CN112403949A - Full-automatic sorting machine for double-battery-piece - Google Patents

Full-automatic sorting machine for double-battery-piece Download PDF

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Publication number
CN112403949A
CN112403949A CN202011237344.6A CN202011237344A CN112403949A CN 112403949 A CN112403949 A CN 112403949A CN 202011237344 A CN202011237344 A CN 202011237344A CN 112403949 A CN112403949 A CN 112403949A
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CN
China
Prior art keywords
battery
full
sucking disc
transmission
devices
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Pending
Application number
CN202011237344.6A
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Chinese (zh)
Inventor
苏志成
张险
顾亿同
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Suzhou Maxwell Technologies Co Ltd
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Suzhou Maxwell Technologies Co Ltd
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Publication date
Application filed by Suzhou Maxwell Technologies Co Ltd filed Critical Suzhou Maxwell Technologies Co Ltd
Priority to CN202011237344.6A priority Critical patent/CN112403949A/en
Publication of CN112403949A publication Critical patent/CN112403949A/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/36Sorting apparatus characterised by the means used for distribution
    • B07C5/361Processing or control devices therefor, e.g. escort memory
    • B07C5/362Separating or distributor mechanisms
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B07SEPARATING SOLIDS FROM SOLIDS; SORTING
    • B07CPOSTAL SORTING; SORTING INDIVIDUAL ARTICLES, OR BULK MATERIAL FIT TO BE SORTED PIECE-MEAL, e.g. BY PICKING
    • B07C5/00Sorting according to a characteristic or feature of the articles or material being sorted, e.g. by control effected by devices which detect or measure such characteristic or feature; Sorting by manually actuated devices, e.g. switches
    • B07C5/36Sorting apparatus characterised by the means used for distribution
    • B07C5/38Collecting or arranging articles in groups

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  • Battery Mounting, Suspending (AREA)

Abstract

The invention discloses a full-automatic sorting machine for double-sheet batteries, which comprises material boxes, two groups of transmission devices and carrying devices, wherein the transmission devices and the carrying devices are arranged in parallel, the material boxes are arranged on two sides of the outer sides of the two groups of transmission devices, the material boxes are provided with a plurality of rows along the transmission direction of the transmission devices, the carrying devices are provided with a plurality of groups along the transmission direction of the transmission devices, each group of carrying devices corresponds to one row of material boxes, each group of carrying devices comprises two sucker assemblies which can independently move along the direction vertical to the transmission direction of the transmission devices, and the two sucker assemblies positioned at the same row position can move to the position right above any material box positioned at the same row position with the sucker assemblies. The full-automatic sorter handling device of two battery pieces can absorb the battery pieces on the two groups of transmission devices and respectively place the battery pieces in any material box on the two sides of the two groups of transmission devices, so that the utilization rate of the material box is improved, the structural size of the sorter is compressed, the occupied space is saved, the cost is saved, and the purposes of improving the efficiency and saving the cost are achieved.

Description

Full-automatic sorting machine for double-battery-piece
Technical Field
The invention relates to the technical field of battery piece manufacturing, in particular to a full-automatic separator for double battery pieces.
Background
When the existing automatic sorting machine is used for automatically sorting photovoltaic cell slices, the sorting is mainly carried out in a single-slice mode, namely, the photovoltaic cell slices transmitted through a belt line are sucked up by a mechanical arm sucker and placed into corresponding material boxes to be placed one by one. The method has the defects of low efficiency, large occupied area of the machine, complex structure and high cost. To accommodate more magazines, the size of the structure must be made larger and larger, which takes up significantly valuable factory space for the customer.
Disclosure of Invention
The invention aims to provide a full-automatic separator for double battery plates, aiming at the problems in the prior art.
In order to achieve the purpose, the invention adopts the technical scheme that:
a full-automatic separator for double battery pieces comprises a material box for placing the battery pieces, a transmission device for transmitting the battery pieces and a carrying device for carrying the battery pieces from the transmission device to the material box, wherein the transmission device is provided with two groups, the two groups of transmission devices are arranged in parallel, the material box is respectively arranged at the outer sides of the two groups of transmission devices and is respectively positioned at the two sides of the two groups of transmission devices, the material box is provided with a plurality of rows at intervals along the transmission direction of the transmission device, the carrying device is provided with a plurality of groups at intervals along the transmission direction of the transmission device, each group of carrying device is arranged corresponding to one row of material box, each group of carrying device comprises two sucker assemblies for sucking the battery pieces on the transmission device, each sucker assembly can independently move along the direction vertical to the transmission direction of the transmission device, the two sucker components positioned at the same column position can move to the position right above any material box positioned at the same column position with the sucker components.
Preferably, two sides of the two groups of conveying devices are respectively provided with a plurality of rows of the material boxes, and each row of the material boxes extends along the direction parallel to the conveying direction of the conveying devices.
Preferably, the two sucker assemblies located at the same column position can respectively move to positions right above the two groups of conveying devices to suck the battery pieces on the two groups of conveying devices simultaneously.
Preferably, the battery pieces on each group of the conveying devices can be conveyed to any one of the magazines at the same row of positions through the sucker assemblies.
Preferably, the sorting machine further comprises a track switching mechanism for switching the positions of the battery plates on the two groups of conveying devices.
Preferably, the sorter still includes the anticollision institution that is used for preventing two sucking disc subassembly bumps in same position department of being listed as, anticollision institution is including the sensor that is used for sending inductive signal and being used for receiving inductive signal's response piece, the sensor sets up two in same position department one of sucking disc subassembly on the sucking disc subassembly, the response piece sets up two in same position department of being listed as another of sucking disc subassembly on the sucking disc subassembly, when two sucking disc subassembly removes the in-process the response piece senses the sensor sends when inductive signal, two sucking disc subassembly stops moving.
Further, anticollision institution still including setting up respectively two on the sucking disc subassembly and be located two the protection piece on the face that the sucking disc subassembly contacted when colliding, the protection piece is made by soft material.
Preferably, each set of the carrying devices further comprises a driving mechanism for driving the two sucker assemblies to move independently.
Further, every group handling device includes two handling mechanisms, every handling mechanism includes one the sucking disc subassembly and one actuating mechanism, actuating mechanism is the electric jar that sets up in the frame, is located two of same position department the electric jar sets up back to back.
Furthermore, every group handling device includes a transport mechanism, every transport mechanism includes two sucking disc subassembly and one actuating mechanism, actuating mechanism is the double-mover linear motor module of setting in the frame.
Due to the application of the technical scheme, compared with the prior art, the invention has the following advantages: the full-automatic sorting machine for the double-battery-piece batteries is simple in structure, the conveying devices can convey the two battery pieces at one time, the carrying devices can absorb the battery pieces on the two groups of conveying devices and respectively place the battery pieces into any material box on the two sides of the two groups of conveying devices, and therefore the utilization rate of each material box can be improved, the structural size of the sorting machine can be compressed, occupied space is saved, cost is saved, and the purposes of improving efficiency, saving cost and improving product competitiveness are achieved.
Drawings
FIG. 1 is a front view of a two-piece cell full-automatic sorter of the present invention (example 1);
FIG. 2 is a side view of a two-piece cell full-automatic sorter of the present invention (example 1);
FIG. 3 is a top view of the full-automatic sorter for two-piece battery pieces according to the present invention (example 1);
FIG. 4 is an enlarged view of a portion of FIG. 2 at A;
FIG. 5 is a front view of the full-automatic sorter for two-piece battery pieces of the present invention (example 2);
fig. 6 is a side view of a two-piece cell full-automatic sorting machine according to the present invention (example 2).
Detailed Description
The technical scheme of the invention is further explained by combining the attached drawings.
Example 1
Referring to fig. 1 to 4, the full-automatic double-battery-piece sorting machine of the invention comprises a frame 1, a working table 2 arranged on the frame 1, a material box 3 for placing battery pieces, a controller, a transmission device 4 and a carrying device 5. The transmission device 4 and the carrying device 5 are both electrically connected with the controller.
The material boxes 3 are placed on the working table surface 2, a plurality of rows of material boxes 3 are arranged at intervals along the transmission direction of the transmission device 4, and a plurality of rows of material boxes 3 are arranged at intervals along the direction parallel to the transmission direction of the transmission device 4. The battery slices of different grades are respectively arranged in different material boxes 3, namely, each material box 3 corresponds to one grade of battery slice. The grade described herein includes an efficiency grade or a color grade of the battery cell, etc.
The transmission device 4 is arranged on the frame 1 and used for transmitting the tested battery pieces. The transfer devices 4 are provided in two sets, the two sets of transfer devices 4 being arranged in parallel, the two sets of transfer devices 4 being a first transfer device 41 and a second transfer device 42, respectively. The material box 3 is respectively arranged at the outer sides of the two groups of transmission devices 4 and is respectively positioned at the two sides of the two groups of transmission devices 4.
The handling device 5 is located above the work top 2 and is arranged on the machine frame 1 above the work top 2. The conveying devices 5 are arranged at intervals along the conveying direction of the conveying device 4, and each group of conveying devices 5 is arranged corresponding to one row of material boxes 3.
Each set of handling devices 5 comprises two chuck assemblies, respectively a first chuck assembly 51 and a second chuck assembly 52. Each chuck assembly is capable of moving independently in a direction perpendicular to the transport direction of the transport device 4. Two sucking disc subassemblies that are located same position of being listed as all can move to two sets of transmission device 4 directly over to absorb the battery piece on the transmission device 4. Moreover, the two sucker assemblies located at the same row of positions can both move to be right above any material box 3 located at the same row of positions with the sucker assemblies, so that the battery pieces on the two groups of transmission devices 4 are placed in the material box 3 at the position opposite to the sucker assemblies.
In this embodiment, each set of handling devices 5 comprises two handling mechanisms, each having a chuck assembly as described above, and each further comprises a driving mechanism 53 for driving the chuck assembly to move. Specifically, the driving mechanism 53 may be an electric cylinder, and two electric cylinders located at the same column position are arranged back to back on the frame 1.
The sorting machine further comprises a track-changing mechanism, by which the positions of the battery pieces on the two sets of conveying devices 4 can be changed, i.e. the battery pieces on the first conveying device 41 are transferred to the second conveying device 42, and the battery pieces on the second conveying device 42 are transferred to the first conveying device 41. The track changing mechanism can adopt a structure in the prior art, for example, a mechanical arm is adopted, the mechanical arm respectively grabs the battery pieces on the two groups of transmission devices 4, then rotates 180 degrees and respectively places the battery pieces on the two groups of transmission devices 4; or a jacking mechanism is adopted, the jacking mechanism jacks up the battery pieces on the two groups of transmission devices 4 simultaneously, rotates 180 degrees and then descends, and the two battery pieces are placed on the two groups of transmission devices 4 respectively.
The sorting machine also comprises a collision avoidance mechanism for preventing the collision of the two sucker assemblies at the same column position.
The anti-collision mechanism comprises a sensor 61 for sending out a sensing signal and a sensing piece 62 for receiving the sensing signal, wherein the sensor 61 is arranged on one of the two sucker assemblies at the same column position, namely the first sucker assembly 51, and the sensing piece 62 is arranged on the other one of the two sucker assemblies at the same column position, namely the second sucker assembly 52. When the sensing part 62 senses a sensing signal sent by the sensor 61 during the moving process of the two sucker assemblies in the working process of the sorting machine, the controller controls the two electric cylinders to stop driving the two sucker assemblies to move.
The anti-collision mechanism further comprises protection blocks (not shown in the figure) respectively arranged on the two sucker components, the protection blocks are respectively positioned on the surfaces contacted with each other when the two sucker components collide, and the protection blocks are made of soft materials. Like this, when two electric jar stop to drive two sucking disc subassemblies and remove as controller control, because inertial effect, two sucking disc subassemblies still can produce certain displacement, at this moment, even two sucking disc subassemblies collide each other, because the protective block direct contact on two sucking disc subassemblies, like this, the produced impact of reducible two sucking disc subassemblies colliding each other.
The sorting machine further comprises a material box transmission device (not shown in the figure), the empty material box 3 can be transmitted to the designated position of the sorting machine through the material box transmission device, the material box 3 filled with the battery pieces is transmitted out of the sorting machine, and the controller is electrically connected with the material box transmission device. The cartridge transport means may take the form of prior art arrangements.
The working principle of the separator is described in detail as follows:
the performance grade data of the battery pieces after being tested is transmitted to the controller, the controller controls the two groups of transmission devices 4 to be started synchronously, and simultaneously transmits two battery pieces forwards, and the controller is internally provided with a set position transmitted by the transmission devices 4, and the set position corresponds to the position of each column material box 3.
After two battery pieces are conveyed to a set position according to grades of the battery pieces, the controller controls the carrying device 5 which is located at the same column position with the set position to act, namely the controller controls the electric cylinder to drive the two sucker assemblies to move to positions right above the two groups of conveying devices 4 along a direction perpendicular to the conveying direction of the battery pieces, the controller controls vacuum opening of the first sucker assembly 51 and the second sucker assembly 52 to enable the two battery pieces to be respectively adsorbed and fixed on the first sucker assembly 51 and the second sucker assembly 52, the first sucker assembly 51 and the second sucker assembly 52 move to positions right above the material box 3 along the direction perpendicular to the conveying direction of the conveying devices 4 again, and the controller controls vacuum closing of the first sucker assembly 51 and the second sucker assembly 52 to place the battery pieces into the material box 3. In the process, the first sucker component 51 and the second sucker component 52 can synchronously move or not synchronously move, and the battery pieces sucked by the first sucker component 51 and the second sucker component 52 can be placed in the same row of material boxes 3 or different material boxes 3.
In the above process, after the first suction disc assembly 51 sucks the battery pieces on the first transmission device 41 and the second suction disc assembly 52 sucks the battery pieces on the second transmission device 42, the first suction disc assembly 51 and the second suction disc assembly 52 can respectively move to the outer sides of the two groups of transmission devices 4, that is, the moving directions of the first suction disc assembly 51 and the second suction disc assembly 52 are opposite, so that the battery pieces on the first transmission device 41 are placed in the magazine 3 on one side adjacent to the first suction disc assembly, the battery pieces on the second transmission device 42 are placed in the magazine 3 on one side adjacent to the second suction disc assembly, that is, the battery pieces on the two groups of transmission devices 4 are respectively placed in the magazines 3 on two sides of the two groups of transmission devices 4.
Or after the first suction disc assembly 51 sucks the battery pieces on the first transmission device 41 and the second suction disc assembly 52 sucks the battery pieces on the second transmission device 42, the first suction disc assembly 51 and the second suction disc assembly 52 both move to the same side of the two groups of transmission devices 4, that is, the moving directions of the first suction disc assembly 51 and the second suction disc assembly 52 are the same, and at this time, the battery pieces on the first transmission device 41 and the battery pieces on the second transmission device 42 can be placed in the material box 3 on the same side of the two groups of transmission devices 4.
When the battery pieces on the first transmission device 41 need to be placed in the magazine 3 on the side adjacent to the second transmission device 42 and the battery pieces on the second transmission device 42 need to be placed in the magazine 3 on the side adjacent to the first transmission device 41, the battery pieces on the first transmission device 41 and the second transmission device 42 need to be exchanged by the track exchanging mechanism, and then the first sucker assembly 51 sucks the battery pieces on the first transmission device 41 and the second sucker assembly 52 sucks the battery pieces on the second transmission device 42, and then the first sucker assembly 51 and the second sucker assembly 52 can respectively move to the outer sides of the two sets of transmission devices 4.
Namely, the battery pieces on each group of transmission devices 4 can be carried to any material box 3 at the same row of positions through the sucker assembly. Each material box 3 is provided with a fixed number of battery pieces, when the number of the battery pieces arranged in one material box 3 reaches a set value, the material box 3 is full, the material box 3 filled with the battery pieces is taken away by the material box conveying device, and the empty material box 3 is conveyed to an empty position.
So just accomplish the sorting operation of battery piece, this sorter once can sort two battery pieces simultaneously, can raise the efficiency to promote the productivity that the battery piece was manufactured, this sorter can compress the structure size effectively moreover, thereby sparingly takes up an area of the space and practices thrift the cost, has improved the competitiveness of this product.
Example 2
As shown in fig. 5 and 6, each set of the carrying devices 5 comprises a carrying mechanism, each carrying mechanism has two chuck assemblies as described above, each carrying mechanism further comprises a driving mechanism 54 for driving the two chuck assemblies to move independently, and in particular, the driving mechanism 54 is a double-mover linear motor module disposed on the rack 1. The rest is the same as the embodiment 1, and detailed description is omitted.
The above-mentioned embodiments are merely illustrative of the technical idea and features of the present invention, and the purpose thereof is to enable those skilled in the art to understand the contents of the present invention and implement the present invention, and not to limit the scope of the present invention, and all equivalent changes or modifications made according to the spirit of the present invention should be covered in the scope of the present invention.

Claims (10)

1. The full-automatic separator for the double-sheet battery pieces comprises a material box for placing the battery pieces, a transmission device for transmitting the battery pieces and a carrying device for carrying the battery pieces from the transmission device into the material box, and is characterized in that: the conveying device is provided with two sets, two sets of conveying device parallel arrangement, the magazine sets up respectively in two sets of conveying device's the outside to be located two sets of respectively conveying device's both sides, the magazine is followed conveying device's transmission direction interval is provided with the multiseriate, handling device follows conveying device's transmission direction interval is provided with the multiunit, and each is organized handling device corresponds one the magazine sets up, every group handling device all includes two and is used for absorbing the sucking disc subassembly of the last battery piece of conveying device, every sucking disc subassembly all can independently be followed the perpendicular to separately the direction of conveying device's transmission direction removes, is located two of same position department sucking disc subassembly all can move to with sucking disc subassembly is in arbitrary of same position department directly over the magazine.
2. The full-automatic sorting machine for the double-battery-cell according to claim 1, characterized in that: and a plurality of rows of material boxes are respectively arranged on two sides of the two groups of transmission devices, and each row of material boxes extends along the direction parallel to the transmission direction of the transmission devices.
3. The full-automatic sorting machine for the double-battery-cell according to claim 1, characterized in that: the two sucker assemblies positioned at the same column can respectively move to positions right above the two groups of transmission devices and simultaneously suck the battery pieces on the two groups of transmission devices.
4. The full-automatic sorting machine for the double-battery-cell according to claim 1, characterized in that: the battery pieces on each group of transmission devices can be carried into any material box at the same row of positions through the sucker assemblies.
5. The full-automatic sorting machine for the double-battery-cell according to claim 1, characterized in that: the sorting machine also comprises a track changing mechanism for enabling the battery plates on the two groups of conveying devices to exchange positions.
6. The full-automatic sorting machine for the double-battery-cell according to claim 1, characterized in that: the sorter is still including being used for preventing two of same position department of being listed as sucking disc subassembly anticollision institution that collides, anticollision institution is including the sensor that is used for sending the sensing signal and being used for receiving the response piece of sensing signal, the sensor sets up two in same position department of being listed as one in the sucking disc subassembly on the sucking disc subassembly, the response piece sets up two in same position department of being listed as another in the sucking disc subassembly on the sucking disc subassembly, when two sucking disc subassembly removes the in-process the response piece senses the sensor sends during the sensing signal, two sucking disc subassembly stop motion.
7. The full-automatic sorter of claim 6, characterized in that: the anti-collision mechanism further comprises protection blocks which are arranged on the two sucker components respectively and are positioned on the surfaces which are contacted with the sucker components when in collision, and the protection blocks are made of soft materials.
8. The full-automatic sorting machine for the double-battery-cell according to claim 1, characterized in that: each group of the carrying device also comprises a driving mechanism for driving the two sucker assemblies to move independently.
9. The full-automatic sorter of claim 8, wherein: every group handling device includes two transport mechanisms, every transport mechanism includes one sucking disc subassembly and one actuating mechanism, actuating mechanism is for setting up the electric jar in the frame, is located two of same position department the electric jar sets up back to back.
10. The full-automatic sorter of claim 8, wherein: each group of the carrying device comprises a carrying mechanism, each carrying mechanism comprises two sucker assemblies and one driving mechanism, and the driving mechanism is a double-mover linear motor module arranged on the rack.
CN202011237344.6A 2020-11-09 2020-11-09 Full-automatic sorting machine for double-battery-piece Pending CN112403949A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202011237344.6A CN112403949A (en) 2020-11-09 2020-11-09 Full-automatic sorting machine for double-battery-piece

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202011237344.6A CN112403949A (en) 2020-11-09 2020-11-09 Full-automatic sorting machine for double-battery-piece

Publications (1)

Publication Number Publication Date
CN112403949A true CN112403949A (en) 2021-02-26

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN202011237344.6A Pending CN112403949A (en) 2020-11-09 2020-11-09 Full-automatic sorting machine for double-battery-piece

Country Status (1)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114522905A (en) * 2022-02-14 2022-05-24 苏州市中辰昊科技有限公司 Double-piece solar cell sorting machine

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114522905A (en) * 2022-02-14 2022-05-24 苏州市中辰昊科技有限公司 Double-piece solar cell sorting machine

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