Polyphenyl concrete sandwich composite heat preservation batten filling outer wall
Technical Field
The invention relates to an external wall panel, in particular to a polyphenyl concrete sandwich composite heat-preservation batten filled external wall.
Background
The outer wall sandwich heat insulation is to fill a material with heat insulation and heat insulation performance between an inner leaf wall and an outer leaf wall of a building outer wall, so that the outer wall has a good heat insulation effect.
The traditional outer wall with sandwich insulation engineering is divided into two types: one is a bearing stress outer wall, which comprises a masonry bearing wall and a cast-in-place reinforced concrete shear wall; the other is a prefabricated reinforced concrete outer wall.
For the stressed outer wall of the masonry load-bearing wall containing the sandwich insulation, the polystyrene board is pre-filled in the masonry block body and then is built on site, and the defects of low construction speed, cold and hot bridge formed by building mortar and no waterproof performance exist. Belongs to the traditional construction process and does not belong to the assembly type technical range.
For the stressed outer wall of the cast-in-place reinforced concrete shear wall with the sandwich insulation, the polystyrene board is installed when a template is bound on a construction site, then a steel bar is bound, and concrete such as an SW system, a CL system and the like is cast on the site. The method has the defects of low construction speed, complex node and low standardization rate, belongs to the traditional construction process, and does not belong to the technical range of assembly type.
A prefabricated reinforced concrete outer wall belongs to a novel wall body after an assembly type building is widely applied, and has two types according to the processing technology of a sandwich heat-insulation polystyrene board: one type does not contain heat insulation performance, only aims to realize the purpose of adding the sandwich polystyrene board in the prefabricated reinforced concrete outer wall, only aims to reduce the weight of hoisting weight, and needs to be additionally constructed on site after the prefabricated outer wall is installed on site and the heat insulation, the water resistance and the building outer decorative layer are finished;
the other type of prefabricated reinforced concrete sandwich outer wall is a heat insulation system which is formed by placing heat insulation materials such as polystyrene boards in the middle of a concrete wall body and pouring the heat insulation materials and the whole wall body together in a prefabricated part factory. In the wall body, the inner leaf wall is a stressed structure layer, the middle part is an insulating layer, and the outer leaf wall is a protective layer, wherein the protective layer can be made into various effects such as clear water, paint, tiling, stone and the like in a factory. The integral performance, the heat preservation performance, the sound insulation performance, the fire prevention performance and the waterproof performance of the wall all meet the relevant requirements, but because the inner wall is a reinforced concrete wall body and is connected with the structural main body into a whole, the lateral stiffness of the wall body is considered, the wall body belongs to the structural main body wall body in theory, and does not belong to a light filling wall body, and the defects of high processing difficulty, heavy weight, high on-site hoisting and installation difficulty and the like exist.
According to the analysis of the external wall material, a light-weight filling external wall panel which is small in processing difficulty, simple and convenient to assemble on site and capable of meeting the requirements of heat preservation, sound insulation, fire prevention and water prevention is urgently needed in the market at present, and conditions for market demands are created for the invention.
Disclosure of Invention
The invention provides a polyphenyl concrete sandwich composite heat-preservation batten filling outer wall, which aims to solve the problems in the prior art.
In order to solve the technical problems, the invention adopts the following technical scheme:
the polyphenyl concrete sandwich composite heat-insulation batten filled outer wall comprises a first polyphenyl concrete layer, a heat-insulation layer and a second polyphenyl concrete layer, wherein reinforcing mesh sheets are arranged inside the first polyphenyl concrete layer and the second polyphenyl concrete layer, and the heat-insulation layer is fixed between the first polyphenyl concrete layer and the second polyphenyl concrete layer.
The first polyphenyl concrete layer is connected with the heat insulation layer through a dovetail groove, and the second polyphenyl concrete layer is connected with the heat insulation layer through a dovetail groove.
The heat-insulating layer is provided with at least one hole, a steel bar drag hook penetrates through the hole, and two ends of the steel bar drag hook are respectively connected with steel bar meshes arranged inside the first polyphenyl concrete layer and the second polyphenyl concrete layer.
The heat insulation layer is a polystyrene board.
The invention has the beneficial effects that:
(1) the inner layer and the outer layer of the sandwich board are modified from an inner stress layer of traditional prefabricated reinforced common concrete, a polyphenyl plate and an outer protective layer of the common concrete into improved polyphenyl concrete, the polyphenyl plate and the polyphenyl concrete, and the traditional reverse beating processing technology is changed into the technology of horizontally placing the board for pouring, so that the polyphenyl concrete can also be applied to the sandwich board;
(2) the inner layer and the outer layer of the sandwich board are modified from traditional prefabricated reinforced common concrete, a polystyrene board and a common concrete protective layer into improved polystyrene concrete, so that the performance of a wallboard component is improved, the wallboard component has an effective waterproof effect, the self weight of the wallboard is effectively reduced, and the sandwich board is energy-saving and environment-friendly;
(3) round holes are formed in the heat-insulating layer at certain intervals, the pull hooks are used for pulling and tying the pre-embedded reinforcing meshes in the polyphenyl concrete on two sides at the round holes, and the polyphenyl concrete is poured compactly, so that the connecting strength of the sandwich board is increased, the energy-saving index of the batten wall is not influenced, and the problem that the polyphenyl concrete and the polyphenyl board cannot be effectively connected is solved;
(4) the insulating layer is provided with a dovetail groove, so that the connection strength of the sandwich polystyrene board and the polystyrene concrete is enhanced, and the problem that the polystyrene concrete and the polystyrene board cannot be effectively connected is solved.
Drawings
FIG. 1 is a schematic diagram of the layered structure of the present invention.
Fig. 2 is a schematic view of the overall structure of the present invention.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings and specific embodiments.
It should be noted that the following detailed description is exemplary and is intended to provide further explanation of the disclosure as claimed. Unless defined otherwise, all technical and scientific terms used herein have the same technical meaning as commonly understood by one of ordinary skill in the art to which this application belongs.
It is noted that the terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of example embodiments according to the present application. It will be understood that the terms "comprises" and/or "comprising," when used in this specification, specify the presence of stated features, steps, operations, devices, components, and/or combinations thereof.
As shown in fig. 1, the invention provides a polyphenyl concrete sandwich composite heat preservation batten filling exterior wall, which comprises a first polyphenyl concrete layer 1, a heat preservation layer 2 and a second polyphenyl concrete layer 3, wherein reinforcing mesh sheets 4 are respectively arranged inside the first polyphenyl concrete layer 1 and the second polyphenyl concrete layer 3, and the heat preservation layer 2 is fixed between the first polyphenyl concrete layer 1 and the second polyphenyl concrete layer 3.
As shown in the figure, the first polyphenyl concrete layer 1 is connected with the heat-insulating layer 2 through a dovetail groove 5, and the second polyphenyl concrete layer is connected with the heat-insulating layer through the dovetail groove 5, so as to enhance the connection strength among the first polyphenyl concrete layer 1, the second polyphenyl concrete layer 3 and the heat-insulating layer 2; the cross section of the dovetail groove 5 is in a trapezoidal groove structure, the other protruding structure matched with the trapezoidal groove structure is connected with the dovetail groove, as shown in the figure, the first polyphenyl concrete layer 1 and the second polyphenyl concrete layer 3 are in a trapezoidal groove structure, and the two adjacent side surfaces of the middle heat-insulating layer 2, the first polyphenyl concrete layer and the second polyphenyl concrete layer are in protruding structures.
Further, for further reinforcing its steadiness of connecting, and do not influence the energy-conserving index of slatted wall, it has at least one hole to open on the heat preservation, passes reinforcing bar drag hook 6 in the hole, reinforcing bar drag hook 6 both ends are hook-like, reinforcing bar drag hook 6's both ends are connected with the reinforcing bar net piece 4 that sets up in first concrete layer 1 and the inside of second concrete layer 3 respectively, and downthehole concrete material watering through being the same with first concrete layer 1 and second concrete layer 2 is closely knit.
Further, the heat insulation layer is a polystyrene board.
When the polyphenyl concrete sandwich composite heat-insulation batten filling outer wall is manufactured, the manufactured size can be designed as follows: the length is 3000-6000 mm, the thickness is 150-250 mm, and the standard width is 600 mm.
The preparation process comprises the following steps:
firstly, manufacturing a heat insulation layer, wherein a dovetail groove structure and a hole structure are manufactured during manufacturing of the heat insulation layer;
pouring polyphenyl concrete on two sides of the heat preservation layer, embedding reinforcing mesh sheets in the polyphenyl concrete in advance, enabling holes in the heat preservation layer to penetrate into reinforcing hooks, enabling two ends of each reinforcing hook to hook the reinforcing mesh sheets in the polyphenyl concrete layers on the two sides respectively, and then waiting for the polyphenyl concrete layers on the two sides of the heat preservation layer to be formed to form the three-layer sandwich outer wall module.
In conclusion, the polyphenyl concrete sandwich composite heat-insulation batten filled outer wall is a filled wall body which is installed after the construction of a main structure (beam, plate, column and shear wall) on a construction site is finished, does not belong to a main stressed wall body, and has the advantages that each batten wall body has integrity, is obviously different from the wall body, and eliminates the defects of the wall body; after the wall body is installed, the wall body has the properties of light weight, heat preservation, sound insulation, fire prevention and water resistance; compared with the traditional self-insulation building block masonry filling outer wall, CL system, SW system, prefabricated reinforced concrete outer wall and the like, the construction process of the fabricated building is optimized, the construction speed is increased, and the construction cost is reduced.
The above description is only a preferred embodiment of the present application and is not intended to limit the present application, and various modifications and changes may be made by those skilled in the art. Any modification, equivalent replacement, improvement and the like made within the spirit and principle of the present application shall be included in the protection scope of the present application.
Although the embodiments of the present invention have been described with reference to the accompanying drawings, it is not intended to limit the scope of the present invention, and it should be understood by those skilled in the art that various modifications and variations can be made without inventive efforts by those skilled in the art based on the technical solution of the present invention.