31 output by the feeding mechanism 32 and convey the tray 31 to the tip thereof; the baffle 332 is disposed at the end of the conveying part 331 to block the tray 31; the pressing plate 333 is provided above the end of the conveying section 331; the positioning cylinder 334 is arranged below the tail end of the conveying part 331, the distance between the bearing surface of the conveying part 331 and the pressing plate 333 is larger than the thickness of the material tray 31, and when the positioning cylinder 334 extends out, the material tray 31 at the tail end of the conveying part 331 can be jacked up, so that the material tray 31 is propped against the pressing plate 333, and the extension film 312 is positioned between the tray body 311 and the pressing plate 333.
To accurately position the tray 31, at least two positioning holes 3112 are disposed on the tray 31, a positioning plate 335 is disposed at an output end of the positioning cylinder 334, and positioning pins 336 capable of being inserted into the positioning holes 3112 are disposed on the positioning plate 335 in a one-to-one correspondence manner. Optionally, the top of the positioning pin 336 has a guide head to facilitate correction of the posture of the tray 31, and the positioning pin 336 can be smoothly inserted into the positioning hole 3112.
Further, as shown in fig. 9, the positioning mechanism 33 may further include a side positioning portion 345, where the side positioning portion 345 includes a positioning block, and the positioning block can horizontally move toward the tray 31 located at the end of the conveying portion 331 to be engaged with the positioning notch provided on the side wall of the tray 31.
To accommodate possible attitude deviations of the acoustic gauze 200 placed on the stretch film 312, the gauze assembling apparatus 2 may provide a detection mechanism 26 on the base plate 211, and the detection mechanism 26 includes a light source and a camera to photograph the acoustic gauze 200 placed on the stretch film 312 with the camera before the gauze assembling apparatus 2 holds the acoustic gauze 200, and to adjust the attitude of the suction nozzle 214 with the mechanism, so that the suction nozzle 214 holds the acoustic gauze 200 in a corresponding attitude.
Further, to further ensure the accuracy of assembly, the real-time posture of the acoustic gauze 200 held on the suction nozzle 214 may be photographed by the detection device 5 before assembling the acoustic gauze 200 to the frame 100, thereby further passing to correct the posture of the acoustic gauze 200 at the device.
To sum up, when the gauze assembling apparatus provided in this embodiment works, the feeding operation of the jig 4, that is, the feeding operation of the frame 100 and the feeding operation of the acoustic gauze 200 are performed simultaneously, specifically:
the feeding operation steps of the jig 4 are as follows:
the jig 4 received by the feeding device of the jig 4 is conveyed to the tail end of the feeding device of the jig 4, the jig 4 is conveyed to the conveying device 1 by the conveying device 7, after the jig 4 is conveyed by the conveying device 1 for a certain distance, the jig 4 is aligned with the detection device 5, the detection device 5 detects that the frame 100 in the jig 4 is a good product or a defective product, based on the detection result of the detection device 5, if the frame 100 in the current jig 4 is a defective product, the conveying device 7 conveys the jig 4 bearing the frame 100 with the detection result of the defective product to the buffer device 6 from the conveying device 1 for buffer storage for output, and if the frame 100 in the current jig 4 is a defective product, the conveying device 7 stands by, and the conveying device 1 conveys the jig 4 to an assembly station.
The loading operation of the acoustic gauze 200 includes the following steps:
the camera guides the transfer mechanism 22 to suck the acoustic gauze 200 on the suction nozzle 214, and the detection device 5 performs photographing positioning on the acoustic gauze 200 sucked on the suction nozzle 214.
After the feeding operation of the acoustic gauze 200 of the feeding operation machine of the jig 4 is completed, the gauze assembling device 2 assembles the acoustic gauze 200 to the corresponding assembling part of the frame 100 and performs pressure maintaining operation with appropriate duration. The assembled jig 4 can be moved out of the gauze assembling apparatus by reverse actions of the conveying device and the carrying device 7, etc., or can be continuously conveyed by the conveying device and moved out of the gauze assembling apparatus, which is not limited herein.
It should be understood that the above-described embodiments of the present invention are merely examples for clearly illustrating the present invention and are not intended to limit the embodiments of the present invention. Numerous obvious variations, adaptations, and substitutions will occur to those skilled in the art without departing from the scope of the present invention. This need not be, nor should it be exhaustive of all embodiments. Any modification, equivalent replacement, and improvement made within the spirit and principle of the present invention should be included in the protection scope of the claims of the present invention.

Claims (9)

1. A gauze loading attachment which characterized in that includes:
the material tray (31) comprises a tray body (311) and an extension film (312) which can be fixed on a bearing surface of the tray body (311), the tray body (311) is provided with a plurality of through holes (3111), and acoustic gauze (200) is placed on the extension film (312) corresponding to the through holes (3111);
a feeding mechanism (32) configured to store and output the trays (31) one by one;
a positioning mechanism (33) configured to receive the tray (31) output by the feeding mechanism (32), and position the tray (31) to a preset spatial position; and
an ejector mechanism (34) disposed below the preset spatial position, the ejector mechanism (34) being configured to push the extension film (312) upward through the through hole (3111) to protrude the acoustic gauze (200) upward from the tray (31);
the positioning mechanism (33) includes:
a conveying part (331) configured to receive the tray (31) output by the feeding mechanism (32) and convey the tray (31) to the end thereof;
a stopper (332) provided at the end of the conveyance unit (331) to stop the tray (31);
a pressing plate (333) provided above the end of the conveying unit (331); and
location cylinder (334), set up in transport portion (331) terminal below, location cylinder (334) can the jacking when stretching out be in transport portion (331) is terminal charging tray (31), make charging tray (31) support press in clamp plate (333), thereby make extension membrane (312) are positioned disk body (311) reaches between clamp plate (333).
2. The gauze feeding device according to claim 1, characterized in that the through holes (3111) are distributed in a matrix, and the ejector mechanism (34) comprises:
a plurality of jacks (341) arranged in the row or column direction of the matrix, the number corresponding to the number of columns or rows of the matrix;
a lift portion (342) configured to lift up the plurality of lift pins (341) one by one or simultaneously; and
a translation section (343) configured to incrementally translate the lifting section (342) in a column or row direction of the matrix.
3. The gauze feeding device according to claim 2, characterized in that the ejector mechanism (34) further includes a reset member (344), and the reset member (344) is configured to move the plurality of ejector pins (341) downward out of the through-holes (3111) after the ejector mechanism (34) is reset.
4. The gauze feeding device according to claim 1, characterized in that the through holes (3111) are distributed in a matrix, and the ejector mechanism (34) comprises:
the ejector rods (341) are distributed in a matrix manner, and the ejector rods (341) correspond to the through holes (3111) one by one; and
a lifting part (342) configured to lift the plurality of lift pins (341) one by one or simultaneously.
5. The gauze feeding device according to claim 1, characterized in that the tray (31) is provided with at least two positioning holes (3112), the output end of the positioning cylinder (334) is provided with a positioning plate (335), and the positioning plate (335) is provided with positioning pins (336) capable of being inserted into the respective positioning holes (3112) in a one-to-one correspondence manner.
6. A gauze feeding device according to claim 5, characterized in that the positioning pin (336) has a guiding end at its top.
7. The gauze feeding device according to claim 1, characterized in that the positioning mechanism (33) further comprises a side positioning portion (345), and the side positioning portion (345) comprises a positioning block which can horizontally move towards the tray (31) at the end of the conveying portion (331) to be clamped with a positioning notch provided on the side wall of the tray (31).
8. The gauze feeding device according to claim 1, characterized in that the feeding mechanism (32) comprises:
the cartridge clip bin (321) is provided with a plurality of conveying parts (3211) which are arranged along the vertical direction, the conveying parts (3211) can support the material disc (31), and the conveying parts (3211) can output the material disc (31) out of the cartridge clip bin (321) when rotating; and
a lifting mechanism (322) configured to lift or lower the magazine (321) to alternatively interface the plurality of transports (3211) with the positioning mechanism (33).
9. The gauze feeding device according to claim 8, characterized in that the feeding mechanism (32) further comprises:
the clutch part (3212) can move towards or away from the cartridge magazine (321) so that the output end of the clutch part and the conveying part (3211) butted with the positioning mechanism (33) form transmission connection, or the output end of the clutch part and the conveying part (3211) butted with the positioning mechanism (33) are separated.
CN202011182513.0A 2020-10-29 2020-10-29 Gauze loading attachment Active CN112404974B (en)

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CN112404974B true CN112404974B (en) 2022-07-15

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Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH04247697A (en) * 1991-02-04 1992-09-03 Japan Tobacco Inc Work mounting device
CN201465407U (en) * 2008-11-20 2010-05-12 浙江天煌科技实业有限公司 Automatic production line training device
CN106925996A (en) * 2017-05-10 2017-07-07 北京正木激光设备有限公司 A kind of earpiece grenadine automatic assembling
CN208079394U (en) * 2018-02-08 2018-11-09 河南裕展精密科技有限公司 Assemble mechanism
CN209002231U (en) * 2019-01-04 2019-06-18 江西创嘉智能技术有限公司 A kind of Air Filter assembling device convenient for operation
CN109986324A (en) * 2019-04-02 2019-07-09 东莞市龙顺智能科技有限公司 A kind of dress net equipment with image recognition precise locating function

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH04247697A (en) * 1991-02-04 1992-09-03 Japan Tobacco Inc Work mounting device
CN201465407U (en) * 2008-11-20 2010-05-12 浙江天煌科技实业有限公司 Automatic production line training device
CN106925996A (en) * 2017-05-10 2017-07-07 北京正木激光设备有限公司 A kind of earpiece grenadine automatic assembling
CN208079394U (en) * 2018-02-08 2018-11-09 河南裕展精密科技有限公司 Assemble mechanism
CN209002231U (en) * 2019-01-04 2019-06-18 江西创嘉智能技术有限公司 A kind of Air Filter assembling device convenient for operation
CN109986324A (en) * 2019-04-02 2019-07-09 东莞市龙顺智能科技有限公司 A kind of dress net equipment with image recognition precise locating function

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