Large baffle rod type heat exchanger for petrochemical industry and use method thereof
Technical Field
The invention relates to the technical field of heat exchange, in particular to a large-scale baffle rod type heat exchanger for petrochemical industry and a use method thereof.
Background
The heat exchanger is an important unit device in industries such as oil refining, chemical industry, environmental protection, energy, electric power and the like, and particularly the shell-and-tube heat exchanger has wide application. The shell-and-tube heat exchanger has the working principle that cold and hot fluids, one of which flows in a tube, and the other fluid flows in a shell side, and the heat exchange process is completed between the cold and hot fluids through a heat exchange tube bundle. For the purpose of supporting heat exchange tube bundles and improving heat exchange, baffles are generally arranged in a shell to change the flow direction of the shell-side fluid and increase the flow disturbance degree of the fluid.
However, the existing baffle rod type heat exchanger is inconvenient to detach and clean the internal heat exchange tube, so that scale is accumulated, and the heat exchange efficiency is affected.
Disclosure of Invention
The invention aims to provide a large baffle rod type heat exchanger for petrochemical industry and a use method thereof, so as to solve the problems in the background technology.
In order to achieve the above purpose, the present invention provides the following technical solutions:
The utility model provides a large-scale baffling rod-type heat exchanger for petrochemical, includes the tubular casing, tubular casing one end fixed mounting has first flange, first flange left side paste is equipped with the sealing washer, the spout has been seted up to tubular casing inside, first flange left side is equipped with the second flange, the second flange right side is equipped with the ring channel, the sealing washer card is established in the ring channel, and the second flange passes through bolt and first flange laminating setting, second flange right side fixed mounting has the slide bar, slide bar and spout sliding connection, second flange right side fixed connection has many heat exchange tubes, heat exchange tube right-hand member fixed connection has the fixed disk, second flange left side fixed mounting has the split disk, second flange left side fixed mounting has the upper cover, inside and the split disk fixed connection of upper cover, both ends are fixedly connected with second outlet pipe and second inlet tube respectively, second inlet tube lower extreme fixedly connected with current-limiting tube, the current-limiting tube lower extreme sets up the through-mouth, through-mouth and second inlet tube right side fixed mounting have the slide bar, the fixed ball through-mouth has, the ball through-mouth is all connected with the ball through-mouth, the horizontal cross bar is seted up with the ball through-mouth, both sides fixed connection.
As the preferable scheme of the last step, the upper end and the lower end of the tubular shell are respectively and fixedly provided with a first water outlet pipe and a first water inlet pipe, and the first water outlet pipe and the first water inlet pipe are communicated with the inside of the tubular shell.
As a preferable scheme of the last step, an insulation layer is stuck in the inner interlayer of the tubular shell, the thickness of the insulation layer is three centimeters, and the insulation layer is made of aluminum silicate.
As the preferable scheme of the last step, the number of the sliding rods is four, the four sliding rods are positioned in the four directions of the heat exchange tubes, a baffle ring is fixedly arranged between the four heat exchange tubes, a baffle rod is fixedly arranged in the baffle ring, and the heat exchange tubes are kept in a horizontal stable state through clamping of the baffle rod.
As the preferable scheme of the last step, the fixed disk at the right end of the heat exchange tube is in a hollow state, the heat exchange tube is communicated with the inside of the fixed disk, and the heat exchange tube is communicated with the inside of the upper cover at the left end.
As the preferable scheme of the last step, the ball is attached to the inner wall of the through hole, and the upper end of the through hole is conical.
A method for using a large baffle rod type heat exchanger for petrochemical engineering comprises the following steps of 1) enabling hot water to enter from a first water inlet pipe and flow out from a first water outlet pipe, 2) adding liquid needing heat exchange from a second water inlet pipe, enabling the liquid to enter a heat exchange pipe at the lower part after passing through the lower part of an upper cover, enabling the liquid to enter a heat exchange pipe at the upper part and flow out from the second water outlet pipe.
Compared with the prior art, the invention has the beneficial effects that:
(1) According to the invention, the second flange and the first flange can be opened through the bolts, and the heat exchange tube is fixedly connected with the second flange, so that the heat exchange tube can be taken out, and scale on the heat exchange tube and in the tubular shell can be cleaned conveniently.
(2) According to the invention, when the liquid to be heat-exchanged passes through the flow limiting pipe, the pressure is applied to the ball, and meanwhile, the liquid to be heat-exchanged flows into the second water inlet pipe through the groove, when the flow rate of the liquid to be heat-exchanged is increased, the ball compresses the spring, the through hole is blocked, the overlarge flow rate is avoided, the flow rate of the heat-exchanging pipe is overlarge, and the heat-exchanging effect is poor.
(3) According to the invention, the heat exchange tube is divided into the upper part and the lower part, so that the heat exchange time is increased, and the heat exchange efficiency can be improved.
Drawings
FIG. 1 is a front view of the present invention;
FIG. 2 is a schematic view of a partial explosion structure of the present invention;
FIG. 3 is a schematic view of a partially exploded structure in another direction according to the present invention;
FIG. 4 is a schematic view of a tubular housing according to the present invention;
fig. 5 is an enlarged view of a portion of fig. 1a according to the present invention.
In the figure, 1, a tubular shell, 2, a first water outlet pipe, 3, a first water inlet pipe, 4, a first flange, 5, a second flange, 6, a second water outlet pipe, 7, an upper cover, 8, a second water inlet pipe, 9, a dividing disc, 10, a sliding rod, 11, a heat exchange pipe, 12, a fixed disc, 13, a baffle rod, 14, an annular groove, 15, an insulating layer, 16, a sealing ring, 17, a sliding groove, 18, a cross rod, 19, a spring, 20, a groove, 21, a sphere, 22, a through hole, 23, a flow limiting pipe, 24 and a baffle ring.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Referring to fig. 1-5, the present invention provides a technical solution: A large baffle rod type heat exchanger for petrochemical industry and a use method thereof, comprises a tubular shell 1, a first water outlet pipe 2 and a first water inlet pipe 3 are respectively fixedly arranged at the upper end and the lower end of the tubular shell 1, the first water outlet pipe 2 and the first water inlet pipe 3 are communicated with the inside of the tubular shell 1, an insulating layer 15 is stuck in an interlayer inside the tubular shell 1, the thickness of the insulating layer 15 is three centimeters, the insulating layer 15 is made of aluminum silicate, the heat dissipation can be effectively prevented through the insulating layer 15, the waste of heat energy is prevented, the heat exchange efficiency is reduced, a first flange 4 is fixedly arranged at one end of the tubular shell 1, a sealing ring 16 is stuck at the left side of the first flange 4, a chute 17 is formed in the inside of the tubular shell 1, a second flange 5 is arranged at the left side of the first flange 4, an annular groove 14 is formed at the right side of the second flange 5, the sealing ring 16 is blocked in the annular groove 14, the second flange 5 is attached to the first flange 4 through bolts, the right side of the second flange 5 is fixedly provided with slide bars 10, the slide bars 10 are in sliding connection with slide grooves 17, the number of the slide bars 10 is four, the four slide bars 10 are positioned in the four directions of the upper, lower, front and rear of the heat exchange tubes 11, a baffle ring 24 is fixedly arranged between the four heat exchange tubes 11, a baffle rod 13 is fixedly arranged in the baffle ring 24, the heat exchange tubes 11 keep a horizontal stable state through clamping of the baffle rod 13, when liquid in the heat exchange tubes 11 flows through the baffle rod 13, the heat exchange tubes 11 are prevented from bending due to gravity and the flow of water in the tubular shell 1, the baffle rod 13 keeps stable, meanwhile, the water in the tubular shell 1 is disturbed, the heat exchange effect is better, the right side of the second flange 5 is fixedly connected with a plurality of heat exchange tubes 11, and the right end of the heat exchange tubes 11 is fixedly connected with a fixed disc 12, the fixed disk 12 at the right end of the heat exchange tube 11 is in a hollow state, the heat exchange tube 11 is communicated with the inside of the fixed disk 12, the heat exchange tube 11 is communicated with the inside of the upper cover 7 at the left end, the heat exchange tube 11 is divided into an upper part and a lower part through the dividing disk 9, the lower part heat exchange tube 11 is close to the upper part heat exchange tube 11, the liquid of the lower part heat exchange tube 11 flows into the fixed disk 12 and then flows into the upper part heat exchange tube 11, the heat exchange effect is better through the lower part heat exchange tube 11 and the upper part heat exchange tube 11, the second flange 5 and the first flange 4 can be opened through bolts, the heat exchange tube 11 is fixedly connected with the second flange 5, the heat exchange tube 11 can be taken out, scale on the heat exchange tube 11 and in the tubular shell 1 is conveniently cleaned, the dividing disk 9 is fixedly arranged at the left side of the second flange 5, the upper cover 7 is fixedly arranged at the left side of the second flange 5, the inside of the upper cover 7 is fixedly connected with the dividing disk 9, the upper end and the lower end of the upper cover 7 are fixedly connected with a second water outlet pipe 6 and a second water inlet pipe 8 respectively, the lower end of the second water inlet pipe 8 is fixedly connected with a current limiting pipe 23, the lower end of the current limiting pipe 23 is provided with a through hole 22, the through hole 22 is communicated with the second water inlet pipe 8, a round ball 21 is arranged in a sliding manner in the through hole 22, the round ball 21 is attached to the inner wall of the through hole 22, the upper end of the through hole 22 is conical, when the flow rate of heat exchange liquid is increased, the round ball 21 compresses a spring 19, the through hole 22 is blocked, the flow rate is prevented from being too high, the flow rate of the heat exchange pipe 11 is too high, the heat exchange effect is poor, the upper end of the round ball 21 is fixedly connected with the spring 19, the upper end of the through hole 22 is horizontally and fixedly provided with a cross rod 18, the lower end of the cross rod 18 is fixedly connected with the spring 19, both sides of the through hole 22 are provided with grooves 20, when the heat exchange liquid passes through the current limiting pipe 23, the round ball 21 is pressed by the pressure, meanwhile, the liquid to be subjected to heat exchange flows into the second water inlet pipe 8 through the groove 20, when the flow rate of the liquid to be subjected to heat exchange is increased, the ball 21 compresses the spring 19, the through hole 22 is blocked, the overlarge flow rate is avoided, the overlarge flow rate of the heat exchange pipe 11 is avoided, and the heat exchange effect is poor.
During the use, get into through having the hot water through first inlet tube 3, flow from first outlet pipe 2, secondly, the liquid that needs the heat transfer gets into from second inlet tube 8, secondly, inside through upper cover 7, flow into heat exchange tube 11, the liquid after the heat transfer is accomplished at last flows back into upper cover 7 inside, flow out from second outlet pipe 6, upper cover 7 separates two parts with the liquid after the heat transfer and the liquid that does not exchange heat through the division board simultaneously, be convenient for exchange heat, can open through the bolt through second flange 5 and first flange 4, heat exchange tube 11 and second flange 5 fixed connection simultaneously, can take out heat exchange tube 11, be convenient for clear up the incrustation scale on heat exchange tube 11 and the inside of tubular housing 1, finally, through restriction pipe 23, when making the liquid that waits to exchange heat pass through restriction pipe 23, can be to a pressure to ball 21, simultaneously, liquid that waits to exchange heat flows into second inlet tube 8 through recess 20, when the velocity of flow of liquid that waits to exchange heat increases, can make ball 21 compress spring 19, avoid velocity of flow 22 to be too big, velocity of flow, make heat exchange tube 11 is too big, make heat exchange tube 11 effect not good.
Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made therein without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.