CN112323506A - 一种亲肤抗菌的婴儿内衣面料及其制备方法 - Google Patents

一种亲肤抗菌的婴儿内衣面料及其制备方法 Download PDF

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CN112323506A
CN112323506A CN202011233796.7A CN202011233796A CN112323506A CN 112323506 A CN112323506 A CN 112323506A CN 202011233796 A CN202011233796 A CN 202011233796A CN 112323506 A CN112323506 A CN 112323506A
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何军浩
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Yiwu Dingsha Knitting Co Ltd
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Abstract

一种亲肤抗菌的婴儿内衣面料及其制备方法，属于纺织材料技术领域。所述方法包括步骤如下：将壳聚糖纤维、超细旦竹原纤维和铜氨纤维混纺形成纬纱，将天丝纤维、超细旦竹原纤维和大豆蛋白纤维混纺形成经纱；将所述经纱和纬纱以平纹组织作为织物组织，以经密460~580根/10cm，纬密320~400根/10cm的密度织造形成机织面料；按重量份计，将水溶性壳聚糖8~15份和苏木提取物5~8份溶于100~150份水中，加入海藻酸钠30~40份，混合均匀，形成抗菌粘液；将所述抗菌粘液涂覆于所述机织面料上形成抗菌涂层，烘干后水洗预缩得到所述亲肤抗菌的婴儿内衣面料。本发明的面料亲肤柔软、吸湿透气、质地轻盈、抗菌除臭，还兼具有一定的抗静电效果。

Description

一种亲肤抗菌的婴儿内衣面料及其制备方法
技术领域
本发明属于纺织材料技术领域，具体涉及一种亲肤抗菌的婴儿内衣面料及其制备方法。
背景技术
随着人民生活水平的提高，现代婴儿已成为一个非常受人们重视的消费群体，婴儿的体型是头大身小，手脚短，骨骼柔软，无腰，处于生长发育较快，体态变化较大的时期，睡眠多，发汗多，脖子容易出汗，溢奶频率高，排泄次数较多，皮肤特别娇嫩，不具备体温调节能力、自理能力和自我保护能力，因此婴儿的内衣面料必须特别重视其舒适性和卫生保健功能。
面料的舒适性和卫生保健性能主要是指保暖性、透气性、散湿性、吸水性、干燥性能等，要求婴儿内衣的面料柔软、质轻、有弹性、保湿、保暖和透气，能吸附皮肤上的污垢，但是不沾身，对婴儿的皮肤无刺激，并具有耐洗、耐晒、防霉、抗菌等性能。婴儿用纺织品是专门为新生婴儿开发，适合其特殊生理特点的纺织品。随着科学技术的进步和人们对自身健康保护意识的增强，婴儿用纺织品已经从最初要求的100％纯棉，开始向功能性能、细分化、系列化、生产工艺过程绿色化发展。
但现有的婴儿内衣面料的功能性不是十分理想，很难在亲肤、透气、抗菌、透湿性能方面获得统一。
发明内容
解决的技术问题：针对上述技术问题，本发明提供了一种一种亲肤抗菌的婴儿内衣面料及其制备方法，该面料亲肤柔软、吸湿透气、质地轻盈、抗菌除臭，还兼具有一定的抗静电效果。
技术方案：一种亲肤抗菌的婴儿内衣面料的制备方法，所述方法包括步骤如下：
(1)将壳聚糖纤维、超细旦竹原纤维和铜氨纤维混纺形成纬纱，将天丝纤维、超细旦竹原纤维和大豆蛋白纤维混纺形成经纱；
(2)将所述经纱和纬纱以平纹组织作为织物组织，以经密460～580根/10cm，纬密320～400根/10cm的密度织造形成机织面料；
(3)按重量份计，将水溶性壳聚糖8～15份和苏木提取物5～8份溶于100～150份水中，加入海藻酸钠30～40份，混合均匀，形成抗菌粘液；
(4)将所述抗菌粘液涂覆于所述机织面料上形成抗菌涂层，烘干后水洗预缩得到所述亲肤抗菌的婴儿内衣面料。
优选的，按重量份计，所述纬纱中含有壳聚糖纤维50～60份、超细旦竹原纤维20～30份和铜氨纤维20～30份。
优选的，按重量份计，所述经纱中含有天丝纤维40～60份、超细旦竹原纤维20～30份和大豆蛋白纤维30～40份。
优选的，所述壳聚糖纤维、铜氨纤维和天丝纤维的纤度均为1.10～1.25dtex。
优选的，所述超细旦竹原纤维的纤度为0.15～0.18dtex。
优选的，所述大豆蛋白纤维的纤度为1.48～1.55dtex。
优选的，所述水溶性壳聚糖的脱乙酰化程度为75％～80％。
优选的，所述抗菌涂层的厚度为0.15～0.20mm。
优选的，所述婴儿内衣面料的克重为152～165g/m2。
上述方法制得的一种亲肤抗菌的婴儿内衣面料。
有益效果：本发明制备的亲肤抗菌的婴儿内衣面料，选用各种再生动植物纤维，绿色环保，柔软亲肤，对婴儿皮肤无刺激无影响。同时它们的机械性能相近，降低了混纺的工艺难度。
本发明制备的亲肤抗菌的婴儿内衣面料，选用水溶性壳聚糖、苏木提取物和海藻酸钠作为制备抗菌粘液的原料，对人体安全无害。海藻酸钠为天然多糖，溶于水后形成透明胶状粘液，能够使水溶性壳聚糖和苏木提取物分散均匀，并紧密附着在织物表层，形成耐水洗的抗菌面料。
本发明制备的亲肤抗菌的婴儿内衣面料，选用带有微孔结构的壳聚糖纤维和竹纤维，使面料具有长效的抗菌抑菌、除臭吸附功能。选用回潮率高、吸湿透气性好的壳聚糖纤维、竹纤维和铜氨纤维，使面料能够及时吸收婴儿的汗液，保持皮肤表面干爽透气，减少伤寒、病菌的产生。选用大豆蛋白纤维不仅与人体亲和性良好，还能提供各种氨基酸，滋养皮肤，具有一定的保健功能。选用铜氨纤维还为面料带来了良好的抗静电效果。
本发明制备的亲肤抗菌的婴儿内衣面料，通过将细旦纤维进行高密织造和预缩处理，具有防水透湿的优点，同时还使面料成品轻薄柔软，提升了面料的服用性能。
具体实施方式
下面结合具体实施例对本发明作进一步描述。
实施例1
一种亲肤抗菌的婴儿内衣面料的制备方法，所述方法包括步骤如下：
(1)按重量份计，将50份壳聚糖纤维、25份超细旦竹原纤维和25份铜氨纤维混纺形成纬纱，将50份天丝纤维、20份超细旦竹原纤维和30份大豆蛋白纤维混纺形成经纱；其中，所述壳聚糖纤维、铜氨纤维和天丝纤维的纤度均为1.15dtex，所述超细旦竹原纤维的纤度为0.15dtex，所述大豆蛋白纤维的纤度为1.52dtex。
(2)将所述经纱和纬纱以平纹组织作为织物组织，以经密460根/10cm，纬密320根/10cm的密度织造形成机织面料；
(3)按重量份计，将8份脱乙酰化程度为75％的水溶性壳聚糖和5份苏木提取物溶于100份水中，加入30份海藻酸钠，混合均匀，形成抗菌粘液；
(4)将所述抗菌粘液涂覆于所述机织面料上形成厚度为0.15mm的抗菌涂层，烘干后水洗预缩得到克重为158g/m2的亲肤抗菌的婴儿内衣面料。
实施例2
一种亲肤抗菌的婴儿内衣面料的制备方法，所述方法包括步骤如下：
(1)按重量份计，将55份壳聚糖纤维、25份超细旦竹原纤维和20份铜氨纤维混纺形成纬纱，将40份天丝纤维、30份超细旦竹原纤维和40份大豆蛋白纤维混纺形成经纱；其中，所述壳聚糖纤维、铜氨纤维和天丝纤维的纤度均为1.10dtex，所述超细旦竹原纤维的纤度为0.15dtex，所述大豆蛋白纤维的纤度为1.48dtex。
(2)将所述经纱和纬纱以平纹组织作为织物组织，以经密480根/10cm，纬密320根/10cm的密度织造形成机织面料；
(3)按重量份计，将10份脱乙酰化程度为80％的水溶性壳聚糖和8份苏木提取物溶于120份水中，加入40份海藻酸钠，混合均匀，形成抗菌粘液；
(4)将所述抗菌粘液涂覆于所述机织面料上形成厚度为0.16mm的抗菌涂层，烘干后水洗预缩得到克重为152g/m2的亲肤抗菌的婴儿内衣面料。
实施例3
一种亲肤抗菌的婴儿内衣面料的制备方法，所述方法包括步骤如下：
(1)按重量份计，将60份壳聚糖纤维、30份超细旦竹原纤维和30份铜氨纤维混纺形成纬纱，将60份天丝纤维、20份超细旦竹原纤维和40份大豆蛋白纤维混纺形成经纱；其中，所述壳聚糖纤维、铜氨纤维和天丝纤维的纤度均为1.25dtex，所述超细旦竹原纤维的纤度为0.18dtex，所述大豆蛋白纤维的纤度为1.50dtex。
(2)将所述经纱和纬纱以平纹组织作为织物组织，以经密560根/10cm，纬密380根/10cm的密度织造形成机织面料；
(3)按重量份计，将15份脱乙酰化程度为75％的水溶性壳聚糖和8份苏木提取物溶于150份水中，加入40份海藻酸钠，混合均匀，形成抗菌粘液；
(4)将所述抗菌粘液涂覆于所述机织面料上形成厚度为0.20mm的抗菌涂层，烘干后水洗预缩得到克重为165g/m2的亲肤抗菌的婴儿内衣面料。
实施例4
一种亲肤抗菌的婴儿内衣面料的制备方法，所述方法包括步骤如下：
(1)按重量份计，将50份壳聚糖纤维、30份超细旦竹原纤维和30份铜氨纤维混纺形成纬纱，将40份天丝纤维、30份超细旦竹原纤维和30份大豆蛋白纤维混纺形成经纱；其中，所述壳聚糖纤维、铜氨纤维和天丝纤维的纤度均为1.22dtex，所述超细旦竹原纤维的纤度为0.16dtex，所述大豆蛋白纤维的纤度为1.48dtex。
(2)将所述经纱和纬纱以平纹组织作为织物组织，以经密550根/10cm，纬密350根/10cm的密度织造形成机织面料；
(3)按重量份计，将12份脱乙酰化程度为80％的水溶性壳聚糖和6份苏木提取物溶于120份水中，加入40份海藻酸钠，混合均匀，形成抗菌粘液；
(4)将所述抗菌粘液涂覆于所述机织面料上形成厚度为0.18mm的抗菌涂层，烘干后水洗预缩得到克重为160g/m2的亲肤抗菌的婴儿内衣面料。
实施例5
一种亲肤抗菌的婴儿内衣面料的制备方法，所述方法包括步骤如下：
(1)按重量份计，将55份壳聚糖纤维、25份超细旦竹原纤维和30份铜氨纤维混纺形成纬纱，将50份天丝纤维、20份超细旦竹原纤维和40份大豆蛋白纤维混纺形成经纱；其中，所述壳聚糖纤维、铜氨纤维和天丝纤维的纤度均为1.10dtex，所述超细旦竹原纤维的纤度为0.15dtex，所述大豆蛋白纤维的纤度为1.55dtex。
(2)将所述经纱和纬纱以平纹组织作为织物组织，以经密580根/10cm，纬密400根/10cm的密度织造形成机织面料；
(3)按重量份计，将12份脱乙酰化程度为75％的水溶性壳聚糖和6份苏木提取物溶于100份水中，加入35份海藻酸钠，混合均匀，形成抗菌粘液；
(4)将所述抗菌粘液涂覆于所述机织面料上形成厚度为0.16mm的抗菌涂层，烘干后水洗预缩得到克重为162g/m2的亲肤抗菌的婴儿内衣面料。
实施例6
一种亲肤抗菌的婴儿内衣面料的制备方法，所述方法包括步骤如下：
(1)按重量份计，将55份壳聚糖纤维、25份超细旦竹原纤维和30份铜氨纤维混纺形成纬纱，将50份天丝纤维、20份超细旦竹原纤维和40份大豆蛋白纤维混纺形成经纱；其中，所述壳聚糖纤维、铜氨纤维和天丝纤维的纤度均为1.18dtex，所述超细旦竹原纤维的纤度为0.15dtex，所述大豆蛋白纤维的纤度为1.52dtex。
(2)将所述经纱和纬纱以平纹组织作为织物组织，以经密580根/10cm，纬密350根/10cm的密度织造形成机织面料；
(3)按重量份计，将12份脱乙酰化程度为75％的水溶性壳聚糖和6份苏木提取物溶于100份水中，加入35份海藻酸钠，混合均匀，形成抗菌粘液；
(4)将所述抗菌粘液涂覆于所述机织面料上形成厚度为0.16mm的抗菌涂层，烘干后水洗预缩得到克重为158g/m2的亲肤抗菌的婴儿内衣面料。
根据GB/T 20944纺织品抗菌性能的评价标准，进行抗菌性能试验，将本发明的面料按GB/T12490-1990水洗50次后测试抗菌性能，其抗菌性能如下：
Figure BDA0002766075030000051
Figure BDA0002766075030000061
根据GB/T2912.1-1998测定以上实施例中面料的甲醛含量(mg/kg)，测定结果为均未检出；根据GB/T17592-2006测定以上实施例中面料的可分解芳香胺染料含量(mg/kg)，测定结果为均未检出。
根据GB/T5457-1997测定上述实施例中面料的透气性以及测定上述面料的吸湿率，检测结果如下：
Figure BDA0002766075030000062
根据GB/T12703.1-2008测定上述实施例中面料的静电性能，检测结果如下：
Figure BDA0002766075030000063

Claims (10)

1.一种亲肤抗菌的婴儿内衣面料的制备方法，其特征在于，所述方法包括步骤如下：
（1）将壳聚糖纤维、超细旦竹原纤维和铜氨纤维混纺形成纬纱，将天丝纤维、超细旦竹原纤维和大豆蛋白纤维混纺形成经纱；
（2）将所述经纱和纬纱以平纹组织作为织物组织，以经密460~580根/10cm，纬密320~400根/10cm的密度织造形成机织面料；
（3）按重量份计，将水溶性壳聚糖8~15份和苏木提取物5~8份溶于100~150份水中，加入海藻酸钠30~40份，混合均匀，形成抗菌粘液；
（4）将所述抗菌粘液涂覆于所述机织面料上形成抗菌涂层，烘干后水洗预缩得到所述亲肤抗菌的婴儿内衣面料。
2.根据权利要求1所述的一种亲肤抗菌的婴儿内衣面料的制备方法，其特征在于，按重量份计，所述纬纱中含有壳聚糖纤维50~60份、超细旦竹原纤维20~30份和铜氨纤维20~30份。
3.根据权利要求1所述的一种亲肤抗菌的婴儿内衣面料的制备方法，其特征在于，按重量份计，所述经纱中含有天丝纤维40~60份、超细旦竹原纤维20~30份和大豆蛋白纤维30~40份。
4.根据权利要求1所述的一种亲肤抗菌的婴儿内衣面料的制备方法，其特征在于，所述壳聚糖纤维、铜氨纤维和天丝纤维的纤度均为1.10~1.25 dtex。
5.根据权利要求1所述的一种亲肤抗菌的婴儿内衣面料的制备方法，其特征在于，所述超细旦竹原纤维的纤度为0.15~0.18 dtex。
6.根据权利要求1所述的一种亲肤抗菌的婴儿内衣面料的制备方法，其特征在于，所述大豆蛋白纤维的纤度为1.48~1.55 dtex。
7.根据权利要求1所述的一种亲肤抗菌的婴儿内衣面料的制备方法，其特征在于，所述水溶性壳聚糖的脱乙酰化程度为75%~80%。
8.根据权利要求1所述的一种亲肤抗菌的婴儿内衣面料的制备方法，其特征在于，所述抗菌涂层的厚度为0.15~0.20 mm。
9.根据权利要求1所述的一种亲肤抗菌的婴儿内衣面料的制备方法，其特征在于，所述婴儿内衣面料的克重为152~165 g/m2。
10.权利要求1所述方法制得的一种亲肤抗菌的婴儿内衣面料。
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CN114351471B (zh) * 2022-01-11 2024-01-19 浙江赛蝶针织有限公司 一种无刺痒感的亲肤内衣及其制备方法

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