Gangue vitrified micro bubble agitating unit for insulation concrete
Technical Field
The invention relates to the field of constructional engineering, in particular to a stirring device for coal gangue vitrified micro bubble thermal insulation concrete.
Background
The coal gangue is an additional product in the coal mining process, is a substance with the strength performance between that of coal and natural stones, and if the coal gangue can not be effectively utilized, not only can a large amount of land resources be occupied, but also a certain degree of influence can be brought to the surrounding water resources and the atmospheric environment; the preparation of concrete by using the coal gangue as the aggregate of the concrete is an approach for effectively utilizing the coal gangue; the vitrified micro bubble heat insulation concrete is used as a green building material integrating bearing and heat insulation, and is gradually popularized in engineering application; on the basis of the vitrified microsphere heat-insulating concrete, coal gangue is used for replacing part or all of coarse aggregate to prepare a novel green building material: the invention relates to coal gangue vitrified micro-bead heat preservation concrete, which is produced by the applicant according to the special properties of coal gangue and vitrified micro-beads.
Disclosure of Invention
The invention provides a stirring device for coal gangue vitrified micro bubble thermal insulation concrete, aiming at making up for market blank.
In order to achieve the purpose, the invention provides the following technical scheme: a stirring device for coal gangue vitrified micro bubble thermal insulation concrete comprises an outer frame, a stirring mechanism, a stepping motor, a conveying channel and a driving rod, wherein the bottom of the outer frame is fixedly connected with a base, a stirring tank is arranged on the base, the upper end of the stirring tank is fixedly welded with a fixing frame, a hydraulic cylinder is arranged on the fixing frame, the upper end of the stirring tank is fixedly connected with a fixing block, an installation frame is arranged in the fixing frame, the bottom of the installation frame is fixedly welded with a transmission case, a vitrified micro bubble metering device is arranged on the right side of the transmission case, a vitrified micro bubble feeding device is arranged on the bottom plate of the vitrified micro bubble metering device, a coal gangue metering device is arranged on the left side of the transmission case, a coal gangue feeding device is arranged on the bottom plate of the coal gangue metering device, the stepping motor is arranged on a wall plate, and the lower end of the collecting box is welded and fixed with the conveying channel.
Furthermore, a left gear, a right gear and a driving gear are respectively installed inside the transmission case, the left gear and the right gear are of a symmetrical structure relative to the driving gear, and meanwhile, the left end and the right end of the driving gear are respectively connected with the left gear and the right gear in a meshed mode.
Further, the equal fixedly connected with guide block in both ends of transmission case, and the inside guiding hole of having seted up of guide block, the inside guide bar that has pegged graft of guide hole, the guide bar is installed on the inner wall of mount, can carry on spacingly and the direction to the transmission case, guarantees the stability of transmission case at the operating time.
Furthermore, the stirring mechanism consists of five parts, namely a speed reduction motor, a transmission case, a driving rod, a left rod body and a right rod body, the rotating directions of the driving rod and the left rod body are opposite, and the rotating directions of the left rod body and the right rod body are consistent; can carry out abundant stirring work to the inside misce bene of agitator tank, simultaneously, the left side body of rod, the right side body of rod and initiative pole can carry out the elevating work under the drive of pneumatic cylinder, improve the stirring effect of stirring structure.
Furthermore, the coal gangue throwing device and the vitrified micro bubble throwing device are of a symmetrical structure relative to the stirring tank, and both the coal gangue throwing device and the vitrified micro bubble throwing device consist of a collection box and a conveying channel.
Furthermore, the coal gangue metering device and the vitrified microsphere metering device are of a symmetrical structure about the fixed frame, the coal gangue metering device and the vitrified microsphere metering device are respectively composed of a stepping motor, a weighing box and a weighing sensor, a weighing cavity is formed in the weighing box, the section of the weighing cavity is in an isosceles trapezoid shape, the weighing sensor is arranged in the middle of the bottom of the weighing cavity, the upper surface area of the weighing box is smaller than that of the collecting box, an output shaft of the stepping motor is fixedly connected with a fixed shaft on the weighing box through a coupler, the end part of the fixed shaft is installed on the fixed frame through a bearing, and when the weighing box is turned over, the coal gangue in the weighing box can be completely poured into the collecting box to avoid the coal gangue from scattering outside the collecting box; finishing the quantitative adding work of the coal gangue and the vitrified micro bubbles so as to control the adding proportion of the coal gangue and the vitrified micro bubbles.
Further, transfer passage's upper end and collecting box intercommunication set up, and transfer passage's lower extreme and agitator tank intercommunication set up, and transfer passage is "people" font structure made by the metal material simultaneously, forms 105 ~ 110 contained angles between transfer passage's the lower tip and the lateral wall board of agitator tank, and transfer passage sets up for the slope, the inside material landing of transfer passage of being convenient for to the inside of agitator tank.
Furthermore, the upper ends of the driving rod, the left rod body and the right rod body are respectively fixedly connected with the driving gear, the left gear and the right gear, the lower ends of the driving rod, the left rod body and the right rod body penetrate through the fixing block and are fixedly connected with the stirring structure, and the stirring structure is composed of a stirring blade and a stirring rod.
Compared with the prior art, the invention has the beneficial effects that:
1. the speed reduction motor drives the driving gear to rotate, the driving gear sequentially drives the right gear and the left gear to rotate, rotation work of the driving rod, the left rod body and the right rod body is completed, the rotation directions of the left rod body, the right rod body and the driving rod are opposite, sufficient stirring work can be conducted on mixed materials in the stirring tank, meanwhile, the left rod body, the right rod body and the driving rod can be driven by the hydraulic cylinder to conduct lifting work, and the stirring effect of the stirring structure is improved;
2. the size of the weighing box is smaller than that of the collecting box, and when the weighing box is turned over, the gangue in the weighing box can be completely poured into the collecting box, so that the gangue is prevented from scattering outside the collecting box;
3. the vitrified micro bubbles and the coal gangue enter the stirring tank in sequence under the action of the vitrified micro bubble metering device, the vitrified micro bubble putting device, the coal gangue metering device and the coal gangue putting device, and the quantitative adding work of the coal gangue and the vitrified micro bubbles is finished, so that the adding proportion of the coal gangue and the vitrified micro bubbles is controlled.
Drawings
FIG. 1 is a front expanded view of the structure of the present invention;
FIG. 2 is the intention of the coal gangue throwing device and the coal gangue metering device of the structure of the invention;
FIG. 3 is a schematic diagram showing the inversion of the weighing compartment of the present invention;
FIG. 4 is a top view of the weighing bin and collection bin of the present invention configuration;
FIG. 5 is a schematic structural view of the mounting frame and the transmission case of the present invention;
fig. 6 is a top view of the invention in the form of fig. 5.
In the figure: 1. an outer frame; 2. a fixed mount; 3. a hydraulic cylinder; 4. installing a frame; 5. a transmission case; 6. a vitrified small ball metering device; 7. a vitrified microsphere throwing device; 8. a stirring tank; 9. a stirring mechanism; 10. a base; 11. a fixed block; 12. a coal gangue throwing device; 13. a coal gangue metering device; 14. a weighing sensor; 15. a weighing chamber; 16. a weighing box; 17. a stepping motor; 18. a collection box; 19. a transfer channel; 20. a fixed shaft; 21. a reduction motor; 22. a guide bar; 23. a guide block; 24. a left gear; 25. a driving lever; 26. a left rod body; 27. a right rod body; 28. a stirring structure; 29. a right gear; 30. a drive gear.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-6, the present invention provides a technical solution: a stirring device for coal gangue vitrified micro bubble thermal insulation concrete comprises an outer frame 1, a stirring mechanism 9, a stepping motor 17, a conveying channel 19 and a driving rod 25, wherein the bottom of the outer frame 1 is fixedly connected with a base 10, a stirring tank 8 is arranged on the base 10, the upper end of the stirring tank 8 is fixedly welded with a fixed frame 2, a hydraulic cylinder 3 is arranged on the fixed frame 2, the upper end of the stirring tank 8 is fixedly connected with a fixed block 11, a mounting frame 4 is arranged inside the fixed frame 2, the bottom of the mounting frame 4 is fixedly welded with a transmission case 5, a vitrified micro bubble metering device 6 is arranged on the right side of the transmission case 5, a vitrified micro bubble putting device 7 is arranged on the bottom plate of the vitrified micro bubble metering device 6, a coal gangue metering device 13 is arranged on the left side of the transmission case 5, a coal gangue putting device 12 is arranged on the bottom plate of the coal gangue metering device 13, the coal gangue throwing device 12 and the vitrified micro bubble throwing device 7 both consist of a collecting box 18 and a conveying channel 19; the coal gangue metering device 13 and the vitrified microsphere metering device 6 are of a symmetrical structure about the fixed frame 2, the coal gangue metering device 13 and the vitrified microsphere metering device 6 are respectively composed of a stepping motor 17, a weighing box 16 and a weighing sensor 14, a weighing cavity 15 is formed in the weighing box 16, the section of the weighing cavity 15 is in an isosceles trapezoid shape, the weighing sensor 14 is arranged at the middle position of the bottom of the weighing cavity 15, the upper surface area of the weighing box 16 is smaller than that of the collecting box 18, an output shaft of the stepping motor 17 is fixedly connected with a fixed shaft 20 on the weighing box 16 through a coupler, and the end part of the fixed shaft 20 is installed on the fixed frame 2 through a bearing; the stepping motor 17 is arranged on the wall plate of the outer frame 1 through the base, the weighing box 16 is arranged on the right side of the stepping motor 17, the collecting box 18 is arranged at the bottom of the weighing box 16, and the lower end of the collecting box 18 is welded and fixed with the conveying channel 19; a left gear 24, a right gear 29 and a driving gear 30 are respectively arranged in the transmission case 5, the left gear 24 and the right gear 29 are of a symmetrical structure relative to the driving gear 30, and the left end and the right end of the driving gear 30 are respectively meshed with the left gear 24 and the right gear 29; the two ends of the transmission case 5 are fixedly connected with guide blocks 23, guide holes are formed in the guide blocks 23, guide rods 22 are inserted into the guide holes, and the guide rods 22 are installed on the inner wall of the fixed frame 2; the stirring mechanism 9 is composed of five parts, namely a speed reducing motor 21, a transmission case 5, a driving rod 25, a left rod body 26 and a right rod body 27, the rotating directions of the driving rod 25 and the left rod body 26 are opposite, and the rotating directions of the left rod body 26 and the right rod body 27 are consistent; the upper end of the conveying channel 19 is communicated with the collecting box 18, the lower end of the conveying channel 19 is communicated with the stirring tank 8, meanwhile, the conveying channel 19 is of a herringbone structure made of metal materials, and an included angle of 107 degrees is formed between the lower end of the conveying channel 19 and the outer side wall plate of the stirring tank 8; the upper ends of the driving rod 25, the left rod body 26 and the right rod body 27 are respectively and fixedly connected with the driving gear 30, the left gear 24 and the right gear 29, the lower ends of the driving rod 25, the left rod body 26 and the right rod body 27 penetrate through the fixing block 11 and are fixedly connected with the stirring structure 28, and the stirring structure 28 is composed of a stirring blade and a stirring rod.
As shown in fig. 1-4: when the gangue is added, the gangue is put into the weighing box 16, the weighing sensor 14 in the weighing box 16 weighs the gangue, after the gangue is weighed, a switch of the stepping motor 17 is turned on, the stepping motor 17 drives the weighing box 16 to rotate, the gangue in the weighing box 16 is poured into the collecting box 18 and slides into the stirring tank 8 along with the conveying channel 19, the conveying channel 19 is arranged obliquely, so that the gangue can not be accumulated in the conveying channel 19 due to the fact that materials in the conveying channel 19 slide into the stirring tank 8 under the action of gravity, the quantitative adding work of the gangue is completed, when the vitrified micro bubbles are added into the stirring tank 8, the specific operation is consistent as above, the quantitative adding work of the vitrified micro bubbles can be completed, and the gangue and the vitrified micro bubbles can enter the stirring tank 8 according to specific gravity, the quality of the concrete is improved.
As shown in fig. 4: the weighing box 16 is smaller than the collecting box 18, the weighing box 16 is arranged at the middle position right above the collecting box 18, and the weighing box 16 is driven by the stepping motor 17 to rotate, so that the coal gangue in the weighing box 16 can be completely poured into the collecting box 18 when the weighing box is turned over, and the coal gangue is prevented from being scattered outside the collecting box 18.
As shown in fig. 1 and fig. 5-6: gear motor 21 drives driving gear 30 and rotates, driving gear 30 drives right gear 29 in proper order, left gear 24 rotates, accomplish the drive lever 25, the rotation work of the left side body of rod 26 and the right side body of rod 27, the left side body of rod 26, the right side body of rod 27 is opposite with the rotation direction of drive lever 25, can carry out abundant stirring work to the inside mixed material of agitator tank 8, the more even of stirring, simultaneously, the left side body of rod 26, the right side body of rod 27 can carry out the elevating work with drive lever 25 under the drive of pneumatic cylinder 3, improve stirring structure 28's stirring effect, transmission case 5 is when going up and down, the inside guide bar 22 that all pegs graft of guide block 23 at its both ends, can carry out spacing and direction to transmission case 5, guarantee transmission case 5 stability at the during operation, make transmission case 5 can not take place the slope when going up and down.
The stirring tank 8 is provided with a feeding port, materials and water can be added into the stirring tank 8, an external switch of the speed reducing motor 21 is turned on at the moment, an output shaft of the speed reducing motor 21 drives the driving gear 30 to rotate, the driving gear 30 sequentially drives the right gear 29 and the left gear 24 to rotate, the driving gear 30, the right gear 29 and the left gear 24 sequentially drive the driving rod 25, the right rod 27 and the left rod 26 to rotate, the lower ends of the driving rod 25, the right rod 27 and the left rod 26 are respectively provided with the stirring structure 28, the materials in the stirring tank 8 can be fully stirred through the stirring structure 28 on the driving rod, the three groups of rods can be driven by the hydraulic cylinder 3 to perform lifting operation, and the stirring effect of the three groups of stirring structures 28 on the materials in the stirring tank 8 is improved;
although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.