CN112397760B - Aluminum shell battery cover assembly machine - Google Patents
Aluminum shell battery cover assembly machine Download PDFInfo
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- CN112397760B CN112397760B CN202011315522.2A CN202011315522A CN112397760B CN 112397760 B CN112397760 B CN 112397760B CN 202011315522 A CN202011315522 A CN 202011315522A CN 112397760 B CN112397760 B CN 112397760B
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/04—Construction or manufacture in general
- H01M10/0404—Machines for assembling batteries
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M6/00—Primary cells; Manufacture thereof
- H01M6/005—Devices for making primary cells
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E60/00—Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
- Y02E60/10—Energy storage using batteries
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
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Abstract
本发明属于自动化机械技术领域,尤其涉及一种铝壳电池盖板组装一体机,包括:机架、防爆阀焊接装置、第一极柱组装机、第二极柱组装机、第一转送机构和第二转送机构;防爆阀焊接装置、第一极柱组装机和第二极柱组装机依次设置在机架上;第一极柱组装机和第二极柱组装机分别用于电池盖板的正极焊接和负极焊接;第一转送机构设于防爆阀焊接装置与第一极柱组装机之间,第二转送机构设于第一极柱组装机和第二极柱组装机之间;第一极柱组装机和第二极柱组装机中的定位模具均设置有定位凸台。电池盖板焊接完防爆阀后,由第一转送机构输送到第一极柱组装机完成电池盖板正极极柱的焊接,第二转送机构将电池盖板转送到第二极柱组装机完成负极极柱的焊接。
The present invention belongs to the field of automated machinery technology, and in particular, relates to an integrated aluminum shell battery cover assembly machine, comprising: a frame, an explosion-proof valve welding device, a first pole assembly machine, a second pole assembly machine, a first transfer mechanism, and a second transfer mechanism; the explosion-proof valve welding device, the first pole assembly machine, and the second pole assembly machine are sequentially arranged on the frame; the first pole assembly machine and the second pole assembly machine are respectively used for positive electrode welding and negative electrode welding of the battery cover; the first transfer mechanism is arranged between the explosion-proof valve welding device and the first pole assembly machine, and the second transfer mechanism is arranged between the first pole assembly machine and the second pole assembly machine; the positioning molds in the first pole assembly machine and the second pole assembly machine are both provided with positioning bosses. After the explosion-proof valve is welded on the battery cover, the battery cover is transported to the first pole assembly machine by the first transfer mechanism to complete the welding of the positive pole of the battery cover, and the second transfer mechanism transfers the battery cover to the second pole assembly machine to complete the welding of the negative pole.
Description
技术领域Technical Field
本发明属于装夹定位机械技术领域,尤其涉及一种铝壳电池盖板组装一体机。The invention belongs to the technical field of clamping and positioning machinery, and in particular relates to an aluminum shell battery cover plate assembly integrated machine.
背景技术Background Art
铝壳电池是由铝壳和电池盖板组成,电池盖板1上设置有防爆阀4和正负极;防爆阀、电池盖板的正、负极柱均是通过焊接在电池的盖板上。目前电池盖板在是先完成防爆阀的焊接,待焊接完成后,通过操作人员将电池盖板转运到极柱焊接位焊接。在焊接极柱时,通过电池盖板的两个极柱组装孔定位到焊接治具内,将密封圈3和极柱2组装在对应的安装孔位;定位治具运行到焊接位置,通过焊接机将极柱2与电池盖板1焊接,具体请参照图28。其不仅增加了焊接的工作量,并且,由于电池盖板的两个极柱位的中心均存在一定的误差,在以两个孔定位时,会造成电池盖板位置会存在偏差,因此在焊接的过程中,会存在极柱焊接不良的现象,从而导致电池盖板质量不良的问题。The aluminum shell battery is composed of an aluminum shell and a battery cover. The battery cover 1 is provided with an explosion-proof valve 4 and positive and negative electrodes; the explosion-proof valve and the positive and negative poles of the battery cover are welded to the battery cover. At present, the battery cover is welded with the explosion-proof valve first, and after the welding is completed, the battery cover is transferred to the pole welding position for welding by the operator. When welding the pole, the two pole assembly holes of the battery cover are positioned in the welding jig, and the sealing ring 3 and the pole 2 are assembled in the corresponding installation holes; the positioning jig runs to the welding position, and the pole 2 is welded to the battery cover 1 by the welding machine, please refer to Figure 28 for details. It not only increases the workload of welding, but also, because there are certain errors in the centers of the two pole positions of the battery cover, when the two holes are positioned, the position of the battery cover will be deviated. Therefore, during the welding process, there will be a phenomenon of poor pole welding, which will lead to the problem of poor quality of the battery cover.
发明内容Summary of the invention
本发明的目的在于提供一种铝壳电池盖板组装一体机,旨在解决目前电池盖板的防爆阀和极柱焊接效率低,并且会造成焊接不良的问题。The purpose of the present invention is to provide an aluminum shell battery cover plate assembly integrated machine, aiming to solve the current battery cover plate explosion-proof valve and pole welding efficiency is low, and may cause poor welding.
为实现上述目的,本发明实施例提供的一种铝壳电池盖板组装一体机,包括:机架、防爆阀焊接装置、第一极柱组装机、第二极柱组装机、第一转送机构和第二转送机构;所述防爆阀焊接装置、所述第一极柱组装机和第二极柱组装机依次设置在所述机架上;所述防爆阀焊接装置用于电池盖板的防爆阀组装焊接;所述第一极柱组装机和第二极柱组装机分别用于电池盖板的正极焊接和负极焊接;所述第一转送机构设于所述防爆阀焊接装置与所述第一极柱组装机之间,所述第二转送机构设于所述第一极柱组装机和所述第二极柱组装机之间;所述第一转送机构用于转送所述防爆阀焊接装置焊接后的电池盖板到所述第一极柱组装机,所述第二转送机构用于转送第一极柱组装机焊接有正极极柱的电池盖板到所述第二极柱组装机上;所述第一极柱组装机和所述第二极柱组装机中的定位模具均设置有定位凸台,用于定位电池盖板待焊接极柱的通孔。To achieve the above-mentioned purpose, an aluminum shell battery cover plate assembly machine provided in an embodiment of the present invention includes: a frame, an explosion-proof valve welding device, a first pole assembly machine, a second pole assembly machine, a first transfer mechanism and a second transfer mechanism; the explosion-proof valve welding device, the first pole assembly machine and the second pole assembly machine are sequentially arranged on the frame; the explosion-proof valve welding device is used for explosion-proof valve assembly welding of the battery cover plate; the first pole assembly machine and the second pole assembly machine are respectively used for positive electrode welding and negative electrode welding of the battery cover plate; the first transfer mechanism is arranged between the explosion-proof valve welding device and the first pole assembly machine, and the second transfer mechanism is arranged between the first pole assembly machine and the second pole assembly machine; the first transfer mechanism is used to transfer the battery cover plate welded by the explosion-proof valve welding device to the first pole assembly machine, and the second transfer mechanism is used to transfer the battery cover plate welded with the positive pole by the first pole assembly machine to the second pole assembly machine; the positioning molds in the first pole assembly machine and the second pole assembly machine are both provided with positioning bosses for positioning the through holes of the poles to be welded on the battery cover plate.
进一步,所述防爆阀焊接装置包括设于所述机架上的分度转盘,均匀设置在所述分度转盘边缘的多组定位治具,和依次围绕所述分度转盘依次设置在所述机架上的:Further, the explosion-proof valve welding device includes a dividing turntable arranged on the frame, a plurality of positioning jigs evenly arranged on the edge of the dividing turntable, and the following positioning jigs arranged on the frame in sequence around the dividing turntable:
定位装料机构,用于拾取待焊接电池盖板定位在所述定位治具上;A positioning and loading mechanism, used for picking up the battery cover plate to be welded and positioning it on the positioning jig;
防爆阀组装机构,用于拾取防爆阀定位在电池盖板的防爆焊接位;An explosion-proof valve assembly mechanism, used to pick up the explosion-proof valve and position it at the explosion-proof welding position of the battery cover;
防爆阀焊接机构,用于将防爆阀密封地焊接在电池盖板上;以及An explosion-proof valve welding mechanism, used for sealingly welding the explosion-proof valve to the battery cover; and
检测卸料机构,用于检测焊接后的电池盖板的气密性,并将电池盖板转送至所述第一转送机构。The detection and unloading mechanism is used to detect the air tightness of the battery cover plate after welding and transfer the battery cover plate to the first transfer mechanism.
进一步,所述防爆阀焊接装置还包括激光打码机构和翻转机构;所述激光打码机构和翻转机构位于所述定位装料机构与所述防爆阀组装机构之间;所述激光打码机构用于在电池盖板的外表面打码,所述翻转机构用于翻转电池盖板,使电池盖板反面朝上定位在所述定位治具内。Furthermore, the explosion-proof valve welding device also includes a laser coding mechanism and a flipping mechanism; the laser coding mechanism and the flipping mechanism are located between the positioning and loading mechanism and the explosion-proof valve assembly mechanism; the laser coding mechanism is used to code the outer surface of the battery cover, and the flipping mechanism is used to flip the battery cover so that the battery cover is positioned in the positioning fixture with the reverse side facing up.
进一步,所述翻转机构包括支撑座、抬升气缸和旋转气动夹;所述支撑座设于所述机架上,所述抬升气缸设于所述支撑座上,所述旋转气动夹设于所述抬升气缸的升降端,所述旋转气动夹的夹爪朝向所述分度转盘。Furthermore, the flipping mechanism includes a support seat, a lifting cylinder and a rotary pneumatic clamp; the support seat is arranged on the frame, the lifting cylinder is arranged on the support seat, the rotary pneumatic clamp is arranged at the lifting end of the lifting cylinder, and the clamping claws of the rotary pneumatic clamp face the dividing turntable.
进一步,所述防爆阀焊接机构数量为两组,一组所述防爆阀焊接机构用于防爆阀与电池盖板点焊,另一所述防爆阀焊接机构用于防爆阀与所述电池盖板密封焊接。Furthermore, there are two groups of explosion-proof valve welding mechanisms, one group of explosion-proof valve welding mechanisms is used for spot welding of the explosion-proof valve and the battery cover, and the other explosion-proof valve welding mechanism is used for sealing welding of the explosion-proof valve and the battery cover.
进一步,所述防爆阀焊接机构包括第一激光焊接机、升降机构和防护压板,所述第一激光焊接机设于所述机架的一侧,所述升降机构设于所述机架上,所述防护压板设于所述升降机构的升降端,且位于所述分度转盘的上方;所述升降机构驱动所述防护压板压合在电池盖板的上表面,所述防护压板上设有避空孔,用于避空所述第一激光焊接机的激光束。Furthermore, the explosion-proof valve welding mechanism includes a first laser welding machine, a lifting mechanism and a protective pressure plate. The first laser welding machine is arranged on one side of the frame, the lifting mechanism is arranged on the frame, and the protective pressure plate is arranged at the lifting end of the lifting mechanism and is located above the dividing turntable; the lifting mechanism drives the protective pressure plate to be pressed on the upper surface of the battery cover, and the protective pressure plate is provided with an air avoidance hole for avoiding the laser beam of the first laser welding machine.
进一步,所述定位治具包括治具本体、两定位销和定位块;两所述定位销相对设于所述治具本体上、且向上延伸;所述治具本体上设置有定位安装孔,所述定位块设于所述定位安装孔内,用于定位待焊接防爆阀;所述治具本体的一侧设置有连通所述定位安装孔的气管接头,用于与负压系统连接,所述定位块上设于吸附槽,负压系统使所述定位块的顶部形成负压。Furthermore, the positioning jig includes a jig body, two positioning pins and a positioning block; the two positioning pins are relatively arranged on the jig body and extend upward; a positioning mounting hole is provided on the jig body, and the positioning block is arranged in the positioning mounting hole for positioning the explosion-proof valve to be welded; a trachea joint connected to the positioning mounting hole is provided on one side of the jig body for connecting to a negative pressure system, and an adsorption groove is provided on the positioning block, and the negative pressure system forms negative pressure on the top of the positioning block.
进一步,所述检测卸料机构包括第二分度转盘,和依次围绕所述第二分度转盘设置的第一转运机械手、漏气检测机构、整形机构和第二转运机械手;所述第二分度转盘上均匀设置有四组下模,所述下模上设有定位凹槽,所述定位凹槽的底部设置有避空通孔,所述避空通孔的边缘设置有密封圈;Further, the detection and unloading mechanism includes a second indexing turntable, and a first transfer robot, a leakage detection mechanism, a shaping mechanism, and a second transfer robot sequentially arranged around the second indexing turntable; four groups of lower molds are evenly arranged on the second indexing turntable, and the lower molds are provided with positioning grooves, and the bottom of the positioning grooves is provided with air-avoiding through holes, and the edges of the air-avoiding through holes are provided with sealing rings;
所述漏气检测机构包括第二升降机构、第一抬升机构、检测上模和下压块;所述第二升降机构设于所述机架上,所述检测上模设于所述第二升降机构的升降端,所述氦检上模内设有检测孔,检测孔边缘设于向下凸起的密封圈,所述检测孔与氦质谱检漏仪连接;所述第一抬升机构设于所述机架上,且位于所述第二分度转盘的底端,所述下压块设于所述第一抬升机构的上端,所述下压块设有与氦质谱检漏仪连接的气孔;所述第二分度转盘设有避空所述下压块与所述下模接触的避空位;The air leakage detection mechanism comprises a second lifting mechanism, a first lifting mechanism, an upper detection die and a lower pressing block; the second lifting mechanism is arranged on the frame, the upper detection die is arranged at the lifting end of the second lifting mechanism, a detection hole is arranged in the helium detection upper die, the edge of the detection hole is arranged on a sealing ring protruding downward, and the detection hole is connected to the helium mass spectrometer leak detector; the first lifting mechanism is arranged on the frame and located at the bottom end of the second indexing turntable, the lower pressing block is arranged at the upper end of the first lifting mechanism, and the lower pressing block is provided with an air hole connected to the helium mass spectrometer leak detector; the second indexing turntable is provided with an avoidance position to avoid the contact between the lower pressing block and the lower die;
所述整形机构包括下压机构和整形上模;所述整形上模设于所述下压机构的升降端;The shaping mechanism comprises a pressing mechanism and a shaping upper die; the shaping upper die is arranged at the lifting end of the pressing mechanism;
所述机架上还设置有多根支撑杆,所述支撑杆的上端设置有与所述第二分度转盘底部接触的滑轮。The frame is also provided with a plurality of support rods, and the upper ends of the support rods are provided with pulleys contacting the bottom of the second indexing turntable.
进一步,所述第一极柱组装机和所述第二极柱组装机均为转盘组装机;所述转盘组装机包括:Furthermore, both the first pole assembly machine and the second pole assembly machine are turntable assembly machines; the turntable assembly machine comprises:
分度转盘机构,设于所述机架上,用于带动分度转盘机构上的转盘分度旋转;定位模具,多个所述定位模具等距分布在分度转盘机构的转盘边缘;所述定位模具上设有一定位凸台和至少一限位边,所述定位凸台用于定位电池盖板待焊接极柱的通孔,所述限位边用于定位所述电池盖板的侧边;An indexing turntable mechanism is provided on the frame and is used to drive the turntable on the indexing turntable mechanism to index and rotate; a positioning mold, a plurality of the positioning molds are equidistantly distributed on the edge of the turntable of the indexing turntable mechanism; the positioning mold is provided with a positioning boss and at least one limiting edge, the positioning boss is used to locate the through hole of the battery cover plate to be welded with the pole, and the limiting edge is used to locate the side edge of the battery cover plate;
以及,沿着所述分度转盘机构的旋转方向依次设置有:And, arranged in sequence along the rotation direction of the indexing turntable mechanism are:
上料机构;用于拾取电池盖板定位在所述定位模具上;A feeding mechanism; used for picking up the battery cover and positioning it on the positioning mold;
密封圈组装机构,用于拾取密封圈定位组装在电池盖板的组装孔内;The sealing ring assembly mechanism is used to pick up the sealing ring and position it in the assembly hole of the battery cover;
极柱组装机构,用于拾取极柱定位组装到电池盖板的组装孔内;The pole assembly mechanism is used to pick up the pole and position it into the assembly hole of the battery cover;
防护盖拾取机构,用于拾取防护盖盖合在组装在电池盖板内的极柱上;A protective cover picking mechanism is used to pick up the protective cover and cover it on the pole assembled in the battery cover plate;
激光焊接装置,用于将极柱密封焊接在电池盖板的安装孔内;A laser welding device, used to seal and weld the pole into the mounting hole of the battery cover;
取防护盖机械手,用于夹取电池盖板上的防护盖;和A protective cover taking manipulator, used for clamping the protective cover on the battery cover; and
下料机械手,用于将焊接有一个极柱的电池盖板转送到所述转送机构上。The unloading robot is used to transfer the battery cover plate with a pole welded thereon to the transfer mechanism.
进一步,所述转盘组装机还包括第一CCD检测机构和第二CCD检测机构,所述第一CCD检测机构设置在所述密封圈组装机构与所述极柱组装机构之间,用于检测组装在电池盖板上的密封圈;所述第二CCD检测机构设置在所述防护盖拾取机构与所述激光焊接装置之间。Furthermore, the turntable assembly machine also includes a first CCD detection mechanism and a second CCD detection mechanism. The first CCD detection mechanism is arranged between the sealing ring assembly mechanism and the pole assembly mechanism, and is used to detect the sealing ring assembled on the battery cover; the second CCD detection mechanism is arranged between the protective cover picking mechanism and the laser welding device.
进一步,所述定位模具纵向设置在所述转盘上,所述定位模具长度方向的中心线沿着所述转盘的径向设置。Furthermore, the positioning mold is longitudinally arranged on the turntable, and the center line of the positioning mold in the length direction is arranged along the radial direction of the turntable.
进一步,所述密封圈组装机构包括振动送料盘、输送轨道、第一机械手和吸取机构;所述振动送料盘、所述输送轨道和所述第一机械手均设置在所述机架上,所述输送轨道连接所述振动送料盘输出端,所述输送轨道内设置有输送轨道槽,所述输送轨道的端部设有定位腔体,所述吸取机构设于所述第一机械手的升降端;所述第一机械手驱动所述吸取机构伸入到所述定位腔体内,并吸取定位密封圈到电池盖板上。Furthermore, the sealing ring assembly mechanism includes a vibrating feed tray, a conveying track, a first manipulator and a suction mechanism; the vibrating feed tray, the conveying track and the first manipulator are all arranged on the frame, the conveying track is connected to the output end of the vibrating feed tray, a conveying track groove is arranged in the conveying track, a positioning cavity is arranged at the end of the conveying track, and the suction mechanism is arranged at the lifting end of the first manipulator; the first manipulator drives the suction mechanism to extend into the positioning cavity, and sucks the positioning sealing ring onto the battery cover.
进一步,所述吸取机构包括连接杆、下压套、限位套、压缩弹簧和下压动力件;所述连接杆的上端与所述第一机械手的升降端连接;所述下压套间隙配合地套设在所述连接杆上;所述下压套的下端设有台阶孔,上端设有腔体,所述腔体的一侧设有气孔,与负压系统连接,所述腔体的底部设有贯通到底部的吸附孔;所述连接杆的下端设有与所述台阶孔间隙配合的定位部,所述压缩弹簧设于所述台阶孔内,用于挤压所述下压套,使所述定位部的端部伸出所述台阶孔;所述下压动力件连接所述下压套,用于推动所述下压套下压;所述负压系统使所述下压套的底部产出负压,用于吸取密封圈;所述定位部的直径小于密封圈的内径。Furthermore, the suction mechanism includes a connecting rod, a lower pressure sleeve, a limiting sleeve, a compression spring and a lower pressure power piece; the upper end of the connecting rod is connected to the lifting end of the first manipulator; the lower pressure sleeve is loosely mounted on the connecting rod; the lower end of the lower pressure sleeve is provided with a step hole, and the upper end is provided with a cavity, one side of the cavity is provided with an air hole, which is connected to the negative pressure system, and the bottom of the cavity is provided with an adsorption hole that passes through the bottom; the lower end of the connecting rod is provided with a positioning part that loosely matches the step hole, and the compression spring is provided in the step hole, which is used to squeeze the lower pressure sleeve so that the end of the positioning part extends out of the step hole; the lower pressure power piece is connected to the lower pressure sleeve, which is used to push the lower pressure sleeve downward; the negative pressure system causes the bottom of the lower pressure sleeve to produce negative pressure, which is used to absorb the sealing ring; the diameter of the positioning part is smaller than the inner diameter of the sealing ring.
进一步,所述定位凸台上还设有向下凹陷的盲孔,所述盲孔的底部设有向上凸起的定位台;所述定位部的底部向下延伸有延伸部,所述延伸部的直径小于所述定位部的直径,所述延伸部的底部设有定位孔,用于与所述定位台定位配合。Furthermore, a downwardly recessed blind hole is provided on the positioning boss, and an upwardly protruding positioning platform is provided at the bottom of the blind hole; an extension portion is extended downward from the bottom of the positioning portion, and the diameter of the extension portion is smaller than the diameter of the positioning portion, and a positioning hole is provided at the bottom of the extension portion for positioning and cooperating with the positioning platform.
进一步,所述定位台的顶部设有向下凹陷的凹槽,所述凹槽内设有吸嘴,所述吸嘴与负压机构连接,所述吸嘴不低于所述凹槽。Furthermore, a downwardly recessed groove is provided on the top of the positioning platform, a suction nozzle is provided in the groove, the suction nozzle is connected to the negative pressure mechanism, and the suction nozzle is not lower than the groove.
进一步,所述吸嘴连接弹性浮动件,使所述吸嘴受到压力向下移动。Furthermore, the suction nozzle is connected to an elastic floating member so that the suction nozzle moves downward under pressure.
进一步,所述定位模具包括连接座、底板、导向支撑柱、定位本体、导柱和复位弹簧;所述连接座设于所述转盘上,所述连接座上设有两导向孔,两件所述导向支撑柱滑动穿过对应的所述导向孔,所述定位本体连接两所述导向支撑柱的上端,所述定位凸台和所述限位边设于所述定位本体上;所述底板连接两所述导向支撑柱的下端,两所述导柱设于所述连接座的底端,所述导柱的下端滑动穿过所述底板,各所述导柱上套设有所述复位弹簧;Further, the positioning mold comprises a connecting seat, a bottom plate, a guide support column, a positioning body, a guide column and a reset spring; the connecting seat is arranged on the turntable, the connecting seat is provided with two guide holes, the two guide support columns slide through the corresponding guide holes, the positioning body connects the upper ends of the two guide support columns, the positioning boss and the limiting edge are arranged on the positioning body; the bottom plate connects the lower ends of the two guide support columns, the two guide columns are arranged at the bottom end of the connecting seat, the lower ends of the guide columns slide through the bottom plate, and the reset spring is sleeved on each of the guide columns;
所述激光焊接装置包括第二激光焊接机、安装座、安装板、旋转齿轮、气缸、齿条、压头和第二抬升机构;所述第二激光焊接机设于所述机架的一侧,所述安装座设于所述机架上,所述安装板设于所述安装座的上端,所述安装板上设有轴承孔、沉孔和滑槽,滑槽使所述沉孔的一侧形成一缺口,所述旋转齿轮的下端设有连接部,所述连接部与所述轴承孔转动连接,所述旋转齿轮位于所述沉孔内,所述旋转齿轮设于孔,所述内孔内侧向中心延伸有下压连接部,所述压头设于所述下压连接部的底部;所述齿条滑设于所述滑槽内,且与所述旋转齿轮啮合,所述气缸设于安装板的一侧,且连接所述齿条;所述第二抬升机构设于所述安装座的下端,用于向上抬升对应的所述底板;所述安装板和所述第二抬升机构位于所述转盘的上、下两侧。The laser welding device comprises a second laser welding machine, a mounting seat, a mounting plate, a rotating gear, a cylinder, a rack, a pressure head and a second lifting mechanism; the second laser welding machine is arranged on one side of the frame, the mounting seat is arranged on the frame, the mounting plate is arranged on the upper end of the mounting seat, a bearing hole, a countersunk hole and a slide groove are arranged on the mounting plate, and the slide groove forms a notch on one side of the countersunk hole, a connecting part is arranged at the lower end of the rotating gear, the connecting part is rotatably connected with the bearing hole, the rotating gear is located in the countersunk hole, the rotating gear is arranged in the hole, a pressing connecting part is extended toward the center from the inner side of the inner hole, and the pressure head is arranged at the bottom of the pressing connecting part; the rack is slidably arranged in the slide groove and meshes with the rotating gear, the cylinder is arranged on one side of the mounting plate and connected to the rack; the second lifting mechanism is arranged at the lower end of the mounting seat, and is used to lift the corresponding bottom plate upward; the mounting plate and the second lifting mechanism are located on the upper and lower sides of the turntable.
进一步,所述第二抬升机构包括滑轨、抬升座、弹性压件和电动凸轮机构;两所述滑轨设于所述安装座的一侧,所述抬升座滑动连接两所述滑轨,所述弹性压件设于所述抬升座上,所述电动凸轮机构设于所述安装座的下端,用于推动所述抬升座上升。Furthermore, the second lifting mechanism includes a slide rail, a lifting seat, an elastic pressure piece and an electric cam mechanism; the two slide rails are arranged on one side of the mounting seat, the lifting seat is slidably connected to the two slide rails, the elastic pressure piece is arranged on the lifting seat, and the electric cam mechanism is arranged at the lower end of the mounting seat for pushing the lifting seat to rise.
进一步,所述定位本体包括模座和定位座,所述模座上设有安装孔,所述定位座滑设在所述安装孔内,所述定位座的上端伸出所述安装孔形成所述定位凸台;所述定位凸台的上设有向下凹陷的第二盲孔,所述第二盲孔内设置有吸嘴,所述吸嘴与所述负压系统连接;所述定位座的下端高于所述安装孔的底端,所述导向支撑柱的上端伸入所述安装孔的下端,且所述导柱支撑柱与所述定位座之间设置有间隙,所述导柱支撑柱内设有挤压所述定位座的第二压缩弹簧。Furthermore, the positioning body includes a mold base and a positioning seat, the mold base is provided with a mounting hole, the positioning seat is slidably arranged in the mounting hole, and the upper end of the positioning seat extends out of the mounting hole to form the positioning boss; a second blind hole recessed downward is provided on the positioning boss, a suction nozzle is provided in the second blind hole, and the suction nozzle is connected to the negative pressure system; the lower end of the positioning seat is higher than the bottom end of the mounting hole, the upper end of the guide support column extends into the lower end of the mounting hole, and a gap is provided between the guide column support column and the positioning seat, and a second compression spring for squeezing the positioning seat is provided in the guide column support column.
进一步,所述极柱组装机构包括设于所述机架上的极柱输送机构和第二机械手;所述极柱输送机构用于输送极柱,所述第二机械手用于拾取所述极柱输送机构上的极柱组装到所述定位模具的电池盖板上;Furthermore, the pole assembly mechanism includes a pole conveying mechanism and a second manipulator provided on the frame; the pole conveying mechanism is used to convey the poles, and the second manipulator is used to pick up the poles on the pole conveying mechanism and assemble them on the battery cover of the positioning mold;
所述防护盖拾取机构包括第二振动送料盘和第三机械手,所述第二振动送料盘用于输送防护盖,所述第三机械手用于拾取所述第二振动送料盘的防护盖放置在电池盖板的极柱上。The protective cover picking mechanism includes a second vibrating feeding tray and a third manipulator, wherein the second vibrating feeding tray is used to convey the protective cover, and the third manipulator is used to pick up the protective cover from the second vibrating feeding tray and place it on the pole of the battery cover.
本发明实施例提供的铝壳电池盖板组装一体机中的上述一个或多个技术方案至少具有如下技术效果:The above one or more technical solutions in the aluminum shell battery cover plate assembly integrated machine provided by the embodiment of the present invention have at least the following technical effects:
1、电池盖板由防爆阀焊接装置焊接完防爆阀后,由第一转送机构输送到第一极柱组装机完成电池盖板正极极柱的焊接,再由第二转送机构将电池盖板转送到第二极柱组装机完成负极极柱的焊接,从而实现自动化焊接,提高了效率。1. After the explosion-proof valve is welded by the explosion-proof valve welding device on the battery cover, the battery cover is transported to the first pole assembly machine by the first transfer mechanism to complete the welding of the positive pole of the battery cover, and then the battery cover is transferred to the second pole assembly machine by the second transfer mechanism to complete the welding of the negative pole, thereby realizing automated welding and improving efficiency.
2、电池盖板定位在第一极柱组装机的定位模具内时,定位模具的定位凸台只对电池盖板需要焊接极柱位置的通孔定位,因此保证了密封圈和极柱组装在电池盖板上的精度,在组装焊接的过程中,不会受到电池盖板两个通孔中心距存在误差而导致组装和焊接精度差的问题,进而保证了电池组装焊接后的精度,提高了电池的良品率。2. When the battery cover is positioned in the positioning mold of the first pole assembly machine, the positioning boss of the positioning mold only positions the through holes of the battery cover where the poles need to be welded, thereby ensuring the accuracy of the sealing ring and the pole assembly on the battery cover. During the assembly and welding process, there will be no problem of poor assembly and welding accuracy caused by the error in the center distance between the two through holes of the battery cover, thereby ensuring the accuracy of the battery assembly after welding and improving the yield rate of the battery.
附图说明BRIEF DESCRIPTION OF THE DRAWINGS
为了更清楚地说明本发明实施例中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动性的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings required for use in the embodiments or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying creative labor.
图1为本发明实施例提供的铝壳电池盖板组装一体机的立体图。FIG. 1 is a three-dimensional diagram of an aluminum shell battery cover plate assembly machine provided in an embodiment of the present invention.
图2为本发明实施例提供的铝壳电池盖板组装一体机的俯视图。FIG. 2 is a top view of the aluminum shell battery cover plate assembly machine provided in an embodiment of the present invention.
图3为本发明实施例提供的铝壳电池盖板组装一体机所述防爆阀焊接装置的结构图。FIG3 is a structural diagram of the explosion-proof valve welding device of the aluminum shell battery cover plate assembly integrated machine provided in an embodiment of the present invention.
图4为本发明实施例提供的铝壳电池盖板组装一体机所述翻转机构的结构图。FIG. 4 is a structural diagram of the flipping mechanism of the aluminum shell battery cover plate assembly machine provided in an embodiment of the present invention.
图5为本发明实施例提供的铝壳电池盖板组装一体机所述防爆阀焊接机构的结构图。FIG5 is a structural diagram of the explosion-proof valve welding mechanism of the aluminum shell battery cover plate assembly machine provided in an embodiment of the present invention.
图6为本发明实施例提供的铝壳电池盖板组装一体机所述定位治具的结构图。FIG. 6 is a structural diagram of the positioning fixture of the aluminum shell battery cover plate assembly machine provided in an embodiment of the present invention.
图7为本发明实施例提供的铝壳电池盖板组装一体机所述检测卸料机构的结构图。FIG. 7 is a structural diagram of the detection and unloading mechanism of the aluminum shell battery cover plate assembly machine provided in an embodiment of the present invention.
图8为本发明实施例提供的铝壳电池盖板组装一体机所述下模的结构图。FIG8 is a structural diagram of the lower mold of the aluminum shell battery cover plate assembly machine provided in an embodiment of the present invention.
图9为本发明实施例提供的铝壳电池盖板组装一体机所述漏气检测机构的结构图。FIG. 9 is a structural diagram of the air leakage detection mechanism of the aluminum shell battery cover plate assembly machine provided in an embodiment of the present invention.
图10为本发明实施例提供的铝壳电池盖板组装一体机所述检测卸料机构的另一侧结构图。FIG. 10 is a structural diagram of the other side of the detection and unloading mechanism of the aluminum shell battery cover plate assembly machine provided in an embodiment of the present invention.
图11为本发明实施例提供的铝壳电池盖板组装一体机所述转盘组装机的立体图。FIG. 11 is a three-dimensional view of the turntable assembly machine of the aluminum shell battery cover assembly machine provided in an embodiment of the present invention.
图12为本发明实施例提供的铝壳电池盖板组装一体机所述转盘组装机的俯视图。FIG. 12 is a top view of the turntable assembly machine of the aluminum shell battery cover assembly machine provided in an embodiment of the present invention.
图13为本发明实施例提供的铝壳电池盖板组装一体机所述转盘的结构图。FIG. 13 is a structural diagram of the turntable of the aluminum shell battery cover plate assembly machine provided in an embodiment of the present invention.
图14为本发明实施例提供的铝壳电池盖板组装一体机所述密封圈组装机构的结构图。FIG. 14 is a structural diagram of the sealing ring assembly mechanism of the aluminum shell battery cover plate assembly machine provided in an embodiment of the present invention.
图15为本发明实施例提供的铝壳电池盖板组装一体机所述吸取机构的结构图。FIG. 15 is a structural diagram of the suction mechanism of the aluminum shell battery cover plate assembly machine provided in an embodiment of the present invention.
图16为本发明实施例提供的铝壳电池盖板组装一体机所述定位模具的结构图。FIG. 16 is a structural diagram of the positioning mold of the aluminum shell battery cover plate assembly machine provided in an embodiment of the present invention.
图17为本发明实施例提供的铝壳电池盖板组装一体机所述定位模具的剖视图。FIG. 17 is a cross-sectional view of the positioning mold of the aluminum shell battery cover plate assembly machine provided in an embodiment of the present invention.
图18为图7的局部放大视图。FIG. 18 is a partial enlarged view of FIG. 7 .
图19为本发明实施例提供的铝壳电池盖板组装一体机所述定位模具另一实施例的结构图。FIG. 19 is a structural diagram of another embodiment of the positioning mold of the aluminum shell battery cover plate assembly machine provided in an embodiment of the present invention.
图20为本发明实施例提供的铝壳电池盖板组装一体机所述定位模具再一实施例的结构图。FIG. 20 is a structural diagram of another embodiment of the positioning mold of the aluminum shell battery cover plate assembly machine provided in an embodiment of the present invention.
图21为图10的横截面视图。FIG. 21 is a cross-sectional view of FIG. 10 .
图22为本发明实施例提供的铝壳电池盖板组装一体机所述激光焊接装置的结构图。FIG. 22 is a structural diagram of the laser welding device of the aluminum shell battery cover plate assembly machine provided in an embodiment of the present invention.
图23为本发明实施例提供的铝壳电池盖板组装一体机所述第二抬升机构部分的结构图。FIG. 23 is a structural diagram of the second lifting mechanism portion of the aluminum shell battery cover plate assembly machine provided in an embodiment of the present invention.
图24为本发明实施例提供的铝壳电池盖板组装一体机所述安装板的剖视图。FIG. 24 is a cross-sectional view of the mounting plate of the aluminum shell battery cover plate assembly machine provided in an embodiment of the present invention.
图25为本发明实施例提供的铝壳电池盖板组装一体机所述极柱组装机构的结构图。FIG. 25 is a structural diagram of the pole assembly mechanism of the aluminum shell battery cover assembly machine provided in an embodiment of the present invention.
图26为本发明实施例提供的铝壳电池盖板组装一体机所述防护盖拾取机构的结构图。FIG. 26 is a structural diagram of the protective cover picking mechanism of the aluminum shell battery cover plate assembly machine provided in an embodiment of the present invention.
图27为本发明实施例提供的铝壳电池盖板组装一体机所述上料机构的结构图。FIG. 27 is a structural diagram of the feeding mechanism of the aluminum shell battery cover plate assembly machine provided in an embodiment of the present invention.
图28为电池盖板的结构图。FIG. 28 is a structural diagram of a battery cover.
具体实施方式DETAILED DESCRIPTION
下面详细描述本发明的实施例,所述实施例的示例在附图中示出,其中自始至终相同或类似的标号表示相同或类似的元件或具有相同或类似功能的元件。下面通过参考附图描述的实施例是示例性的,旨在用于解释本发明的实施例,而不能理解为对本发明的限制。Embodiments of the present invention are described in detail below, examples of which are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to be used to explain the embodiments of the present invention, and should not be construed as limiting the present invention.
在本发明实施例的描述中,需要理解的是,术语“长度”、“宽度”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明实施例和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In the description of the embodiments of the present invention, it should be understood that the terms "length", "width", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside" and "outside" etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the embodiments of the present invention and simplifying the description, and do not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.
此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括一个或者更多个该特征。在本发明实施例的描述中,“多个”的含义是两个或两个以上,除非另有明确具体的限定。In addition, the terms "first" and "second" are used for descriptive purposes only and should not be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of the features. In the description of the embodiments of the present invention, the meaning of "plurality" is two or more, unless otherwise clearly and specifically defined.
在本发明实施例中,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”、“固定”等术语应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或成一体;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本发明实施例中的具体含义。In the embodiments of the present invention, unless otherwise clearly specified and limited, the terms "installed", "connected", "connected", "fixed" and the like should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, it can be the internal connection of two elements or the interaction relationship between two elements. For ordinary technicians in this field, the specific meanings of the above terms in the embodiments of the present invention can be understood according to specific circumstances.
在本发明的一个实施例中,参照图1、图2图16,一种铝壳电池盖板组装一体机,包括:机架100、防爆阀焊接装置400、第一极柱组装机20、第二极柱组装机21、第一转送机构300和第二转送机构500。所述防爆阀焊接装置400、所述第一极柱组装机20和第二极柱组装机21依次设置在所述机架100上。所述防爆阀焊接装置400用于电池盖板的防爆阀组装焊接。所述第一极柱组装机20和第二极柱组装机21分别用于电池盖板的正极焊接和负极焊接。所述第一转送机构300设于所述防爆阀焊接装置400与所述第一极柱组装机20之间,所述第二转送机构500设于所述第一极柱组装机20和所述第二极柱组装机21之间。所述第一转送机构300用于转送所述防爆阀焊接装置400焊接后的电池盖板到所述第一极柱组装机300,所述第二转送机构500用于转送第一极柱组装机20焊接有正极极柱的电池盖板到所述第二极柱组装机21上;所述第一极柱组装机20和所述第二极柱组装机21中的定位模具220均设置有定位凸台221,用于定位电池盖板待焊接极柱的通孔。电池盖板由防爆阀焊接装置400焊接完防爆阀后,由第一转送机构300输送到第一极柱组装机20完成电池盖板正极极柱的焊接,再由第二转送机构500将电池盖板转送到第二极柱组装机21完成负极极柱的焊接,从而实现自动化焊接,提高了效率。在极柱焊接时,电池盖板定位在第一极柱组装机21的定位模具220内时,定位模具220的定位凸台221只对电池盖板需要焊接极柱位置的通孔定位,因此保证了密封圈和极柱组装在电池盖板上的精度,在组装焊接的过程中,不会受到电池盖板两个通孔中心距存在误差而导致组装和焊接精度差的问题,进而保证了电池组装焊接后的精度,提高了电池的良品率。In one embodiment of the present invention, referring to FIG. 1, FIG. 2 and FIG. 16, an aluminum shell battery cover plate assembly machine includes: a frame 100, an explosion-proof valve welding device 400, a first pole assembly machine 20, a second pole assembly machine 21, a first transfer mechanism 300 and a second transfer mechanism 500. The explosion-proof valve welding device 400, the first pole assembly machine 20 and the second pole assembly machine 21 are sequentially arranged on the frame 100. The explosion-proof valve welding device 400 is used for explosion-proof valve assembly welding of battery cover plates. The first pole assembly machine 20 and the second pole assembly machine 21 are respectively used for positive electrode welding and negative electrode welding of battery cover plates. The first transfer mechanism 300 is arranged between the explosion-proof valve welding device 400 and the first pole assembly machine 20, and the second transfer mechanism 500 is arranged between the first pole assembly machine 20 and the second pole assembly machine 21. The first transfer mechanism 300 is used to transfer the battery cover plate welded by the explosion-proof valve welding device 400 to the first pole assembly machine 300, and the second transfer mechanism 500 is used to transfer the battery cover plate welded with the positive pole by the first pole assembly machine 20 to the second pole assembly machine 21; the positioning molds 220 in the first pole assembly machine 20 and the second pole assembly machine 21 are both provided with positioning bosses 221, which are used to locate the through holes of the poles to be welded on the battery cover plate. After the explosion-proof valve is welded on the battery cover plate by the explosion-proof valve welding device 400, the battery cover plate is transported to the first pole assembly machine 20 by the first transfer mechanism 300 to complete the welding of the positive pole of the battery cover plate, and then the battery cover plate is transferred to the second pole assembly machine 21 by the second transfer mechanism 500 to complete the welding of the negative pole, thereby realizing automated welding and improving efficiency. During pole welding, when the battery cover is positioned in the positioning mold 220 of the first pole assembly machine 21, the positioning boss 221 of the positioning mold 220 only positions the through hole of the battery cover where the pole needs to be welded, thereby ensuring the accuracy of the sealing ring and the pole assembly on the battery cover. During the assembly and welding process, there will be no problem of poor assembly and welding accuracy caused by the error in the center distance between the two through holes of the battery cover, thereby ensuring the accuracy of the battery after assembly welding and improving the yield rate of the battery.
进一步,参照图1~3,所述防爆阀焊接装置400包括设于所述机架100上的分度转盘410,均匀设置在所述分度转盘410边缘的多组定位治具420,和依次围绕所述分度转盘410依次设置在所述机架100上的:定位装料机构430、防爆阀组装机构440、防爆阀焊接机构450和检测卸料机构460。其中:Further, referring to FIGS. 1 to 3 , the explosion-proof valve welding device 400 includes a graduated turntable 410 disposed on the frame 100, a plurality of positioning fixtures 420 evenly disposed on the edge of the graduated turntable 410, and a positioning and loading mechanism 430, an explosion-proof valve assembly mechanism 440, an explosion-proof valve welding mechanism 450, and a detection and unloading mechanism 460 disposed on the frame 100 in sequence around the graduated turntable 410. Among them:
定位装料机构430,用于拾取待焊接电池盖板定位在所述定位治具420上。具体的,定位装料机构430包括皮带输送机和上料机械手,通过上料机械手吸式皮带输送机上的电池盖板定位到定位治具420上。The positioning and loading mechanism 430 is used to pick up the battery cover to be welded and position it on the positioning fixture 420. Specifically, the positioning and loading mechanism 430 includes a belt conveyor and a loading manipulator, and the battery cover on the suction belt conveyor is positioned on the positioning fixture 420 by the loading manipulator.
防爆阀组装机构440,用于拾取防爆阀定位在电池盖板的防爆焊接位。具体的,所述防爆阀组装机构440包括皮带输送机、负压吸取机械手、转接机械手和储料框,皮带输送机的皮带上设置定位槽;转接机械手吸取储料框内的防爆阀放置在皮带输送机上的定位槽内,通过皮带输送机输送防爆阀到负压吸取机械手的位置,由负压吸取机械手吸取防爆阀定位到电池盖板上,实现防爆阀上料。防爆阀焊接机构450,用于将防爆阀密封地焊接在电池盖板上;检测卸料机构460,用于检测焊接后的电池盖板的气密性,并将电池盖板转送至所述第一转送机构300。具体的,定位装料机构430将电池盖板定位到定位治具420内,通过防爆阀组装机构440将防爆阀定位组装到电池盖板的防爆阀组装位;防爆阀焊接机构450将防爆阀焊接在电池盖板,再通过检测卸料机构460检测后将电池盖板转放到第一转送机构300上。The explosion-proof valve assembly mechanism 440 is used to pick up the explosion-proof valve and position it on the explosion-proof welding position of the battery cover. Specifically, the explosion-proof valve assembly mechanism 440 includes a belt conveyor, a negative pressure suction manipulator, a transfer manipulator and a material storage frame. The belt of the belt conveyor is provided with a positioning groove; the transfer manipulator sucks the explosion-proof valve in the material storage frame and places it in the positioning groove on the belt conveyor, and the explosion-proof valve is conveyed to the position of the negative pressure suction manipulator by the belt conveyor, and the explosion-proof valve is sucked by the negative pressure suction manipulator and positioned on the battery cover to realize the loading of the explosion-proof valve. The explosion-proof valve welding mechanism 450 is used to seal the explosion-proof valve on the battery cover; the detection and unloading mechanism 460 is used to detect the airtightness of the battery cover after welding, and transfer the battery cover to the first transfer mechanism 300. Specifically, the positioning and loading mechanism 430 positions the battery cover plate in the positioning fixture 420, and the explosion-proof valve is positioned and assembled to the explosion-proof valve assembly position of the battery cover plate through the explosion-proof valve assembly mechanism 440; the explosion-proof valve welding mechanism 450 welds the explosion-proof valve to the battery cover plate, and then the battery cover plate is transferred to the first transfer mechanism 300 after inspection by the inspection and unloading mechanism 460.
进一步,参照图3和图4,所述防爆阀焊接装置400还包括激光打码机构480和翻转机构470。所述激光打码机构480和翻转机构470位于所述定位装料机构430与所述防爆阀组装机构440之间。所述激光打码机480构用于在电池盖板的外表面打码,所述翻转机构470用于翻转电池盖板,使电池盖板反面朝上定位在所述定位治具420内。本实施例中,通过定位装料机构430将电池盖板定位到定位治具420内后,由分度转盘410驱动旋转到激光打码机构480位置,通过激光打码机构480在电池盖板的上表面打标;在旋转到翻转机构470位置,由翻转机构470将电池盖板翻转180°,使得电池盖板的背面朝上,进而可将防爆阀定位在电池盖板的内侧面。Further, referring to FIG. 3 and FIG. 4 , the explosion-proof valve welding device 400 further includes a laser coding mechanism 480 and a flipping mechanism 470. The laser coding mechanism 480 and the flipping mechanism 470 are located between the positioning and loading mechanism 430 and the explosion-proof valve assembly mechanism 440. The laser coding machine 480 is used to code the outer surface of the battery cover, and the flipping mechanism 470 is used to flip the battery cover so that the reverse side of the battery cover faces upward and is positioned in the positioning fixture 420. In this embodiment, after the battery cover is positioned in the positioning fixture 420 by the positioning and loading mechanism 430, it is driven by the indexing turntable 410 to rotate to the position of the laser coding mechanism 480, and the upper surface of the battery cover is marked by the laser coding mechanism 480; when it rotates to the position of the flipping mechanism 470, the flipping mechanism 470 flips the battery cover 180° so that the back of the battery cover faces upward, and the explosion-proof valve can be positioned on the inner side of the battery cover.
进一步,参照图4,所述翻转机构470包括支撑座471、抬升气缸472和旋转气动夹473。所述支撑座471设于所述机架100上,所述抬升气缸472设于所述支撑座471上,所述旋转气动夹473设于所述抬升气缸472的升降端,所述旋转气动夹473的夹爪朝向所述分度转盘410。本实施例中,通过旋转气动夹473夹起电池盖板,通过抬升气缸472将电池盖板抬起,并旋转气动夹473带动电池盖板翻转180°,并将电池盖板重新定位在定位治具410内。Further, referring to FIG. 4 , the flipping mechanism 470 includes a support base 471, a lifting cylinder 472, and a rotating pneumatic clamp 473. The support base 471 is disposed on the frame 100, the lifting cylinder 472 is disposed on the support base 471, the rotating pneumatic clamp 473 is disposed at the lifting end of the lifting cylinder 472, and the clamping claw of the rotating pneumatic clamp 473 faces the indexing turntable 410. In this embodiment, the battery cover is clamped by the rotating pneumatic clamp 473, the battery cover is lifted by the lifting cylinder 472, and the rotating pneumatic clamp 473 drives the battery cover to flip 180°, and the battery cover is repositioned in the positioning fixture 410.
进一步,所述防爆阀焊接机构440数量为两组,一组所述防爆阀焊接机构440用于防爆阀与电池盖板点焊,另一所述防爆阀焊接机构440用于防爆阀与所述电池盖板密封焊接。本实施例中,通过一防爆阀焊接机构440将防爆阀点焊固定在电池盖板上,再通过分度转盘410带动电池盖板带另一防爆阀焊接机构440焊接位置,通过另一防爆阀焊接机构440将防爆阀整圈与电池盖板焊接,实现密封焊接。Furthermore, the explosion-proof valve welding mechanism 440 is provided in two groups, one group of the explosion-proof valve welding mechanism 440 is used for spot welding the explosion-proof valve and the battery cover, and the other explosion-proof valve welding mechanism 440 is used for sealing welding the explosion-proof valve and the battery cover. In this embodiment, the explosion-proof valve is spot welded to the battery cover by one explosion-proof valve welding mechanism 440, and then the battery cover is driven to the welding position of another explosion-proof valve welding mechanism 440 by the indexing turntable 410, and the explosion-proof valve is welded to the battery cover in a whole circle by another explosion-proof valve welding mechanism 440 to achieve sealing welding.
进一步,参照图3和图4,所述防爆阀焊接机构440包括第一激光焊接机441、升降机构442和防护压板443,所述第一激光焊接机441设于所述机架100的一侧,所述升降机构442设于所述机架100上,所述防护压板443设于所述升降机构440的升降端,且位于所述分度转盘410的上方。所述升降机构442驱动所述防护压板443压合在电池盖板的上表面,所述防护压板443上设有避空孔444,用于避空所述第一激光焊接机441的激光束。在焊接的过程中,通过升降机构442带动防护压板443下压在电池盖板上,在焊接时,能防止焊渣飞溅到电池盖板的表面,达到对电池盖板起到 保护作用。Further, referring to FIG. 3 and FIG. 4 , the explosion-proof valve welding mechanism 440 includes a first laser welding machine 441, a lifting mechanism 442 and a protective pressure plate 443. The first laser welding machine 441 is arranged on one side of the frame 100, the lifting mechanism 442 is arranged on the frame 100, and the protective pressure plate 443 is arranged at the lifting end of the lifting mechanism 440 and is located above the indexing turntable 410. The lifting mechanism 442 drives the protective pressure plate 443 to be pressed on the upper surface of the battery cover. The protective pressure plate 443 is provided with an air avoidance hole 444 for avoiding the laser beam of the first laser welding machine 441. During the welding process, the protective pressure plate 443 is driven by the lifting mechanism 442 to press down on the battery cover. During welding, the welding slag can be prevented from splashing onto the surface of the battery cover, thereby protecting the battery cover.
进一步,参照图6,所述定位治具420包括治具本体421、两定位销422和定位块423。两所述定位销422相对设于所述治具本体421上、且向上延伸。所述治具本体421上设置有定位安装孔424,所述定位块423设于所述定位安装孔424内,用于定位待焊接防爆阀。所述治具本体421的一侧设置有连通所述定位安装孔424的气管接425头,用于与负压系统连接,所述定位块423上设于吸附槽,负压系统使所述定位块423的顶部形成负压。本实施例中,电池盖板定位在定位治具420上时,通过两定位销422定位电池盖板的两极片安装的通孔,进而对电池盖板定位,再将防爆阀组装时,通过防爆阀组装机构440吸取防爆阀定位在定位块423上,并且通过负系统使得定位块423的上端产生负压,进而达到对防爆阀固定,保证防爆阀在焊接的过程中不错位,保证焊接的精度。Further, referring to Figure 6, the positioning fixture 420 includes a fixture body 421, two positioning pins 422 and a positioning block 423. The two positioning pins 422 are relatively arranged on the fixture body 421 and extend upward. A positioning mounting hole 424 is provided on the fixture body 421, and the positioning block 423 is arranged in the positioning mounting hole 424 for positioning the explosion-proof valve to be welded. An air pipe connector 425 connected to the positioning mounting hole 424 is provided on one side of the fixture body 421 for connecting to the negative pressure system. The positioning block 423 is arranged on an adsorption groove, and the negative pressure system forms negative pressure on the top of the positioning block 423. In this embodiment, when the battery cover is positioned on the positioning fixture 420, the through holes for installing the two pole pieces of the battery cover are positioned by two positioning pins 422, thereby positioning the battery cover. When the explosion-proof valve is assembled, the explosion-proof valve is sucked and positioned on the positioning block 423 by the explosion-proof valve assembly mechanism 440, and negative pressure is generated at the upper end of the positioning block 423 through the negative system, thereby fixing the explosion-proof valve, ensuring that the explosion-proof valve is not misplaced during the welding process, and ensuring the welding accuracy.
进一步,参照图7和图10,所述检测卸料机构460包括第二分度转盘461,和依次围绕所述第二分度转盘461设置的第一转运机械手462、漏气检测机构463、整形机构464和第二转运机械手465。所述第二分度转盘461上均匀设置有四组下模466,所述下模466上设有定位凹槽,所述定位凹槽的底部设置有避空通孔467,所述避空通孔的边缘设置有密封圈468;具体的,在通过第一转运机械手462将焊接有防爆阀的电池盖板定位在定位凹槽内时,防爆阀伸入避空通孔467内。Further, referring to Figures 7 and 10, the detection and unloading mechanism 460 includes a second indexing turntable 461, and a first transfer robot 462, a leakage detection mechanism 463, a shaping mechanism 464, and a second transfer robot 465 which are sequentially arranged around the second indexing turntable 461. Four groups of lower molds 466 are evenly arranged on the second indexing turntable 461, and the lower molds 466 are provided with positioning grooves, and the bottom of the positioning grooves is provided with air-avoiding through holes 467, and the edges of the air-avoiding through holes are provided with sealing rings 468; specifically, when the battery cover plate welded with the explosion-proof valve is positioned in the positioning groove by the first transfer robot 462, the explosion-proof valve extends into the air-avoiding through holes 467.
参照图1~10,所述漏气检测机构463包括第二升降机构4630、第一抬升机构4631、检测上模4632和下压块4633。所述第二升降机4630构设于所述机架100上,所述检测上模4632设于所述第二升降机构4630的升降端,所述氦检上模4632内设有检测孔,检测孔边缘设于向下凸起的密封圈,所述检测孔与氦质谱检漏仪连接。所述第一抬升机构4631设于所述机架100上,且位于所述第二分度转盘461的底端,所述下压块4633设于所述第一抬升机构4631的上端,所述下压块4633设有与氦质谱检漏仪连接的气孔。所述第二分度转盘461设有避空所述下压块4633与所述下模466接触的避空位。具体的,检测气密性时,第二升降机构4630推动检测上模4632下压,使得检测孔边缘设于向下凸起的密封圈压紧在防爆阀的边缘。第一抬升机构4631推动下压块4633向上顶出与对应的下模466贴合,通过氦质谱检漏仪检测防爆阀的气密性。1 to 10, the air leakage detection mechanism 463 includes a second lifting mechanism 4630, a first lifting mechanism 4631, a detection upper mold 4632 and a lower pressing block 4633. The second lifting mechanism 4630 is arranged on the frame 100, the detection upper mold 4632 is arranged at the lifting end of the second lifting mechanism 4630, and a detection hole is arranged in the helium detection upper mold 4632, and the edge of the detection hole is arranged on a sealing ring protruding downward, and the detection hole is connected to the helium mass spectrometer leak detector. The first lifting mechanism 4631 is arranged on the frame 100 and is located at the bottom end of the second indexing turntable 461, and the lower pressing block 4633 is arranged at the upper end of the first lifting mechanism 4631, and the lower pressing block 4633 is provided with an air hole connected to the helium mass spectrometer leak detector. The second indexing turntable 461 is provided with an air avoidance position to avoid the contact between the lower pressing block 4633 and the lower mold 466. Specifically, when testing air tightness, the second lifting mechanism 4630 pushes the upper testing mold 4632 downward, so that the sealing ring protruding downward at the edge of the testing hole is pressed against the edge of the explosion-proof valve. The first lifting mechanism 4631 pushes the lower pressing block 4633 upward to fit with the corresponding lower mold 466, and the air tightness of the explosion-proof valve is tested by a helium mass spectrometer leak detector.
所述整形机构464包括下压机构4641和整形上模4642;所述整形上模4642设于所述下压机构4641的升降端。通过下压机构4641推动整形上模4642下压与下模466对电池盖板整形。The shaping mechanism 464 includes a pressing mechanism 4641 and a shaping upper die 4642; the shaping upper die 4642 is arranged at the lifting end of the pressing mechanism 4641. The pressing mechanism 4641 pushes the shaping upper die 4642 downward to shape the battery cover with the lower die 466.
所述机架100上还设置有多根支撑杆101,所述支撑杆101的上端设置有与所述第二分度转盘461底部接触的滑102轮。进而在检测和整形的过程中,对第二分度转盘461起到支撑作用。The frame 100 is also provided with a plurality of support rods 101, and the upper ends of the support rods 101 are provided with pulleys 102 that contact the bottom of the second indexing turntable 461. In the process of detection and shaping, the second indexing turntable 461 is supported.
所述第一极柱组装机20和所述第二极柱组装机21的实施例,具体的,两者均为转盘组装机200,请参照图1、图2和图11;所述转盘组装机200包括:分度转盘机构210、定位模具220、密封圈组装机构230、极柱组装机构240、防护盖拾取机构250、激光焊接装置260、取防护盖机械手270、下料机械手280和上料机构290。其中:The embodiments of the first pole assembly machine 20 and the second pole assembly machine 21 are specifically both turntable assembly machines 200, please refer to Figures 1, 2 and 11; the turntable assembly machine 200 includes: a dividing turntable mechanism 210, a positioning mold 220, a sealing ring assembly mechanism 230, a pole assembly mechanism 240, a protective cover picking mechanism 250, a laser welding device 260, a protective cover taking robot 270, a material unloading robot 280 and a material loading mechanism 290. Among them:
分度转盘机构210,设于所述机架100上,用于带动分度转盘机构210上的转盘211分度旋转。The indexing turntable mechanism 210 is disposed on the frame 100 and is used to drive the turntable 211 on the indexing turntable mechanism 210 to rotate in an indexing manner.
多个所述定位模具220等距分布在分度转盘机构210的转盘211边缘,请参照图11~图13。所述定位模具220上设有一定位凸台221和至少一限位边222,所述定位凸台221用于定位电池盖板待焊接极柱的通孔,所述限位边222用于定位所述电池盖板的侧边。上料机构290、密封圈组装机构230、极柱组装机构240、防护盖拾取机构250、激光焊接装置260、取防护盖机械手240和下料机械手280沿着所述分度转盘机构210的旋转方向依次设置。在对电池盖板焊接正极极柱时,上料机构290夹取电池盖板定位在定位模具220上,并定位模具220上的定位凸台221定位到极柱组装位置的通孔内,限位边222限位电池盖板的侧边,在由分度转盘机构210带动定位有电池盖板的定位模具220依次经过密封圈组装机构230、极柱组装机构240、防护盖拾取机构250、激光焊接装置260、取防护盖机械手270和下料机械手280。由密封圈组装机构230将密封圈定位在电池盖板上,极柱组装机构240将极柱定位在密封圈上,防护盖拾取机构250将防护盖盖在极柱的上端,激光焊接装置260将极柱焊接在电池盖板上,取防护盖机械手270将防护盖取出,下料机械手280将焊接有一极柱的电池盖板放置到第二转送机构500上,并转送第二极柱组装机21完成电池负极极柱的焊接,因此实现了自动焊接,提高了效率,降低生产成本。在电池盖板定位在定位模具220内时,定位模具220是对电池盖板需要焊接极柱位置的通孔定位,因此保证了密封圈和极柱组装在电池盖板上的精度,在组装焊接的过程中,不会受到电池盖板两个通孔中心距存在误差而导致组装精度差的问题,进而保证了电池组装焊接后的精度,提高了电池的良品率。The plurality of positioning molds 220 are equidistantly distributed on the edge of the turntable 211 of the indexing turntable mechanism 210, please refer to Figures 11 to 13. The positioning mold 220 is provided with a positioning boss 221 and at least one limiting edge 222, the positioning boss 221 is used to locate the through hole of the battery cover to be welded with the pole, and the limiting edge 222 is used to locate the side of the battery cover. The feeding mechanism 290, the sealing ring assembly mechanism 230, the pole assembly mechanism 240, the protective cover picking mechanism 250, the laser welding device 260, the protective cover taking manipulator 240 and the unloading manipulator 280 are arranged in sequence along the rotation direction of the indexing turntable mechanism 210. When welding the positive electrode to the battery cover, the loading mechanism 290 clamps the battery cover and positions it on the positioning mold 220, and the positioning boss 221 on the positioning mold 220 is positioned in the through hole of the pole assembly position, and the limiting edge 222 limits the side of the battery cover. The positioning mold 220 with the battery cover positioned by the dividing turntable mechanism 210 passes through the sealing ring assembly mechanism 230, the pole assembly mechanism 240, the protective cover picking mechanism 250, the laser welding device 260, the protective cover taking robot 270 and the unloading robot 280 in sequence. The sealing ring assembly mechanism 230 positions the sealing ring on the battery cover, the pole assembly mechanism 240 positions the pole on the sealing ring, the protective cover picking mechanism 250 covers the protective cover on the upper end of the pole, the laser welding device 260 welds the pole on the battery cover, the protective cover taking manipulator 270 takes out the protective cover, and the unloading manipulator 280 places the battery cover with a pole welded on the second transfer mechanism 500, and transfers the second pole assembly machine 21 to complete the welding of the negative pole of the battery, thereby realizing automatic welding, improving efficiency, and reducing production costs. When the battery cover is positioned in the positioning mold 220, the positioning mold 220 is to position the through hole of the battery cover where the pole needs to be welded, thereby ensuring the accuracy of the sealing ring and the pole assembly on the battery cover. In the process of assembly and welding, the problem of poor assembly accuracy caused by the error in the center distance between the two through holes of the battery cover will not occur, thereby ensuring the accuracy of the battery assembly after welding and improving the yield rate of the battery.
进一步,请参照图11和图12,所述转盘组装机200还包括第一CCD检测机构201和第二CCD检测机构202,所述第一CCD检测机构201设置在所述密封圈组装机构230与所述极柱组装机构230之间,用于检测组装在电池盖板上的密封圈的位置是否准确。所述第二CCD检测机构202设置在所述防护盖拾取机构250与所述激光焊接装置260之间,通过第二CCD检测机构202检测防护盖的位置,进而保证在焊接时,焊接的质量,提高焊接良品率。Further, referring to FIG. 11 and FIG. 12 , the turntable assembly machine 200 further includes a first CCD detection mechanism 201 and a second CCD detection mechanism 202. The first CCD detection mechanism 201 is disposed between the sealing ring assembly mechanism 230 and the pole assembly mechanism 230, and is used to detect whether the position of the sealing ring assembled on the battery cover is accurate. The second CCD detection mechanism 202 is disposed between the protective cover picking mechanism 250 and the laser welding device 260. The position of the protective cover is detected by the second CCD detection mechanism 202, thereby ensuring the quality of welding during welding and improving the welding yield rate.
进一步,请参照图13,所述定位模具220纵向设置在所述转盘211上,所述定位模具220长度方向的中心线沿着所述转盘211的径向设置。本实施中,通过定位模具220纵向设置,其可以节约转盘的空间,在放置相同定位模具220的调节,可以使得本实施例的转盘211最小化,进而减小设备的整体体积,降低设备的成本。Further, referring to FIG. 13 , the positioning mold 220 is longitudinally arranged on the turntable 211, and the center line of the length direction of the positioning mold 220 is arranged along the radial direction of the turntable 211. In this embodiment, by longitudinally arranging the positioning mold 220, it is possible to save space on the turntable, and by adjusting the placement of the same positioning mold 220, the turntable 211 of this embodiment can be minimized, thereby reducing the overall volume of the device and reducing the cost of the device.
所述密封圈组装机构230一具体实施例,具体请参照图14,其包括振动送料盘231、输送轨道232、第一机械手233和吸取机构234。所述振动送料盘231、所述输送轨道232和所述第一机械手233均设置在所述机架100上,所述输送轨道232连接所述振动送料盘231输出端,所述输送轨道232内设置有输送轨道槽235,所述输送轨道232的端部设有定位腔体236,所述吸取机构234设于所述第一机械手233的升降端;所述第一机械手233驱动所述吸取机构234伸入到所述定位腔体236内,并吸取定位密封圈到电池盖板上。具体的,通过振动送料盘231将密封圈逐一输送到输送轨道槽235内,并且推动位于前端的密封圈定位在定位腔体236内,由第一机械手233驱动吸取机构234移动吸取密封圈,并定位到电池盖板的密封圈组装位。The sealing ring assembly mechanism 230 is a specific embodiment, please refer to Figure 14 for details, which includes a vibrating feed tray 231, a conveying track 232, a first manipulator 233 and a suction mechanism 234. The vibrating feed tray 231, the conveying track 232 and the first manipulator 233 are all arranged on the frame 100, the conveying track 232 is connected to the output end of the vibrating feed tray 231, a conveying track groove 235 is arranged in the conveying track 232, a positioning cavity 236 is arranged at the end of the conveying track 232, and the suction mechanism 234 is arranged at the lifting end of the first manipulator 233; the first manipulator 233 drives the suction mechanism 234 to extend into the positioning cavity 236, and sucks the positioning sealing ring onto the battery cover. Specifically, the sealing rings are transported one by one into the conveying track groove 235 by the vibrating feeding tray 231, and the sealing ring at the front end is pushed to be positioned in the positioning cavity 236, and the first manipulator 233 drives the suction mechanism 234 to move and suck the sealing ring and position it to the sealing ring assembly position of the battery cover.
进一步,请参照图15,所述吸取机构234包括连接杆2341、下压套2342、压缩弹簧2344和下压动力件2345。所述连接杆2341的上端与所述第一机械手233的升降端连接。所述下压套2342间隙配合地套设在所述连接杆2341上。所述下压套2342的下端设有台阶孔2346,上端设有腔体2347,所述腔体2347的一侧设有气孔2348,与负压系统连接,所述腔体2347的底部设有贯通至所述下压套底部的吸附孔。所述连接杆2341的下端设有与所述台阶孔2346间隙配合的定位部2349,所述压缩弹簧2344设于所述台阶孔2346内,用于挤压所述下压套2342,使所述定位部2349的端部伸出所述台阶孔2346;所述下压动力件2345连接所述下压套2342,用于推动所述下压套2342下压;所述负压系统使所述下压套2342的底部产出负压,用于吸取密封圈。本实施例中,在吸取定位腔236内的密封圈时,第一机械手233驱动吸取机构234整体下降,并且定位部2349伸入到密封圈的内圈,达到对密封圈导向定位,通过负压系统使得吸附孔产生负压,从而将密封圈吸附在下压套2342的底部,通过第一机械手233带动整体移动,使得密封圈位于电池盖板的密封圈组装位,通过下压动力件2345推动下压套2342,进而将密封向下推出,并组装在密封圈组装位。进一步的,定位部2349的外径微小于密封圈的孔径,因此,在密封圈套设在定位部2349上时,能防止密封圈变形,在通过下压套2342下推密封圈时,避免划伤密封圈,以及防止密封圈变形,进而有效防止了密封圈在组装在案子位时,受到变形弹力的作用而错位。Further, please refer to Figure 15, the suction mechanism 234 includes a connecting rod 2341, a lower pressure sleeve 2342, a compression spring 2344 and a lower pressure power member 2345. The upper end of the connecting rod 2341 is connected to the lifting end of the first manipulator 233. The lower pressure sleeve 2342 is sleeved on the connecting rod 2341 with a clearance fit. The lower end of the lower pressure sleeve 2342 is provided with a step hole 2346, and the upper end is provided with a cavity 2347. One side of the cavity 2347 is provided with an air hole 2348, which is connected to the negative pressure system, and the bottom of the cavity 2347 is provided with an adsorption hole that passes through to the bottom of the lower pressure sleeve. The lower end of the connecting rod 2341 is provided with a positioning portion 2349 which is gap-matched with the step hole 2346. The compression spring 2344 is arranged in the step hole 2346 and is used to squeeze the lower pressure sleeve 2342 so that the end of the positioning portion 2349 extends out of the step hole 2346. The downward pressure power member 2345 is connected to the lower pressure sleeve 2342 and is used to push the lower pressure sleeve 2342 downward. The negative pressure system causes the bottom of the lower pressure sleeve 2342 to produce negative pressure for sucking the sealing ring. In this embodiment, when the sealing ring in the positioning cavity 236 is sucked, the first manipulator 233 drives the suction mechanism 234 to descend as a whole, and the positioning part 2349 extends into the inner ring of the sealing ring to achieve the guiding and positioning of the sealing ring, and the suction hole generates negative pressure through the negative pressure system, so that the sealing ring is sucked on the bottom of the lower pressing sleeve 2342, and the first manipulator 233 drives the whole to move, so that the sealing ring is located at the sealing ring assembly position of the battery cover, and the lower pressing sleeve 2342 is pushed by the pressing power part 2345, so that the seal is pushed downward and assembled at the sealing ring assembly position. Further, the outer diameter of the positioning part 2349 is smaller than the aperture of the sealing ring, so that when the sealing ring is set on the positioning part 2349, the sealing ring can be prevented from being deformed, and when the sealing ring is pushed down by the lower pressing sleeve 2342, the sealing ring can be prevented from being scratched and deformed, thereby effectively preventing the sealing ring from being dislocated due to the deformation elastic force when it is assembled in the case position.
本实施例为定位模具220的一实施例,请参照图16~18,所述定位凸台221上还设有向下凹陷的盲孔223,所述盲孔223的底部设有向上凸起的定位台224。定位台224与盲孔223直接形成定槽。所述定位部2349的底部向下延伸有延伸部2340,所述延伸部2340的直径小于所述定位部2349的直径,所述延伸部2340的底部设有定位孔,用于与所述定位台224定位配合。本实施例中,在将密封圈组装在电池盖板上时,定位孔定位在定位台224上,延伸部2340定位在定位槽内;进而达到对密封圈定位,提高了密封圈组装的精度。This embodiment is an embodiment of the positioning mold 220. Please refer to Figures 16 to 18. The positioning boss 221 is also provided with a downwardly recessed blind hole 223, and the bottom of the blind hole 223 is provided with an upwardly protruding positioning platform 224. The positioning platform 224 and the blind hole 223 directly form a fixed groove. An extension portion 2340 extends downward from the bottom of the positioning portion 2349. The diameter of the extension portion 2340 is smaller than the diameter of the positioning portion 2349. A positioning hole is provided at the bottom of the extension portion 2340 for positioning and matching with the positioning platform 224. In this embodiment, when the sealing ring is assembled on the battery cover, the positioning hole is positioned on the positioning platform 224, and the extension portion 2340 is positioned in the positioning groove; thereby achieving the positioning of the sealing ring and improving the accuracy of the sealing ring assembly.
再进一步,所述定位台224的顶部设有向下凹陷的凹槽,所述凹槽内设有吸嘴225,所述吸嘴225与负压机构连接,所述吸嘴225不低于所述凹槽;本实施方案中,在通过极柱组装机构240将极柱与电池盖板组装时,通过吸嘴225将极柱吸附,避免极柱在焊接前与密封圈接触,进而防止了极柱随着转盘211旋转时,极柱晃动而导致密封圈错位。Furthermore, a downwardly recessed groove is provided on the top of the positioning platform 224, and a suction nozzle 225 is provided in the groove. The suction nozzle 225 is connected to the negative pressure mechanism, and the suction nozzle 225 is not lower than the groove. In this embodiment, when the pole is assembled with the battery cover by the pole assembly mechanism 240, the pole is adsorbed by the suction nozzle 225 to prevent the pole from contacting the sealing ring before welding, thereby preventing the pole from shaking when the turntable 211 rotates, causing the sealing ring to be misaligned.
更进一步地,所述吸嘴225连接弹性浮动件,在极柱焊接过程中,下压极柱时,吸嘴225能向下移动,使得极柱能与密封圈紧密贴合。Furthermore, the suction nozzle 225 is connected to the elastic floating member, and during the pole welding process, when the pole is pressed down, the suction nozzle 225 can move downward, so that the pole can fit tightly with the sealing ring.
定位模具220的另一具体实施例,请参照图19~21,所述定位模具220包括连接座2200、底板2201、导向支撑柱2202、定位本体2203、导柱2204和复位弹簧2205。所述连接座2200设于所述转盘211上,所述连接座2200上设有两导向孔,两件所述导向支撑柱2202滑动穿过对应的所述导向孔,所述定位本体2203连接两所述导向支撑柱2202的上端,所述定位凸台221和所述限位边222设于所述定位本体2203上;所述底板2201连接两所述导向支撑柱2202的下端,两所述导柱2204设于所述连接座2200的底端,所述导柱2204的下端滑动穿过所述底板2201,各所述导柱2204上套设有所述复位弹簧2205。Another specific embodiment of the positioning mold 220, please refer to Figures 19 to 21, the positioning mold 220 includes a connecting seat 2200, a bottom plate 2201, a guide support column 2202, a positioning body 2203, a guide column 2204 and a reset spring 2205. The connecting seat 2200 is arranged on the rotating disk 211, and two guide holes are arranged on the connecting seat 2200. The two guide support columns 2202 slide through the corresponding guide holes. The positioning body 2203 connects the upper ends of the two guide support columns 2202, and the positioning boss 221 and the limiting edge 222 are arranged on the positioning body 2203; the bottom plate 2201 connects the lower ends of the two guide support columns 2202, and the two guide columns 2204 are arranged at the bottom end of the connecting seat 2200. The lower ends of the guide columns 2204 slide through the bottom plate 2201, and the reset spring 2205 is sleeved on each of the guide columns 2204.
参照图22~图24,所述激光焊接装置260包括第二激光焊接机261、安装座262、安装板263、旋转齿轮264、气缸265、齿条266、压头267和第二抬升机构268。所述第二激光焊接机261设于所述机架100的一侧,所述安装座262设于所述机架100上,所述安装板263设于所述安装座262的上端,所述安装板263上设有轴承孔、沉孔和滑槽,滑槽使所述沉孔的一侧形成一缺口。所述旋转齿轮264的下端设有连接部,所述连接部与所述轴承孔转动连接,所述旋转齿轮264位于所述沉孔内,所述旋转齿轮264设于孔,所述内孔内侧向中心延伸有下压连接部269,所述压头267设于所述下压连接部269的底部;所述齿条266滑设于所述滑槽内,且与所述旋转齿轮264啮合,所述气缸265设于安装板263的一侧,且连接所述齿条266。所述第二抬升机构268设于所述安装座262的下端,用于向上抬升对应的所述底板2201;所述安装板263和所述第二抬升机构268位于所述转盘211的上、下两侧。具体的,在本实施例中,当转盘211驱动电池盖板运行旋转在第二抬升机构268与安装板263之间时,在焊接极柱时,第二抬升机构268向上抬起底板2201,底板2201向上将导向支撑柱2202顶出,进而将定位本体2203和电池盖板向上抬起,使得压头267与极柱接触,并且压紧极柱,使得密封圈被压缩,且极柱与电池电池盖板接触,再通过第二激光焊接机261对极柱焊接,将极柱的边缘焊接在电池盖板上,再焊接的过程中,通过气缸265推动齿条266,进而推动旋转齿轮264和下压连接部269旋转,使得下压连接部269转动与激光错位,进而使得第二激光焊接机261能完成极柱整圈焊接。22 to 24, the laser welding device 260 includes a second laser welding machine 261, a mounting seat 262, a mounting plate 263, a rotating gear 264, a cylinder 265, a rack 266, a pressure head 267 and a second lifting mechanism 268. The second laser welding machine 261 is arranged on one side of the frame 100, the mounting seat 262 is arranged on the frame 100, the mounting plate 263 is arranged on the upper end of the mounting seat 262, and the mounting plate 263 is provided with a bearing hole, a countersink and a slide groove, and the slide groove forms a notch on one side of the countersink. The lower end of the rotating gear 264 is provided with a connecting portion, which is rotatably connected to the bearing hole. The rotating gear 264 is located in the counterbore. The rotating gear 264 is arranged in the hole. A pressing connecting portion 269 is extended from the inner side of the inner hole toward the center. The pressure head 267 is arranged at the bottom of the pressing connecting portion 269. The rack 266 is slidably arranged in the slide groove and meshes with the rotating gear 264. The cylinder 265 is arranged on one side of the mounting plate 263 and connected to the rack 266. The second lifting mechanism 268 is arranged at the lower end of the mounting seat 262, and is used to lift the corresponding bottom plate 2201 upward. The mounting plate 263 and the second lifting mechanism 268 are located on the upper and lower sides of the rotating disk 211. Specifically, in this embodiment, when the turntable 211 drives the battery cover to rotate between the second lifting mechanism 268 and the mounting plate 263, when welding the pole, the second lifting mechanism 268 lifts the bottom plate 2201 upward, and the bottom plate 2201 pushes the guide support column 2202 upward, thereby lifting the positioning body 2203 and the battery cover upward, so that the pressure head 267 contacts the pole and presses the pole, so that the sealing ring is compressed, and the pole contacts the battery cover, and then the pole is welded by the second laser welding machine 261, and the edge of the pole is welded to the battery cover, and then during the welding process, the rack 266 is pushed by the cylinder 265, thereby pushing the rotating gear 264 and the downward pressing connection part 269 to rotate, so that the downward pressing connection part 269 rotates and is misaligned with the laser, so that the second laser welding machine 261 can complete the welding of the entire circle of the pole.
进一步,参照图23,所述第二抬升机构268包括滑轨2680、抬升座2681、弹性压件2682和电动凸轮机构2683。两所述滑轨2680设于所述安装座262的一侧,所述抬升座2681滑动连接两所述滑轨2680,所述弹性压件2682设于所述抬升座2681上,所述电动凸轮机构2683设于所述安装座262的下端,用于推动所述抬升座2681上升。本实施例中,在需要焊接时,通过电动凸轮机构2683推动抬升座2681,使得弹性压件2682与底板2201接触,进而推动定位本体2203上升,而采用弹性压件2682推动定位模具,能对电池盖板和极柱起到缓冲和保护作用。Further, referring to FIG. 23 , the second lifting mechanism 268 includes a slide rail 2680, a lifting seat 2681, an elastic pressure piece 2682 and an electric cam mechanism 2683. The two slide rails 2680 are arranged on one side of the mounting seat 262, the lifting seat 2681 is slidably connected to the two slide rails 2680, the elastic pressure piece 2682 is arranged on the lifting seat 2681, and the electric cam mechanism 2683 is arranged at the lower end of the mounting seat 262, and is used to push the lifting seat 2681 to rise. In this embodiment, when welding is required, the lifting seat 2681 is pushed by the electric cam mechanism 2683, so that the elastic pressure piece 2682 contacts the bottom plate 2201, thereby pushing the positioning body 2203 to rise, and the use of the elastic pressure piece 2682 to push the positioning mold can play a buffering and protective role on the battery cover and the pole.
再进一步的,请参照图19~21,所述定位本体2203包括模座2206和定位座2207,所述模座2206上设有安装孔,所述定位座2207滑设在所述安装孔内,所述定位座2207的上端伸出所述安装孔形成所述定位凸台221;所述定位凸台221的上设有向下凹陷的第二盲孔,所述第二盲孔内设置有吸嘴2208,所述吸嘴2208与所述负压系统连接;所述定位座2207的下端高于所述安装孔的底端,所述导向支撑柱2202的上端伸入所述安装孔的下端,且所述导柱支撑柱2202与所述定位座2207之间设置有间隙,所述导柱支撑柱2202内设有挤压所述定位座2207的第二压缩弹簧2209。本实施例中,在通过极柱组装机构240将极柱与电池盖板组装时,通过吸嘴2208将极柱吸附,避免极柱在焊接前与密封圈接触,进而防止了极柱随着转盘211旋转时,极柱晃动而导致密封圈错位。并且在极柱焊接过程中,下压极柱时,吸嘴2208能向下移动,使得极柱能与密封圈紧密贴合。Further, please refer to Figures 19 to 21, the positioning body 2203 includes a mold base 2206 and a positioning seat 2207, the mold base 2206 is provided with a mounting hole, the positioning seat 2207 is slidably arranged in the mounting hole, the upper end of the positioning seat 2207 extends out of the mounting hole to form the positioning boss 221; the positioning boss 221 is provided with a second blind hole which is recessed downward, the second blind hole is provided with a suction nozzle 2208, and the suction nozzle 2208 is connected to the negative pressure system; the lower end of the positioning seat 2207 is higher than the bottom end of the mounting hole, the upper end of the guide support column 2202 extends into the lower end of the mounting hole, and a gap is provided between the guide column support column 2202 and the positioning seat 2207, and a second compression spring 2209 is provided in the guide column support column 2202 to squeeze the positioning seat 2207. In this embodiment, when the pole is assembled with the battery cover by the pole assembly mechanism 240, the pole is sucked by the suction nozzle 2208 to prevent the pole from contacting the sealing ring before welding, thereby preventing the pole from shaking and causing the sealing ring to be misaligned when the turntable 211 rotates. In addition, during the pole welding process, when the pole is pressed down, the suction nozzle 2208 can move downward so that the pole can fit tightly with the sealing ring.
进一步,参照图25,所述极柱组装机构240包括设于所述机架100上的极柱输送机构241和第二机械手242;所述极柱输送机构241用于输送极柱,所述第二机械手242用于拾取所述极柱输送机构241上的极柱组装到所述定位模具220的电池盖板上。Further, referring to Figure 25, the pole assembly mechanism 240 includes a pole conveying mechanism 241 and a second manipulator 242 arranged on the frame 100; the pole conveying mechanism 241 is used to convey the poles, and the second manipulator 242 is used to pick up the poles on the pole conveying mechanism 241 and assemble them onto the battery cover plate of the positioning mold 220.
参照图26,所述防护盖拾取机构250包括第二振动送料盘251和第三机械手252,所述第二振动送料盘251用于输送防护盖,所述第三机械手252用于拾取所述第二振动送料盘251的防护盖放置在电池盖板的极柱上。26 , the protective cover picking mechanism 250 includes a second vibrating feed tray 251 and a third manipulator 252 , wherein the second vibrating feed tray 251 is used to convey the protective cover, and the third manipulator 252 is used to pick up the protective cover from the second vibrating feed tray 251 and place it on the pole of the battery cover.
进一步,所述上料机构290包括第三机械手291和二次定位机构292,所述二次定位机构292用于电池盖板重新定位。Furthermore, the feeding mechanism 290 includes a third manipulator 291 and a secondary positioning mechanism 292, and the secondary positioning mechanism 292 is used to reposition the battery cover.
进一步,参照图27,所述二次定位机构292包括支撑座2920、定位气缸2921和定位板2922,所述支撑座2920设于所述机架100上,所述支撑座2920上设于一端开口的定位腔体,所述定位气缸2921设于所述支撑座2920上,所述定位板2922设于所述定位气缸2921的伸缩端。Further, referring to Figure 27, the secondary positioning mechanism 292 includes a support seat 2920, a positioning cylinder 2921 and a positioning plate 2922. The support seat 2920 is arranged on the frame 100. The support seat 2920 is provided with a positioning cavity with an opening at one end. The positioning cylinder 2921 is provided on the support seat 2920, and the positioning plate 2922 is provided at the telescopic end of the positioning cylinder 2921.
进一步,所述第二转送机构500为皮带输送机构,所述转动机构500的输出端设置有转向机构(附图未示),用于电池盖板旋转180°。Furthermore, the second transfer mechanism 500 is a belt conveyor mechanism, and the output end of the rotating mechanism 500 is provided with a steering mechanism (not shown in the drawings) for rotating the battery cover by 180°.
以上所述仅为本发明的较佳实施例而已,并不用以限制本发明,凡在本发明的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本发明的保护范围之内。The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent substitutions and improvements made within the spirit and principles of the present invention should be included in the protection scope of the present invention.
Claims (17)
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| CN115415718B (en) * | 2022-08-15 | 2024-11-08 | 明益信(江苏)智能设备有限公司 | Device and method for welding, positioning and clamping of poles of power battery cover |
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| CN116706205B (en) * | 2023-08-07 | 2023-11-10 | 深圳市华源达科技有限公司 | Battery cover plate assembly production line |
| CN116779936B (en) * | 2023-08-17 | 2023-11-07 | 宜宾长盈精密技术有限公司 | Pole assembling device and pole assembling jig |
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