Large-scale nonrust steel pipe roll formula external force rust cleaning mechanism that polishes
Technical Field
The invention relates to the technical field of stainless steel pipe processing, in particular to a large-scale stainless steel pipe rolling type external force polishing and derusting mechanism.
Background
The stainless steel pipe is an economic section steel, is an important product in the steel industry, can be widely used for living decoration and workers, is used for manufacturing stair handrails, protective windows, handrails, furniture and the like by a plurality of people on the market, and needs to be polished and derusted in the processing process of the stainless steel pipe.
However, most of the prior polishing and rust removing assemblies for stainless steel pipes have the following problems:
firstly, in the working process of polishing the rust removing assembly, workers are required to continuously push the stainless steel pipe, so that the labor intensity is high;
secondly, the steel pipe is not pretreated before polishing and derusting, so that the subsequent polishing and derusting are difficult and the efficiency is low;
and thirdly, the steel pipe after rust removal is not maintained, and the subsequent steel pipe is easy to rust in use.
Disclosure of Invention
The invention aims to solve the defects in the prior art and provides a rolling type external force polishing and derusting mechanism for a large stainless steel pipe.
In order to achieve the purpose, the invention adopts the following technical scheme:
the utility model provides a large-scale nonrust steel pipe roll formula external force rust cleaning mechanism that polishes, the power distribution box comprises a box body, the vertical baffle that is equipped with in inside of box, the rust cleaning room, the maintenance room that the baffle becomes box internal partitioning and sets up, all seted up the material passing hole on the wall of box both sides and the baffle, run through on the baffle and be equipped with first pivot, second pivot, first pivot, second pivot all rotate with the baffle and be connected, the tip of first pivot, second pivot is all rotated and is connected on the inner wall of box, first pivot is located rust cleaning room, all fixed the cover on the indoor lateral wall of maintenance room and is connect the feed roller, the second pivot is located rust cleaning room, fixed the cover respectively on the indoor lateral wall of maintenance room and has connect material supporting roller, fat liquoring roller, be equipped with on the baffle lateral wall and be used for driving first pivot, second pivot pivoted actuating mechanism, and the liquid spraying mechanism is internally provided with an oiling mechanism matched with the oiling roller.
Preferably, the driving mechanism comprises a third motor installed on the side wall of the partition plate, the tail end of an output shaft of the third motor is fixedly connected with a driving gear, a driven gear is fixedly sleeved on the first rotating shaft and meshed with the driving gear, driving wheels are fixedly sleeved on the first rotating shaft and the second rotating shaft, and the two driving wheels are in transmission connection through a transmission belt.
Preferably, the rust cleaning subassembly includes U type frame, the rust cleaning brush roll is installed to U type frame inboard, install first motor on the U type frame lateral wall, first motor output shaft is connected with the roller of rust cleaning brush roll, U type frame top is equipped with the movable plate, the equal fixedly connected with telescopic link in lower extreme both sides of movable plate, the flexible end of telescopic link is down and fixed connection on U type frame, the cover is equipped with the spring on the telescopic link, the both ends of spring offset with movable plate, U type frame respectively, the box top is equipped with the elevation structure who is connected with the movable plate.
Preferably, hydrojet mechanism is including setting up the arc spray tube at the indoor side of rust cleaning, the inner arc side of arc spray tube is equipped with the nozzle, the top of arc spray tube is connected with the transfer line, the box outside is worn out to the one end pipe that the arc spray tube was kept away from to the transfer line, install the pump machine on the outer wall of box, the input and the indoor bottom intercommunication of rust cleaning of pump machine, the output and the transfer line of pump machine are connected.
Preferably, the mechanism of oiling is including setting up the oil storage box in the maintenance room, store up the interior maintenance oil that stores up the oil storage box, the top of oil storage box is open, oil absorption roller is installed to oil storage box upside, and oil absorption roller downside and the contact of maintenance oil, oil absorption roller and the laminating contact of fat liquoring roller downside.
Preferably, the inside fixedly connected with sleeve pipe of rust cleaning chamber, and the sleeve pipe level sets up, the sheathed tube link up the end and link up and run through the rust cleaning chamber, and link up the end and slide and insert and be equipped with the movable rod, the movable rod is kept away from sheathed tube one end fixedly connected with layer board, the layer board top is equipped with the arc wall.
Preferably, a filter screen is arranged in the derusting chamber and is positioned below the feeding roller and the material supporting roller.
Preferably, elevation structure includes the mount of fixed connection at the box top, the second motor is installed at the mount top, second motor output shaft end runs through mount and fixedly connected with threaded rod downwards, the upper end middle part fixedly connected with thread bush of movable plate, thread bush upper end runs through out the box top, threaded rod threaded connection is in thread bush, the equal fixedly connected with guide bar in movable plate upper end both sides, the guide bar runs through out the box top, and guide bar and box sliding connection.
Preferably, a dryer is installed at the top part in the curing chamber.
The invention has the beneficial effects that:
through setting up first pivot, second pivot, feed roll, support material roller, actuating mechanism, start the third motor, can drive first pivot, second pivot and rotate, drive the feed roll and rotate, can make the steel pipe roll forward feeding of treating the rust cleaning, the limit rust cleaning, the feeding of rolling simultaneously for the rust cleaning is more high-efficient, and need not the manual work and push away material labour saving and time saving.
Through setting up hydrojet mechanism, at the indoor bottom storage rust remover of rust cleaning, through starting the pump machine with the rust remover suction and go into the arc spray tube through the transfer line pump, through the nozzle blowout, can treat the steel pipe surface spraying rust remover of rust cleaning for the iron rust softens fast and peels off, and then is convenient for follow-up rust cleaning of polishing, reduces the degree of difficulty of follow-up rust cleaning, improves rust cleaning efficiency.
Through setting up the rust cleaning subassembly, start first motor, the drive rust cleaning brush roll rotates, can derust the steel pipe through the rust cleaning brush roll with treat the steel pipe contact of derusting, through starting the second motor, the drive threaded rod rotates, can make the screw sleeve remove, drives movable plate, U type frame removal, can adjust the height of rust cleaning brush roll, and then when different diameter steel pipes derust, can adjust the height of rust cleaning brush roll in a flexible way and adapt to, improve the suitability of using.
Through setting up desiccator, oiling machine structure, the steel pipe after accomplishing the rust cleaning is carried to the maintenance room in, carries out the drying to the steel pipe surface through the desiccator, and steel pipe and fat liquoring roller contact, along with the continuous rotation feeding of feed roll, can be so that the maintenance oil of scribbling that the steel pipe surface is complete fully, accomplishes the maintenance of steel pipe, improves the rust-resisting property of the follow-up use of steel pipe.
Through setting up layer board, movable rod, sleeve pipe, treating that rust cleaning steel pipe length is longer, can pull out the movable rod to carry out the bearing to the steel pipe through the layer board, and then guarantee the stability of steel pipe feeding, rust cleaning.
The stainless steel rust removing device is compact in structure and complete in function, can realize rapid rust removal, drying and maintenance of the stainless steel pipe, saves time and labor without pushing materials manually during rust removal, greatly improves the rust removing efficiency and improves the rust preventing performance of the steel pipe in subsequent use.
Drawings
FIG. 1 is a schematic structural diagram of a rolling external force polishing and rust removing mechanism for a large stainless steel pipe, which is provided by the invention;
FIG. 2 is a schematic structural diagram of a first rotating shaft, a second rotating shaft, a feeding roller, a material supporting roller and an oiling roller of the large-scale stainless steel pipe rolling type external force polishing and derusting mechanism provided by the invention;
FIG. 3 is a schematic structural diagram of an arc-shaped spray pipe and an infusion pipe of the large-scale stainless steel pipe rolling type external force polishing rust removal mechanism provided by the invention;
fig. 4 is a schematic structural diagram of a supporting plate of the large stainless steel pipe rolling type external force polishing and rust removing mechanism provided by the invention.
In the figure: the device comprises a box body 1, a material passing port 2, an arc-shaped spray pipe 3, a supporting plate 4, a movable rod 5, a sleeve 6, a filter screen 7, a pump 8, a derusting chamber 9, a feeding roller 10, a liquid conveying pipe 11, a guide rod 12, a telescopic rod 13, a spring 14, a movable plate 15, a 16U-shaped frame 17, a derusting brush roller 17, a first motor 18, a threaded sleeve 19, a threaded rod 20, a fixed frame 21, a second motor 22, a drier 23, a first rotating shaft 24, a third motor 25, a driving gear 26, a driven gear 27, an oiling roller 28, an oiling roller 29, an oil storage box 30, a maintenance chamber 31, a material supporting roller 32, a second rotating shaft 33, a driving wheel 34, a driving belt 35 and.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments.
Referring to fig. 1-4, a rolling type external force polishing and rust removing mechanism for large stainless steel pipes comprises a box body 1, a partition plate 36 is vertically arranged in the box body 1, the partition plate 36 divides the box body 1 into a rust removing chamber 9 and a maintenance chamber 31 which are arranged in the horizontal direction, a rust removing agent is stored at the bottom in the rust removing chamber 9, material passing ports 2 are formed in two side walls of the box body 1 and the partition plate 36, a first rotating shaft 24 and a second rotating shaft 33 penetrate through the partition plate 36, the first rotating shaft 24 and the second rotating shaft 33 are rotatably connected with the partition plate 36, the end portions of the first rotating shaft 24 and the second rotating shaft 33 are rotatably connected to the inner wall of the box body 1, a feeding roller 10 is fixedly sleeved on the inner side wall of the rust removing chamber 9 and the maintenance chamber 31, a material supporting roller 32 and an oil applying roller 28 are fixedly sleeved on the inner side wall of the rust removing chamber 9 and the maintenance chamber 31 respectively, and a material supporting roller 32, The top in the rust removing chamber 9 of the driving mechanism for the rotation of the second rotating shaft 33 is provided with a rust removing component and a liquid spraying mechanism, an oiling mechanism matched with the oiling roller 28 is arranged in the maintenance chamber 31, and the top in the maintenance chamber 31 is provided with a dryer 23.
In the invention, the driving mechanism comprises a third motor 25 arranged on the side wall of a partition plate 36, the tail end of an output shaft of the third motor 25 is fixedly connected with a driving gear 26, a driven gear 27 is fixedly sleeved on a first rotating shaft 24, the driven gear 27 is meshed with the driving gear 26, driving wheels 34 are fixedly sleeved on the first rotating shaft 24 and a second rotating shaft 33, and the two driving wheels 34 are in transmission connection through a transmission belt 35.
Concretely, the rust cleaning subassembly includes U type frame 16, rust cleaning brush roll 17 is installed to U type frame 16 inboard, install first motor 18 on the U type frame 16 lateral wall, first motor 18 output shaft is connected with rust cleaning brush roll 17's roller, U type frame 16 top is equipped with movable plate 15, the equal fixedly connected with telescopic link 13 in lower extreme both sides of movable plate 15, telescopic link 13's flexible end is fixed connection on U type frame 16 down, the cover is equipped with spring 14 on the telescopic link 13, spring 14's both ends respectively with movable plate 15, U type frame 16 offsets, 1 top of box is equipped with the elevation structure who is connected with movable plate 15.
Specifically, hydrojet mechanism is including setting up arc spray tube 3 at rust cleaning room 9 inboard, and the inner arc side of arc spray tube 3 is equipped with the nozzle, and the top of arc spray tube 3 is connected with transfer line 11, and the one end pipe that arc spray tube 3 was kept away from to transfer line 11 wears out the box 1 outside, installs pump 8 on the outer wall of box 1, and bottom intercommunication in input and the rust cleaning room 9 of pump 8, the output and the transfer line 11 of pump 8 are connected.
Specifically, the mechanism that oils is including setting up the oil storage box 30 in the maintenance room 31, stores up the interior maintenance oil that stores up in the oil storage box 30, and the top of oil storage box 30 is open, and oil suction roller 29 is installed to oil storage box 30 upside, and oil suction roller 29 downside and the contact of maintenance oil, and oil suction roller 29 and the laminating contact of oiling roller 28 downside are constantly shifted the maintenance oil to oiling roller 28 through oil suction roller 29 on.
Further, the inside fixedly connected with sleeve pipe 6 of rust cleaning room 9, and 6 levels of sleeve pipe set up, the end that link up of sleeve pipe 6 runs through out rust cleaning room 9, and link up the end and slide and insert and be equipped with movable rod 5, and sleeve pipe 6's one end fixedly connected with layer board 4 is kept away from to movable rod 5, and layer board 4 top is equipped with the arc wall, treating that rust cleaning steel pipe length is longer, can pull out movable rod 5 to carry out the bearing to the steel pipe through layer board 4, and then guarantee the steel pipe feeding, the stability of rust cleaning.
Furthermore, a filter screen 7 is arranged in the rust removing chamber 9, the filter screen 7 is positioned below the feeding roller 10 and the material supporting roller 32, and the rust remover leaking from the upper part can be filtered and reused through the filter screen 7.
Specifically, the lifting structure comprises a fixed frame 21 fixedly connected to the top of the box body 1, a second motor 22 is installed at the top of the fixed frame 21, the tail end of an output shaft of the second motor 22 downwards penetrates through the fixed frame 21 and is fixedly connected with a threaded rod 20, the middle part of the upper end of the movable plate 15 is fixedly connected with a threaded sleeve 19, the upper end of the threaded sleeve 19 penetrates through the upper part of the box body 1, the threaded rod 20 is in threaded connection with the threaded sleeve 19, two sides of the upper end of the movable plate 15 are fixedly connected with guide rods 12, the guide rods 12 penetrate through the upper part of the box body 1 and are in sliding connection with the box body 1, the threaded sleeve 19 can be moved by starting the second motor 22 to drive the threaded rod 20 to rotate, the movable plate 15 and the U-shaped frame 16 are driven to move, the height of the rust removing brush roll, the applicability of the use is improved.
When the rust remover is used, a steel pipe to be derusted is fed through the material passing hole 2, the third motor 25 is started, the first rotating shaft 24 and the second rotating shaft 33 can be driven to rotate, the feeding roller 10 is driven to rotate, the steel pipe to be derusted can be fed forwards in a rolling mode while derusting is carried out, the derusting agent is pumped into the arc-shaped spray pipe 3 through the liquid conveying pipe 11 by starting the pump 8 and is sprayed out through the nozzle, the derusting agent can be sprayed on the surface of the steel pipe to be derusted, iron rust is rapidly softened and peeled off, the first motor 18 is started, the derusting brush roller 17 is driven to rotate, the steel pipe can be derusted by contacting the derusting brush roller 17 with the steel pipe to be derusted, the steel pipe after the derusting is conveyed into the maintenance chamber 31, the surface of the steel pipe is dried by the dryer 23 and is contacted with the oiling roller 28, the, and finishing the maintenance of the steel pipe and discharging.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be able to cover the technical scope of the present invention and the equivalent alternatives or modifications according to the technical solution and the inventive concept of the present invention within the technical scope of the present invention.