CN112317928A - A smoke exhaust device matched with a submerged arc wear-resistant surfacing welding machine - Google Patents
A smoke exhaust device matched with a submerged arc wear-resistant surfacing welding machine Download PDFInfo
- Publication number
- CN112317928A CN112317928A CN202011253453.7A CN202011253453A CN112317928A CN 112317928 A CN112317928 A CN 112317928A CN 202011253453 A CN202011253453 A CN 202011253453A CN 112317928 A CN112317928 A CN 112317928A
- Authority
- CN
- China
- Prior art keywords
- smoke exhaust
- pipe
- fume
- submerged arc
- exhaust pipe
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 239000000779 smoke Substances 0.000 title claims abstract description 88
- 238000003466 welding Methods 0.000 title claims abstract description 60
- 239000003517 fume Substances 0.000 claims abstract description 41
- 239000002893 slag Substances 0.000 claims abstract description 31
- 230000007246 mechanism Effects 0.000 claims abstract description 13
- 238000007790 scraping Methods 0.000 claims abstract description 12
- 239000000428 dust Substances 0.000 claims abstract description 7
- 238000005552 hardfacing Methods 0.000 claims description 15
- 238000005192 partition Methods 0.000 claims description 15
- 238000005299 abrasion Methods 0.000 claims description 6
- 210000001503 joint Anatomy 0.000 claims description 6
- 238000004891 communication Methods 0.000 claims description 4
- 239000002245 particle Substances 0.000 description 9
- 239000002184 metal Substances 0.000 description 6
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 description 5
- 238000007599 discharging Methods 0.000 description 5
- 239000003546 flue gas Substances 0.000 description 5
- 239000008187 granular material Substances 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 230000008569 process Effects 0.000 description 4
- 230000000717 retained effect Effects 0.000 description 4
- 239000007789 gas Substances 0.000 description 3
- 230000009471 action Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000036541 health Effects 0.000 description 1
- 238000005555 metalworking Methods 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K9/00—Arc welding or cutting
- B23K9/18—Submerged-arc welding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K9/00—Arc welding or cutting
- B23K9/04—Welding for other purposes than joining, e.g. built-up welding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K9/00—Arc welding or cutting
- B23K9/32—Accessories
Landscapes
- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Plasma & Fusion (AREA)
- Mechanical Engineering (AREA)
- Arc Welding In General (AREA)
Abstract
本发明公开了一种配套于埋弧耐磨堆焊机的排烟装置，包括固定埋弧耐磨堆焊机的横移支架上的排烟罩，排烟罩围设在埋弧耐磨堆焊机的电焊头外部，在排烟罩的侧壁上设有排烟口，排烟罩的排烟口与水平排烟管对接连通，水平排烟管与竖直排烟管连通，在水平排烟管的出口端底部设置有卸料口，在卸料口处设置有卸料斗，在卸料斗的底部出口处设有卸料阀，在水平排烟管上设有焊渣刮除机构，所述竖直排烟管的内壁上由下向上固定有若干交错排列的隔板，各隔板使竖直排烟管内部形成曲折的气体流道，竖直排烟管的出口通过排烟软管连通过滤器，过滤器与除尘风机相连通。本发明的优点是：排烟管在使用过程中不易发生堵塞，使用更方便。
The invention discloses a fume exhaust device matched with a submerged arc wear-resistant surfacing welding machine, which comprises a fume exhaust hood on a traverse bracket for fixing the submerged arc wear-resistant surfacing welding machine, and the fume exhaust hood is surrounded by the submerged arc wear-resistant surfacing welding machine. Outside the welding head of the welding machine, there is a fume exhaust port on the side wall of the fume exhaust hood. A discharge port is arranged at the bottom of the outlet end of the smoke exhaust pipe, a discharge hopper is arranged at the discharge port, a discharge valve is arranged at the bottom outlet of the discharge hopper, and a welding slag scraping mechanism is arranged on the horizontal smoke exhaust pipe. Several staggered baffles are fixed on the inner wall of the vertical smoke exhaust pipe from bottom to top. The pipe is communicated with the filter, and the filter is communicated with the dust removal fan. The advantages of the invention are that the smoke exhaust pipe is less likely to be blocked during use, and is more convenient to use.
Description
Technical Field
The invention relates to the technical field of surface processing equipment of flat metal workpieces, in particular to a smoke exhaust device matched with a submerged arc hardfacing machine.
Background
A submerged arc abrasion-resistant surfacing machine is a common flat metal working surface processing device and is mainly used for processing a surfacing layer on the surface of a flat metal workpiece. The structure of the presently used submerged arc hardfacing machine is as follows: the welding rod conveying device comprises a frame, be provided with the place the platform that is used for placing dull and stereotyped metal work piece in the frame, be provided with the first guide rail of trend around respectively in place the platform's the left and right sides, it indulges the support to slide on first guide rail, it can follow first guide rail back-and-forth movement to indulge the support of moving under first actuating mechanism's drive, be provided with the second guide rail of trend about indulging on moving the support, it is provided with the sideslip support to slide on the second guide rail, the sideslip support can be controlled along the second guide rail under second actuating mechanism's drive, be provided with the electric welding head on the sideslip support, and be used for carrying the welding rod to. When the device works, the welding rod conveying mechanism conveys the welding rods below the welding rod conveying mechanism to be melted and then is overlaid on the surface of the flat metal workpiece, and the welding rod conveying mechanism is synchronously moved forwards, backwards, leftwards and rightwards by the longitudinally-moving support and the transversely-moving support, so that a layer of overlaying layer with uniform thickness is processed on the surface of the flat metal workpiece placed on the placing platform. Because the electric welding head can produce a large amount of dense smoke containing welding slag particles in the process of surfacing the surface of the flat metal workpiece, if the dense smoke is not filtered and discharged in time, the air quality of an equipment workshop can be seriously influenced, and the health of workers is influenced. At present, dense smoke is generally discharged through a smoke exhaust device, and the structure of the smoke exhaust device used at present comprises: and a smoke exhaust hood on a transverse support of the fixed submerged arc hardfacing machine is arranged around the outside of an electric welding head of the submerged arc hardfacing machine, a smoke exhaust port is arranged on the side wall of the smoke exhaust hood and is communicated with an inlet of a filter through a smoke exhaust hose, and an outlet of the filter is communicated with an air inlet of a dust removal fan. The existing smoke exhaust device has the following defects: because the dense smoke contains a large amount of welding slag particles, the smoke exhaust hose is extremely easy to be blocked by the welding slag particles in the smoke exhaust process, and the use is inconvenient.
Disclosure of Invention
The invention aims to provide a smoke exhaust device which is convenient to use and not easy to block and is matched with a submerged arc hardfacing machine.
In order to achieve the purpose, the invention adopts the following technical scheme: a smoke exhaust device matched with a submerged arc wear-resistant surfacing welding machine comprises a smoke exhaust hood fixed on a transverse support of the submerged arc wear-resistant surfacing welding machine, the smoke exhaust hood is arranged outside an electric welding head of the submerged arc wear-resistant surfacing welding machine in a surrounding mode, a smoke exhaust port is formed in the side wall of the smoke exhaust hood and is communicated with an inlet of a horizontal smoke exhaust pipe in a butt joint mode, an outlet of the horizontal smoke exhaust pipe is communicated with an inlet of a vertical smoke exhaust pipe in a butt joint mode, a discharge port is formed in the bottom of the outlet end of the horizontal smoke exhaust pipe, a discharge hopper is arranged at the discharge port, a discharge valve is arranged at the outlet of the bottom of the discharge hopper, a welding slag scraping mechanism capable of scraping welding slag accumulated on the bottom wall of the inner portion of the horizontal smoke exhaust pipe to the discharge port is arranged on the horizontal smoke exhaust pipe, a plurality of partition plates which are arranged in a staggered mode are fixed on the inner wall of the vertical smoke exhaust pipe from bottom to top, the outlet of the filter is communicated with the air inlet of the dust removal fan.
Further, the smoke exhaust device matched with the submerged arc hardfacing machine is characterized in that: the structure of the welding slag scraping mechanism comprises: be fixed in the level and discharge fume the outside cylinder of pipe, the piston rod level of cylinder inwards stretches into the level and discharges fume the pipe and be fixed with the scraper that contacts the level and discharge fume the inside diapire of pipe, when the cylinder drives the scraper through the piston rod and discharges fume the inside diapire of pipe along the level and discharge fume the entrance point of pipe and move to the exit end of pipe is discharged fume to the level from the level, the scraper can be with piling up the welding slag that is detained on the inside diapire of pipe is discharged fume to the level and scrape and sweep.
Further, the smoke exhaust device matched with the submerged arc hardfacing machine is characterized in that: the smoke outlet of the smoke exhaust hood is provided with a baffle which inclines upwards towards the inside of the smoke exhaust hood.
Further, the smoke exhaust device matched with the submerged arc hardfacing machine is characterized in that: each baffle all is the downward sloping setting.
Through the implementation of the technical scheme, the invention has the beneficial effects that: can filter and clear away the welding slag granule in the flue gas to can in time clear away and be detained in the intraductal welding slag granule of discharging fume, thereby greatly reduce the probability that the pipe of discharging fume is blockked up, it is more convenient to use.
Drawings
FIG. 1 is a schematic view of the structural principle of a fume extractor of the submerged arc hardfacing machine of the invention.
Detailed Description
The invention is further described with reference to the following figures and specific examples.
As shown in figure 1, the fume extractor matched with the submerged arc abrasion-resistant surfacing welding machine comprises a fume extractor 2 fixed on a transverse support 1 of the submerged arc abrasion-resistant surfacing welding machine, the fume extractor 2 is arranged around the outer part of an electric welding head 3 of the submerged arc abrasion-resistant surfacing welding machine, a fume exhaust port is arranged on the side wall of the fume extractor 2, the fume exhaust port of the fume extractor 2 is in butt joint communication with an inlet of a horizontal fume exhaust pipe 4, an outlet of the horizontal fume exhaust pipe 4 is in butt joint communication with an inlet of a vertical fume exhaust pipe 5, a discharge port 6 is arranged at the bottom of an outlet end of the horizontal fume exhaust pipe 4, a discharge hopper 7 is arranged at the discharge port 6, a discharge valve 8 is arranged at an outlet at the bottom of the discharge hopper 6, a welding slag scraping mechanism capable of scraping welding slag accumulated on the bottom wall inside the horizontal fume exhaust pipe 4 to the discharge port 6 is arranged on the horizontal fume exhaust pipe 4, a plurality of baffle plates 9 which are arranged in, each partition plate 9 enables the interior of the vertical smoke exhaust pipe 5 to form a zigzag gas flow channel, the outlet of the vertical smoke exhaust pipe 5 is communicated with the inlet of the filter 11 through a smoke exhaust hose 10, and the outlet of the filter 11 is communicated with the air inlet of the dust removal fan 12;
in the present embodiment, the structure of the slag scraping mechanism includes: the cylinder 13 is fixed outside the horizontal smoke exhaust pipe 4, a piston rod of the cylinder 13 horizontally extends inwards into the horizontal smoke exhaust pipe 4 and is fixed with a scraper 14 which is in contact with the inner bottom wall of the horizontal smoke exhaust pipe 4, when the cylinder 13 drives the scraper 14 to move from the inlet end of the horizontal smoke exhaust pipe 4 to the outlet end of the horizontal smoke exhaust pipe 4 along the inner bottom wall of the horizontal smoke exhaust pipe 4 through the piston rod, the scraper 14 can scrape and sweep welding slag accumulated on the inner bottom wall of the horizontal smoke exhaust pipe 4 to the discharge opening 6, and the welding slag scraping mechanism is simple in structure and convenient to install and maintain; in the embodiment, a baffle 15 which inclines upwards towards the inside of the exhaust hood 2 is arranged at the exhaust port of the exhaust hood 2, the baffle can preliminarily block and filter the smoke generated during welding of the electric welding head, and after the smoke is blocked by the baffle, part of large welding slag particles in the smoke can be blocked by the baffle and do not enter the exhaust pipe, so that the probability of blockage of the exhaust pipe is reduced; in the embodiment, each partition board 9 is arranged in a downward inclined manner, and as the flue gas passes through the tortuous gas flow channel in the vertical smoke exhaust pipe, and the flue gas continuously collides with the partition boards, welding slag particles in the flue gas are blocked by the partition boards and fall and are retained on the lower partition board, and the welding slag particles retained on the partition boards slide downwards along the partition boards to the discharge hopper below;
when the submerged arc hardfacing machine works, the dust removal fan 12 is started, under the action of negative pressure suction of the dust removal fan 12, smoke generated by an electric welding head 3 of the submerged arc hardfacing machine in the surfacing process is discharged after sequentially passing through a smoke exhaust port, a horizontal smoke exhaust pipe 4, a vertical smoke exhaust pipe 5, a smoke exhaust hose 10 and a filter 11, when the smoke rises through a baffle 15 at the smoke exhaust port, part of large welding slag particles in the smoke are preliminarily blocked by the baffle 15 and do not enter the horizontal smoke exhaust pipe 4, the smoke after being preliminarily blocked by the baffle 15 enters the vertical smoke exhaust pipe 5 through the horizontal smoke exhaust pipe 4, the smoke continuously collides with each partition plate 9 in the vertical smoke exhaust pipe 5 in the process of flowing along a tortuous gas flow passage in the vertical smoke exhaust pipe 5, and after the smoke collides with the partition plates 9, the welding slag particles in the smoke are blocked by the partition plates and fall on the lower partition plate to be retained, the welding slag particles retained on the partition plate 9 slide down along the partition plate 9 to the discharge hopper 7 below; meanwhile, the cylinder 13 is periodically started, so that the cylinder 13 drives the scraper 14 to move from the inlet end of the horizontal smoke exhaust pipe 4 to the outlet end of the horizontal smoke exhaust pipe 4 along the bottom wall inside the horizontal smoke exhaust pipe 4 through the piston rod, and the scraper 14 scrapes and sweeps welding slag accumulated on the bottom wall inside the horizontal smoke exhaust pipe 4 to the discharge opening 6 and then enters the discharge hopper 7 through the discharge opening 6; and when the discharge hopper 7 is filled with welding slag, opening the discharge valve 8 and discharging the welding slag.
The invention has the advantages that: can filter and clear away the welding slag granule in the flue gas to can in time clear away and be detained in the intraductal welding slag granule of discharging fume, thereby greatly reduce the probability that the pipe of discharging fume is blockked up, it is more convenient to use.
Claims (4)
1. The utility model provides a match in fume extractor of wear-resisting surfacing welding machine of submerged arc which characterized in that: the welding slag scraping device comprises a smoke exhaust hood fixed on a transverse support of a submerged arc abrasion-resistant surfacing welding machine, wherein the smoke exhaust hood is arranged outside an electric welding head of the submerged arc abrasion-resistant surfacing welding machine in a surrounding mode, a smoke exhaust port is formed in the side wall of the smoke exhaust hood and is in butt joint communication with an inlet of a horizontal smoke exhaust pipe, an outlet of the horizontal smoke exhaust pipe is in butt joint communication with an inlet of a vertical smoke exhaust pipe, a discharge port is formed in the bottom of the outlet end of the horizontal smoke exhaust pipe, a discharge hopper is arranged at the discharge port, a discharge valve is arranged at the outlet of the bottom of the discharge hopper, a welding slag scraping mechanism capable of scraping welding slag accumulated on the bottom wall of the inner portion of the horizontal smoke exhaust pipe to the discharge port is arranged on the horizontal smoke exhaust pipe, a plurality of partition plates which are arranged in a staggered mode are fixed on the inner wall of the vertical smoke exhaust pipe from bottom to top, the outlet of the filter is communicated with the air inlet of the dust removal fan.
2. The fume extractor matched with a submerged arc hardfacing machine of claim 1, wherein: the structure of the welding slag scraping mechanism comprises: be fixed in the level and discharge fume the outside cylinder of pipe, the piston rod level of cylinder inwards stretches into the level and discharges fume the pipe and be fixed with the scraper that contacts the level and discharge fume the inside diapire of pipe, when the cylinder drives the scraper through the piston rod and discharges fume the inside diapire of pipe along the level and discharge fume the entrance point of pipe and move to the exit end of pipe is discharged fume to the level from the level, the scraper can be with piling up the welding slag that is detained on the inside diapire of pipe is discharged fume to the level and scrape and sweep.
3. The fume extractor matched with a submerged arc hardfacing machine of claim 1, wherein: the smoke outlet of the smoke exhaust hood is provided with a baffle which inclines upwards towards the inside of the smoke exhaust hood.
4. The fume extractor matched with a submerged arc hardfacing machine of claim 1, wherein: each baffle all is the downward sloping setting.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011253453.7A CN112317928A (en) | 2020-11-11 | 2020-11-11 | A smoke exhaust device matched with a submerged arc wear-resistant surfacing welding machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011253453.7A CN112317928A (en) | 2020-11-11 | 2020-11-11 | A smoke exhaust device matched with a submerged arc wear-resistant surfacing welding machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN112317928A true CN112317928A (en) | 2021-02-05 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202011253453.7A Pending CN112317928A (en) | 2020-11-11 | 2020-11-11 | A smoke exhaust device matched with a submerged arc wear-resistant surfacing welding machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN112317928A (en) |
Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2299996Y (en) * | 1997-06-11 | 1998-12-09 | 徐建元 | Fume remover for use in chimney |
| US20100282728A1 (en) * | 2009-05-11 | 2010-11-11 | Lincoln Global, Inc. | Power source with fume extractor for welding |
| CN206010135U (en) * | 2016-09-22 | 2017-03-15 | 天津市天应泰钢管有限公司 | A kind of galvanized pipe welding machine zinc supplement machine sharing of exhaust dust arrester |
| CN206241452U (en) * | 2016-12-12 | 2017-06-13 | 兰州理工大学 | GMAW welds that anti-arc light is dust-proof and welding gun servicing unit of noise reduction |
| CN207043525U (en) * | 2017-02-23 | 2018-02-27 | 苏州市苏网建设工程有限公司 | Automatic submerged arc welding machine with filter |
| CN110216402A (en) * | 2019-06-24 | 2019-09-10 | 许翠英 | A kind of welding system for cleaning fume and its processing method |
| CN210524145U (en) * | 2019-10-14 | 2020-05-15 | 山东普瑞德智能装备有限公司 | Portable smoke abatement device of laser engraving machine |
| CN210587546U (en) * | 2019-09-18 | 2020-05-22 | 深圳市龙奇电子有限公司 | Environment-friendly welding device for capacitor |
| CN214134405U (en) * | 2020-11-11 | 2021-09-07 | 江苏鑫州耐磨科技有限公司 | Fume exhaust device for submerged arc wear-resistant surfacing welding machine |
-
2020
- 2020-11-11 CN CN202011253453.7A patent/CN112317928A/en active Pending
Patent Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2299996Y (en) * | 1997-06-11 | 1998-12-09 | 徐建元 | Fume remover for use in chimney |
| US20100282728A1 (en) * | 2009-05-11 | 2010-11-11 | Lincoln Global, Inc. | Power source with fume extractor for welding |
| CN206010135U (en) * | 2016-09-22 | 2017-03-15 | 天津市天应泰钢管有限公司 | A kind of galvanized pipe welding machine zinc supplement machine sharing of exhaust dust arrester |
| CN206241452U (en) * | 2016-12-12 | 2017-06-13 | 兰州理工大学 | GMAW welds that anti-arc light is dust-proof and welding gun servicing unit of noise reduction |
| CN207043525U (en) * | 2017-02-23 | 2018-02-27 | 苏州市苏网建设工程有限公司 | Automatic submerged arc welding machine with filter |
| CN110216402A (en) * | 2019-06-24 | 2019-09-10 | 许翠英 | A kind of welding system for cleaning fume and its processing method |
| CN210587546U (en) * | 2019-09-18 | 2020-05-22 | 深圳市龙奇电子有限公司 | Environment-friendly welding device for capacitor |
| CN210524145U (en) * | 2019-10-14 | 2020-05-15 | 山东普瑞德智能装备有限公司 | Portable smoke abatement device of laser engraving machine |
| CN214134405U (en) * | 2020-11-11 | 2021-09-07 | 江苏鑫州耐磨科技有限公司 | Fume exhaust device for submerged arc wear-resistant surfacing welding machine |
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| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
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| RJ01 | Rejection of invention patent application after publication | ||
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Application publication date: 20210205 |