Connecting structure and method for vibration damping and noise reduction of transformer body and oil tank cover
Technical Field
The invention relates to a connecting structure and a connecting method for a vibration-damping and noise-reducing device body and an oil tank cover, which are a local connecting structure of a transformer or a reactor and belong to the technical field of transformer/reactor manufacturing.
Background
A high-voltage shunt reactor or an extra-high voltage and extra-high voltage power transformer is large-scale power equipment, is an important component in a power transmission and transformation system, and noise of the high-voltage shunt reactor or the extra-high voltage and extra-high voltage power transformer is an important influence factor of transformer substation noise. Particularly, when the transformer/reactor is tested or operated, the generated vibration and noise are transmitted to the ground and the surrounding space, and great vibration and noise pollution is brought. With the wide attention of public and environmental protection departments to noise pollution, the noise vibration level is reduced, and the realization of low noise of the power transmission and transformation equipment is a problem to be solved urgently by manufacturers. In order to reduce the vibration/noise level, research and implementation of vibration isolation, vibration reduction, noise reduction methods and measures from many aspects of design, manufacturing processes, and the like are required.
Disclosure of Invention
The invention aims to provide a connecting structure and a connecting method for a transformer body and an oil tank cover for vibration reduction and noise reduction.
The technical problems in the background art are solved.
The technical scheme of the invention is as follows:
a connecting structure of a device body and an oil tank cover for vibration and noise reduction comprises two parts, namely a cover accessory and a device body clamp accessory; the box cover accessories comprise box cover channel steel and rubber pad positioning bolts, and the device body clamp accessories comprise vibration-damping rubber pads, supporting channel steel, spacing rubber pads, fixing bolts, connecting channel steel, positioning channel steel, locking bolts, matching rubber pads and filling rubber pads; the box cover channel steel, the supporting channel steel, the connecting channel steel and the positioning channel steel are all composed of upper legs, waists and lower legs; the box cover channel steel, the support channel steel and the waist of the connecting channel steel are arranged on the side surface, the upper legs are arranged on the upper surface, and the lower legs are arranged on the lower surface; the waist of the channel steel is positioned on the upper surface, and the upper leg and the lower leg are arranged on two sides;
the plane of the lower leg of the box cover channel steel is provided with a threaded hole, the upper plane of the upper leg of the box cover channel steel is welded on the lower surface of the box cover of the oil tank, the upper surface of the vibration-damping rubber pad is tightly attached to the lower plane of the lower leg of the box cover channel steel and is screwed into the threaded hole on the lower leg of the box cover channel steel through a rubber pad positioning bolt to fix the vibration-damping rubber pad, the lower surface of the vibration-damping rubber pad is attached to the upper plane of the upper leg of the support channel steel, and a spacing rubber pad is adhered between the lower plane of the lower leg of the support channel steel and the upper plane of the upper leg of the connection channel steel; threaded holes are formed in the lower leg of the supporting channel steel and the upper leg of the connecting channel steel, holes are formed in positions corresponding to the spaced rubber pads, and fastening connection is carried out through fixing bolts; the upper leg and the lower leg of the positioning channel steel straddle the web plate of the clamp of the body, the upper leg and the lower leg of the positioning channel steel are fastened with the web plate of the clamp of the body through locking bolts, and the upper plane of the steel waist of the positioning groove is welded with the lower plane of the lower leg of the connecting channel steel; a filling rubber pad is arranged between the upper leg and the lower leg of the supporting channel steel; and a matching rubber pad is arranged between the inner side of the positioning channel steel and the web plate of the clamp of the transformer body.
The tank cover channel steel, the supporting channel steel and the waist of the connecting channel steel are positioned on the same straight line. The filling rubber pad is adhered between the upper leg and the lower leg of the supporting channel steel.
The shape of the matching rubber pad is matched with the groove shape of the positioning channel steel, and the matching rubber pad is stuck on the inner side of the positioning channel steel.
The vibration-damping rubber pad, the spacing rubber pad, the matching rubber pad and the filling rubber pad used in the invention all play a role in vibration damping and noise reduction.
A method for connecting a device body and an oil tank cover adopts the oil tank cover connecting structure, and comprises the following steps:
firstly, when the tank cover of the oil tank is manufactured, the tank cover accessories are installed at the same time: welding the upper plane of the upper leg of the tank cover channel steel on the lower surface of the tank cover of the oil tank;
secondly, assembling the accessories of the clamp of the transformer body simultaneously in the process of sleeving the transformer: the lower surface of the vibration-damping rubber pad is adhered to the upper plane of the upper leg of the support channel steel, and a spacing rubber pad is adhered between the lower plane of the lower leg of the support channel steel and the upper plane of the upper leg of the connecting channel steel and is fastened and connected through a fixing bolt; the upper leg and the lower leg of the positioning channel steel straddle the web plate of the clamp of the body, the upper leg and the lower leg of the positioning channel steel are fastened with the web plate of the clamp of the body through locking bolts, and the upper plane of the steel waist of the positioning groove is welded with the lower plane of the lower leg of the connecting channel steel; a filling rubber pad is arranged between the upper leg and the lower leg of the supporting channel steel; a matching rubber pad is arranged between the inner side of the positioning channel steel and a clamping piece web plate of the transformer body;
placing the accessory of the clamp of the transformer body and the web of the clamp of the transformer body inside the transformer oil tank along with the transformer body; when an oil tank cover is installed, a rubber pad positioning bolt is installed in a threaded hole in a lower leg of a tank cover channel steel, the lower leg of the tank cover channel steel is fixedly connected with a vibration damping rubber pad through the rubber pad positioning bolt, and a connecting structure of a tank body and the oil tank cover is supported between a web plate of a clamping piece of the tank body and the oil tank cover; and then all the bolts on the oil tank cover are fastened to install the oil tank cover and the wall of the oil tank together, and at the moment, the whole transformer body and the oil tank cover are connected into a whole through a transformer body and oil tank cover connecting structure to jointly reduce vibration and noise.
A plurality of ware bodies and oil tank case lid connection structure can be placed to transformer tank inside, strengthens the fixed connection of ware body and oil tank case lid, improves the damping and noise reduction effect.
And the distance between the box cover channel steel and the connecting channel steel is filled with the supporting channel steel.
And the vibration reduction rubber pad is provided with a groove and used for positioning and mounting the rubber pad positioning bolt and the box cover channel steel.
Threaded holes are formed in the supporting channel steel and the connecting channel steel, and the supporting channel steel and the connecting channel steel are connected and fastened through fixing bolts.
In order to enable the positioning channel steel to be tightly connected with the clamping piece web plate of the transformer body, the gap is filled with a matching rubber pad, the vibration damping effect is achieved, and noise generated by rigid connection due to vibration of the transformer body is eliminated.
In order to eliminate vibration and noise caused by rigid connection, rubber pads are bonded between the box cover channel steel and the support channel steel and between the support channel steel and the connection channel steel, so that the vibration and noise reduction effects are achieved. The periphery of the oil tank cover and the periphery of the wall of the oil tank are fastened into a whole through bolts, and the vibration-damping rubber pad bears the pressure of the oil tank cover and plays a role in vibration damping and noise reduction when the transformer/reactor operates in a live-line mode. The vibration-damping rubber pad, the spacing rubber pad, the matching rubber pad and the filling rubber pad used in the invention all play a role in vibration damping and noise reduction.
The invention has the beneficial effects that: when the transformer/reactor operates in a live-line mode, the body is used as a vibration/noise source and is spread outwards through the bottom of the tank, and meanwhile the top of the body is in a position with strongest vibration and is transmitted to the tank cover of the oil tank through connection of transformer oil and a coil lead wire and the like. The invention increases the connecting structure of the device body and the oil tank cover, increases the number of the fixed connecting points of the device body, and reduces the vibration amplitude of the device body, thereby achieving the effects of vibration reduction and noise reduction. The structure uses materials consistent with the application materials of the transformer/reactor, has no safety hidden trouble and does not need separate maintenance.
Drawings
FIG. 1 is a structural overall view of the present invention;
FIG. 2 is a side view of the structure of the present invention;
in the figure: the oil tank cover comprises a tank cover channel steel 1, a rubber pad positioning bolt 2, a vibration-damping rubber pad 3, a supporting channel steel 4, an interval rubber pad 5, a fixing bolt 6, a connecting channel steel 7, a positioning channel steel 8, a locking bolt 9, a matching rubber pad 10, a filling rubber pad 11, a body clamping piece web 12, an oil tank wall 13 and an oil tank cover 14.
Detailed Description
The invention is further illustrated by the following examples in conjunction with the accompanying drawings.
A connecting structure of a device body and an oil tank cover for vibration and noise reduction comprises two parts, namely a cover accessory and a device body clamp accessory; the box cover accessory comprises a box cover channel steel 1 and a rubber pad positioning bolt 2, and the device body clamp accessory comprises a vibration-damping rubber pad 3, a support channel steel 4, an interval rubber pad 5, a fixing bolt 6, a connecting channel steel 7, a positioning channel steel 8, a locking bolt 9, a matching rubber pad 10 and a filling rubber pad 11; the box cover channel steel 1, the supporting channel steel 4, the connecting channel steel 7 and the positioning channel steel 8 are all composed of upper legs, waists and lower legs; the box cover channel steel 1, the support channel steel 4 and the connecting channel steel 7 are arranged on the side faces, the upper legs are arranged on the upper face, and the lower legs are arranged on the lower face; the waist of the channel steel 8 is positioned on the upper surface, and the upper leg and the lower leg are arranged on two sides;
the plane of the lower leg of the box cover channel steel 1 is provided with a threaded hole, the upper plane of the upper leg of the box cover channel steel 1 is welded on the lower surface of the box cover 14 of the oil box, the upper surface of the vibration-damping rubber pad 3 is tightly attached to the lower plane of the lower leg of the box cover channel steel 1 and is screwed into the threaded hole in the lower leg of the box cover channel steel 1 through a rubber pad positioning bolt 2 to fix the vibration-damping rubber pad 3, the lower surface of the vibration-damping rubber pad 3 is adhered to the upper plane of the upper leg of the support channel steel 4, and a spacing rubber pad 5 is adhered between the lower plane of the lower leg of the support channel steel 4 and the upper plane of the upper leg of the connection channel steel 7 and is fastened and connected through a fixing bolt 6; the upper leg and the lower leg of the positioning channel steel 8 straddle the web 12 of the clamp of the transformer body, the upper leg and the lower leg of the positioning channel steel 8 are fastened with the web 12 of the clamp of the transformer body through locking bolts 9, and the upper plane of the waist of the positioning channel steel 8 is welded with the lower plane of the lower leg of the connecting channel steel 7; a filling rubber pad 11 is arranged between the upper leg and the lower leg of the supporting channel steel 4; a matching rubber pad 10 is arranged between the inner side of the positioning channel steel 8 and a clamp web 12 of the body.
The tank cover channel steel 1, the supporting channel steel 4 and the connecting channel steel 7 are arranged on the same straight line.
The filling rubber pad 11 is pasted between the upper leg and the lower leg of the supporting channel steel 4.
The shape of the matching rubber gasket 10 is matched with the groove shape of the positioning channel steel 8, and the matching rubber gasket 10 is pasted on the inner side of the positioning channel steel 8.
The vibration-damping rubber pad 3, the spacing rubber pad 5, the matching rubber pad 10 and the filling rubber pad 11 used in the invention all play a role in vibration damping and noise reduction.
A method for connecting a device body and an oil tank cover adopts the oil tank cover connecting structure, and comprises the following steps:
firstly, when the tank cover 14 of the oil tank is manufactured, the tank cover accessories are installed at the same time: welding the upper plane of the upper leg of the tank cover channel steel 1 on the lower surface of the tank cover 14 of the oil tank;
secondly, assembling the accessories of the clamp of the transformer body simultaneously in the process of sleeving the transformer: the lower surface of the vibration-damping rubber pad 3 is adhered to the upper plane of the upper leg of the support channel steel 4, a spacing rubber pad 5 is adhered between the lower plane of the lower leg of the support channel steel 4 and the upper plane of the upper leg of the connecting channel steel 7, and the spacing rubber pad is fastened and connected through a fixing bolt 6; the upper leg and the lower leg of the positioning channel steel 8 straddle the web 12 of the clamp of the transformer body, the upper leg and the lower leg of the positioning channel steel 8 are fastened with the web 12 of the clamp of the transformer body through locking bolts 9, and the upper plane of the waist of the positioning channel steel 8 is welded with the lower plane of the lower leg of the connecting channel steel 7; a filling rubber pad 11 is arranged between the upper leg and the lower leg of the supporting channel steel 4; a matching rubber pad 10 is arranged between the inner side of the positioning channel steel 8 and a clamp web 12 of the body;
placing the accessory of the transformer body clamp and the web 12 of the transformer body clamp inside the transformer oil tank along with the transformer body; when an oil tank cover 14 is installed, a rubber pad positioning bolt 2 is installed in a threaded hole in the lower leg of a tank cover channel steel 1, the lower leg of the tank cover channel steel 1 is fixedly connected with a vibration damping rubber pad 3 through the rubber pad positioning bolt 2, and a connecting structure of a tank body and the oil tank cover is supported between the oil tank cover 14 and a clamping web 12 of the tank body; and then all the bolts on the oil tank cover 14 are fastened to install the oil tank cover 14 and the oil tank wall 13 together, and at the moment, the whole transformer body and the oil tank cover are connected into a whole through a transformer body and oil tank cover connecting structure, so that the vibration and the noise are reduced together.
A plurality of device body and oil tank cover connecting structures can be placed in the transformer oil tank, the fixed connection of the device body and the oil tank cover 14 is strengthened, and the vibration reduction and noise reduction effects are improved.
And the distance between the box cover channel steel and the connecting channel steel is filled with the supporting channel steel.
And the vibration-damping rubber pad 3 is provided with a groove and used for positioning and mounting the rubber pad positioning bolt 2 and the box cover channel steel 1.
Threaded holes are formed in the supporting channel steel and the connecting channel steel, and the supporting channel steel and the connecting channel steel are connected and fastened through fixing bolts.
In order to enable the positioning channel steel to be tightly connected with the clamping piece web plate of the transformer body, the gap is filled with a matching rubber pad, the vibration damping effect is achieved, and noise generated by rigid connection due to vibration of the transformer body is eliminated.
In order to eliminate vibration and noise caused by rigid connection, rubber pads are bonded between the box cover channel steel and the support channel steel and between the support channel steel and the connection channel steel, so that the vibration and noise reduction effects are achieved. The periphery of the oil tank cover 14 and the periphery of the oil tank wall 13 are fastened into a whole through bolts, and the vibration-damping rubber pads bear the pressure of the oil tank cover and play a role in vibration damping and noise reduction when the transformer/reactor operates in a live-line mode. The vibration-damping rubber pad 3, the spacing rubber pad 5, the matching rubber pad 10 and the filling rubber pad 11 used in the invention all play a role in vibration damping and noise reduction. The filled rubber pad 11 serves to minimize the cavity in the structure and reduce the amplification of vibration and noise propagating through the cavity.