CN112311166B - A fully automatic assembly device and method for rotor balancing weight - Google Patents

A fully automatic assembly device and method for rotor balancing weight Download PDF

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Publication number
CN112311166B
CN112311166B CN202010878597.5A CN202010878597A CN112311166B CN 112311166 B CN112311166 B CN 112311166B CN 202010878597 A CN202010878597 A CN 202010878597A CN 112311166 B CN112311166 B CN 112311166B
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station
rotor
sanding
cylinder
seat
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CN112311166A (en
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蒋利锋
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Zhejiang Dongjing Intelligent Equipment Co ltd
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Zhejiang Dongjing Intelligent Equipment Co ltd
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    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K15/00Processes or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
    • H02K15/02Processes or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines of stator or rotor bodies
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P19/00Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
    • B23P19/02Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for connecting objects by press fit or for detaching same
    • B23P19/027Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for connecting objects by press fit or for detaching same using hydraulic or pneumatic means

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Power Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)

Abstract

The invention discloses a full-automatic assembling device for a rotor balance block, which comprises a bracket; the device is characterized by further comprising a lower balance weight mounting mechanism, an upper balance weight mounting mechanism, a crimping mechanism and a taking-out mechanism which are mounted on the bracket; a plurality of turntable hooks are also arranged on the bracket; the turntable hook is provided with a turntable; the tray is provided with a divider; the other end of the separator is fixedly arranged on the bracket. The invention has convenient use, can automatically feed and install, reduces the labor intensity and the production cost of workers, accelerates the installation speed and improves the production efficiency.

Description

一种转子平衡块全自动装配装置及装配方法A fully automatic assembly device and method for rotor balancing weight

【技术领域】[Technical field]

本发明涉及一种装配装置技术领域,具体是指一种转子平衡块全自动装配装置及装配方法。The invention relates to the technical field of assembly devices, and in particular to a fully automatic assembly device and method for a rotor balancing weight.

【背景技术】【Background technique】

现有的技术中,需要人工将上下平衡块安装在转子上,然后使用压机对转子和上下平衡块进行压接,使用这样的加工方式降低了生产的效率,提高了工人的劳动强度,而且需要大量的人员同时进行加工,增加了生产的成本,工人在使用压机进行压接时,容易产生安全事故,降低了工人的安全性能。In the existing technology, it is necessary to manually install the upper and lower balancing blocks on the rotor, and then use a press to crimp the rotor and the upper and lower balancing blocks. Using this processing method reduces production efficiency, increases the labor intensity of workers, and requires a large number of people to perform processing at the same time, which increases production costs. When workers use a press for crimping, safety accidents are prone to occur, which reduces the safety performance of workers.

如公开号为CN109201902A公开了一种转子压铆自动生产线中记载了一种转子压铆自动生产线,包括装配台架、铆接总装、主平衡块振动盘、档油帽振动盘、副平衡块振动盘、转子检测定位装置以及移栽机构;铆接总装设置于装配台架台面中间,用于对转子进行铆接;主平衡块振动盘设置于装配台架上,并位于铆接总装右侧,用于输送主平衡块;档油帽振动盘设置于装配台架上,并位于铆接总装后端,用于输送档油帽;转子检测定位装置设置于装配台架上,并位于铆接总装左侧,用于检测和定位转子;副平衡块振动盘设置于装配台架上,并位于转子检测定位装置后端,用于输送副平衡块;移栽机构设置于装配台架上,并位于转子检测定位装置前端,用于移栽转子;但在该生产中没有设置对转子的预处理机构,转子在之前的工序中加工会生产相应的毛刺等其他问题,从而在后续的加工中毛刺等问题会影响平横块进行自动装配,装配时会出现装配偏差。为此,提出一种转子平衡块全自动装配装置及装配方法。For example, the publication number CN109201902A discloses a rotor riveting automatic production line, which records a rotor riveting automatic production line, including an assembly bench, a riveting assembly, a main balancing block vibration plate, a gear oil cap vibration plate, a secondary balancing block vibration plate, a rotor detection and positioning device, and a transplanting mechanism; the riveting assembly is arranged in the middle of the assembly bench table, for riveting the rotor; the main balancing block vibration plate is arranged on the assembly bench and is located on the right side of the riveting assembly, for conveying the main balancing block; the gear oil cap vibration plate is arranged on the assembly bench and is located at the rear end of the riveting assembly, for conveying the gear oil cap; The sub-detection and positioning device is set on the assembly bench and located on the left side of the riveted assembly, which is used to detect and position the rotor; the auxiliary balance block vibration plate is set on the assembly bench and located at the rear end of the rotor detection and positioning device, which is used to transport the auxiliary balance block; the transplanting mechanism is set on the assembly bench and located at the front end of the rotor detection and positioning device, which is used to transplant the rotor; but in this production, there is no pre-treatment mechanism for the rotor, and the rotor will produce corresponding burrs and other problems in the previous process, so that in the subsequent processing, burrs and other problems will affect the automatic assembly of the horizontal block, and assembly deviation will occur during assembly. To this end, a fully automatic assembly device and assembly method for rotor balance blocks are proposed.

【发明内容】[Summary of the invention]

本发明的目的是为了解决以上问题而提出一种转子平衡块全自动装配装置及装配方法。The purpose of the present invention is to solve the above problems and to provide a fully automatic assembly device and method for a rotor balancing weight.

为了达到上述目的,本发明提供了如下技术方案:一种转子平衡块全自动装配装置,包括支架;其特征还包括安装在支架上的下平衡块安装机构、上平衡块安装机构、压接机构和取出机构;所述支架上还安装有若干个转盘勾;所述转盘勾上安装有转盘;所述装盘上安装有分割器;所述分隔器另一端按固定安装在支架上。In order to achieve the above-mentioned purpose, the present invention provides the following technical solutions: a fully automatic assembly device for rotor balancing weights, comprising a bracket; its characteristics also include a lower balancing weight mounting mechanism, an upper balancing weight mounting mechanism, a crimping mechanism and a removal mechanism installed on the bracket; a plurality of turntable hooks are also installed on the bracket; a turntable is installed on the turntable hook; a divider is installed on the mounting plate; the other end of the divider is fixedly installed on the bracket.

作为优选,所述下平衡块安装机构包括机构底板和定位台;所述机构底板上安装有下平衡块横向电机和第一滑轨;所述下平衡块横向电机上安装有下平衡块丝杠;所述下平衡块丝杠上安装有下平衡块丝杠螺母安装座;所述第一滑轨上安装有第一滑块;所述第一滑块上安装有下平衡块气缸安装板;所述下平衡块丝杠螺母安装座与下平衡块气缸安装板相连接;所述下平衡块气缸安装板上安装有下平衡块气缸;所述下平衡块气缸上安装有吸盘。Preferably, the lower balancing block mounting mechanism includes a mechanism base plate and a positioning table; a lower balancing block transverse motor and a first slide rail are mounted on the mechanism base plate; a lower balancing block lead screw is mounted on the lower balancing block transverse motor; a lower balancing block lead screw nut mounting seat is mounted on the lower balancing block lead screw; a first slider is mounted on the first slide rail; a lower balancing block cylinder mounting plate is mounted on the first slider; the lower balancing block lead screw nut mounting seat is connected to the lower balancing block cylinder mounting plate; a lower balancing block cylinder is mounted on the lower balancing block cylinder mounting plate; a suction cup is mounted on the lower balancing block cylinder.

作为优选,所述上平衡块安装机构包括上平衡块固定座、第一上平衡块定位座和甩油帽定位座;所述上平衡块固定座上安装有上平衡块横向电机、第二导轨和连接板;所述第二导轨上安装有第二滑块;所述第二滑块上安装有上平衡块移动板;所述上平衡块横向电机上安装有上平衡块丝杠;所述上平衡块丝杠上安装有上平衡块丝杠螺母座;所述上平衡块丝杠螺母与上平衡块移动板相连接。Preferably, the upper balancing block mounting mechanism includes an upper balancing block fixing seat, a first upper balancing block positioning seat and an oil-throwing cap positioning seat; the upper balancing block fixing seat is equipped with an upper balancing block transverse motor, a second guide rail and a connecting plate; the second guide rail is equipped with a second slider; the second slider is equipped with an upper balancing block moving plate; the upper balancing block transverse motor is equipped with an upper balancing block lead screw; the upper balancing block lead screw nut seat is equipped with the upper balancing block lead screw; the upper balancing block lead screw nut is connected to the upper balancing block moving plate.

作为优选,所述上平衡块移动板上安装有第一上平衡块气缸和甩油帽气缸缸;所述第一上平衡块气缸和甩油帽气缸缸上均安装有机械手;所述第一上平衡块定位座上安装有推块、第一上平衡块推动气缸和第一上平衡块顶出气缸;所述第一上平衡块推动气缸与推块相连接;所述甩油帽定位座固定在支架上;所述甩油帽定位座上安装有甩油帽推动气缸、第二推块和甩油帽旋转气缸;所述甩油帽旋转气缸上安装有旋转座;所述甩油帽推动气缸与第二推块相连接。Preferably, the upper balancing block moving plate is equipped with the first upper balancing block cylinder and the oil throwing cap cylinder; the first upper balancing block cylinder and the oil throwing cap cylinder are both equipped with manipulators; the first upper balancing block positioning seat is equipped with a push block, the first upper balancing block pushing cylinder and the first upper balancing block ejecting cylinder; the first upper balancing block pushing cylinder is connected to the push block; the oil throwing cap positioning seat is fixed on the bracket; the oil throwing cap positioning seat is equipped with the oil throwing cap pushing cylinder, the second push block and the oil throwing cap rotating cylinder; the oil throwing cap rotating cylinder is equipped with a rotating seat; the oil throwing cap pushing cylinder is connected to the second push block.

作为优选,所述压接机构包括上固定座和下固定座;所述上固定座和下固定座上分别安装有上铆接气缸和下铆接气缸;所述上铆接气缸和下铆接气缸上分别安装有上铆接固定板和下铆接固定板;所述取出机构包括取出固定座和推料固定座;所述取出固定座上安装有第三导轨和取出横向电机;所述第三导轨上安装有第三滑块;所述滑块上安装有取出纵向固定座;所述取出横向气缸上安装有取出横向丝杠;所述取出横向丝杠上安装有取出横向螺母座;所述取出横向螺母座与取出纵向固定座相连接;所述取出纵向固定座上安装有取出纵向电机和第四导轨;所述第四导轨上安装有第四滑块;所述第四滑块上安装有滑动板;所述取出纵向气缸上安装有取出纵向丝杠;所述取出纵向丝杠上安装有取出纵向螺母座;所述取出纵向螺母座与滑动板相连接;所述滑动板上安装有旋转气缸;所述旋转气缸上安装有产品固定板;所述推料固定座上安装有推料气缸;所述推料气缸上安装有推料板。Preferably, the crimping mechanism includes an upper fixing seat and a lower fixing seat; an upper riveting cylinder and a lower riveting cylinder are respectively installed on the upper fixing seat and the lower fixing seat; an upper riveting fixing plate and a lower riveting fixing plate are respectively installed on the upper riveting cylinder and the lower riveting cylinder; the taking-out mechanism includes a taking-out fixing seat and a pushing fixing seat; a third guide rail and a taking-out horizontal motor are installed on the taking-out fixing seat; a third slide block is installed on the third guide rail; a taking-out longitudinal fixing seat is installed on the slide block; a taking-out horizontal cylinder is installed on a taking-out horizontal screw; a taking-out horizontal screw is installed on a taking-out horizontal screw Nut seat; the removal transverse nut seat is connected to the removal longitudinal fixed seat; the removal longitudinal fixed seat is equipped with a removal longitudinal motor and a fourth guide rail; the fourth guide rail is equipped with a fourth slider; the fourth slider is equipped with a sliding plate; the removal longitudinal cylinder is equipped with a removal longitudinal screw; the removal longitudinal nut seat is equipped with a removal longitudinal screw; the removal longitudinal nut seat is connected to the sliding plate; the sliding plate is equipped with a rotating cylinder; the rotating cylinder is equipped with a product fixing plate; the pushing fixed seat is equipped with a pushing cylinder; the pushing cylinder is equipped with a pushing plate.

作为优选,所述预处理机构包括转子输送装置、转子传动装置、转子去毛刺装置、转子砂光装置、转子铰孔装置和装置定位装置;所述转子输送装置包括输送架、安装在输送架上的链轮、转子座、定位挡、顶出气缸、推料气缸、定位气缸;所述转子传动装置包括横向移板和纵向移板;所述支架上还安装有横向电机、纵向电机、纵向滑轨和纵向丝杠;所述纵向移板上安装有与纵向滑轨相适配的纵向滑块和横向滑轨;所述横向移板上安装有与横向滑轨相适配的横向滑块、机械手机构和感应开关固定架;所述横向电机上安装有横向丝杠;所述横向丝杠上安装有横向丝杠螺母座;所述横向丝杠螺母座与横向移板相连接;所述感应开关固定架上安装有感应开关;所述纵向电机与纵向丝杠之间通过同步带带传动相连接;所述纵向丝杠上安装有纵向丝杠螺母座;所述纵向丝杠螺母座与纵向移板相连接;转子去毛刺机构包括工位固定架、安装在工位固定架上的增压气缸和工位导柱;所述工位导柱上安装有工位移动板;所述工位移动板上安装有工位上座;所述工位上座上安装有工位上模;所述工位上模上安装有工位上模芯;所述支架上还安装有工位底座;所述工位底座上安装有工位下底座;所述工位固定架上安装有工位滑轨和工位气缸;所述工位气缸上安装有工位浮动接头;所述工位浮动接头上安装有工位气缸连接板;所述工位滑轨上安装有工位滑块;所述工位滑块上安装有搁板气缸;所述搁板气缸上安装有搁板钳子。Preferably, the pretreatment mechanism includes a rotor conveying device, a rotor transmission device, a rotor deburring device, a rotor sanding device, a rotor reaming device and a device positioning device; the rotor conveying device includes a conveying frame, a sprocket mounted on the conveying frame, a rotor seat, a positioning stop, an ejection cylinder, a pushing cylinder, and a positioning cylinder; the rotor transmission device includes a transverse shift plate and a longitudinal shift plate; a transverse motor, a longitudinal motor, a longitudinal slide rail and a longitudinal lead screw are also installed on the bracket; a longitudinal slider and a transverse slide rail adapted to the longitudinal slide rail are installed on the longitudinal shift plate; a transverse slider, a manipulator mechanism and an induction switch fixing frame adapted to the transverse slide rail are installed on the transverse shift plate; a transverse lead screw is installed on the transverse motor; a transverse lead screw nut seat is installed on the transverse lead screw; the transverse lead screw nut seat is connected to the transverse shift plate; an induction switch is installed on the induction switch fixing frame; The longitudinal motor is connected to the longitudinal screw through a synchronous belt drive; a longitudinal screw nut seat is installed on the longitudinal screw; the longitudinal screw nut seat is connected to the longitudinal shift plate; the rotor deburring mechanism includes a station fixing frame, a booster cylinder and a station guide column installed on the station fixing frame; the station guide column is installed on the station movable plate; the station upper seat is installed on the station movable plate; the station upper mold is installed on the station upper seat; the station upper mold core is installed on the station upper mold; the station base is also installed on the bracket; the station lower base is installed on the station base; the station slide rail and station cylinder are installed on the station fixing frame; the station floating joint is installed on the station cylinder; the station cylinder connecting plate is installed on the station floating joint; the station slide rail is installed on the station slide rail; the station slide block is installed on the shelf cylinder; the shelf pliers are installed on the shelf cylinder.

作为优选,所述所述转子砂光机构包括砂光固定架和安装在砂光固定架上的砂光工位上电机;砂光工位上电机上安装有砂光工位上丝杠;所述砂光工位上丝杠上安装有砂光工位上丝杆螺母座;所述砂光固定架上还安装有砂光工位导轨;所述砂光工位导轨上安装有砂光工位滑块;所述砂光工位滑块上安装砂光工位上下移动板;所述砂光工位上丝杆螺母座与砂光工位上下移动板相连接;所述砂光工位上下移动板上安装有砂光压板架和砂光工位镗铣动力头;所述砂光压板架上安装有砂光压紧导柱;所述砂光压紧导柱上安装有砂光工位上压板;所述砂光工位上压板上安装有砂光上模;所述固定支架上还安装有砂光工位底座;所述砂光工位底座上安装有砂光工位下模;所述固定支架上还安装有砂光下固定架;所述砂光下固定架上安装有砂光工位下电机;所述砂光工位下电机上安装有砂光工位下丝杆;所述砂光工位下丝杆上安装有砂光工位下丝杆螺母座;所述砂光下固定架上安装有砂光工位下导轨;所述砂光工位下导轨上安装有砂光工位下滑块;所述砂光工位下滑块上安装有砂光工位下上下移板;所述砂光工位下上下移板上安装有砂光工位下镗铣动力头;所述砂光工位下丝杆螺母座与砂光工位下上下移板相连接。Preferably, the rotor sanding mechanism comprises a sanding fixing frame and a sanding station motor mounted on the sanding fixing frame; a sanding station upper screw is mounted on the sanding station upper motor; a sanding station upper screw nut seat is mounted on the sanding station upper screw; a sanding station guide rail is also mounted on the sanding station guide rail; a sanding station slider is mounted on the sanding station slider; the sanding station upper screw nut seat is connected to the sanding station upper and lower moving plate; a sanding pressure plate frame and a sanding station boring and milling power head are mounted on the sanding station upper and lower moving plate; a sanding pressure guide column is mounted on the sanding pressure plate frame; a sanding station upper pressure plate is mounted on the sanding pressure guide column; A sanding upper mold is installed on the plate; a sanding station base is also installed on the fixed bracket; a sanding station lower mold is installed on the sanding station base; a sanding lower fixed bracket is also installed on the fixed bracket; a sanding station lower motor is installed on the sanding station lower fixed bracket; a sanding station lower screw rod is installed on the sanding station lower motor; a sanding station lower screw rod nut seat is installed on the sanding station lower screw rod; a sanding station lower guide rail is installed on the sanding station lower fixed bracket; a sanding station lower slide block is installed on the sanding station lower guide rail; a sanding station lower up and down plate is installed on the sanding station lower slide block; a sanding station lower boring and milling power head is installed on the sanding station lower up and down plate; the sanding station lower screw rod nut seat is connected to the sanding station lower up and down plate.

作为优选,转子铰孔机构包括铰孔工位固定架和安装在铰孔工位固定架上的铰孔工位电机;所述铰孔工位电机上安装有铰孔工位丝杠;所述铰孔工位丝杆上安装有铰孔工位丝杆螺母座;所述铰孔工位固定架上安装有铰孔工位导轨和摄像机;所述铰孔工位导轨上安装有铰孔工位滑块;所述铰孔工位滑块上安装有铰孔工位上下移板;所述铰孔工位上下移板上安装有铰孔工位镗铣动力头;所述铰孔工位丝杆螺母座与铰孔工位上下移板相连接;所述支架上还安装有铰孔工位底座、推料导柱、顶起气缸和铰孔顶起气缸;所述退料导柱上安装有钳子安装板;所述钳子安装板上安装有推料钳子;所述顶起气缸与钳子安装板相连接;所述转子定位机构包括定位固定架和安装在定位固定架上的定位气缸;所述定位气缸上安装有上模安装板;所述上模安装板上安装有上模;所述支架上还安装有定位工位底座;所述定位工位底座上安装有定位下模。Preferably, the rotor reaming mechanism comprises a reaming station fixing frame and a reaming station motor mounted on the reaming station fixing frame; a reaming station lead screw is mounted on the reaming station motor; a reaming station lead screw nut seat is mounted on the reaming station lead screw; a reaming station guide rail and a camera are mounted on the reaming station fixing frame; a reaming station slide block is mounted on the reaming station guide rail; a reaming station upper and lower moving plate is mounted on the reaming station slide block; a reaming station boring and milling power head is mounted on the reaming station upper and lower moving plates; the reaming station lead screw nut seat and the reaming station The bracket is connected with the upper and lower moving plates of the position; the reaming station base, the pushing guide column, the lifting cylinder and the reaming lifting cylinder are also installed on the bracket; the pliers mounting plate is installed on the withdrawing guide column; the pushing pliers are installed on the pliers mounting plate; the lifting cylinder is connected with the pliers mounting plate; the rotor positioning mechanism includes a positioning fixing frame and a positioning cylinder installed on the positioning fixing frame; the upper mold mounting plate is installed on the positioning cylinder; the upper mold mounting plate is installed on the upper mold mounting plate; the positioning station base is also installed on the bracket; the positioning lower mold is installed on the positioning station base.

作为优选,所述转盘上安装有若干个产品固定座;所述下平衡块安装机构上连接有一号振动盘;所述上平衡块安装机构上连接有二号振动盘和三号振动盘;所述一号振动盘和二号振动盘下固定有第一振动盘固定座;所述三号振动盘下固定有第二振动盘固定座。Preferably, several product fixing seats are installed on the turntable; the lower balance block mounting mechanism is connected to the No. 1 vibration plate; the upper balance block mounting mechanism is connected to the No. 2 vibration plate and the No. 3 vibration plate; the first vibration plate fixing seat is fixed under the No. 1 vibration plate and the No. 2 vibration plate; the second vibration plate fixing seat is fixed under the No. 3 vibration plate.

作为优选,一种转子平衡块全自动装配装置的装配方法,具体步骤如下所示:Preferably, a method for assembling a rotor balancing weight fully automatic assembly device comprises the following specific steps:

第一步:转子放置在转子座上,输送电机带动链轮进行运动,链轮通过链条带动转子座进行运动,将转子座输送至转子传动机构处;Step 1: The rotor is placed on the rotor seat, the conveying motor drives the sprocket to move, the sprocket drives the rotor seat to move through the chain, and the rotor seat is conveyed to the rotor transmission mechanism;

第二步:转子传动机构上的机械手将转子座上的转子拿到至转子去毛刺机构中,去完毛刺后,机械手将转子去毛刺机构中的转子拿取至转子砂光机构中,通过另一个机械手将转子座上的转子拿取至转子去毛刺机构中,砂光完成后,将转子砂光机构中的转子拿取至转子铰孔机构中,同时将转子去毛刺机构中的转子拿取至转子砂光机构中,转子铰孔完成后,将转子铰孔机构中的转子拿取至转子定位机构中进行定位;Step 2: The manipulator on the rotor transmission mechanism takes the rotor on the rotor seat to the rotor deburring mechanism. After deburring, the manipulator takes the rotor in the rotor deburring mechanism to the rotor sanding mechanism. Another manipulator takes the rotor on the rotor seat to the rotor deburring mechanism. After sanding, the rotor in the rotor sanding mechanism is taken to the rotor reaming mechanism. At the same time, the rotor in the rotor deburring mechanism is taken to the rotor sanding mechanism. After the rotor reaming is completed, the rotor in the rotor reaming mechanism is taken to the rotor positioning mechanism for positioning.

第三步:二号振动盘将下平衡块运输到定位台上,下平衡块气缸使用吸盘将下平衡块放置到转盘上的产品固定座上;Step 3: The No. 2 vibration plate transports the lower balance block to the positioning table, and the lower balance block cylinder uses a suction cup to place the lower balance block on the product fixing seat on the turntable;

第四步:下平衡块放置完成后转盘转动,将放置有下平衡块的产品固定座转动一定角度至产品放置处,机械手将产品放置到产品固定座上;Step 4: After the lower balancing block is placed, the turntable rotates, and the product holder with the lower balancing block is rotated to a certain angle to the product placement position, and the robot places the product on the product holder;

第五步:产品放置完成后,转盘转动,将装置有产品的产品固定座转动至上平衡块安装机构处,一号振动盘和三号振动盘分别将上平衡块和甩油帽输送至第一上平衡块定位座和甩油帽定位座上,第一上平衡块气缸和甩油帽块气缸分别将第一上平衡块定位座和甩油帽定位座上的上平衡块和甩油帽安装至产品上;Step 5: After the product is placed, the turntable rotates to rotate the product fixing seat with the product to the upper balancing block installation mechanism, and the No. 1 vibration plate and the No. 3 vibration plate respectively transport the upper balancing block and the oil throwing cap to the first upper balancing block positioning seat and the oil throwing cap positioning seat, and the first upper balancing block cylinder and the oil throwing cap cylinder respectively install the upper balancing block and the oil throwing cap on the first upper balancing block positioning seat and the oil throwing cap positioning seat onto the product;

第六步:上平衡块安装完成后转盘转动,将安装有上平衡块的产品转动至压接装置处,上铆接气缸和下铆接气缸分别对上平衡块和下平衡块在产品上进行铆接:Step 6: After the upper balancing block is installed, the turntable rotates, and the product with the upper balancing block installed is rotated to the crimping device. The upper riveting cylinder and the lower riveting cylinder rivet the upper balancing block and the lower balancing block on the product respectively:

第七步:铆接完成后,转盘转动,将铆接完成的产品转动住取出装置中,旋转气缸使用产品固定板将产品输送至下一工序中进行加工。Step 7: After riveting is completed, the turntable rotates to rotate the riveted product into the removal device, and the rotating cylinder uses the product fixing plate to transport the product to the next process for processing.

本发明的有益效果:该全自动装配装置,使用方便,能够自动进行上料和安装,降低了工人的劳动强度和生产成本,加快了安装的速度,提高了生产效率。The beneficial effects of the present invention are as follows: the fully automatic assembly device is easy to use, can automatically load and install, reduces the labor intensity and production costs of workers, speeds up the installation speed, and improves production efficiency.

【附图说明】【Brief Description of the Drawings】

图1是本发明的结构示意图。FIG. 1 is a schematic structural diagram of the present invention.

图2是本发明下平衡块安装机构结构示意图。FIG. 2 is a schematic diagram of the structure of the lower balancing weight installation mechanism of the present invention.

图3是本发明上平衡块安装机构结构示意图。FIG. 3 is a schematic diagram of the structure of the upper balancing weight installation mechanism of the present invention.

图4是本发明上平衡块安装机构局部结构示意图。FIG. 4 is a schematic diagram of the partial structure of the upper balancing weight installation mechanism of the present invention.

图5是本发明上平衡块安装机构局部结构示意图。FIG. 5 is a schematic diagram of the partial structure of the upper balancing weight installation mechanism of the present invention.

图6是本发明压接机构的结构示意图。FIG. 6 is a schematic structural diagram of the crimping mechanism of the present invention.

图7是本发明取出机构的结构示意图。FIG. 7 is a schematic structural diagram of the take-out mechanism of the present invention.

图8是本发明取出机构的局部结构示意图。FIG. 8 is a schematic diagram of a partial structure of the taking-out mechanism of the present invention.

图9是本发明转子输送机构的结构示意图。FIG. 9 is a schematic structural diagram of the rotor conveying mechanism of the present invention.

图10是本发明转子输送机构的局部机构示意图。FIG. 10 is a partial schematic diagram of the rotor conveying mechanism of the present invention.

图11是本发明转子传动机构的结构示意图。FIG. 11 is a schematic structural diagram of the rotor transmission mechanism of the present invention.

图12是本发明转子去毛刺机构的结构示意图。FIG. 12 is a schematic structural diagram of the rotor deburring mechanism of the present invention.

图13是本发明转子去毛刺机构的局部结构示意图。FIG. 13 is a schematic diagram of the partial structure of the rotor deburring mechanism of the present invention.

图14是本发明转子砂光机构的结构示意图。FIG. 14 is a schematic structural diagram of the rotor sanding mechanism of the present invention.

图15是本发明转子砂光机构的局部结构示意图。FIG. 15 is a schematic diagram of a partial structure of the rotor sanding mechanism of the present invention.

图16是本发明转子砂光机构的局部结构示意图。FIG. 16 is a schematic diagram of the partial structure of the rotor sanding mechanism of the present invention.

图17是本发明转子铰孔机构的机构示意图。FIG. 17 is a schematic diagram of the rotor reaming mechanism of the present invention.

图18是本发明转子铰孔机构的局部结构示意图。FIG. 18 is a schematic diagram of the partial structure of the rotor reaming mechanism of the present invention.

图19是本发明转子铰孔机构的后视图。FIG. 19 is a rear view of the rotor reaming mechanism of the present invention.

图20是本发明转子定位机构的结构示意图。FIG. 20 is a schematic structural diagram of the rotor positioning mechanism of the present invention.

图21是本发明的局部机构示意图。FIG. 21 is a schematic diagram of a partial structure of the present invention.

图例说明:1支架;2下平衡块安装机构;201机构底板;202定位台;203下平衡块横向电机;204第一滑轨;205下平衡块丝杠;206下平衡块丝杠螺母安装座;207第一滑块;208下平衡块气缸安装板;209下平衡块气缸;210吸盘;3上平衡块安装机构;301上平衡块固定座;302第一上平衡块定位座;303甩油帽定位座;304上平衡块横向电机;305第二导轨;306连接板;307第二滑块;308上平衡块移动板;309上平衡块丝杠;310上平衡块丝杠螺母座;311第一上平衡块气缸;312甩油帽气缸;313机械手;314推块;315第一上平衡块推动气缸;316第一上平衡块顶出气缸;317甩油帽推动气缸;318第二推块;319甩油帽旋转气缸;320旋转座;4压接机构;401上固定座;402下固定座;403上铆接气缸;404下铆接气缸;405上铆接固定板;406下铆接固定板;5取出机构;501取出固定座;502推料固定座;503第三导轨;504取出横向电机;505第三滑块;506取出纵向固定座;507取出横向丝杠;508取出横向螺母座;509取出纵向电机;510第四导轨;511第四滑块;512滑动板;513取出纵向丝杠;514取出纵向螺母座;515旋转气缸;516产品固定板;517推料气缸;518推料板;6转盘勾;7转盘;8分割器;9一号振动盘;10二号振动盘;11三号振动盘;12第一振动盘固定座;13第二振动盘固定座;14产品固定座;15转子输送机构;1501输送架;1502链轮;1503转子座;1504定位挡;1505顶出气缸;1506推料气缸;1507定点气缸;1508输送电机;16转子传动机构;1601横向移板;1602纵向移板;1603横向电机;1604纵向电机;1605纵向滑轨;1606纵向丝杠;1607纵向滑块;1608横向滑轨;1609横向滑块;1610机械手;1611感应开关固定架;1612横向丝杠;1613横向丝杠螺母座;1614感应开关;1615纵向丝杠螺母座;17转子去毛刺机构;1701工位固定架;1702增压气缸;1703工位导柱;1704工位移动板;1705工位上座;1706工位上模;1707工位上模芯;1708工位底座;1709工位下底座;1710工位滑轨;1711工位气缸;1712工位浮动接头;1713工位气缸连接板;1714工位滑块;1715搁板气缸;1716搁板钳子;18转子砂光转子;1801砂光固定架;1802砂光工位上电机;1803砂光工位上丝杠;1804砂光工位上丝杆螺母座;1805砂光工位导轨;1806砂光工位滑块;1807砂光工位上下移动板;1808砂光压板架;1809砂光工位镗铣动力头;1810砂光压紧导柱;1811砂光工位上压板;1812砂光上模;1813砂光工位底座;1814砂光工位下模;1815砂光下固定架;1816砂光工位下电机;1817砂光工位下丝杆;1818砂光工位下丝杆螺母座;1819砂光工位下导轨;1820砂光工位下滑块;1821砂光工位下上下移板;1822砂光工位下镗铣动力头;19转子铰孔机构;1901铰孔工位固定架;1902铰孔工位电机;1903铰孔工位丝杠;1904铰孔工位丝杆螺母座;1905铰孔工位导轨;1906铰孔工位滑块;1907铰孔工位上下移板;1908铰孔工位镗铣动力头;1909铰孔工位底座;1910推料导柱;1911顶起气缸;1912铰孔顶起气缸;1913钳子安装板;1914推料钳子;1915摄像机;20转子定位机构;2001定位固定架;2002定位气缸;2003上模安装板;2004上模;2005定位工位底座;2006定位下模。Legend: 1 bracket; 2 lower balancing block installation mechanism; 201 mechanism bottom plate; 202 positioning table; 203 lower balancing block transverse motor; 204 first slide rail; 205 lower balancing block lead screw; 206 lower balancing block lead screw nut mounting seat; 207 first slide block; 208 lower balancing block cylinder mounting plate; 209 lower balancing block cylinder; 210 suction cup; 3 upper balancing block installation mechanism; 301 upper balancing block fixing seat; 302 first upper balancing block positioning seat; 303 oil cap positioning seat; 304 upper balancing block transverse motor; 305 second guide rail; 306 connecting plate; 307 The second slider; 308 the upper balance block moving plate; 309 the upper balance block lead screw; 310 the upper balance block lead screw nut seat; 311 the first upper balance block cylinder; 312 the oil cap throwing cylinder; 313 the manipulator; 314 the push block; 315 the first upper balance block push cylinder; 316 the first upper balance block ejection cylinder; 317 the oil cap throwing cylinder; 318 the second push block; 319 the oil cap throwing rotating cylinder; 320 the rotating seat; 4 the crimping mechanism; 401 the upper fixed seat; 402 the lower fixed seat; 403 the upper riveting cylinder; 404 the lower riveting cylinder; 405 the upper riveting fixed plate; 406 Lower riveted fixing plate; 5 removal mechanism; 501 removal fixing seat; 502 pusher fixing seat; 503 third guide rail; 504 removal of horizontal motor; 505 third slider; 506 removal of longitudinal fixing seat; 507 removal of horizontal lead screw; 508 removal of horizontal nut seat; 509 removal of longitudinal motor; 510 fourth guide rail; 511 fourth slider; 512 sliding plate; 513 removal of longitudinal lead screw; 514 removal of longitudinal nut seat; 515 rotating cylinder; 516 product fixing plate; 517 pusher cylinder; 518 pusher plate; 6 turntable hook; 7 turntable; 8 divider; 9- No. 1 vibration plate; 10 No. 2 vibration plate; 11 No. 3 vibration plate; 12 No. 1 vibration plate fixing seat; 13 No. 2 vibration plate fixing seat; 14 Product fixing seat; 15 Rotor conveying mechanism; 1501 conveying frame; 1502 sprocket; 1503 rotor seat; 1504 positioning block; 1505 ejection cylinder; 1506 push cylinder; 1507 fixed point cylinder; 1508 conveying motor; 16 rotor transmission mechanism; 1601 horizontal shift plate; 1602 vertical shift plate; 1603 horizontal motor; 1604 vertical motor; 1605 vertical slide rail; 1606 vertical lead screw; 1 607 longitudinal slide; 1608 transverse slide rail; 1609 transverse slide rail; 1610 manipulator; 1611 induction switch fixing frame; 1612 transverse lead screw; 1613 transverse lead screw nut seat; 1614 induction switch; 1615 longitudinal lead screw nut seat; 17 rotor deburring mechanism; 1701 station fixing frame; 1702 booster cylinder; 1703 station guide column; 1704 station moving plate; 1705 station upper seat; 1706 station upper mold; 1707 station upper mold core; 1708 station base; 1709 station lower base; 1710 station slide rail ; 1711 station cylinder; 1712 station floating joint; 1713 station cylinder connecting plate; 1714 station slider; 1715 shelf cylinder; 1716 shelf pliers; 18 rotor sanding rotor; 1801 sanding fixed frame; 1802 sanding station upper motor; 1803 sanding station upper screw; 1804 sanding station upper screw nut seat; 1805 sanding station guide rail; 1806 sanding station slider; 1807 sanding station upper and lower moving plate; 1808 sanding plate frame; 1809 sanding station boring and milling power head; 1810 sanding pressing guide column; 18 11 Upper pressure plate of sanding station; 1812 Upper die of sanding; 1813 Base of sanding station; 1814 Lower die of sanding station; 1815 Lower fixed frame of sanding; 1816 Lower motor of sanding station; 1817 Lower screw rod of sanding station; 1818 Lower screw rod nut seat of sanding station; 1819 Lower guide rail of sanding station; 1820 Lower slide block of sanding station; 1821 Lower upper and lower moving plate of sanding station; 1822 Lower boring and milling power head of sanding station; 19 Rotor reaming mechanism; 1901 Fixed frame of reaming station; 1902 Motor of reaming station; 1903 Screw of reaming station; 1904 1905 reaming station screw rod and nut seat; 1906 reaming station slide block; 1907 reaming station upper and lower moving plates; 1908 reaming station boring and milling power head; 1909 reaming station base; 1910 push guide pin; 1911 lifting cylinder; 1912 reaming lifting cylinder; 1913 pliers mounting plate; 1914 push pliers; 1915 camera; 20 rotor positioning mechanism; 2001 positioning fixing frame; 2002 positioning cylinder; 2003 upper die mounting plate; 2004 upper die; 2005 positioning station base; 2006 positioning lower die.

具体实施方式Detailed ways

下面我们结合附图对本发明所述的一种转子平衡块全自动装配装置及装配方法做进一步的说明。Hereinafter, we will further explain the fully automatic assembly device and method of a rotor balancing weight according to the present invention with reference to the accompanying drawings.

参阅附图1所示,本实施例中一种转子平衡块全自动装配装置,包括支架1、安装在支架1上的下平衡块安装机构2、上平衡块安装机构3和压接机构4;其特征还包括安装在支架上的取出机构5和预处理机构6;Referring to FIG. 1 , a fully automatic assembly device for a rotor balancing weight in this embodiment includes a bracket 1, a lower balancing weight installation mechanism 2, an upper balancing weight installation mechanism 3 and a crimping mechanism 4 installed on the bracket 1; the device is also characterized by a removal mechanism 5 and a pre-processing mechanism 6 installed on the bracket;

参阅附图2所示,所述下平衡块安装机构2包括机构底板201和定位台202;所述机构底板201上安装有下平衡块横向电机203和第一滑轨204;所述下平衡块横向电机203上安装有下平衡块丝杠205;所述下平衡块丝杠205上安装有下平衡块丝杠螺母安装座206;所述第一滑轨204上安装有第一滑块207;所述第一滑块207上安装有下平衡块气缸安装板208;所述下平衡块丝杠螺母安装座206与下平衡块气缸安装板208相连接;所述下平衡块气缸安装板208上安装有下平衡块气缸209;所述下平衡块气缸209上安装有吸盘210;通过下平衡气缸209使用吸盘210吸取下平衡块,并使用下平衡块横向电机203带动下平衡气缸209将下平衡块进行安装,从而可以代替人工进行安装,提高生产效率。Referring to FIG. 2 , the lower balancing block installation mechanism 2 includes a mechanism base plate 201 and a positioning platform 202; a lower balancing block transverse motor 203 and a first slide rail 204 are installed on the mechanism base plate 201; a lower balancing block lead screw 205 is installed on the lower balancing block transverse motor 203; a lower balancing block lead screw nut mounting seat 206 is installed on the lower balancing block lead screw 205; a first slider 207 is installed on the first slide rail 204; a lower balancing block cylinder is installed on the first slider 207 Mounting plate 208; the lower balancing block lead screw nut mounting seat 206 is connected to the lower balancing block cylinder mounting plate 208; the lower balancing block cylinder 209 is mounted on the lower balancing block cylinder mounting plate 208; the lower balancing block cylinder 209 is mounted on the suction cup 210; the lower balancing block is sucked by the suction cup 210 through the lower balancing cylinder 209, and the lower balancing block transverse motor 203 is used to drive the lower balancing cylinder 209 to install the lower balancing block, thereby replacing manual installation and improving production efficiency.

参阅附图3所示,所述上平衡块安装机构3包括上平衡块固定座301、第一上平衡块定位座302和甩油帽定位座303;所述上平衡块固定座302上安装有上平衡块横向电机304、第二导轨305和连接板306;所述第二导轨305上安装有第二滑块307;所述第二滑块307上安装有上平衡块移动板308;所述上平衡块横向电机304上安装有上平衡块丝杠309;所述上平衡块丝杠309上安装有上平衡块丝杠螺母座310;所述上平衡块丝杠螺母310与上平衡块移动板308相连接;通过上平衡块横向电机304带动上平衡块移动板308沿第二导轨305进行移动,使用连接板306使第一上平衡块定位座302固定在上平衡块固定座301上。Referring to FIG. 3 , the upper balancing block mounting mechanism 3 comprises an upper balancing block fixing seat 301, a first upper balancing block positioning seat 302 and an oil-throwing cap positioning seat 303; an upper balancing block transverse motor 304, a second guide rail 305 and a connecting plate 306 are installed on the upper balancing block fixing seat 302; a second slider 307 is installed on the second guide rail 305; an upper balancing block moving plate 308 is installed on the second slider 307; an upper balancing block transverse motor 304 is installed on the upper balancing block lead screw 309; an upper balancing block lead screw nut seat 310 is installed on the upper balancing block lead screw 309; the upper balancing block lead screw nut 310 is connected to the upper balancing block moving plate 308; the upper balancing block moving plate 308 is driven to move along the second guide rail 305 by the upper balancing block transverse motor 304, and the first upper balancing block positioning seat 302 is fixed on the upper balancing block fixing seat 301 using the connecting plate 306.

参阅附图3-5所示,所述上平衡块移动板308上安装有第一上平衡块气缸311和甩油帽气缸缸312;所述第一上平衡块气缸311和甩油帽气缸缸312上均安装有机械手313;所述第一上平衡块定位座302上安装有推块314、第一上平衡块推动气缸315和第一上平衡块顶出气缸316;所述第一上平衡块推动气缸315与推块314相连接;所述甩油帽定位座303固定在支架1上;所述甩油帽定位座303上安装有甩油帽推动气缸317、第二推块318和甩油帽旋转气缸319;所述甩油帽旋转气缸319上安装有旋转座320;所述甩油帽推动气缸317与第二推块318相连接;通过上平衡块移动板308带动第一上平衡块气缸311和甩油帽气缸缸312运动拿取平衡块并将平衡块安装在转子上,从而代替人工进行安装,提高安装的效率;通过第一上平衡块推动气缸315和甩油帽推动气缸317分别推动推块314和第二推块318进行运动,从而可以实现自动上料的效果。Referring to Figures 3-5, the upper balancing block moving plate 308 is equipped with a first upper balancing block cylinder 311 and an oil-slinging cap cylinder 312; the first upper balancing block cylinder 311 and the oil-slinging cap cylinder 312 are both equipped with a manipulator 313; the first upper balancing block positioning seat 302 is equipped with a push block 314, a first upper balancing block pushing cylinder 315 and a first upper balancing block ejecting cylinder 316; the first upper balancing block pushing cylinder 315 is connected to the push block 314; the oil-slinging cap positioning seat 303 is fixed on the bracket 1; the oil-slinging cap positioning seat 303 is equipped with an oil-slinging cap pushing cylinder 31 7. The second push block 318 and the oil-flinging cap rotating cylinder 319; the oil-flinging cap rotating cylinder 319 is provided with a rotating seat 320; the oil-flinging cap pushing cylinder 317 is connected to the second push block 318; the first upper balancing block cylinder 311 and the oil-flinging cap cylinder 312 are driven by the upper balancing block moving plate 308 to move the balancing block and install the balancing block on the rotor, thereby replacing manual installation and improving the installation efficiency; the first upper balancing block pushing cylinder 315 and the oil-flinging cap pushing cylinder 317 respectively push the push block 314 and the second push block 318 to move, thereby achieving the effect of automatic feeding.

参阅附图6-8所示,所述压接机构4包括上固定座401和下固定座402;所述上固定座401和下固定座402上分别安装有上铆接气缸403和下铆接气缸404;所述上铆接气缸403和下铆接气缸404上分别安装有上铆接固定板405和下铆接固定板406;所述取出机构5包括取出固定座501和推料固定座502;所述取出固定座501上安装有第三导轨503和取出横向电机504;所述第三导轨503上安装有第三滑块505;所述第三滑块505上安装有取出纵向固定座506;所述取出横向电机504上安装有取出横向丝杠507;所述取出横向丝杠507上安装有取出横向螺母座508;所述取出横向螺母座508与取出纵向固定座506相连接;所述取出纵向固定座506上安装有取出纵向电机509和第四导轨510;所述第四导轨510上安装有第四滑块511;所述第四滑块511上安装有滑动板512;所述取出纵向电机509上安装有取出纵向丝杠513;所述取出纵向丝杠513上安装有取出纵向螺母座514;所述取出纵向螺母座514与滑动板512相连接;所述滑动板512上安装有旋转气缸515;所述旋转气缸515上安装有产品固定板516;所述推料固定座502上安装有推料气缸517;所述推料气缸517上安装有推料板518;通过上铆接气缸403和下铆接气缸404同时对上平衡块和下平衡块进行铆接,从而可以提高生产效率,也可防止工人在铆接是出安全事故,提高安全性能;通过取出横向电机504连接取出横向丝杠507和取出横向螺母座508带动取出纵向固定座506沿第三导轨503进行运动;通过取出纵向电机509使用取出纵向螺母座514带动旋转气缸515沿第四导轨510进行运动。Referring to Figures 6-8, the crimping mechanism 4 includes an upper fixing seat 401 and a lower fixing seat 402; an upper riveting cylinder 403 and a lower riveting cylinder 404 are respectively installed on the upper fixing seat 401 and the lower fixing seat 402; an upper riveting fixing plate 405 and a lower riveting fixing plate 406 are respectively installed on the upper riveting cylinder 403 and the lower riveting cylinder 404; the taking-out mechanism 5 includes a taking-out fixing seat 501 and a pushing fixing seat 502; a third guide rail 503 and a taking-out transverse motor 506 are installed on the taking-out fixing seat 501 04; the third guide rail 503 is provided with a third slider 505; the third slider 505 is provided with a longitudinal removal fixing seat 506; the transverse removal motor 504 is provided with a transverse removal lead screw 507; the transverse removal lead screw 507 is provided with a transverse removal nut seat 508; the transverse removal nut seat 508 is connected to the longitudinal removal fixing seat 506; the longitudinal removal motor 509 and the fourth guide rail 510 are provided on the longitudinal removal fixing seat 506; the fourth slider is provided on the fourth guide rail 510 511; a sliding plate 512 is installed on the fourth slider 511; a longitudinal removal screw 513 is installed on the longitudinal removal motor 509; a longitudinal removal nut seat 514 is installed on the longitudinal removal screw 513; the longitudinal removal nut seat 514 is connected to the sliding plate 512; a rotating cylinder 515 is installed on the sliding plate 512; a product fixing plate 516 is installed on the rotating cylinder 515; a pushing cylinder 517 is installed on the pushing fixing seat 502; a pushing cylinder 517 is installed on the pushing cylinder Plate 518; the upper balancing block and the lower balancing block are riveted simultaneously by the upper riveting cylinder 403 and the lower riveting cylinder 404, so as to improve the production efficiency, prevent the workers from having safety accidents during riveting, and improve the safety performance; by taking out the transverse motor 504, the transverse lead screw 507 and the transverse nut seat 508 are connected to drive the longitudinal fixing seat 506 to move along the third guide rail 503; by taking out the longitudinal motor 509, the longitudinal nut seat 514 is used to drive the rotating cylinder 515 to move along the fourth guide rail 510.

参阅附图9-13所示,所述预处理机构6包括转子输送机构15、转子传动机构16、转子去毛刺机构17、转子砂光机构18、转子铰孔机构19和定位机构20;所述转子输送机构15包括输送架1501、安装在输送架1501上的链轮1502、转子座1503、定位挡1504、顶出气缸1505、推料气缸1506、定点气缸1507和输送电机1508;所述转子传动机构16包括横向移板1601和纵向移板1602;所述支架1上还安装有横向电机1603、纵向电机1604、纵向滑轨1605和纵向丝杠1606;所述纵向移板1602上安装有与纵向滑轨1605相适配的纵向滑块1607和横向滑轨1608;所述横向移板1601上安装有与横向滑轨1608相适配的横向滑块1609、机械手1610和感应开关固定架1611;所述横向电机1603上安装有横向丝杠1612;所述横向丝杠1612上安装有横向丝杠螺母座1613;所述横向丝杠螺母座1613与横向移板1601相连接;所述感应开关固定架1611上安装有感应开关1614;所述纵向电机1604与纵向丝杠1606之间通过同步带带传动相连接;所述纵向丝杠1606上安装有纵向丝杠螺母座1615;所述纵向丝杠螺母座1615与纵向移板1602相连接;转子去毛刺机构17包括工位固定架1701、安装在工位固定架1701上的增压气缸1702和工位导柱1703;所述工位导柱1703上安装有工位移动板1704;所述工位移动板1704上安装有工位上座1705;所述工位上座1705上安装有工位上模1706;所述工位上模1706上安装有工位上模芯1707;所述支架1上还安装有工位底座1708;所述工位底座1708上安装有工位下底座1709;所述工位固定架1701上安装有工位滑轨1710和工位气缸1711;所述工位气缸1711上安装有工位浮动接头1712;所述工位浮动接头1712上安装有工位气缸连接板1713;所述工位滑轨1710上安装有工位滑块1714;所述工位滑块1714上安装有搁板气缸1715;所述搁板气缸1715上安装有搁板钳子1716;通过输送电机1508带动链轮1502进行转动,链轮1502带动链条运动,链条带动放转子座1503运动进行自动输送转子代替人工进行输送,从而可以提高生产效率;通过纵向电机1604经过同步带带传动带动纵向丝杠1606进行运动,纵向丝杠1606带动纵向丝杠螺母座1615进行运动,纵向丝杠螺母座1615带动纵向移板1602沿纵向滑轨1605进行运动,纵向移板1602带动横向移板1601和机械手1610沿纵向滑轨1605进行运动,横向电机1603带动横向丝杠1612进行运动,横向丝杠1612带动横向丝杠螺母座1613进行运动,横向丝杠螺母座1613带动横向移板1601沿横向滑轨1608进行运动,横向移板1601带动机械手1610沿横向滑轨1608进行运动,从而实现横向电机1603和纵向电机1604分别带动机械手1610横向和纵向运动为各个机构来输送转子,从而节约了人工进行搬运的时间,提高了生产的效率;通过增压气缸1702带动工位导柱1703和工位移动板1704运动,工位移动板1704带动工位上模1706和工位上模芯1707向下运动对转子顶部进行去毛刺,从而代替人工进行工作,降低工人的劳动强度,提高了工作的效率;通过工位气缸1711带动工位气缸连接板1713进行运动,工位气缸连接板1713带动隔板气缸1715沿工位滑轨1710进行运动,搁板气缸1715带动隔板钳子1716进行运动,运输转子座1503,从而可以自动将转子座1503拿放至相反方向的输送线上,代替人工进行放置,从而更加的自动化,更加的方便。Referring to Figures 9-13, the pre-treatment mechanism 6 includes a rotor conveying mechanism 15, a rotor transmission mechanism 16, a rotor deburring mechanism 17, a rotor sanding mechanism 18, a rotor reaming mechanism 19 and a positioning mechanism 20; the rotor conveying mechanism 15 includes a conveying frame 1501, a sprocket 1502 installed on the conveying frame 1501, a rotor seat 1503, a positioning stop 1504, an ejection cylinder 1505, a push cylinder 1506, a fixed point cylinder 1507 and a conveying motor 1508; the rotor transmission mechanism 16 includes a transverse shift plate 1601 and a longitudinal shift plate 1 602; the bracket 1 is also equipped with a transverse motor 1603, a longitudinal motor 1604, a longitudinal slide rail 1605 and a longitudinal lead screw 1606; the longitudinal sliding plate 1602 is equipped with a longitudinal slider 1607 and a transverse slide rail 1608 adapted to the longitudinal slide rail 1605; the transverse sliding plate 1601 is equipped with a transverse slider 1609 adapted to the transverse slide rail 1608, a manipulator 1610 and an induction switch fixing bracket 1611; the transverse motor 1603 is equipped with a transverse lead screw 1612; the transverse lead screw 1612 is equipped with a transverse lead screw The lateral lead screw nut seat 1613 is connected to the lateral shift plate 1601; the induction switch fixing frame 1611 is equipped with an induction switch 1614; the longitudinal motor 1604 is connected to the longitudinal lead screw 1606 through a synchronous belt drive; the longitudinal lead screw nut seat 1615 is installed on the longitudinal lead screw 1606; the longitudinal lead screw nut seat 1615 is connected to the longitudinal shift plate 1602; the rotor deburring mechanism 17 includes a station fixing frame 1701, a booster cylinder 1702 installed on the station fixing frame 1701 and a work The station guide pillar 1703 is provided with a station movable plate 1704; the station movable plate 1704 is provided with a station upper seat 1705; the station upper seat 1705 is provided with a station upper mold 1706; the station upper mold 1706 is provided with a station upper mold core 1707; the bracket 1 is also provided with a station base 1708; the station base 1708 is provided with a station lower base 1709; the station fixed frame 1701 is provided with a station slide rail 1710 and a station cylinder 1711; the station cylinder 1711 is provided with a station upper mold core 1707; A station floating joint 1712 is installed; a station cylinder connecting plate 1713 is installed on the station floating joint 1712; a station slider 1714 is installed on the station slide rail 1710; a shelf cylinder 1715 is installed on the station slider 1714; a shelf clamp 1716 is installed on the shelf cylinder 1715; the sprocket 1502 is driven to rotate by the conveying motor 1508, the sprocket 1502 drives the chain to move, and the chain drives the rotor seat 1503 to move to automatically convey the rotor instead of manual conveying, thereby improving production efficiency; through longitudinal The directional motor 1604 drives the longitudinal lead screw 1606 to move through the synchronous belt transmission, the longitudinal lead screw 1606 drives the longitudinal lead screw nut seat 1615 to move, the longitudinal lead screw nut seat 1615 drives the longitudinal shift plate 1602 to move along the longitudinal slide rail 1605, the longitudinal shift plate 1602 drives the transverse shift plate 1601 and the manipulator 1610 to move along the longitudinal slide rail 1605, the transverse motor 1603 drives the transverse lead screw 1612 to move, the transverse lead screw 1612 drives the transverse lead screw nut seat 1613 to move, the transverse lead screw nut seat 1613 The lateral moving plate 1601 is driven to move along the lateral slide rail 1608, and the lateral moving plate 1601 drives the manipulator 1610 to move along the lateral slide rail 1608, so that the lateral motor 1603 and the longitudinal motor 1604 respectively drive the manipulator 1610 to move horizontally and vertically to transport the rotor to each mechanism, thereby saving the time of manual handling and improving the production efficiency; the booster cylinder 1702 drives the station guide column 1703 and the station moving plate 1704 to move, and the station moving plate 1704 drives the station upper mold 1706 and the station upper mold core 1707 The downward movement removes burrs on the top of the rotor, thereby replacing manual work, reducing the labor intensity of workers and improving work efficiency; the work station cylinder 1711 drives the work station cylinder connecting plate 1713 to move, the work station cylinder connecting plate 1713 drives the partition cylinder 1715 to move along the work station slide rail 1710, and the shelf cylinder 1715 drives the partition pliers 1716 to move to transport the rotor seat 1503, so that the rotor seat 1503 can be automatically placed on the conveyor line in the opposite direction, replacing manual placement, thereby being more automated and more convenient.

参阅附图14-16所示,所述转子砂光机构18包括砂光固定架1801和安装在砂光固定架1801上的砂光工位上电机1802;砂光工位上电机1802上安装有砂光工位上丝杠1803;所述砂光工位上丝杠1803上安装有砂光工位上丝杆螺母座1804;所述砂光固定架1801上还安装有砂光工位导轨1805;所述砂光工位导轨1805上安装有砂光工位滑块1806;所述砂光工位滑块1806上安装砂光工位上下移动板1807;所述砂光工位上丝杆螺母座1804与砂光工位上下移动板1807相连接;所述砂光工位上下移动板1807上安装有砂光压板架1808和砂光工位镗铣动力头1809;所述砂光压板架1808上安装有砂光压紧导柱1810;所述砂光压紧导柱1810上安装有砂光工位上压板1811;所述砂光工位上压板1811上安装有砂光上模1812;所述支架1上还安装有砂光工位底座1813和砂光下固定架1815;所述砂光工位底座1813上安装有砂光工位下模1814;所述砂光下固定架1815上安装有砂光工位下电机1816;所述砂光工位下电机1816上安装有砂光工位下丝杆1817;所述砂光工位下丝杆1817上安装有砂光工位下丝杆螺母座1818;所述砂光下固定架1815上安装有砂光工位下导轨1819;所述砂光工位下导轨1819上安装有砂光工位下滑块1820;所述砂光工位下滑块1820上安装有砂光工位下上下移板1821;所述砂光工位下上下移板1821上安装有砂光工位下镗铣动力头1822;所述砂光工位下丝杆螺母座1818与砂光工位下上下移板1821相连接;通过砂光工位上电机1802带动砂光工位上丝杆1803进行转动,砂光工位上丝杆1803带动砂光工位上丝杆螺母座1804进行运动,砂光工位上丝杆螺母座1804带动砂光工位上下移动板1807沿砂光工位导轨1805进行运动,砂光工位上下移动板1807带动砂光工位镗铣动力头1809进行运动,从而可以代替人工进行砂光打磨,使打磨的效果更好,提高生产效果;通过砂光工位下电机1816带动砂光工位下丝杠1817进行运动,砂光工位下丝杠1817通过砂光工位下丝杆螺母座1818带动砂光工位下上下移板1821沿砂光工位下导轨1819向上运动,砂光工位下上下移板1821带动砂光工位下镗铣动力头1822向上运动,从而可以将上砂光工位下镗铣动力头打磨不到的地方进行打磨,不用分两次进行打磨,加快了生产,提高生产效率。Referring to Figures 14-16, the rotor sanding mechanism 18 includes a sanding fixture 1801 and a sanding station motor 1802 mounted on the sanding fixture 1801; a sanding station lead screw 1803 is mounted on the sanding station motor 1802; a sanding station lead screw nut seat 1804 is mounted on the sanding station lead screw 1803; a sanding station guide rail 1805 is also mounted on the sanding fixture 1801; a sanding station slide block 1806 is mounted on the sanding station guide rail 1805; a sanding station up-and-down moving plate 1807 is mounted on the sanding station slide block 1806; the sanding station lead screw nut seat 1804 is connected to the sanding station up-and-down moving plate 1807; A sanding plate frame 1808 and a sanding station boring and milling power head 1809 are installed; a sanding pressing guide column 1810 is installed on the sanding plate frame 1808; a sanding station upper pressing plate 1811 is installed on the sanding pressing guide column 1810; a sanding upper mold 1812 is installed on the sanding station upper pressing plate 1811; a sanding station base 1813 and a sanding lower fixing frame 1815 are also installed on the bracket 1; a sanding station lower mold 1814 is installed on the sanding station base 1813; a sanding station lower motor 1816 is installed on the sanding station lower motor 1816; a sanding station lower screw rod 1817 is installed on the sanding station lower screw rod 1817 8; the lower sanding station fixed frame 1815 is installed with a lower guide rail 1819 of the sanding station; the lower guide rail 1819 of the sanding station is installed with a lower slider 1820 of the sanding station; the lower slider 1820 of the sanding station is installed with a lower up-and-down moving plate 1821 of the sanding station; the lower boring and milling power head 1822 of the sanding station is installed on the lower up-and-down moving plate 1821 of the sanding station; the lower screw rod nut seat 1818 of the sanding station is connected with the lower up-and-down moving plate 1821 of the sanding station; the upper screw rod 1803 of the sanding station is driven to rotate by the upper motor 1802 of the sanding station, the upper screw rod 1803 of the sanding station drives the upper screw rod nut seat 1804 of the sanding station to move, and the upper screw rod nut seat 1804 of the sanding station drives the upper and lower moving plate 1807 of the sanding station to move along the sanding station The polishing station guide rail 1805 moves, and the sanding station up and down moving plate 1807 drives the sanding station boring and milling power head 1809 to move, thereby replacing manual sanding, making the grinding effect better and improving the production effect; the sanding station lower motor 1816 drives the sanding station lower lead screw 1817 to move, and the sanding station lower lead screw 1817 drives the sanding station lower up and down moving plate 1821 to move upward along the sanding station lower guide rail 1819 through the sanding station lower lead screw nut seat 1818, and the sanding station lower up and down moving plate 1821 drives the sanding station lower boring and milling power head 1822 to move upward, thereby the places that the upper sanding station lower boring and milling power head cannot reach can be polished, without polishing in two times, thereby speeding up production and improving production efficiency.

参阅附图17-20所示,所述转子铰孔机构19包括铰孔工位固定架1901和安装在铰孔工位固定架1901上的铰孔工位电机1902;所述铰孔工位电机1902上安装有铰孔工位丝杠1903;所述铰孔工位丝杆1903上安装有铰孔工位丝杆螺母座1904;所述铰孔工位固定架1901上安装有铰孔工位导轨1905和摄像机1915;所述铰孔工位导轨1905上安装有铰孔工位滑块1906;所述铰孔工位滑块1906上安装有铰孔工位上下移板1907;所述铰孔工位上下移板1907上安装有铰孔工位镗铣动力头1908;所述铰孔工位丝杆螺母座1904与铰孔工位上下移板1907相连接;所述支架1上还安装有铰孔工位底座1909推料导柱1910、顶起气缸1911和铰孔顶起气缸1912;所述退料导柱1910上安装有钳子安装板1913;所述钳子安装板1913上安装有推料钳子1914;所述顶起气缸1911与钳子安装板1913相连接;所述转子定位机构20包括定位固定架2001和安装在定位固定架2002上的定位气缸2002;所述定位气缸2002上安装有上模安装板2003;所述上模安装板2003上安装有上模2004;所述支架1上还安装有定位工位底座2005;所述定位工位底座2005上安装有定位下模2006;通过铰孔工位电机1902带动铰孔工位丝杠1903进行运动,铰孔工位丝杠1903通过铰孔工位丝杆螺母座1904带动铰孔工位上下移板1907沿铰孔工位导轨1905向下运动,铰孔工位上下移板1907带动铰孔工位镗铣动力头1908向下运动,并使用推料钳子1914固定住转子,铰孔工位镗铣动力头1908对转子进行铰孔,从而代替人工进行铰孔,提高生产效率;通过顶起气缸1911来控制钳子安装板1913的高低;通过定位气缸2002控制上模安装板2003向下运动,上模安装板2003带动上模2004向下运动对转子上的点位孔进行定位,从而可以防止转子在后续装配中与装配件对位不精,提高生产效率。Referring to Figures 17-20, the rotor reaming mechanism 19 includes a reaming station fixing frame 1901 and a reaming station motor 1902 mounted on the reaming station fixing frame 1901; a reaming station lead screw 1903 is mounted on the reaming station lead screw 1903; a reaming station lead screw nut seat 1904 is mounted on the reaming station lead screw 1903; a reaming station guide rail 1905 and a camera 1915 are mounted on the reaming station fixing frame 1901; a reaming station slide block 1906 is mounted on the reaming station guide rail 1905; and a reaming station upper and lower reaming station slide block 1906 is mounted on the reaming station slide block 1906. The reaming station upper and lower moving plates 1907 are provided with a reaming station boring and milling power head 1908; the reaming station screw nut seat 1904 is connected to the reaming station upper and lower moving plates 1907; the bracket 1 is also provided with a reaming station base 1909, a material pushing guide post 1910, a lifting cylinder 1911 and a reaming lifting cylinder 1912; a pliers mounting plate 1913 is provided on the material withdrawal guide post 1910; a material pushing pliers 1914 is provided on the pliers mounting plate 1913; the lifting cylinder 1911 is connected to the pliers mounting plate 1913; the rotor positioning mechanism 20 includes a positioning The fixing frame 2001 and the positioning cylinder 2002 installed on the positioning fixing frame 2002; the positioning cylinder 2002 is installed with an upper die mounting plate 2003; the upper die mounting plate 2003 is installed with an upper die 2004; the bracket 1 is also installed with a positioning station base 2005; the positioning station base 2005 is installed with a positioning lower die 2006; the reaming station lead screw 1903 is driven to move by the reaming station motor 1902, and the reaming station lead screw 1903 drives the reaming station upper and lower moving plates 1907 to move downward along the reaming station guide rail 1905 through the reaming station lead screw nut seat 1904 The upper and lower moving plates 1907 of the reaming station drive the boring and milling head 1908 of the reaming station to move downward, and the pushing pliers 1914 are used to fix the rotor, and the boring and milling head 1908 of the reaming station reams holes on the rotor, thereby replacing manual reaming and improving production efficiency; the height of the pliers mounting plate 1913 is controlled by the lifting cylinder 1911; the upper die mounting plate 2003 is controlled to move downward by the positioning cylinder 2002, and the upper die mounting plate 2003 drives the upper die 2004 to move downward to position the point holes on the rotor, thereby preventing the rotor from being misaligned with the assembly parts in subsequent assembly, thereby improving production efficiency.

参阅图1、21所示,所述转盘7上安装有若干个产品固定座14;所述下平衡块安装机构2上连接有一号振动盘9;所述上平衡块安装机构3上连接有二号振动盘10和三号振动盘11;所述一号振动盘9和二号振动盘10下固定有第一振动盘固定座12;所述三号振动盘11下固定有第二振动盘固定座13;通过设置一号振动盘9、二号振动盘10和三号振动盘11,使一号振动盘9、二号振动盘10和三号振动盘11分别与下平衡块安装机构2和上平衡块安装机构3相连接,能够不停的为下平衡块安装机构2和上平衡块安装机构3提供平衡块,提高生产的效率。Referring to Figures 1 and 21, a number of product fixing seats 14 are installed on the turntable 7; the lower balancing block mounting mechanism 2 is connected to a No. 1 vibration plate 9; the upper balancing block mounting mechanism 3 is connected to a No. 2 vibration plate 10 and a No. 3 vibration plate 11; a first vibration plate fixing seat 12 is fixed under the No. 1 vibration plate 9 and the No. 2 vibration plate 10; a second vibration plate fixing seat 13 is fixed under the No. 3 vibration plate 11; by arranging the No. 1 vibration plate 9, the No. 2 vibration plate 10 and the No. 3 vibration plate 11, the No. 1 vibration plate 9, the No. 2 vibration plate 10 and the No. 3 vibration plate 11 are connected to the lower balancing block mounting mechanism 2 and the upper balancing block mounting mechanism 3 respectively, which can continuously provide balancing blocks for the lower balancing block mounting mechanism 2 and the upper balancing block mounting mechanism 3, thereby improving production efficiency.

本发明的工作过程,首先输送电机1508带动链轮1502进行转动,链轮1502带动链条进行移动,链条带动放置在输送架1501上的转子座1503进行移动,将转子放置在转子座1503上随着链条移动至下一工序中,转子座1503移动至定点气缸1507处时,定点气缸1507控制定位杆向上运动使放转子座1503固定至定位挡1504处,然后横向电机1603带动横向丝杠1612进行转动,横向丝杠1612通过横向丝杠螺母座1613带动横向移板1601沿横向滑轨1608进行移动,将横向移板1601上的机械手1610移动至转子处,拿取转子通过横向移板1601向左进行运动,然后纵向电机1604通过同步带带传动带动纵向丝杠1606进行运动,纵向丝杠1606通过纵向丝杠螺母座1615带动纵向移板1602沿纵向滑轨1605向前移动,机械手1610将转子放置在转子去毛刺机构17上的工位下底座1709上,当转子座1503上的转子被取走后,定点气缸1507控制定位杆向下运动,转子座1503继续沿链条进行运动,工位气缸1711通过工位气缸连接板1713带动隔板气缸1715沿工位滑轨1710进行运动,隔板气缸1715带动隔板钳子1716将转子座1503拿起放置在相反运动方向的链条上往回运动;The working process of the present invention is as follows: first, the conveying motor 1508 drives the sprocket 1502 to rotate, the sprocket 1502 drives the chain to move, the chain drives the rotor seat 1503 placed on the conveying frame 1501 to move, the rotor is placed on the rotor seat 1503 and moves with the chain to the next process, when the rotor seat 1503 moves to the fixed point cylinder 1507, the fixed point cylinder 1507 controls the positioning rod to move upward so that the rotor seat 1503 is fixed to the positioning stop 1504, and then the transverse motor 1603 drives the transverse lead screw 1612 to rotate, the transverse lead screw 1612 drives the transverse moving plate 1601 to move along the transverse slide rail 1608 through the transverse lead screw nut seat 1613, the manipulator 1610 on the transverse moving plate 1601 is moved to the rotor, and the rotor is taken through the transverse moving plate 1601 moves to the left, and then the longitudinal motor 1604 drives the longitudinal screw 1606 to move through the synchronous belt transmission, and the longitudinal screw 1606 drives the longitudinal moving plate 1602 to move forward along the longitudinal slide rail 1605 through the longitudinal screw nut seat 1615, and the manipulator 1610 places the rotor on the station lower base 1709 on the rotor deburring mechanism 17, when the rotor on the rotor seat 1503 is taken away, the fixed cylinder 1507 controls the positioning rod to move downward, and the rotor seat 1503 continues to move along the chain, and the station cylinder 1711 drives the partition cylinder 1715 to move along the station slide rail 1710 through the station cylinder connecting plate 1713, and the partition cylinder 1715 drives the partition pliers 1716 to pick up the rotor seat 1503 and place it on the chain in the opposite direction of movement to move back;

增压气缸1702带动工位移动板1704向下运动,工位移动板1704带动工位上座1705向下运动,工位上座1705带动工位上模1706和工位上模芯1707向下运动,将转子上的毛刺去除,去除后增压气缸1702带动各部件向上运动,回到原位,然后纵向电机1604带动纵向移板1602向后移动,横向电机1603带动横向移板1601和机械手1610向左移动,安装在横向移板1601上若干个机械手1610分别拿取转子座1503上的转子和转子去毛刺机构17中的转子,然后向右移动,纵向电机1604控制纵向移板1602向前移动,将转子分别放置在转子去毛刺机构17中和转子砂光机构18中;The boost cylinder 1702 drives the station moving plate 1704 to move downward, the station moving plate 1704 drives the station upper seat 1705 to move downward, the station upper seat 1705 drives the station upper mold 1706 and the station upper mold core 1707 to move downward to remove the burrs on the rotor. After removal, the boost cylinder 1702 drives each component to move upward and return to the original position, and then the longitudinal motor 1604 drives the longitudinal moving plate 1602 to move backward, the transverse motor 1603 drives the transverse moving plate 1601 and the manipulator 1610 to move to the left, and several manipulators 1610 installed on the transverse moving plate 1601 respectively take the rotor on the rotor seat 1503 and the rotor in the rotor deburring mechanism 17, and then move to the right, and the longitudinal motor 1604 controls the longitudinal moving plate 1602 to move forward, and places the rotor in the rotor deburring mechanism 17 and the rotor sanding mechanism 18 respectively;

转子砂光机构618中的砂光工位上电机1801和砂光工位下电机1816分别带动砂光工位上丝杠1803和砂光工位丝杠1817进行运动,砂光工位上丝杠1803通过砂光工位上丝杆螺母座1804带动砂光工位上下移动板1807沿砂光工位导轨1805进行运动,砂光工位上下移动板1807带动砂光压板架1808和砂光工位镗铣动力头1809向下运动,砂光压板架1808带动砂光上模1812向下运动,砂光工位下丝杠1817通过砂光工位下丝杆螺母座1818带动砂光工位下上下移板1821沿砂光工位下导轨1819向上运动,砂光工位下上下移板1821带动砂光工位下镗铣动力头1822向上运动,同时对转子内通孔的上部分和下部分进行砂光打磨;The upper motor 1801 of the sanding station and the lower motor 1816 of the sanding station in the rotor sanding mechanism 618 respectively drive the upper screw 1803 of the sanding station and the sanding station screw 1817 to move. The upper screw 1803 of the sanding station drives the upper and lower moving plates 1807 of the sanding station to move along the sanding station guide rail 1805 through the upper screw nut seat 1804 of the sanding station. The upper and lower moving plates 1807 of the sanding station drive the sanding plate frame 1808 and the sanding station boring The milling power head 1809 moves downward, the sanding platen frame 1808 drives the sanding upper die 1812 to move downward, the lower lead screw 1817 of the sanding station drives the lower upper and lower moving plates 1821 of the sanding station to move upward along the lower guide rail 1819 of the sanding station through the lower lead screw nut seat 1818 of the sanding station, and the lower upper and lower moving plates 1821 of the sanding station drive the lower boring and milling power head 1822 of the sanding station to move upward, and at the same time, the upper and lower parts of the through hole in the rotor are sanded and polished;

砂光打磨完成后,使用机械手1610将转子拿取到铰孔装置19中,铰孔工位电机1901带动铰孔工位丝杠1903进行运动,铰孔工位丝杠1903通过铰孔工位丝杆螺母座1904带动铰孔工位上下移板1907沿铰孔工位导轨1905向下运动,铰孔工位上下移板1907带动铰孔工位镗铣动力头1908向下运动,顶起气缸1911带动钳子安装板1913进行上下运动,推料钳子1914固定需要铰孔的转子,铰孔工位镗铣动力头1908对转子进行铰孔;After the sanding is completed, the manipulator 1610 is used to take the rotor into the reaming device 19, and the reaming station motor 1901 drives the reaming station lead screw 1903 to move, and the reaming station lead screw 1903 drives the reaming station upper and lower moving plates 1907 to move downward along the reaming station guide rail 1905 through the reaming station lead screw nut seat 1904, and the reaming station upper and lower moving plates 1907 drive the reaming station boring and milling power head 1908 to move downward, and the lifting cylinder 1911 drives the pliers mounting plate 1913 to move up and down, and the pusher pliers 1914 fix the rotor to be reamed, and the reaming station boring and milling power head 1908 reams the rotor;

铰孔完成后通过机械手1610将转子拿取至定位装置20中,定位气缸2002控制上模安装板2003向下运动,上模安装板2003带动上模2004向下运动,对转子进行定位,方便后面工序的装配,然后一号振动盘9进行振动将装在一号振动盘9内的下平衡块输送至定位台202上,然后下平衡块气缸209带动吸盘210向下运动,吸盘210吸住下平衡块然后向上运动,下平衡块横向电机203带动下平衡块丝杠205进行转动,下平衡块丝杠205通过下平衡块丝杠螺母安装座206带动下平衡块气缸安装板208沿第一滑轨204进行运动运动至转盘7上的产品固定座14上方,然后下平衡块气缸209带动吸盘210将下平衡块放置到产品固定座14上,然后转盘7进行转动个将产品固定座14转动到产品放置处,使用机械手313将产品放置到安放有下平衡块的产品固定座14上,然后转盘7进行转动将产品转动至上平衡块安装机构3处,二号振动盘10和三号振动盘11进行振动将上平衡块和甩油帽分别输送到第一平衡块定位座302和甩油帽定位座303,第一上平衡块推动气缸315和甩油帽推动气缸317分别推动第一上平衡块和甩油帽至第一平衡块定位座302和甩油帽定位座303,然后第一上平衡块顶出气缸316向上顶出平衡块,同时安装在铰孔工位固定架1901上的摄像机1915将甩油帽在甩油帽定位座303的方向进拍摄,将拍摄的照片与数据库相对比,然后甩油帽旋转气缸319带动旋转座320旋转,旋转座320带动甩油帽旋转到正确的安装角度,然后第一上平衡块气缸311带动机械手313向下运动拿取第一平衡块定位座302上的平衡块,然后上平衡块横向电机304带动上平衡块丝杆309进行转动,上平衡块丝杆309通过上平衡块丝杠螺母座310带动安装在上平衡块移动板308上的第一上平衡块气缸311和甩油帽气缸312沿第二导轨305进行运动,将平衡块放置到转子上,并同时甩油帽气缸缸312带动机械手313向下运动,拿取甩油帽定位座303上的甩油帽,上平衡块移动板308往回运动,机械手313将甩油帽也安装在转子上,然后转盘7转动,将转子转动到压接装置4处,上铆接气缸403和下铆接气缸404分别带动上铆接固定板405和下铆接固定板406对转子上的上平衡块和下平衡块进行铆接,铆接完成后,转盘7转动,将铆接完成的转子转动到取出机构5处,取出纵向电机509带动取出纵向丝杠513进行运动,取出纵向丝杠513通过取出纵向螺母座514带动旋转气缸515沿第四导轨510进行纵向运动,旋转气缸515使用产品固定板516固定产品,推料气缸517使用推料板518将转子推出产品固定座14,取出横向电机504带动取出横向丝杠507进行转到,取出横向丝杠507通过取出横向螺母座508带动纵向固定座506沿第三导轨503进行横向运动,将转子拿至下一工序中进行加工。After the reaming is completed, the rotor is taken to the positioning device 20 by the manipulator 1610, and the positioning cylinder 2002 controls the upper mold mounting plate 2003 to move downward, and the upper mold mounting plate 2003 drives the upper mold 2004 to move downward to position the rotor for the convenience of assembly in the subsequent processes. Then the No. 1 vibration plate 9 vibrates to transport the lower balancing block installed in the No. 1 vibration plate 9 to the positioning table 202, and then the lower balancing block cylinder 209 drives the suction cup 210 to move downward, the suction cup 210 sucks the lower balancing block and then moves upward, and the lower balancing block transverse motor 203 drives the lower balancing block lead screw 205 to rotate, and the lower balancing block lead screw 205 drives the lower balancing block cylinder mounting plate 208 to move along the first slide rail 204 through the lower balancing block lead screw nut mounting seat 206 to move to above the product fixing seat 14 on the turntable 7, and then the lower balancing block cylinder 209 drives the suction cup 210 to place the lower balancing block on the product The product fixing seat 14 is placed on the product fixing seat 14, and then the turntable 7 is rotated to rotate the product fixing seat 14 to the product placement position, and the manipulator 313 is used to place the product on the product fixing seat 14 where the lower balancing block is placed. Then the turntable 7 is rotated to rotate the product to the upper balancing block installation mechanism 3, and the second vibration plate 10 and the third vibration plate 11 vibrate to transport the upper balancing block and the oil throwing cap to the first balancing block positioning seat 302 and the oil throwing cap positioning seat 303 respectively. The first upper balancing block pushing cylinder 315 and the oil throwing cap pushing cylinder 317 push the first upper balancing block and the oil throwing cap to the first balancing block positioning seat 302 and the oil throwing cap positioning seat 303 respectively, and then the first upper balancing block ejecting cylinder 316 ejects the balancing block upward, and at the same time, the camera 1915 installed on the reaming station fixing frame 1901 shoots the oil throwing cap in the direction of the oil throwing cap positioning seat 303, compares the photographed photo with the database, and then throws the oil. The cap rotating cylinder 319 drives the rotating seat 320 to rotate, and the rotating seat 320 drives the oil-throwing cap to rotate to the correct installation angle, and then the first upper balancing block cylinder 311 drives the manipulator 313 to move downward to take the balancing block on the first balancing block positioning seat 302, and then the upper balancing block transverse motor 304 drives the upper balancing block lead screw 309 to rotate, and the upper balancing block lead screw 309 drives the first upper balancing block cylinder 311 and the oil-throwing cap cylinder 312 installed on the upper balancing block moving plate 308 to move along the second guide rail 305 through the upper balancing block lead screw nut seat 310 to place the balancing block on the rotor, and at the same time, the oil-throwing cap cylinder 312 drives the manipulator 313 to move downward to take the oil-throwing cap on the oil-throwing cap positioning seat 303, and the upper balancing block moving plate 308 moves back, and the manipulator 313 also installs the oil-throwing cap on the rotor, and then the turntable 7 rotates to rotate the rotor to the crimping device 4. The upper riveting cylinder 403 and the lower riveting cylinder 404 respectively drive the upper riveting fixing plate 405 and the lower riveting fixing plate 406 to rivet the upper balancing block and the lower balancing block on the rotor. After the riveting is completed, the turntable 7 rotates to rotate the riveted rotor to the removal mechanism 5, and the removal longitudinal motor 509 drives the removal longitudinal lead screw 513 to move. The removal longitudinal lead screw 513 drives the rotating cylinder 515 to move longitudinally along the fourth guide rail 510 through the removal longitudinal nut seat 514. The rotating cylinder 515 uses the product fixing plate 516 to fix the product. The pushing cylinder 517 uses the pushing plate 518 to push the rotor out of the product fixing seat 14. The removal transverse motor 504 drives the removal transverse lead screw 507 to rotate. The removal transverse lead screw 507 drives the longitudinal fixing seat 506 to move transversely along the third guide rail 503 through the removal transverse nut seat 508, and the rotor is taken to the next process for processing.

上述实施例是对本发明的说明,不是对本发明的限定,任何对本发明简单变换后的方案均属于本发明的保护范围。The above embodiments are intended to illustrate the present invention, not to limit the present invention. Any solution that is a simple transformation of the present invention belongs to the protection scope of the present invention.

Claims (6)

1.一种转子平衡块全自动装配装置,包括支架(1)、安装在支架(1)上的下平衡块安装机构(2)、上平衡块安装机构(3)和压接机构(4);其特征还包括安装在支架上的取出机构(5)和预处理机构(21);所述下平衡块安装机构(2)包括机构底板(201)和定位台(202);所述机构底板(201)上安装有下平衡块横向电机(203)和第一滑轨(204);所述下平衡块横向电机(203)上安装有下平衡块丝杠(205);所述下平衡块丝杠(205)上安装有下平衡块丝杠螺母安装座(206);所述第一滑轨(204)上安装有第一滑块(207);所述第一滑块(207)上安装有下平衡块气缸安装板(208);所述下平衡块丝杠螺母安装座(206)与下平衡块气缸安装板(208)相连接;所述下平衡块气缸安装板(208)上安装有下平衡块气缸(209);所述下平衡块气缸(209)上安装有吸盘(210);所述上平衡块安装机构(3)包括上平衡块固定座(301)、第一上平衡块定位座(302)和甩油帽定位座(303);所述上平衡块固定座(301)上安装有上平衡块横向电机(304)、第二导轨(305)和连接板(306);所述第二导轨(305)上安装有第二滑块(307);所述第二滑块(307)上安装有上平衡块移动板(308);所述上平衡块横向电机(304)上安装有上平衡块丝杠(309);所述上平衡块丝杠(309)上安装有上平衡块丝杠螺母座(310);所述上平衡块丝杠螺母座(310)与上平衡块移动板(308)相连接;所述压接机构(4)包括上固定座(401)和下固定座(402);所述上固定座(401)和下固定座(402)上分别安装有上铆接气缸(403)和下铆接气缸(404);所述上铆接气缸(403)和下铆接气缸(404)上分别安装有上铆接固定板(405)和下铆接固定板(406);所述取出机构(5)包括取出固定座(501)和推料固定座(502);所述取出固定座(501)上安装有第三导轨(503)和取出横向电机(504);所述第三导轨(503)上安装有第三滑块(505);所述第三滑块(505)上安装有取出纵向固定座(506);所述取出横向电机(504)上安装有取出横向丝杠(507);所述取出横向丝杠(507)上安装有取出横向螺母座(508);所述取出横向螺母座(508)与取出纵向固定座(506)相连接;所述取出纵向固定座(506)上安装有取出纵向电机(509)和第四导轨(510);所述第四导轨(510)上安装有第四滑块(511);所述第四滑块(511)上安装有滑动板(512);所述取出纵向电机(509)上安装有取出纵向丝杠(513);所述取出纵向丝杠(513)上安装有取出纵向螺母座(514);所述取出纵向螺母座(514)与滑动板(512)相连接;所述滑动板(512)上安装有旋转气缸(515);所述旋转气缸(515)上安装有产品固定板(516);所述推料固定座(502)上安装有推料气缸(517);所述推料气缸(517)上安装有推料板(518);所述预处理机构(21)包括转子输送机构(15)、转子传动机构(16)、转子去毛刺机构(17)、转子砂光机构(18)、转子铰孔机构(19)和定位机构(20);所述转子输送机构(15)包括输送架(1501)、安装在输送架(1501)上的链轮(1502)、转子座(1503)、定位挡(1504)、顶出气缸(1505)、推料气缸(1506)、定点气缸(1507)和输送电机(1508);所述转子传动机构(16)包括横向移板(1601)和纵向移板(1602);所述支架(1)上还安装有横向电机(1603)、纵向电机(1604)、纵向滑轨(1605)和纵向丝杠(1606);所述纵向移板(1602)上安装有与纵向滑轨(1605)相适配的纵向滑块(1607)和横向滑轨(1608);所述横向移板(1601)上安装有与横向滑轨(1608)相适配的横向滑块(1609)、机械手(1610)和感应开关固定架(1611);所述横向电机(1603)上安装有横向丝杠(1612);所述横向丝杠(1612)上安装有横向丝杠螺母座(1613);所述横向丝杠螺母座(1613)与横向移板(1601)相连接;所述感应开关固定架(1611)上安装有感应开关(1614);所述纵向电机(1604)与纵向丝杠(1606)之间通过同步带带传动相连接;所述纵向丝杠(1606)上安装有纵向丝杠螺母座(1615);所述纵向丝杠螺母座(1615)与纵向移板(1602)相连接;转子去毛刺机构(17)包括工位固定架(1701)、安装在工位固定架(1701)上的增压气缸(1702)和工位导柱(1703);所述工位导柱(1703)上安装有工位移动板(1704);所述工位移动板(1704)上安装有工位上座(1705);所述工位上座(1705)上安装有工位上模(1706);所述工位上模(1706)上安装有工位上模芯(1707);所述支架(1)上还安装有工位底座(1708);所述工位底座(1708)上安装有工位下底座(1709);所述工位固定架(1701)上安装有工位滑轨(1710)和工位气缸(1711);所述工位气缸(1711)上安装有工位浮动接头(1712);所述工位浮动接头(1712)上安装有工位气缸连接板(1713);所述工位滑轨(1710)上安装有工位滑块(1714);所述工位滑块(1714)上安装有搁板气缸(1715);所述搁板气缸(1715)上安装有搁板钳子(1716)。1. A fully automatic assembly device for a rotor balancing block, comprising a bracket (1), a lower balancing block mounting mechanism (2) mounted on the bracket (1), an upper balancing block mounting mechanism (3) and a crimping mechanism (4); the device is characterized by further comprising a taking-out mechanism (5) and a pre-processing mechanism (21) mounted on the bracket; the lower balancing block mounting mechanism (2) comprising a mechanism base plate (201) and a positioning platform (202); a lower balancing block transverse motor (203) and a first slide rail (204) are mounted on the mechanism base plate (201); a lower balancing block lead screw (205) is mounted on the lower balancing block transverse motor (203); a lower balancing block lead screw nut mounting seat (206) is mounted on the lower balancing block lead screw (205); a first slide rail (204) is mounted on a first slider (207); a lower balancing block cylinder mounting plate is mounted on the first slider (207) (208); the lower balancing block lead screw nut mounting seat (206) is connected to the lower balancing block cylinder mounting plate (208); the lower balancing block cylinder (209) is mounted on the lower balancing block cylinder mounting plate (208); the lower balancing block cylinder (209) is mounted on a suction cup (210); the upper balancing block mounting mechanism (3) comprises an upper balancing block fixing seat (301), a first upper balancing block positioning seat (302) and an oil-throwing cap positioning seat (303); the upper balancing block fixing seat (301) is mounted with an upper balancing block transverse motor (304), a second guide rail (305) and a connecting plate (306); the second guide rail (305) is mounted with a second slider (307); the second slider (307) is mounted with an upper balancing block moving plate (308); the upper balancing block lead screw ( 309); an upper balancing block lead screw nut seat (310) is mounted on the upper balancing block lead screw (309); the upper balancing block lead screw nut seat (310) is connected to the upper balancing block movable plate (308); the crimping mechanism (4) comprises an upper fixing seat (401) and a lower fixing seat (402); an upper riveting cylinder (403) and a lower riveting cylinder (404) are mounted on the upper fixing seat (401) and the lower fixing seat (402), respectively; an upper riveting fixing plate (405) and a lower riveting fixing plate (406) are mounted on the upper riveting cylinder (403) and the lower riveting cylinder (404), respectively; the removal mechanism (5) comprises a removal fixing seat (501) and a pusher fixing seat (502); a third guide rail (503) and a removal transverse motor (504) are mounted on the removal fixing seat (501); the third guide rail (503) A third slider (505) is mounted on the third slider (505); a longitudinal removal fixing seat (506) is mounted on the third slider (505); a transverse removal screw (507) is mounted on the transverse removal motor (504); a transverse removal nut seat (508) is mounted on the transverse removal screw (507); the transverse removal nut seat (508) is connected to the longitudinal removal fixing seat (506); a longitudinal removal motor (509) and a fourth guide rail (510) are mounted on the longitudinal removal fixing seat (506); a fourth slider (511) is mounted on the fourth guide rail (510); a sliding plate (512) is mounted on the fourth slider (511); a longitudinal removal screw (513) is mounted on the longitudinal removal motor (509); a longitudinal removal nut seat (514) is mounted on the longitudinal removal screw (513); The nut seat (514) is connected to the sliding plate (512); a rotating cylinder (515) is installed on the sliding plate (512); a product fixing plate (516) is installed on the rotating cylinder (515); a pushing cylinder (517) is installed on the pushing fixing seat (502); a pushing plate (518) is installed on the pushing cylinder (517); the pretreatment mechanism (21) includes a rotor conveying mechanism (15), a rotor transmission mechanism (16), a rotor deburring mechanism (17), a rotor sanding mechanism (18), a rotor reaming mechanism (19) and a positioning mechanism (20); the rotor conveying mechanism (15) includes a conveying frame (1501), a sprocket (1502) installed on the conveying frame (1501), a rotor seat (1503), a positioning stop (1504), an ejection cylinder (1505), a pushing cylinder (1506), and a positioning mechanism (20). 6), a fixed-point cylinder (1507) and a conveying motor (1508); the rotor transmission mechanism (16) includes a transverse shift plate (1601) and a longitudinal shift plate (1602); the bracket (1) is also equipped with a transverse motor (1603), a longitudinal motor (1604), a longitudinal slide rail (1605) and a longitudinal lead screw (1606); the longitudinal shift plate (1602) is equipped with a longitudinal slider (1607) and a transverse slide rail (1608) that are compatible with the longitudinal slide rail (1605); the transverse shift plate (1601) is equipped with a transverse slider (1609) that is compatible with the transverse slide rail (1608), a manipulator (1610) and an induction switch fixing frame (1611); the transverse motor (1603) is equipped with a transverse lead screw (1612); the transverse lead screw nut is installed on the transverse lead screw (1612) The transverse lead screw nut seat (1613) is connected to the transverse shift plate (1601); the induction switch fixing frame (1611) is equipped with an induction switch (1614); the longitudinal motor (1604) and the longitudinal lead screw (1606) are connected via a synchronous belt drive; the longitudinal lead screw (1606) is equipped with a longitudinal lead screw nut seat (1615); the longitudinal lead screw nut seat (1615) is connected to the longitudinal shift plate (1602); the rotor deburring mechanism (17) comprises a station fixing frame (1701), a booster cylinder (1702) and a station guide column (1703) installed on the station fixing frame (1701); the station guide column (1703) is equipped with a station moving plate (1704); the station upper seat (1705) is installed on the station moving plate (1704); the The station upper seat (1705) is equipped with a station upper mold (1706); the station upper mold (1706) is equipped with a station upper mold core (1707); the support (1) is also equipped with a station base (1708); the station base (1708) is equipped with a station lower base (1709); the station fixed frame (1701) is equipped with a station slide rail (1710) and a station cylinder (1711); the station cylinder (1711) is equipped with a station floating joint (1712); the station floating joint (1712) is equipped with a station cylinder connecting plate (1713); the station slide rail (1710) is equipped with a station slider (1714); the station slider (1714) is equipped with a shelf cylinder (1715); the shelf cylinder (1715) is equipped with a shelf clamp (1716). 2.根据权利要求1所述的一种转子平衡块全自动装配装置,其特征在于:所述上平衡块移动板(308)上安装有第一上平衡块气缸(311)和甩油帽气缸(312);所述第一上平衡块气缸(311)和甩油帽气缸(312)上均安装有机械手(313);所述第一上平衡块定位座(302)上安装有推块(314)、第一上平衡块推动气缸(315)和第一上平衡块顶出气缸(316);所述第一上平衡块推动气缸(315)与推块(314)相连接;所述甩油帽定位座(303)固定在支架(1)上;所述甩油帽定位座(303)上安装有甩油帽推动气缸(317)、第二推块(318)和甩油帽旋转气缸(319);所述甩油帽旋转气缸(319)上安装有旋转座(320);所述甩油帽推动气缸(317)与第二推块(318)相连接。2. The fully automatic assembly device for a rotor balancing block according to claim 1 is characterized in that: a first upper balancing block cylinder (311) and an oil-throwing cap cylinder (312) are installed on the upper balancing block moving plate (308); a manipulator (313) is installed on the first upper balancing block cylinder (311) and the oil-throwing cap cylinder (312); a push block (314), a first upper balancing block pushing cylinder (315) and a first upper balancing block ejector are installed on the first upper balancing block positioning seat (302). cylinder (316); the first upper balancing block pushing cylinder (315) is connected to the pushing block (314); the oil-slinging cap positioning seat (303) is fixed on the bracket (1); the oil-slinging cap pushing cylinder (317), the second pushing block (318) and the oil-slinging cap rotating cylinder (319) are installed on the oil-slinging cap positioning seat (303); the oil-slinging cap rotating cylinder (319) is installed on the rotating seat (320); the oil-slinging cap pushing cylinder (317) is connected to the second pushing block (318). 3.根据权利要求1所述的一种转子平衡块全自动装配装置,其特征在于:所述转子砂光机构(18)包括砂光固定架(1801)和安装在砂光固定架(1801)上的砂光工位上电机(1802);砂光工位上电机(1802)上安装有砂光工位上丝杠(1803);所述砂光工位上丝杠(1803)上安装有砂光工位上丝杆螺母座(1804);所述砂光固定架(1801)上还安装有砂光工位导轨(1805);所述砂光工位导轨(1805)上安装有砂光工位滑块(1806);所述砂光工位滑块(1806)上安装砂光工位上下移动板(1807);所述砂光工位上丝杆螺母座(1804)与砂光工位上下移动板(1807)相连接;所述砂光工位上下移动板(1807)上安装有砂光压板架(1808)和砂光工位镗铣动力头(1809);所述砂光压板架(1808)上安装有砂光压紧导柱(1810);所述砂光压紧导柱(1810)上安装有砂光工位上压板(1811);所述砂光工位上压板(1811)上安装有砂光上模(1812);所述支架(1)上还安装有砂光工位底座(1813)和砂光下固定架(1815);所述砂光工位底座(1813)上安装有砂光工位下模(1814);所述砂光下固定架(1815)上安装有砂光工位下电机(1816);所述砂光工位下电机(1816)上安装有砂光工位下丝杆(1817);所述砂光工位下丝杆(1817)上安装有砂光工位下丝杆螺母座(1818);所述砂光下固定架(1815)上安装有砂光工位下导轨(1819);所述砂光工位下导轨(1819)上安装有砂光工位下滑块(1820);所述砂光工位下滑块(1820)上安装有砂光工位下上下移板(1821);所述砂光工位下上下移板(1821)上安装有砂光工位下镗铣动力头(1822);所述砂光工位下丝杆螺母座(1818)与砂光工位下上下移板(1821)相连接。3. A fully automatic assembly device for rotor balancing weights according to claim 1, characterized in that: the rotor sanding mechanism (18) comprises a sanding fixing frame (1801) and a sanding station upper motor (1802) mounted on the sanding fixing frame (1801); a sanding station upper lead screw (1803) is mounted on the sanding station upper motor (1802); a sanding station upper lead screw nut seat (1804) is mounted on the sanding station upper lead screw (1803); a sanding station guide rail (1805) is also mounted on the sanding fixing frame (1801); the sanding station guide rail A sanding station slider (1806) is installed on the rail (1805); a sanding station up-and-down moving plate (1807) is installed on the sanding station slider (1806); a screw nut seat (1804) on the sanding station is connected to the sanding station up-and-down moving plate (1807); a sanding plate frame (1808) and a sanding station boring and milling power head (1809) are installed on the sanding station up-and-down moving plate (1807); a sanding pressing guide column (1810) is installed on the sanding pressing guide column (1810); a sanding The upper pressure plate (1811) of the sanding station is provided with a sanding upper mold (1812); the bracket (1) is also provided with a sanding station base (1813) and a sanding lower fixed frame (1815); the sanding station base (1813) is provided with a sanding station lower mold (1814); the sanding station lower motor (1816) is provided with a sanding station lower screw rod (1817) on the sanding station lower motor (1816); the sanding station lower screw rod (1817) is provided with a A lower screw rod nut seat (1818) is provided at a sanding station; a lower guide rail (1819) of the sanding station is installed on the lower fixed frame (1815); a lower slider (1820) of the sanding station is installed on the lower guide rail (1819); a lower upper and lower moving plate (1821) of the sanding station is installed on the lower slider (1820); a lower boring and milling power head (1822) of the sanding station is installed on the lower upper and lower moving plate (1821); and the lower screw rod nut seat (1818) of the sanding station is connected to the lower upper and lower moving plate (1821) of the sanding station. 4.根据权利要求1所述的一种转子平衡块全自动装配装置,其特征在于:所述转子铰孔机构(19)包括铰孔工位固定架(1901)和安装在铰孔工位固定架(1901)上的铰孔工位电机(1902);所述铰孔工位电机(1902)上安装有铰孔工位丝杠(1903);所述铰孔工位丝杠(1903)上安装有铰孔工位丝杆螺母座(1904);所述铰孔工位固定架(1901)上安装有铰孔工位导轨(1905)和摄像机(1915);所述铰孔工位导轨(1905)上安装有铰孔工位滑块(1906);所述铰孔工位滑块(1906)上安装有铰孔工位上下移板(1907);所述铰孔工位上下移板(1907)上安装有铰孔工位镗铣动力头(1908);所述铰孔工位丝杆螺母座(1904)与铰孔工位上下移板(1907)相连接;所述支架(1)上还安装有铰孔工位底座(1909)、推料导柱(1910)、顶起气缸(1911)和铰孔顶起气缸(1912);所述推料导柱(1910)上安装有钳子安装板(1913);所述钳子安装板(1913)上安装有推料钳子(1914);所述顶起气缸(1911)与钳子安装板(1913)相连接;所述转子定位机构(20)包括定位固定架(2001)和安装在定位固定架(2001)上的定位气缸(2002);所述定位气缸(2002)上安装有上模安装板(2003);所述上模安装板(2003)上安装有上模(2004);所述支架(1)上还安装有定位工位底座(2005);所述定位工位底座(2005)上安装有定位下模(2006)。4. A fully automatic assembly device for a rotor balancing weight according to claim 1, characterized in that: the rotor reaming mechanism (19) comprises a reaming station fixing frame (1901) and a reaming station motor (1902) mounted on the reaming station fixing frame (1901); a reaming station lead screw (1903) is mounted on the reaming station motor (1902); a reaming station lead screw nut seat (1904) is mounted on the reaming station lead screw (1903); A reaming station guide rail (1905) and a camera (1915) are installed on the reaming station fixed frame (1901); a reaming station slide block (1906) is installed on the reaming station slide block (1906); a reaming station upper and lower moving plate (1907) is installed on the reaming station upper and lower moving plate (1907); a reaming station boring and milling power head (1908) is installed on the reaming station upper and lower moving plate (1907); the reaming station screw rod nut seat (1904) and the reaming station are connected to the reaming station. The support (1) is connected to an upper and lower moving plate (1907); a reaming station base (1909), a material pushing guide column (1910), a lifting cylinder (1911) and a reaming lifting cylinder (1912) are also installed on the support (1); a pliers mounting plate (1913) is installed on the material pushing guide column (1910); a material pushing pliers (1914) are installed on the pliers mounting plate (1913); the lifting cylinder (1911) is connected to the pliers mounting plate (1913); The rotor positioning mechanism (20) comprises a positioning fixing frame (2001) and a positioning cylinder (2002) mounted on the positioning fixing frame (2001); an upper die mounting plate (2003) is mounted on the positioning cylinder (2002); an upper die (2004) is mounted on the upper die mounting plate (2003); a positioning station base (2005) is also mounted on the bracket (1); and a positioning lower die (2006) is mounted on the positioning station base (2005). 5.根据权利要求1所述的一种转子平衡块全自动装配装置,其特征在于:所述支架(1)上还安装有若干个转盘勾(6);所述转盘勾(6)上安装有转盘(7);所述转盘(7)上安装有分割器(8);所述分割器(8)另一端按固定安装在支架(1)上;所述转盘(7)上安装有若干个产品固定座(14);所述下平衡块安装机构(2)上连接有一号振动盘(9);所述上平衡块安装机构(3)上连接有二号振动盘(10)和三号振动盘(11);所述一号振动盘(9)和二号振动盘(10)下固定有第一振动盘固定座(12);所述三号振动盘(11)下固定有第二振动盘固定座(13)。5. A fully automatic assembly device for rotor balancing weights according to claim 1, characterized in that: the bracket (1) is also equipped with a plurality of turntable hooks (6); a turntable (7) is installed on the turntable hook (6); a divider (8) is installed on the turntable (7); the other end of the divider (8) is fixedly installed on the bracket (1); a plurality of product fixing seats (14) are installed on the turntable (7); a No. 1 vibration plate (9) is connected to the lower balancing weight mounting mechanism (2); a No. 2 vibration plate (10) and a No. 3 vibration plate (11) are connected to the upper balancing weight mounting mechanism (3); a first vibration plate fixing seat (12) is fixed under the No. 1 vibration plate (9) and the No. 2 vibration plate (10); a second vibration plate fixing seat (13) is fixed under the No. 3 vibration plate (11). 6.结合1-5所述一种转子平衡块全自动装配装置的装配方法,具体步骤如下所示:6. In combination with the assembly method of a rotor balancing weight fully automatic assembly device described in 1-5, the specific steps are as follows: 第一步:转子放置在转子座(1503)上,输送电机(1508)带动链轮(1502)进行运动,链轮(1502)通过链条带动转子座(1503)进行运动,将转子座(1503)输送至转子传动机构(16)处;Step 1: The rotor is placed on the rotor seat (1503), the conveying motor (1508) drives the sprocket (1502) to move, the sprocket (1502) drives the rotor seat (1503) to move through the chain, and the rotor seat (1503) is conveyed to the rotor transmission mechanism (16); 第二步:转子传动机构(16)上的机械手(1610)将转子座(1503)上的转子拿到至转子去毛刺机构(17)中,去完毛刺后,机械手(1610)将转子去毛刺机构(17)中的转子拿取至转子砂光机构(18)中,通过另一个机械手(1610)将转子座(1503)上的转子拿取至转子去毛刺机构(17)中,砂光完成后,将转子砂光机构(18)中的转子拿取至转子铰孔机构(19)中,同时将转子去毛刺机构(17)中的转子拿取至转子砂光机构(18)中,转子铰孔完成后,将转子铰孔机构(19)中的转子拿取至转子定位机构(20)中进行定位;Step 2: The manipulator (1610) on the rotor transmission mechanism (16) takes the rotor on the rotor seat (1503) to the rotor deburring mechanism (17). After deburring, the manipulator (1610) takes the rotor in the rotor deburring mechanism (17) to the rotor sanding mechanism (18). The rotor on the rotor seat (1503) is taken to the rotor deburring mechanism (17) by another manipulator (1610). After sanding, the rotor in the rotor sanding mechanism (18) is taken to the rotor reaming mechanism (19). At the same time, the rotor in the rotor deburring mechanism (17) is taken to the rotor sanding mechanism (18). After the rotor reaming is completed, the rotor in the rotor reaming mechanism (19) is taken to the rotor positioning mechanism (20) for positioning. 第三步:二号振动盘(10)将下平衡块运输到定位台(202)上,下平衡块气缸(209)使用吸盘(210)将下平衡块放置到转盘(7)上的产品固定座(14)上;Step 3: The second vibration plate (10) transports the lower balancing block to the positioning table (202), and the lower balancing block cylinder (209) uses the suction cup (210) to place the lower balancing block on the product fixing seat (14) on the turntable (7); 第四步:下平衡块放置完成后转盘(7)转动,将放置有下平衡块的产品固定座(14)转动一定角度至产品放置处,机械手将产品放置到产品固定座(14)上;Step 4: After the lower balancing block is placed, the turntable (7) rotates, and the product fixing seat (14) on which the lower balancing block is placed is rotated at a certain angle to the product placement position, and the robot places the product on the product fixing seat (14); 第五步:产品放置完成后,转盘(7)转动,将装置有产品的产品固定座(14)转动至上平衡块安装机构(3)处,一号振动盘(9)和三号振动盘(11)分别将上平衡块和甩油帽输送至第一上平衡块定位座(302)和甩油帽定位座(303)上,第一上平衡块气缸(311)和甩油帽气缸(312)分别将第一上平衡块定位座(302)和甩油帽定位座(303)上的上平衡块和甩油帽安装至产品上;Step 5: After the product is placed, the turntable (7) rotates to rotate the product fixing seat (14) equipped with the product to the upper balancing block installation mechanism (3), the first vibration plate (9) and the third vibration plate (11) respectively transport the upper balancing block and the oil-slinging cap to the first upper balancing block positioning seat (302) and the oil-slinging cap positioning seat (303), and the first upper balancing block cylinder (311) and the oil-slinging cap cylinder (312) respectively install the upper balancing block and the oil-slinging cap on the first upper balancing block positioning seat (302) and the oil-slinging cap positioning seat (303) onto the product; 第六步:上平衡块安装完成后转盘(7)转动,将安装有上平衡块的产品转动至压接机构(4)处,上铆接气缸(403)和下铆接气缸(404)分别对上平衡块和下平衡块在产品上进行铆接:Step 6: After the upper balancing block is installed, the turntable (7) rotates, and the product with the upper balancing block installed is rotated to the crimping mechanism (4), and the upper riveting cylinder (403) and the lower riveting cylinder (404) respectively rivet the upper balancing block and the lower balancing block on the product: 第七步:铆接完成后,转盘(7)转动,将铆接完成的产品转动住取出机构(5)中,旋转气缸(515)使用产品固定板(516)将产品输送至下一工序中进行加工。Step 7: After the riveting is completed, the turntable (7) rotates to rotate the riveted product into the removal mechanism (5), and the rotating cylinder (515) uses the product fixing plate (516) to transport the product to the next process for processing.
CN202010878597.5A 2020-08-27 2020-08-27 A fully automatic assembly device and method for rotor balancing weight Active CN112311166B (en)

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Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103683702A (en) * 2013-12-17 2014-03-26 苏州瑞日纺织科技有限公司 Counter balance automatic feeding device of motor rotors
CN105490473A (en) * 2016-01-14 2016-04-13 安徽美芝精密制造有限公司 Automatic rotor assembling system
CN205319884U (en) * 2016-01-14 2016-06-15 杭州富生电器有限公司 Vice balancing piece installation mechanism of rotor
WO2018120869A1 (en) * 2016-12-30 2018-07-05 广州蓝圣智能科技有限公司 Chair frame small accessory riveting machine
CN109201902A (en) * 2018-10-25 2019-01-15 珠海市枫杨科技有限公司 A kind of rotor presses automatic assembly line
CN214045365U (en) * 2020-08-27 2021-08-24 浙江东精智能装备有限公司 Full-automatic assembly device for rotor balance block

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103683702A (en) * 2013-12-17 2014-03-26 苏州瑞日纺织科技有限公司 Counter balance automatic feeding device of motor rotors
CN105490473A (en) * 2016-01-14 2016-04-13 安徽美芝精密制造有限公司 Automatic rotor assembling system
CN205319884U (en) * 2016-01-14 2016-06-15 杭州富生电器有限公司 Vice balancing piece installation mechanism of rotor
WO2018120869A1 (en) * 2016-12-30 2018-07-05 广州蓝圣智能科技有限公司 Chair frame small accessory riveting machine
CN109201902A (en) * 2018-10-25 2019-01-15 珠海市枫杨科技有限公司 A kind of rotor presses automatic assembly line
CN214045365U (en) * 2020-08-27 2021-08-24 浙江东精智能装备有限公司 Full-automatic assembly device for rotor balance block

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