CN112290754B

CN112290754B - Motor assembling system

Info

Publication number: CN112290754B
Application number: CN202011135668.9A
Authority: CN
Inventors: 郑春虎
Original assignee: Shanghai Weiken Electrical And Mechanical Engineering Co ltd
Current assignee: Shanghai Weiken Electrical And Mechanical Engineering Co ltd
Priority date: 2020-10-22
Filing date: 2020-10-22
Publication date: 2021-09-03
Anticipated expiration: 2040-10-22
Also published as: CN112290754A

Abstract

The invention discloses a motor assembling system; the electric cylinder adjusting device comprises an assembling cabinet, wherein the assembling cabinet is connected with a top plate through a back plate, a fixed plate is installed on the upper portion of the assembling cabinet, an adjusting electric cylinder and a fine adjusting electric cylinder are installed inside the fixed plate, a motor is installed at the front end of the top plate, the output end of the motor is connected with a movable connecting shaft, a clamping mechanism is installed on the front portion of the upper end of the assembling cabinet and comprises an installing plate, a first clamping electric cylinder, a first clamping block, a second clamping electric cylinder and a second clamping block, a sliding rail is installed on the upper portion of the installing plate, and a first installing head and a second installing head are installed at the measuring end of the sliding rail; the assembly line equipment is intensively combined on the assembly machine cabinet, so that the consumption of funds and personnel is reduced, the transportation of motor assembly is reduced, the clamping mechanism is arranged for stably clamping and fixing, the parts are prevented from shaking and falling off, and the fine adjustment electric cylinder can protect the motor.

Description

Motor assembling system

Technical Field

The invention belongs to the technical field of automobile part processing, and particularly relates to a motor assembling system.

Background

The motor is an electric motor or an engine. The working principle is that a starter rotor is driven to rotate by the forced rotation of an electrified coil in a magnetic field, and a pinion on the rotor drives an engine flywheel to rotate. The motor consists of an inner gear ring and a gear or a rotor matched with the inner gear ring. The inner gear ring is fixed with the shell and can be connected together, and oil entering from the oil port pushes the rotor to revolve around a central point. This slowly rotating rotor is driven out as a gerotor hydraulic motor by the splined shaft. After the advent of the original gerotor motor, another concept of motor began to be developed after decades of evolution. The motor has rollers mounted in a built-in ring gear, and the motor with the rollers provides high starting and operating torque, and the rollers reduce friction, thereby improving efficiency and producing stable output of an output shaft even at a low rotation speed. The motor is quickly reversed by changing the direction of input and output flow, and equal-value torque is generated in two directions. Each series of motors has various displacement options to meet various speed and torque requirements, and an electronic starter is a motor commonly referred to by people at present and is also called a starter. The starter rotor is driven to rotate by the forced rotation of the electrified coil in a magnetic field, and the pinion on the rotor drives the engine flywheel to rotate, so that the crankshaft is driven to rotate and the vehicle is driven to run. The novel low-cost spark plug with the porcelain core base and the starter are innovated, the technical basis of automobile development is laid, and various problems still exist in various motor assemblies on the market.

As disclosed in the grant publication No. CN107453559A, although the semi-finished product of the motor can be correspondingly assembled through the coil and the lower reed assembling section, the motor base and the terminal assembling section, the motor shell, the upper reed and the magnet assembling section respectively, correspondingly, the first combination section and the second combination section are used for assembling corresponding semi-finished products to form finished motor products, thereby reducing the manual participation, having higher automation degree and providing the assembly efficiency and the assembly quality, but the problem that after the motor parts are assembled due to longer assembly line in the prior art is not solved, easily fall off during transportation, and a long production line causes a large amount of capital consumption, the motor assembling system has the advantages that the motor is inconvenient to fix and clamp, the clamping device is simple, the adjusting mechanism is inconvenient to fine adjust, and the motor is easy to damage.

Disclosure of Invention

The present invention is directed to a motor assembly system to solve the above-mentioned problems.

In order to achieve the purpose, the invention provides the following technical scheme: a motor assembling system comprises an assembling cabinet, a back plate is fixedly arranged at the rear side of the assembling cabinet, a top plate is welded at the upper part of the back plate, a PLC (programmable logic controller) is fixedly arranged at the lower part of the top end of the top plate, a fixed plate is fixedly arranged at the upper part of the assembling cabinet, an adjusting electric cylinder is fixedly arranged in the fixed plate, a fine adjusting electric cylinder is fixedly arranged at the upper part of the fixed plate, a fixed cylinder is fixedly welded at the top end of the fixed plate, a motor is fixedly arranged at the front end of the top plate, a movable connecting shaft is fixedly connected with the output end of the motor, the movable connecting shaft is movably arranged in the fixed cylinder, a connecting seat is fixedly arranged at the top end of the movable connecting shaft, a drill bit is movably connected in the connecting seat, a clamping mechanism is fixedly arranged at the front part of the upper end of the assembling cabinet, and comprises a mounting plate, the mounting plate is fixedly arranged on the upper surface of the assembling cabinet, limiting plates are respectively fixedly arranged at two ends of the mounting plate, a first clamping electric cylinder is fixedly arranged at one end of the mounting plate, a first clamping block is fixedly connected with the output end of the first clamping electric cylinder, a second clamping electric cylinder is fixedly arranged at the other end of the mounting plate, a first baffle plate is fixedly arranged at one side of the second clamping electric cylinder, the output end of the second clamping electric cylinder is fixedly connected with a second clamping block, one side of the second clamping block is fixedly provided with a connecting plate, the top end of the connecting plate is fixedly connected with a second baffle plate, the upper part of the mounting plate is fixedly provided with a slide rail, a clamping block is fixedly arranged in the middle of the slide rail, a first mounting head is fixedly mounted at one end of the slide rail, and a second mounting head is fixedly mounted at the other end of the sliding rail, and a laser positioner is fixedly mounted on one side of the second mounting head.

Preferably, a support seat is movably mounted in the middle of the slide rail, and the height of the support seat is lower than that of the second baffle.

Preferably, four groups of moving wheels are fixedly mounted at four corners of the bottom of the assembling cabinet, and supporting legs are respectively fixedly arranged on the outer sides of the four groups of moving wheels.

Preferably, the upper portion of equipment rack is in fixed mounting has the propelling movement electric jar between the fixed plate, the output of propelling movement electric jar with supporting seat fixed connection.

Preferably, the tail end of the fixing plate is fixedly provided with a wire holder, and the wire holder is connected with a commercial power grid.

Preferably, an alarm is fixedly mounted at the top of the tail end of the fixing plate, and the alarm is an acousto-optic alarm.

Preferably, an adjusting plate is fixedly mounted on the movable connecting shaft, and the adjusting plate is respectively connected with the adjusting electric cylinder and the fine adjusting electric cylinder.

Preferably, the slide rail is fixedly mounted on the mounting plate through the first mounting head and the second mounting head at two ends.

Preferably, the first clamping block and the second clamping block are connected to the clamping block through sliding clamping of a sliding groove.

Preferably, the inside of equipment rack is equipped with the multiunit drawer, the inside of equipment rack is fixed and is equipped with multiunit cooling fan.

Compared with the prior art, the invention has the beneficial effects that:

(1) according to the invention, all the assembly line equipment is combined on the assembling machine cabinet in a centralized manner, so that the assembling machine cabinet can realize the rapid assembly of the motor, the transportation of the motor during the assembly can be reduced, the capital consumption is reduced, and the matching of workers is reduced.

(2) The motor clamping device is provided with the clamping mechanism, so that the motor can be stably clamped and fixed, the motor is prevented from shaking when being assembled, parts after the motor is assembled are shaken and fall off, the assembly time is consumed, and the motor can be protected by setting the fine adjustment electric cylinder.

Drawings

FIG. 1 is a schematic structural view of the present invention;

FIG. 2 is a schematic view of a clamping mechanism according to the present invention;

fig. 3 is a schematic view of the slide rail structure of the present invention.

In the figure: 1. assembling a cabinet; 2. a back plate; 3. a top plate; 4. a PLC controller; 5. a fixing plate; 6. adjusting an electric cylinder; 7. fine adjustment of an electric cylinder; 8. a fixed cylinder; 9. a motor; 10. a movable connecting shaft; 11. a connecting seat; 12. a drill bit; 13. a clamping mechanism; 14. mounting a plate; 15. a limiting plate; 16. a first clamping electric cylinder; 17. a first clamping block; 18. a second clamping electric cylinder; 19. a first baffle plate; 20. a second clamping block; 21. a connecting plate; 22. a second baffle; 23. a slide rail; 24. a clamping block; 25. a first mounting head; 26. a second mounting head; 27. a laser locator; 28. a supporting seat; 29. a moving wheel; 30. supporting legs; 31. pushing an electric cylinder; 32. a wire holder; 33. an alarm; 34. an adjusting plate.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Referring to fig. 1-3, the present invention provides a technical solution: a motor assembling system comprises an assembling cabinet 1, a back plate 2 is fixedly arranged at the rear side of the assembling cabinet 1, a top plate 3 is welded at the upper part of the back plate 2, a PLC (programmable logic controller) 4 is fixedly arranged at the lower part of the top end of the top plate 3, a fixing plate 5 is fixedly arranged at the upper part of the assembling cabinet 1, an adjusting electric cylinder 6 is fixedly arranged inside the fixing plate 5, a fine adjusting electric cylinder 7 is fixedly arranged at the upper part of the fixing plate 5, a fixing cylinder 8 is fixedly welded at the top end of the fixing plate 5, a motor 9 is fixedly arranged at the front end of the top plate 3, an output end of the motor 9 is fixedly connected with a movable connecting shaft 10, the movable connecting shaft 10 is movably arranged inside the fixing cylinder 8, a connecting seat 11 is fixedly arranged at the top end of the movable connecting shaft 10, a drill bit 12 is movably connected inside the connecting seat 11, a clamping mechanism 13 is fixedly arranged at the front part of the upper end of the assembling cabinet 1, the clamping mechanism 13 comprises a mounting plate 14, and the mounting plate 14 is fixedly arranged on the upper surface of the assembling cabinet 1, limiting plates 15 are fixedly arranged at two ends of the mounting plate 14 respectively, a first clamping electric cylinder 16 is fixedly arranged at one end of the mounting plate 14, a first clamping block 17 is fixedly connected to an output end of the first clamping electric cylinder 16, a second clamping electric cylinder 18 is fixedly arranged at the other end of the mounting plate 14, a first baffle 19 is fixedly arranged at one side of the second clamping electric cylinder 18, a second clamping block 20 is fixedly connected to an output end of the second clamping electric cylinder 18, a connecting plate 21 is fixedly arranged at one side of the second clamping block 20, a second baffle 22 is fixedly connected to the top end of the connecting plate 21, a sliding rail 23 is fixedly arranged at the upper portion of the mounting plate 14, a clamping block 24 is fixedly arranged in the middle of the sliding rail 23, a first mounting head 25 is fixedly arranged at one end of the sliding rail 23, a second mounting head 26 is fixedly arranged at the other end of the sliding rail 23, and a laser locator 27 is fixedly arranged at one side of the second mounting head 26.

When in use, the motor shell is placed on the clamping mechanism 13, the supporting seat 28 can stably fix the motor shell by pushing the electric cylinder 31, then the first clamping electric cylinder 16 and the second clamping electric cylinder 18 are started, so that the first clamping electric cylinder 16 can drive the first clamping block 17 to move, the second clamping electric cylinder 18 can drive the second clamping block 20 to move, so that the first clamping block 17 and the second clamping block 20 can stably clamp the motor shell, the connecting plate 21 and the second baffle plate 22 on the second clamping block 20 can clamp and shield the motor shell, then the adjusting electric cylinder 6 is started, so that the adjusting electric cylinder 6 can drive the movable connecting shaft 10 to realize position adjustment, then the motor 9 is started, so that the motor 9 can drive the connecting seat 11 and the drill bit 12 to realize rotation, then the fine adjusting electric cylinder 7 is started, can drive connecting seat 11 and drill bit 12 through fine setting electric cylinder 7 and press close to motor housing and operate, and when equipment rack 1 was in the operation, can carry out the control through PLC control machine 4 and adjust and data information's demonstration, and when equipment rack 1 need remove the regulation, remove the regulation through removing wheel 29, it is fixed to carry out stable support through supporting leg 30 after removing the regulation.

In order to support and clamp the motor and prevent the support seat 28 from blocking the second baffle 22 to shield the motor, in this embodiment, preferably, the support seat 28 is movably installed in the middle of the slide rail 23, and the height of the support seat 28 is lower than that of the second baffle 22.

In order to facilitate the movement and adjustment of the assembling cabinet 1 and realize the stable support of the assembling cabinet 1 after the movement and adjustment, in the embodiment, preferably, four sets of moving wheels 29 are fixedly installed at four corners of the bottom of the assembling cabinet 1, and support legs 30 are respectively fixedly arranged at the outer sides of the four sets of moving wheels 29.

In order to realize the moving adjustment of the supporting seat 28 and the stable clamping of the motor, in this embodiment, preferably, a pushing electric cylinder 31 is fixedly installed between the fixing plates 5 on the upper portion of the assembling cabinet 1, and an output end of the pushing electric cylinder 31 is fixedly connected with the supporting seat 28.

In order to realize the power supply operation of the assembly cabinet 1, in the embodiment, preferably, the tail end of the fixing plate 5 is fixedly provided with the wire holder 32, and the wire holder 32 is connected to the utility grid.

In order to realize timely alarm when the assembly cabinet 1 fails during operation, in the embodiment, preferably, the alarm 33 is fixedly mounted at the top of the tail end of the fixing plate 5, and the alarm 33 is an audible and visual alarm.

In order to realize the movable adjustment of the movable connecting shaft 10, in the present embodiment, it is preferable that an adjusting plate 34 is fixedly installed on the movable connecting shaft 10, and the adjusting plate 34 is respectively connected with the adjusting electric cylinder 6 and the fine adjusting electric cylinder 7.

In order to realize stable fixed mounting of the second slide rail 23, in the present embodiment, it is preferable that the slide rail 23 is fixedly mounted on the mounting plate 14 by the first mounting head 25 and the second mounting head 26 at both ends.

In order to enable the first clamping block 17 and the second clamping block 20 to be movably and stably connected to the slide rail 23, in the present embodiment, the first clamping block 17 and the second clamping block 20 are preferably connected to the engaging block 24 by sliding engagement through a sliding groove.

In order to make equipment rack 1 can conveniently place the instrument to can realize radiating effect, in this embodiment, preferred, the inside of equipment rack 1 is equipped with the multiunit drawer, and the inside of equipment rack 1 is fixed and is equipped with multiunit cooling fan.

The working principle and the using process of the invention are as follows: when in use, the motor shell is placed on the clamping mechanism 13, the supporting seat 28 can stably fix the motor shell by pushing the electric cylinder 31, then the first clamping electric cylinder 16 and the second clamping electric cylinder 18 are started, so that the first clamping electric cylinder 16 can drive the first clamping block 17 to move, the second clamping electric cylinder 18 can drive the second clamping block 20 to move, so that the first clamping block 17 and the second clamping block 20 can stably clamp the motor shell, the connecting plate 21 and the second baffle plate 22 on the second clamping block 20 can clamp and shield the motor shell, then the adjusting electric cylinder 6 is started, so that the adjusting electric cylinder 6 can drive the movable connecting shaft 10 to realize position adjustment, then the motor 9 is started, so that the motor 9 can drive the connecting seat 11 and the drill bit 12 to realize rotation, then the fine adjusting electric cylinder 7 is started, can drive connecting seat 11 and drill bit 12 through fine setting electric cylinder 7 and press close to motor housing and operate, and when equipment rack 1 was in the operation, can carry out the control through PLC control machine 4 and adjust and data information's demonstration, and when equipment rack 1 need remove the regulation, remove the regulation through removing wheel 29, it is fixed to carry out stable support through supporting leg 30 after removing the regulation.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.

Claims

1. A motor assembly system comprising an assembly cabinet (1), characterized in that: the rear side of the assembling cabinet (1) is fixedly provided with a back plate (2), the upper portion of the back plate (2) is welded with a top plate (3), the top lower portion of the top plate (3) is fixedly provided with a PLC (programmable logic controller) controller (4), the upper portion of the assembling cabinet (1) is fixedly provided with a fixing plate (5), the inner portion of the fixing plate (5) is fixedly provided with an adjusting electric cylinder (6), the upper portion of the fixing plate (5) is fixedly provided with a fine adjusting electric cylinder (7), the top end of the fixing plate (5) is fixedly welded with a fixing cylinder (8), the front end of the top plate (3) is fixedly provided with a motor (9), the output end of the motor (9) is fixedly connected with a movable connecting shaft (10), the movable connecting shaft (10) is movably arranged in the fixing cylinder (8), and the top end of the movable connecting shaft (10) is fixedly provided with a connecting seat (11), the inside swing joint of connecting seat (11) has drill bit (12), the anterior fixed mounting in upper end of equipment rack (1) has fixture (13), fixture (13) is including mounting panel (14), mounting panel (14) fixed mounting is in the upper surface of equipment rack (1), the both ends of mounting panel (14) are fixed respectively and are equipped with limiting plate (15), the one end fixed mounting of mounting panel (14) has first centre gripping electric jar (16), the output fixedly connected with first grip block (17) of first centre gripping electric jar (16), the other end fixed mounting of mounting panel (14) has second centre gripping electric jar (18), one side fixed mounting of second centre gripping electric jar (18) has first baffle (19), the output fixedly connected with second grip block (20) of second centre gripping electric jar (18), one side fixed mounting of second grip block (20) has connecting plate (21), the utility model discloses a fixing device for laser positioning device, including mounting plate (14), the top fixedly connected with second baffle (22) of connecting plate (21), the upper portion fixed mounting of mounting plate (14) has slide rail (23), the centre of slide rail (23) is fixed and is equipped with block piece (24), the one end fixed mounting of slide rail (23) has first installation head (25), the other end fixed mounting of slide rail (23) has second installation head (26), one side fixed mounting of second installation head (26) has laser locator (27).

2. A motor assembly system according to claim 1, wherein: a supporting seat (28) is movably mounted in the middle of the sliding rail (23), and the height of the supporting seat (28) is lower than that of the second baffle (22).

3. A motor assembly system according to claim 1, wherein: four groups of moving wheels (29) are fixedly mounted at four corners of the bottom of the assembling cabinet (1), and supporting legs (30) are respectively fixedly arranged on the outer sides of the moving wheels (29).

4. A motor assembly system according to claim 2, wherein: the upper portion of equipment rack (1) is in fixed mounting has propelling movement electric jar (31) between fixed plate (5), the output of propelling movement electric jar (31) with supporting seat (28) fixed connection.

5. A motor assembly system according to claim 1, wherein: the tail end fixed mounting of fixed plate (5) has wire holder (32), wire holder (32) are connected the commercial power net.

6. A motor assembly system according to claim 1, wherein: an alarm (33) is fixedly mounted at the top of the tail end of the fixing plate (5), and the alarm (33) is an acousto-optic alarm.

7. A motor assembly system according to claim 1, wherein: fixed mounting has regulating plate (34) on loose joint axle (10), regulating plate (34) respectively with adjust electric jar (6) with fine setting electric jar (7).

8. A motor assembly system according to claim 1, wherein: the slide rail (23) is fixedly installed on the installation plate (14) through the first installation head (25) and the second installation head (26) at two ends.

9. A motor assembly system according to claim 1, wherein: the first clamping block (17) and the second clamping block (20) are connected to the clamping block (24) through sliding clamping of a sliding groove.

10. A motor assembly system according to claim 1, wherein: the inside of equipment rack (1) is equipped with the multiunit drawer, the inside of equipment rack (1) is fixed and is equipped with multiunit cooling fan.