CN112296596A

CN112296596A - Excircle cladding equipment

Info

Publication number: CN112296596A
Application number: CN202011349269.2A
Authority: CN
Inventors: 桑俊波; 王平; 王铬
Original assignee: Zhengzhou Kaibo Welding And Cutting Equipment Co ltd
Current assignee: Zhengzhou Kaibo Welding And Cutting Equipment Co ltd
Priority date: 2020-11-26
Filing date: 2020-11-26
Publication date: 2021-02-02

Abstract

The invention relates to the technical field of cylinder outer wall repair equipment, in particular to excircle cladding equipment, which comprises a base slide rail, wherein the left end of the base slide rail is provided with an installation seat, the installation seat is provided with a clamping mechanism, the top of the base slide rail is provided with a first installation seat and a second installation seat in a sliding manner, the top of the first installation seat is provided with a supporting mechanism, the top of the second installation seat is provided with a jacking mechanism, the front end of the base slide rail is provided with a supporting frame, the top of the supporting frame is provided with a slide plate, a locking mechanism is arranged between the slide plate and the supporting frame, the top of the slide plate is provided with a transverse base, the transverse slide plate is provided with a transverse slide seat, the top of the transverse slide seat is provided with a vertical base, the vertical slide seat is provided with. Has the advantages that: the heating head is arranged, the welding wire is preheated by the hot wire and is quickly melted, and the working efficiency is improved; the positions of the welding head and the heating head can be adjusted randomly within a certain range, and the practicability is high.

Description

Excircle cladding equipment

Technical Field

The invention relates to the technical field of cylinder barrel outer wall repair equipment, in particular to excircle cladding equipment.

Background

The outer cylinder barrel of the upright post, the hydraulic cylinder and the like for the coal mine support are used for a period of time, the outer wall of the cylinder barrel can generate the defects of corrosion, pitting corrosion, strain and the like, so that the cylinder barrel is discarded due to sealing failure, and in order to recycle the cylinder barrels, the metal fusion welding technology is mainly adopted for repairing at present so as to prolong the service life of the cylinder barrel. The current commonly used process is: on placing the brace table on the base slide rail with the cylinder level, the one end of cylinder is fixed by the three-jaw chuck, and the three-jaw chuck can make the cylinder rotate around the axle center, and the other end of cylinder is pushed up tight mechanism tightly, when brace table plays the supporting role, can not hinder the rotation of cylinder, and the bonding tool welding wire melts and covers to cylinder outer wall.

However, the welding wire can be melted only when reaching a certain temperature, the heating process consumes time, and the welding wire cannot be melted quickly, so that the working efficiency is affected. Therefore, there is a need for an outer circle cladding apparatus to overcome the above problems.

Disclosure of Invention

In order to solve the above problems, an embodiment of the present invention provides an outer circle cladding apparatus, which includes a base slide rail, wherein a mounting seat is arranged at a left end of the base slide rail, a clamping mechanism is arranged on the mounting seat, a first mounting seat and a second mounting seat located on a right side of the first mounting seat are slidably arranged at a top of the base slide rail, a supporting mechanism is arranged at the top of the first mounting seat, a jacking mechanism is arranged at a top of the second mounting seat, a supporting frame is arranged at a front end of the base slide rail, a sliding plate sliding along a length direction of the supporting frame is arranged at the top of the supporting frame, a locking mechanism is arranged between the sliding plate and the supporting frame, a transverse base is arranged at the top of the sliding plate, a transverse slide seat sliding along a width direction of the supporting frame is arranged on the transverse slide seat, a vertical base is arranged at the top of the transverse slide seat, a vertical, the welding wire preheating device is characterized in that a connecting rod is arranged on the right side wall of the vertical sliding seat, a welding head is arranged at the right end of the connecting rod, and a heating head used for preheating a welding wire is arranged at the bottom of the connecting rod.

Preferably, the support frame includes along the length direction of base slide rail set up in the bottom connecting seat of the front end of base slide rail, along vertical direction set up in the vertical backup pad at the top of bottom connecting seat.

Preferably, the longitudinal section of the sliding plate is in an inverted U shape, and the sliding plate is arranged at the top of the vertical supporting plate in a sliding manner.

Preferably, a fixing rod is fixedly arranged on the rear side of the sliding plate along the length direction of the base sliding rail, the locking mechanism comprises a sliding barrel which is connected with the rear side wall of the sliding plate and is sleeved on the fixing rod in a sliding manner, a threaded hole is formed in the rear side wall of the sliding barrel in a penetrating manner, and the threaded hole is connected with a locking bolt in a threaded manner.

Preferably, a reinforcing plate is arranged between the front side wall of the sliding plate and the bottom of the transverse base.

Preferably, the clamping mechanism comprises an installation disc arranged at the top of the right side wall of the first installation seat, and clamping blocks which are uniformly arranged on the right side wall of the installation disc and slide along the diameter direction of the installation disc.

Preferably, a round hole is formed in the center of the right side wall of the mounting disc, a plurality of sliding grooves communicated with the round hole are uniformly formed in the right side wall of the mounting disc, the sliding grooves are arranged along the diameter direction of the mounting disc, and the clamping block is slidably arranged in the sliding grooves.

Preferably, the supporting mechanism including set up in the first supporting bench of the top of first supporting seat, set up in just be used for the drive on the first supporting seat first supporting bench along the drive assembly of vertical direction motion, rotate set up in a plurality of gyro wheels at the top of first supporting bench.

Preferably, first supporting station follows the width direction of base slide rail arranges, the fluting has been seted up at the top of first supporting station, a plurality of mounting grooves have been seted up to the top symmetry of the left and right sides wall of first supporting station, the gyro wheel set up in two corresponding mounting grooves on the left and right sides wall of first supporting station.

The embodiment of the invention has the beneficial effects that: the welding wire preheating device is simple in structure and convenient to use, the heating head is arranged, the welding wire is preheated by the heating wire and is quickly melted, and the working efficiency is improved; the sliding plate, the vertical base, the vertical sliding seat, the transverse base and the transverse sliding plate are arranged, so that the positions of the welding head and the heating head can be adjusted randomly within a certain range, and the welding head and the heating head are matched with cylinder barrels with different diameters, and the practicability is high; the clamping mechanism, the jacking mechanism and the supporting mechanism are arranged, the hydraulic cylinder barrel to be processed is clamped, fixed and rotated, the clamping is firm, the rotation stability is ensured, and the work is stable; a plurality of mounting grooves have been seted up to the top symmetry of the left and right sides wall of first supporting bench, can be according to the diameter size of the cylinder of treating the processing, select different mounting groove installation gyro wheels, play the effect of roll support cylinder, and the suitability is strong, and the practicality is strong.

Drawings

FIG. 1 is a schematic structural view of the present invention;

FIG. 2 is a cross-sectional view taken along line A-A of FIG. 1;

in the figure: 1. a base slide rail; 2. a mounting seat; 3. mounting a disc; 4. a rotating electric machine; 5. a clamping block; 6. a first support base; 7. a first turntable; 8. a first support table; 9. a roller; 10. a slide plate; 11. a vertical base; 12. a second support seat; 13. a second support table; 14. a second turntable; 15. tightly pushing the cone; 16. a bottom connecting seat; 17. a vertical support plate; 18. a slide cylinder; 19. fixing the rod; 20. locking the bolt; 21. a reinforcing plate; 22. a transverse base; 23. a transverse slide carriage; 24. a vertical slide carriage; 25. a connecting rod; 26. a welding head; 27. a heating head.

Detailed Description

Preferred embodiments of the present invention are described below with reference to the accompanying drawings. It should be understood by those skilled in the art that these embodiments are only for explaining the technical principle of the present invention, and are not intended to limit the scope of the present invention.

Example 1

As shown in fig. 1-2, the excircle cladding equipment comprises a base slide rail 1, wherein a mounting seat 2 is installed at the left end of the base slide rail 1, and a clamping mechanism is installed on the mounting seat 2. The clamping mechanism comprises a mounting disc 3 mounted at the top of the right side wall of the first mounting seat 2 and three clamping blocks 5 uniformly mounted on the right side wall of the mounting disc 3 and sliding along the diameter direction of the mounting disc 3. The round hole has been seted up in the right side wall center department of mounting disc 3, evenly set up three spouts that communicate with the round hole on the right side wall of mounting disc 3, and three spouts are all arranged along the diametric (al) of mounting disc 3, and the contained angle between two adjacent spouts is 120, and slidable mounting has a tight piece 5 of clamp in every spout, and tight piece 5 of clamp can slide in the spout and can fix through bolt spare. Three clamp tight piece 5 mutually supports, can press from both sides the one end of pressing from both sides the cylinder of treating processing, installs in the mount pad 2 and is used for driving 3 pivoted rotating electrical machines 4 of mounting disc, and mounting disc 3 rotates (this rotating-structure is prior art, does not explain here again), and three clamp tight piece 5 centre gripping is treating the cylinder of processing and is rotating together, and the centre gripping is firm, rotates reliable and stable.

The top slidable mounting of base slide rail 1 has first mount pad 2 and is located the second mount pad 2 on first mount pad 2 right side, and the top of first mount pad 2 is equipped with supporting mechanism. The supporting mechanism comprises a first supporting seat 6 arranged at the top of the base sliding rail 1, a first supporting platform 8 arranged above the first supporting seat 6, a driving assembly arranged on the first supporting seat 6 and used for driving the first supporting platform 8 to move along the vertical direction, and a plurality of rollers 9 rotatably arranged at the top of the first supporting platform 8. The driving assembly is a structure known by those skilled in the art, and an operator can manually rotate the first rotating disc 7 to drive the rotating rod to rotate, so as to drive the threaded rod to rotate and lift, and the first supporting table 8 mounted at the top of the threaded rod is lifted and lowered, which is not further described herein. First supporting station 8 arranges along the width direction of base slide rail 1, and the fluting has been seted up at the top of first supporting station 8, and four mounting grooves have been seted up at the top of the left side wall of first supporting station 8, and wherein, the first mounting groove of two symmetries and the second mounting groove of two symmetries, four mounting grooves have also been seted up at the top of the right side wall of first supporting station 8, and four mounting grooves one-to-one are seted up with the top of the left side wall of first supporting station 8 to these four mounting grooves. Can be according to the diameter size of the cylinder of treating the processing, select different mounting groove installation gyro wheels 9, play the effect that rolls support the cylinder, the suitability is strong, and the practicality is strong.

The tight mechanism in top is installed at the top of second mount pad 2, this tight mechanism in top is prior art, this tight mechanism in top includes slidable mounting second supporting seat 12 on base slide rail 1, install the second brace table 13 at 2 tops of second mount pad, rotate and install the tight subassembly in top of second brace table 13 inside, the left end of the tight subassembly in top is the tight awl 15 in top, the right-hand member of the tight subassembly in top is second carousel 14, operating personnel rotates second carousel 14 by hand, can drive the tight awl 15 in top that is used for the tight right-hand member of treating processing cylinder in top and rotate, rotate freely, the tight awl 15 in top can not influence the rotation freedom of cylinder in the tight processing cylinder in top.

The front end of the base sliding rail 1 is provided with a supporting frame, the top of the supporting frame is provided with a sliding plate 10 which slides along the length direction of the supporting frame, and a locking mechanism is arranged between the sliding plate 10 and the supporting frame. Wherein, the support frame includes the bottom connecting seat 16 of connecting at the front end of base slide rail 1 along the length direction of base slide rail 1, connects the vertical support plate 17 at the top of bottom connecting seat 16 along vertical direction, and the longitudinal section of slide 10 is the U type of inversion, and slide 10 slidable mounting can freely slide at the top of vertical support plate 17 at the top of backup pad. The rear side of slide 10 has dead lever 19 along the length direction fixed mounting of base slide rail 1, and locking mechanism includes with slide 10's back lateral wall fixed connection and slip suit the slide barrel 18 on dead lever 19, runs through on the back lateral wall of slide barrel 18 and sets up the screw hole, screw hole internal thread connection locking bolt 20, through the mode of rotating locking bolt 20, can be with locking bolt 20 top tight dead lever 19 to reach the purpose of fixed slide 10, the simple operation. A transverse base 22 is installed at the top of the sliding plate 10, and a reinforcing plate 21 is welded between the front side wall of the sliding plate 10 and the bottom of the transverse base 22, so that the connection is firmer. Install the gliding horizontal slide 23 of width direction along the support frame on the horizontal slide 23, vertical base 11 is installed at the top of horizontal slide 23, install on the vertical slide 24 along the gliding vertical slide 24 of vertical direction, vertical slide 24's right side wall mounting has connecting rod 25, bonding tool 26 is installed to connecting rod 25's right-hand member, connecting rod 25's bottom movable mounting has the heating head 27 that is used for preheating the welding wire, be the heater wire in the heating head 27, the direction of heating head 27 is adjustable, can aim at bonding tool 26, the welding wire is preheated by the heater wire, melt fast, and work efficiency is improved. The sliding plate 10, the vertical base 11, the vertical sliding seat 24, the horizontal base 22 and the horizontal sliding plate 10 are arranged, the positions of the welding head 26 and the heating head 27 can be adjusted randomly within a certain range, and the welding head and the heating head are matched with cylinder barrels with different diameters, so that the practicability is high.

During normal work, place the cylinder on gyro wheel 9, three tight piece 5 of clamp mutually supports, can press from both sides the left end of tight cylinder, install 4 drive mounting discs 3 rotations of rotating electrical machines in mount pad 2, mounting discs 3 area three tight piece 5 centre gripping cylinders of clamp and rotate together, the centre gripping is firm, rotate reliable and stable, rotate the in-process, gyro wheel 9 supports the cylinder, the cylinder can use its central axis to rotate on gyro wheel 9 as the center, gyro wheel 9 can not hinder the rotation of cylinder, meanwhile, the tight right-hand member of tight cylinder in top of top awl, can not hinder the rotation of cylinder equally. The sliding plate 10, the vertical base 11, the vertical sliding seat 24, the horizontal base 22 and the horizontal sliding plate 10 are arranged, the positions of the welding head 26 and the heating head 27 can be adjusted randomly within a certain range, and the welding head and the heating head are matched with cylinder barrels with different diameters, so that the practicability is high. The heating head 27 is internally provided with a hot wire, the direction of the heating head 27 is adjustable and can be aligned to the welding head 26, the welding wire is preheated by the hot wire and is quickly melted, cladding is carried out on the outer wall of the cylinder barrel, and the working efficiency is high.

It should be noted that in the description of the present invention, the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. indicating the directions or positional relationships are based on the directions or positional relationships shown in the drawings, which are only for convenience of description, and do not indicate or imply that the device or element must have a specific orientation, be constructed and operated in a specific orientation, and thus, should not be construed as limiting the present invention. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.

Furthermore, it should be noted that, in the description of the present invention, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood by those skilled in the art according to specific situations.

The terms "comprises," "comprising," or any other similar term are intended to cover a non-exclusive inclusion, such that a process, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, article, or apparatus.

So far, the technical solutions of the present invention have been described in connection with the preferred embodiments shown in the drawings, but it is easily understood by those skilled in the art that the scope of the present invention is obviously not limited to these specific embodiments. Equivalent changes or substitutions of related technical features can be made by those skilled in the art without departing from the principle of the invention, and the technical scheme after the changes or substitutions can fall into the protection scope of the invention.

Claims

1. The utility model provides an excircle cladding equipment which characterized in that: the device comprises a base slide rail, wherein a mounting seat is arranged at the left end of the base slide rail, a clamping mechanism is arranged on the mounting seat, a first mounting seat and a second mounting seat positioned on the right side of the first mounting seat are arranged at the top of the base slide rail in a sliding manner, a supporting mechanism is arranged at the top of the first mounting seat, a jacking mechanism is arranged at the top of the second mounting seat, a supporting frame is arranged at the front end of the base slide rail, a sliding plate sliding along the length direction of the supporting frame is arranged at the top of the supporting frame, a locking mechanism is arranged between the sliding plate and the supporting frame, a transverse base is arranged at the top of the sliding plate, a transverse sliding seat sliding along the width direction of the supporting frame is arranged on the transverse sliding seat, a vertical base is arranged at the top of the transverse sliding seat, a vertical sliding seat sliding along the vertical direction is arranged on, the right end of the connecting rod is provided with a welding head, and the bottom of the connecting rod is provided with a heating head used for preheating a welding wire.

2. The outer circle cladding apparatus of claim 1, wherein: the support frame includes along the length direction of base slide rail set up in the bottom connecting seat of the front end of base slide rail, along vertical direction set up in the vertical backup pad at the top of bottom connecting seat.

3. The outer circle cladding apparatus of claim 2, wherein: the longitudinal section of the sliding plate is of an inverted U shape, and the sliding plate is arranged at the top of the vertical supporting plate in a sliding mode.

4. The outer circle cladding apparatus of claim 3, wherein: the rear side of the sliding plate is fixedly provided with a fixed rod along the length direction of the base sliding rail, the locking mechanism comprises a sliding barrel which is connected with the rear side wall of the sliding plate and is sleeved on the fixed rod in a sliding manner, the rear side wall of the sliding barrel is provided with a threaded hole in a penetrating manner, and the threaded hole is connected with a locking bolt in a threaded manner.

5. The outer circle cladding apparatus of claim 3, wherein: and a reinforcing plate is arranged between the front side wall of the sliding plate and the bottom of the transverse base.

6. The outer circle cladding apparatus of claim 1, wherein: the clamping mechanism comprises a mounting disc arranged at the top of the right side wall of the first mounting seat and clamping blocks which are uniformly arranged on the right side wall of the mounting disc and slide along the diameter direction of the mounting disc.

7. The outer circle cladding apparatus of claim 6, wherein: the right side wall center department of mounting disc has seted up the round hole, evenly set up on the right side wall of mounting disc a plurality of with the spout of round hole intercommunication, the spout is followed the diameter direction of mounting disc arranges, press from both sides tight piece slide set up in the spout.

8. The outer circle cladding apparatus of claim 1, wherein: the supporting mechanism comprises a first supporting platform arranged above the first supporting seat, a driving assembly arranged on the first supporting seat and used for driving the first supporting platform to move along the vertical direction, and a plurality of rollers arranged at the top of the first supporting platform in a rotating mode.

9. The outer circle cladding apparatus of claim 8, wherein: first supporting station follows the width direction of base slide rail arranges, the fluting has been seted up at the top of first supporting station, a plurality of mounting grooves have been seted up to the top symmetry of the left and right sides wall of first supporting station, the gyro wheel set up in two corresponding mounting grooves on the left and right sides wall of first supporting station.