Rust removal maintenance device for sluice steel wire rope
Technical Field
The invention relates to the field of tools, in particular to a water gate steel wire rope rust removal maintenance device.
Background
In the construction of hydraulic engineering in China, the hoist type gate hoist is widely applied, and is characterized by low cost, simple composition structure and convenient maintenance, while the steel wire rope is used as an important link for connecting the hoist with the gate, the method has the advantages that the method is suitable for the construction of the steel wire rope of the hoist gate hoist, has a great importance in the management of the hydraulic engineering, plays an important role in the construction of the whole hydraulic engineering, but can prolong the service life of the steel wire rope of the hoist gate hoist, thereby reducing the construction cost.
At present, the maintenance of the steel wire rope is generally carried out rust removal maintenance after the steel wire rope is detached, the steel wire rope is detached for maintenance, the time and the labor are consumed, and the installation, the detachment and the installation are inconvenient.
Disclosure of Invention
The invention mainly aims to provide the water gate steel wire rope rust removal maintenance device which can remove rust and maintain the steel wire rope when the steel wire rope is in hoisting work, is convenient to detach, saves time and labor and has high working efficiency.
In order to achieve the above purpose, the technical scheme adopted by the invention is as follows:
The water gate steel wire rope rust removal maintenance device comprises a bottom plate, a vertical rod, a rust removal device and a lifting ring, wherein two vertical plates are fixedly connected to the bottom plate in parallel in the vertical direction, the upper ends of the vertical plates are fixedly connected with a control box, the bottom end of the vertical rod is fixedly connected to the bottom plate, the top end of the vertical rod is fixedly connected to the top of the control box, the rust removal device is fixedly connected to the vertical rod and comprises four steel wire brush rolls, the steel wire brush rolls are divided into two groups, each group of steel wire brush rolls are symmetrically arranged with a steel wire rope to be maintained as a center, the centers of the steel wire brush rolls are respectively and fixedly connected to an output shaft of a driving motor, the driving motor is electrically connected with a control plate on the control box, the guide device is provided with two groups and is respectively and fixedly connected to the bottom plate and the control box, one end of the guide device comprises a connecting plate, two guide pulleys with adjustable intervals are symmetrically arranged at one end of the connecting plate, the other end of the guide plate is respectively and fixedly connected to the bottom plate and the control box, and the lifting ring is provided with three steel wire brush rolls, and the other two guide pulleys are respectively and fixedly connected to the top of the control box.
Further, rust cleaning device still includes the fixed plate, the fixed plate passes through connecting rod fixed connection in the pole setting, fixedly connected with guide rail on the fixed plate, sliding connection has the slider on the guide rail, driving motor is fixedly connected with on the slider respectively, the fixed plate is kept away from the limiting plate of the vertical setting of tip fixedly connected with of steel wire brush roller, threaded connection has the jack bolt that is used for propping up the slider off the limiting plate on the limiting plate, still be connected with reset spring between limiting plate and the slider.
Further, the connecting plate one end is equipped with the bolt hole, and the other end is equipped with branch A, branch B, branch A one end fixedly connected with direction pulley, other end fixedly connected with connecting plate, branch B one end fixedly connected with direction pulley, the other end is articulated to be fixed in the connecting plate, rotate respectively on branch A, the branch B and be connected with stop collar A, nut B, pass through a screw rod between stop collar A, the nut B and with nut B threaded connection.
Further, still fixedly connected with washing liquid storage box on the bottom plate, be equipped with the suction pump in the washing liquid storage box, suction pump electric connection is in the control panel, and the delivery port of suction pump passes through the hose intercommunication nozzle, the nozzle export sets up towards waiting to maintain wire rope, nozzle fixed connection is on the limiting plate.
Furthermore, the two nozzles are symmetrically arranged by taking the steel wire rope to be maintained as a central line.
Further, the steel wire brush roller is covered outside and is equipped with the collection cover, it is equipped with communicating pipe to collect the cover bottom, communicating pipe passes through the hose and communicates in the waste liquid storage box, waste liquid storage box fixed connection is on the bottom plate.
Further, still include cleaning device, cleaning device includes the clearance section of thick bamboo, clearance section of thick bamboo detachable fixed connection is in the pole setting, clearance section of thick bamboo and wait to maintain wire rope coaxial setting, fixedly connected with sponge on the clearance section of thick bamboo inner wall.
Further, fixedly connected with butter barrel between the riser, be equipped with in the butter barrel with butter barrel size assorted piston, piston upper surface fixed connection is in the piston rod of push rod motor, push rod motor electric connection is in the control panel, push rod motor fixed connection is in the control box, the butter barrel lower part is equipped with out oil pipe, go out oil pipe and pass through hose intercommunication play oil drum, go out oil drum detachable fixed connection in the pole setting, play oil drum sets up with the coaxial heart of wire rope that waits to maintain.
The maintenance device at least has the following technical effects or advantages that the maintenance device does not need to disassemble a sluice steel wire rope for maintenance, the maintenance time is saved, the working efficiency is improved, the cleaning liquid is sprayed out of a nozzle by using a water suction pump through the cleaning liquid storage box, grease of an original steel wire rope is conveniently cleaned, rust removal is conveniently carried out, when a steel wire brush roller is used for rust removal, cleaning waste liquid and rust body enter a collection cover and are discharged into a waste liquid collection box, the cleaning barrel is used for cleaning, the waste liquid and the rust body are removed, finally the oil-coated maintenance is carried out on the steel wire rope through the oil outlet barrel, and the whole process can be carried out under the use state of the steel wire rope.
Drawings
FIG. 1 is a schematic diagram of the structure of the present invention;
fig. 2 is a schematic view of the structure of the guide device.
Fig. 3 is a schematic view of the structure of the pushing motor.
Detailed Description
As shown in fig. 1,2 and 3, the water gate steel wire rope rust removal maintenance device comprises a bottom plate 10, two vertical plates 101 which are arranged in parallel in the vertical direction are fixedly connected to the bottom plate 10, two control boxes 20 are fixedly connected to the upper ends of the vertical plates 101, vertical rods 30 are fixedly connected to the bottom plate 10, the top ends of the vertical rods 30 are fixedly connected to the tops of the control boxes 20, the rust removal device is fixedly connected to the vertical rods 30 and comprises four steel wire brush rolls 40, the steel wire brush rolls 40 are divided into two groups, each group of steel wire brush rolls 40 are symmetrically arranged with the steel wire rope to be maintained as the center, the centers of the steel wire brush rolls 40 are fixedly connected to the output shafts of driving motors 401, the driving motors 401 are electrically connected with control boards on the control boxes 20, two groups of guide devices 50 are respectively arranged and fixedly connected to the bottom plate 10 and the control boxes 20, each guide device 50 comprises a connecting plate 501, two guide pulleys 502 with adjustable intervals are symmetrically arranged at one end of each connecting plate, the other ends of each guide pulley are respectively fixedly connected to the bottom plate 10 and the control boxes 20, when three steel wire ropes 80 are arranged at the top ends of each lifting ring 80 and are respectively connected to the three lifting rings, and the three lifting rings 80 are respectively arranged at the tops of the three lifting rings and are respectively and are fixedly connected to the tops of the three steel wire ropes respectively.
Further, rust cleaning device still includes fixed plate 402, fixed plate 402 passes through connecting rod fixed connection in pole setting 30, fixedly connected with guide rail 403 on the fixed plate 402, sliding connection has slider 404 on the guide rail 403, driving motor 401 is fixedly connected with on slider 404 respectively, fixed plate 402 keeps away from the tip fixedly connected with vertical limiting plate 405 that sets up of wire brush roller 40, threaded connection has the jack bolt 406 that is used for pushing up slider 404 from limiting plate 405 on the limiting plate 405, still be connected with reset spring between limiting plate 405 and the slider 404, adjust wire brush roller 40 distance from the wire rope of waiting to maintain through reset spring in the cooperation of jack bolt 406.
Further, a bolt hole is formed in one end of the connecting plate 501, a supporting rod A503 and a supporting rod B504 are arranged at the other end of the connecting plate 501, one end of the supporting rod A503 is fixedly connected with a guide pulley 502, the other end of the supporting rod B504 is fixedly connected with the connecting plate 501, one end of the supporting rod B504 is fixedly connected with the guide pulley 502, the other end of the supporting rod B504 is hinged to the connecting plate 501, a limit sleeve A5031 and a nut B5041 are respectively connected to the supporting rod A503 and the supporting rod B504 in a rotating mode, the limit sleeve A5031 and the nut B5041 are connected with the nut B5041 in a threaded mode through a screw 505 after penetrating through the limit sleeve A5031, position adjustment of the screw 505 and the nut B5041 can ensure that two oppositely arranged guide pulleys 502 are guided, and a guide groove can press a steel wire rope to be maintained, and the maintenance device can be guided without separating from the steel wire rope to be maintained when the maintenance device is lifted.
Further, the base plate 10 is fixedly connected with a cleaning solution storage tank 102, a suction pump 1021 is disposed in the cleaning solution storage tank 102, the suction pump 1021 is electrically connected to the control board, a water outlet of the suction pump 1021 is communicated with a nozzle 1022 through a hose, an outlet of the nozzle 1022 is arranged towards a wire rope to be maintained, and the nozzle 1022 is fixedly connected to the limiting plate 405.
Further, two nozzles 1022 are symmetrically arranged with the wire rope to be maintained as a center line.
Further, the outer cover of the steel wire brush roll 40 is provided with a collecting cover 408, the bottom of the collecting cover 408 is provided with a communicating pipe 4081, the communicating pipe 4081 is communicated with the waste liquid storage tank 103 through a hose, and the waste liquid storage tank 103 is fixedly connected to the bottom plate 10. The waste liquid is collected by the collecting cover 408, and environmental pollution caused by the waste liquid is reduced.
Further, still include cleaning device, cleaning device includes a cleaning section of thick bamboo 60, a cleaning section of thick bamboo 60 detachable fixed connection is in pole setting 30 (cleaning section of thick bamboo 60 is by two half section of thick bamboo of split through bolt fixed connection after, rethread connecting rod connect in one cup joint on the sliding sleeve on pole setting 30, the sliding sleeve is fixed in pole setting 30 through bolt detachable), cleaning section of thick bamboo 60 and wait to maintain wire rope coaxial setting, fixedly connected with sponge on the cleaning section of thick bamboo 60 inner wall. By adhering the sponge on the inner wall of the cleaning cylinder 60, the waste scraps generated after rust removal cleaning are erased by the sponge, thereby providing a foundation for further maintenance.
Further, a grease barrel 70 is fixedly connected between the vertical plates 101, a piston 701 matched with the grease barrel 70 in size is arranged in the grease barrel 70, the upper surface of the piston 701 is fixedly connected with a piston rod of a push rod motor 702, the push rod motor 702 is electrically connected with a control board, the push rod motor 702 is fixedly connected with a control box 20, an oil outlet pipe 703 is arranged at the lower part of the grease barrel 70, the oil outlet pipe 703 is communicated with an oil outlet barrel 704 through a hose, the oil outlet barrel 704 is detachably and fixedly connected with a vertical rod 30 (after the oil outlet barrel 704 is fixedly connected through bolts by two separated half barrels, the oil outlet barrel 704 is connected with a sliding sleeve sleeved on the vertical rod 30 through a connecting rod, the sliding sleeve is detachably fixed on the vertical rod 30 through bolts, and the oil outlet barrel 704 is coaxially arranged with a steel wire rope to be maintained. Grease is extruded through the direct-current push rod motor 702, and the grease is smeared on a steel wire rope to be maintained through the grease outlet cylinder 703, so that the maintained steel wire rope is not easy to corrode.
When in use, firstly, the cleaning device and the oil outlet cylinder 704 are removed, the lifting ring at the upper part of the maintenance device is fixed at the end part of a steel chain of an electric hoist through a sling, the guide device 50 is fixed on the steel wire rope to be maintained, the guide groove of the guide pulley 502 can press the steel wire rope to be maintained through the adjusting screw 505, the maintenance device can be guided and is not separated from the steel wire rope to be maintained when being lifted or put down, the electric hoist is started positively, the maintenance device is put down, the water pump 1021 is started simultaneously, the cleaning liquid in the cleaning liquid storage tank 102 is sprayed on the steel wire rope to be maintained (the cleaning liquid adopts an organic solvent) to clean the original grease on the steel wire rope to be maintained, after the maintenance device is put on the bottom of the steel wire rope, the electric hoist is started reversely to lift the maintenance device to the upper part, and then the water pump 1021 is closed, then the supporting bolt 406 is adjusted to ensure that the steel wire brush roller 40 can effectively contact with the steel wire rope to be maintained (the steel wire rope is sunk into the steel wire rope in the steel wire rope brush roller by 1/3-1/2 of the diameter of the steel wire rope), the driving motor 401 of the steel wire brush roller 40 is started, meanwhile, the electric hoist is started up in the forward direction, the steel wire brush roller 40 polishes the steel wire rope to be maintained, rust on the steel wire rope is removed, the collecting cover 408 collects the cleaned rust and residual cleaning liquid and then discharges the waste liquid into the waste liquid storage box 103 through the communicating pipe 4081, pollution caused by the waste liquid is reduced, the driving motor 401 is repeatedly removed for 2-3 times, the maintenance device is lifted to the upper side, the cleaning cylinder 60 is sleeved on the steel wire rope to be maintained, the maintenance device is started up and lowered down, the residual cleaning liquid and rust on the steel wire rope to be maintained by the cleaning device is cleaned up through the electric hoist, dismantling cleaning device, installing oil cylinder 704, opening push rod motor 702, starting electric block simultaneously and putting down maintenance device, will grease through oil cylinder 704 smear on waiting to maintain wire rope, wait when maintenance device descends to the wire rope bottom, close push rod motor 702, promote maintenance device through electric block again and dismantle the top, accomplish the maintenance, use this device to maintain need not to dismantle waiting to maintain wire rope, maintenance personnel only need stand and operate on the safety platform and can accomplish maintenance work, suction pump 1021 in this patent, push rod motor 702 and the control scheme that this maintenance device relates are known technology, do not explain in detail here.
The foregoing has shown and described the basic principles and main features of the present invention and the advantages of the present invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, and that the above embodiments and descriptions are merely illustrative of the principles of the present invention, and various changes and modifications may be made without departing from the spirit and scope of the invention, which is defined in the appended claims. The scope of the invention is defined by the appended claims and equivalents thereof.